Page 1 IBM Infoprint 1130 and 1140 Edition: May 2001 The following paragraph does not apply to any country where such provisions are inconsistent with local law: LEXMARK INTERNATIONAL, INC. PROVIDES THIS PUBLICATION “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
Page 2: Table Of Contents
IBM Infoprint 1130 and 1140 Table of Content Laser Notices......... . . ix Safety Information.
Page 3 IBM Infoprint 1130 and 1140 Print Quality Service Check ..... .2-109 Smart Cartridge Contact Assembly Service Check..2-121 Serial Port Service Check .
Page 4 4069-5XX/7XX 5-Bin Mailbox Diverter Test ......3-28 Registration ........3-28 Printer Setup .
Page 5 IBM Infoprint 1130 and 1140 Frames ........4-26 Fuser .
Page 6 4069-5XX/7XX Autoconnect - Top ......5-11 Output Expander Control Board....5-12 High-Capacity Output Stacker Board.
Page 7 IBM Infoprint 1130 and 1140 Assembly 14: Electronics (continued) ....7-36 Assembly 14: Electronics (continued) ....7-48 Assembly 15: 250-Sheet Tray .
Page 8: Laser Notices
IBM Infoprint 1130/1140 Laser Notices The following laser notice labels may be affixed to this printer as shown: Laser Advisory Label Laser Notices...
Page 9: Class 1 Laser Statement Label
IBM Infoprint 1130/1140 Class 1 Laser Statement Label Service Manual...
Page 10 IBM Infoprint 1130/1140 Laser Notice The printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR Subchapter J for Class I (1) laser products, and elsewhere is certified as a Class I laser product conforming to the requirements of IEC 60825.
Page 11 IBM Infoprint 1130/1140 Avis relatif à l’utilisation de laser Pour les Etats-Unis : cette imprimante est certifiée conforme aux provisions DHHS 21 CFR alinéa J concernant les produits laser de Classe I (1). Pour les autres pays : cette imprimante répond aux normes IEC 60825 relatives aux produits laser de Classe I.
Page 12 IBM Infoprint 1130/1140 Avisos sobre el láser Se certifica que, en los EE.UU., esta impresora cumple los requisitos para los productos láser de Clase I (1) establecidos en el subcapítulo J de la norma CFR 21 del DHHS (Departamento de Sanidad y Servicios) y, en los demás países, reúne todas las...
Page 13 IBM Infoprint 1130/1140 Laserinformatie De printer voldoet aan de eisen die gesteld worden aan een laserprodukt van klasse I. Voor de Verenigde Staten zijn deze eisen vastgelegd in DHHS 21 CFR Subchapter J, voor andere landen in IEC 60825. Laserprodukten van klasse I worden niet als ongevaarlijk aangemerkt.
Page 14 IBM Infoprint 1130/1140 Huomautus laserlaitteesta Tämä kirjoitin on Yhdysvalloissa luokan I (1) laserlaitteiden DHHS 21 CFR Subchapter J -määrityksen mukainen ja muualla luokan I laserlaitteiden IEC 60825 -määrityksen mukainen. Luokan I laserlaitteiden ei katsota olevan vaarallisia käyttäjälle. Kirjoittimessa on sisäinen luokan IIIb (3b) 5 milliwatin galliumarsenidilaser, joka toimii aaltoalueella 770 - 795 nanometriä.
Page 15 IBM Infoprint 1130/1140 Laser-melding Skriveren er godkjent i USA etter kravene i DHHS 21 CFR, underkapittel J, for klasse I (1) laserprodukter, og er i andre land godkjent som et Klasse I-laserprodukt i samsvar med kravene i IEC 60825. Klasse I-laserprodukter er ikke å betrakte som farlige. Skriveren inneholder internt en klasse IIIb (3b)-laser, som består av en...
Page 16 IBM Infoprint 1130/1140 Japanese Laser Notice Chinese Laser Notice xvii Laser Notices...
Page 17 IBM Infoprint 1130/1140 Korean Laser Notice xviii Service Manual...
Page 18: Safety Information
IBM Infoprint 1130/1140 Safety Information • This product is designed, tested and approved to meet strict global safety standards with the use of specific Lexmark components. The safety features of some parts may not always be obvious. Lexmark is not responsible for the use of other replacement parts.
Page 19 IBM Infoprint 1130/1140 Norme di sicurezza • Il prodotto è stato progettato, testato e approvato in conformità a severi standard di sicurezza e per l’utilizzo con componenti Lexmark specifici. Le caratteristiche di sicurezza di alcune parti non sempre sono di immediata comprensione. Lexmark non è...
Page 20 IBM Infoprint 1130/1140 Pautas de Seguridad • Este producto se ha diseñado, verificado y aprobado para cumplir los más estrictos estándares de seguridad global usando los componentes específicos de Lexmark. Puede que las características de seguridad de algunas piezas no sean siempre evidentes.
Page 21 IBM Infoprint 1130/1140 Informació de Seguretat • Aquest producte està dissenyat, comprovat i aprovat per tal d'acomplir les estrictes normes de seguretat globals amb la utililització de components específics de Lexmark. Les característiques de seguretat d'algunes peces pot ser que no sempre siguin òbvies.
Page 22 IBM Infoprint 1130/1140 xxiii Safety Information...
Page 23: Preface
IBM Infoprint 1130/1140 Preface This book is designed for service personnel. It is divided into the following chapters: 1. General Information contains a general description of the printer and the maintenance approach used to repair it. Special tools and test equipment are listed in this chapter, as well as general environmental and safety instructions.
Page 24: General Information
IBM Infoprint 1130/1140 1. General Information The Lexmark™ T laser printers are letter quality page printers designed to attach to IBM-compatible PC’s and to most computer networks. The Lexmark T laser printer is available in the following models. Lexmark Model...
Page 25: Options
IBM Infoprint 1130/1140 Options The following options are available. Some options are not available in every country. Contact your point of purchase for options available in your country. Memory options of 4MB, 8MB, 16MB, 32MB, 64MB and 128MB SDRAM Card Assembly...
Page 26: Maintenance Approach
IBM Infoprint 1130/1140 Maintenance Approach The diagnostic information in this manual leads you to the correct field replaceable unit (FRU) or part. Use the service error codes, user status messages, user error messages, service checks, and diagnostic aids to determine the printer problem and repair the failure.
Page 27: Acronyms
IBM Infoprint 1130/1140 Acronyms Customer Setup DIMM Dual In-Line Memory Module DRAM Dynamic Random Access Memory Enhanced Data Out Electrophotographic Process EPROM Erasable, Programmable Read-Only Memory Electrostatic Discharge Field Replaceable Unit Gigabyte HVPS High Voltage Power Supply LASER Light Amplification by Stimulated Emission...
Page 28: Diagnostic Information
IBM Infoprint 1130/1140 2. Diagnostic Information Start CAUTION: Remove the power cord from the printer or wall outlet before you connect or disconnect any cable or electronic board or assembly for personal safety and to prevent damage to the printer.
Page 29: Service Error Codes
IBM Infoprint 1130/1140 Service Error Codes Service Error Codes are generally non-recoverable except in an intermittent condition when you can POR the printer to temporarily recover from the error condition. Error Code Action 900 RIP Software Contact the next support level or call Lexmark.
Page 30 IBM Infoprint 1130/1140 Error Code Action 914 DC Pick Check the integrated paper tray (tray 1) for correct paper Motor: No loading. Reload the paper and POR the printer. If the encoder error continues, go to the “Input Tray(s) Option feedback Service Check”...
Page 31 IBM Infoprint 1130/1140 Error Code Action 929 Toner Sensor The toner sensor is not operating properly, the developer drive assembly is not operating properly or the print cartridge is defective. Go to the “Toner Sensor Service Check” on page 2-122.
Page 32 IBM Infoprint 1130/1140 Error Code Action 940 Service LV The low voltage power supply zero crossover test failed. Power Supply • Check the LVPS for correct installation. Ensure that the connector on the LVPS assembly is firmly seated with the connector on the interconnect card connector.
Page 33 IBM Infoprint 1130/1140 Error Code Action 958 NAND Before proceeding when a 958 NAND failure is Failure displayed, perform a Power On Reset (power the printer Off then On) to see if the ECC (Error Correction Code) can reflash NAND.
Page 34 IBM Infoprint 1130/1140 Error Code Action 980 - 984 Service These error codes indicate the specified device <device> Comm. <device> has detected a paper port failure. Specified device <device> can be one of the following: *System Board *Duplex *Tray x (x = 1,2,3,4 or 5)
Page 35 IBM Infoprint 1130/1140 Error Code Action 990 Service This error will be displayed when an equipment check <device> condition has occurred in the specified device (<device>), but the device is unable to identify the exact component failure. Specified device <device> can be one of the following:...
Page 36 IBM Infoprint 1130/1140 3. Continue pressing Return and Select until each screen of information is obtained. 4. When the last screen displays, the original message displays. The following is an example of how the printer shows a duplex unit sub error code.
Page 37 IBM Infoprint 1130/1140 Base Printer Sub Error Codes Each status byte has a different level of troubleshooting value for each area of the printer. The following table displays up to 8 status bytes of data. Some or all of these bytes may be used to help diagnose a printer problem.
Page 38 IBM Infoprint 1130/1140 First 6 Bytes Sub Error Code Explanation Data - Note: xx can be any value. 84 xx 02 x1 This error is the most common type of paper jam. Possible causes are (x1=media size): *Multi sheet feeding.
Page 39 IBM Infoprint 1130/1140 First 6 Bytes Sub Error Code Explanation Data - Note: xx can be any value. 84 xx 0f x1 The option Tray pass thru sensor was never deactivated. x2 x3 (x-1=media size) (x-2=media source) (x-3=media source where paper jam was detected) *Check the pass thru sensor and flag for correct operation.
Page 40 IBM Infoprint 1130/1140 First 6 Bytes Sub Error Code Explanation Data - Note: xx can be any value. 84 xx 1A There is media over the Tray 4 pass thru sensor during warm-up. Check for media over the sensor. If no media is present, check the pass thru sensor, flag, and cables.
Page 41 IBM Infoprint 1130/1140 First 6 Bytes Sub Error Code Explanation Data - Note: xx can be any value. 84 xx 20 x1 The imaged page is not the expected page. (x1=Media Size, x2=Media Source) Check the pass thru sensor to make sure it is operating properly.
Page 42 IBM Infoprint 1130/1140 First 6 Bytes Sub Error Code Explanation Data - Note: xx can be any value. 89 00 01 The exit sensor in the fuser is activated by a piece of media indicating there is a piece of media in the machine during POST.
Page 43 IBM Infoprint 1130/1140 First 6 Bytes Sub Error Code Explanation Data - Note: xx can be any value. 89 xx 0D The fuser exit sensor bounced. Check the exit sensor for correct operation. Check the fuser DC cable to J14 on the system board.
Page 44 IBM Infoprint 1130/1140 First 6 Bytes Sub Error Code Explanation Data - Note: xx can be any value. 8E x1 0B The DC auto compensator failed or stalled when trying to feed a sheet of media. 8E xx 11 It took too long for the DC auto compensator motor to come up to speed.
Page 45 IBM Infoprint 1130/1140 First 6 Bytes Sub Error Code Explanation Data - Note: xx can be any value EN 41 xx yy xx=Actual Fuser Temperature -- 1 yy=The temperature that the fuser wants to reach. EN -- zz -- -- zz=00 The fuser temperature did not change enough from the fuser lamp temperature at turn on.
Page 46 IBM Infoprint 1130/1140 First 6 Bytes Sub Error Code Explanation Data - Note: xx can be any value 925 Service - Fuser Error (Wrong Fuser Lamp Installed) Note: The Sub Error Codes below are only for an incorrect lamp being installed.
Page 47 IBM Infoprint 1130/1140 First 6 Bytes Sub Error Code Explanation Data - Note: xx can be any value 84 xx 1D x1 The envelope feeder pass thru sensor activated but never deactivated. (x1=Media Size)(x2=Media Source) This error can be caused by an envelope over the pass thru sensor.
Page 48 IBM Infoprint 1130/1140 Stacker Sub Error Codes First 6 Bytes Sub Error Code Explanation Data - Note: xx can be any value 84 xx 14 There is media in stacker 1 during POST. Usually associated with a 271 Paper Jam Error message. May be displayed when a finisher option is installed in lowest or first position above the printer.
Page 49 IBM Infoprint 1130/1140 Duplex Unit Sub Error Codes First 6 Bytes Sub Error Code Explanation Data - Note: xx can be any value 89 xx 00 The duplex unit did not send back a device control. 89 xx 02 The duplex unit did not send an Option Ready response.
Page 50 IBM Infoprint 1130/1140 First 6 Bytes Sub Error Code Explanation Data - Note: xx can be any value 8D xx 01 A timeout associated with the stapling operation timed out while waiting for the last page of a job to be safe in the stapler accumulator.
Page 51: User Status Screens
IBM Infoprint 1130/1140 User Status Screens User Status Screens Status Action Ready The printer is ready to Press Menu> or receive and process <Menu to take the data printer out of Ready and enter all the Menus except the TESTS MENU (Busy...
Page 52 IBM Infoprint 1130/1140 User Status Screens Status Action Res Reduced The printer is processing Press Stop to take the data or printing pages printer offline. Not and the resolution of a Ready is displayed, page belonging to the no more data will be...
Page 53 IBM Infoprint 1130/1140 User Status Screens Status Action Busy The printer is busy Press Stop to take the receiving or processing printer out of Busy. data, or printing data. The Not Ready message is displayed. Note: The printer No more data is...
Page 54 IBM Infoprint 1130/1140 User Status Screens Status Action Printing Directory List A directory of the flash Press Stop to take the and disk contents is printer out of Ready. processing or printing The Not Ready because Print Directory message is displayed.
Page 55 IBM Infoprint 1130/1140 User Status Screens Status Action Resetting Printer The printer is deleting No button actions are any print jobs in process possible while this and restoring all settings message is displayed. to user defaults. Formatting Flash The flash memory is...
Page 56: User Attendance Messages
IBM Infoprint 1130/1140 User Attendance Messages User User Message Message Explanation Primary Secondary 200 Paper Jam Leave Job in Primary: Paper is jammed at the printer Remove Cartridge Finisher Input Sensor. Open the printer upper front door and remove the print cartridge to access the paper jam area.
Page 57 IBM Infoprint 1130/1140 User User Message Message Explanation Primary Secondary 230 Paper Jam Leave Job in Primary: The paper is most likely Check Duplex Finisher jammed in the Duplex Unit. Remove the duplex front cover to access the jam area. If the paper is jammed in the rear...
Page 58 IBM Infoprint 1130/1140 User User Message Message Explanation Primary Secondary 260 Paper Jam Leave Job in Primary: Paper is jammed in the Check Envelope Finisher envelope feeder. Feeder Secondary: When this message is displayed, do not remove accumulated sheets during the jam clearance procedure as the printer will not reprint the removed sheets.
Page 59 IBM Infoprint 1130/1140 User User Message Message Explanation Primary Secondary 282 Staple Jam Remove Job Primary: A staple jam has been Check Stapler from Finisher detected during normal stapler operation. Secondary: The printer flashes the secondary message to indicate that all accumulated sheets should be removed during the jam clearance.
Page 60 IBM Infoprint 1130/1140 User User Message Message Explanation Primary Secondary 31 Defective Print Error code 31 is displayed when the top Cartridge front cover is closed and a defective print cartridge is detected. It may take the printer 10-20 seconds to determine if the print cartridge is defective.
Page 61 IBM Infoprint 1130/1140 User User Message Message Explanation Primary Secondary 36 Resolution The resolution of the page has been Reduced reduced from 600 dpi to 300 dpi to prevent a Memory Full error. This message can only occur if the...
Page 62 IBM Infoprint 1130/1140 User User Message Message Explanation Primary Secondary 54 Standard Serial This error is displayed when a serial Error error (framing or parity) is detected on the standard serial port. This usually indicates the serial port is not set up correctly.
Page 63 IBM Infoprint 1130/1140 User User Message Message Explanation Primary Secondary 62 Disk Full This error code is displayed when there is not enough free space on the disk to hold the resources that have been requested to be written to the disk. This...
Page 64 IBM Infoprint 1130/1140 User Line 2 Messages If none of the conditions exist that are listed in the following table, line 2 is blank. If any of the messages in the table are displayed the following actions can be taken: Press Menu>...
Page 65 IBM Infoprint 1130/1140 User Message Explanation Tray X Empty If any of the input trays are empty, then “Tray X Empty” displays where X designates which tray (Tray 1 through 5) is empty. If multiple trays are empty, then they are prioritized in this order: Tray 5, Tray 4,...Tray 1.
Page 66 IBM Infoprint 1130/1140 User Message Explanation LocalTalk X LocalTalk Card X,X=1,2,3, is attached to PCI connector X. Infrared Standard Infrared port, if available. Infrared X Infrared Port X, X=1,2,3, is attached to PCI connector X. Check Device Connection Messages The messages in the following table display when the printer looses communications with one of the following devices.
Page 67 IBM Infoprint 1130/1140 The messages in the following table can occur in two ways. The specified device could have been removed from the printer, for instance to clear a paper jam. Otherwise, the device can still be attached to the printer, but is experiencing a communications problem, not fully connected, or having a hardware failure.
Page 68: Power-On Self Test (Post)
IBM Infoprint 1130/1140 Power-On Self Test (POST) When you turn the printer On, it performs a Power-On Self Test. Check for correct POST functioning of the base printer by observing the following: 1. The LED comes on. 2. The operator panel displays one and a half row of pels, and then clears.
Page 69: Symptom Tables
IBM Infoprint 1130/1140 Symptom Tables Symptom Table - Base Printer Symptom Action Cartridge Fan (722/72n) fails to Go to the “Cartridge Fan Service run or is noisy Check” on page 2-64. Printhead Fan fails to run or is Go to “Printhead Fan Service...
Page 70 IBM Infoprint 1130/1140 Symptom Action Print quality - Light print Go to the “Print Quality - Toner on backside of printed page” on page 2-120. Print quality - Background Go to the “Print Quality - Background” on page 2-114. Print quality - Residual image Go to the “Print Quality - Residual...
Page 71 IBM Infoprint 1130/1140 Symptom Table: Paper Tray Options Symptom Action Paper feed problem with 250- Go to the “Input Tray(s) Option Sheet Paper Tray Option. Service Check” on page 2-69. Paper feed problem with 500- Go to the “Input Tray(s) Option Sheet Paper Tray Option.
Page 72 IBM Infoprint 1130/1140 Symptom Table - Output Expander Symptom Action Printer does not display Output Go to the “Output Bin Sensor Bin Full. Standard Tray Service Check” on page 2-90. Paper does not feed all the way Go to the “Output Expander...
Page 73: Service Checks
IBM Infoprint 1130/1140 Service Checks Note: Anytime the system board is replaced, the Configuration ID must be reset in NVRAM on the new system board. Go to “Setting Configuration ID” on page 3-31. Review the following information before performing any service checks.
Page 74: Charge Roll Service Check
IBM Infoprint 1130/1140 Charge Roll Service Check Service Tip: Close and evenly spaced repetitive marks 47.19 mm (1.86 inch) apart or spots on the page can be caused by a damaged or contaminated charge roll. Service Tip: Check to make sure the right charge roll arm bushing is correctly installed and operates correctly.
Page 75 IBM Infoprint 1130/1140 Action Right Side Charge Roll Link Check the right side charge roll link Right Charge Roll Bushing assembly for correct assembly operation. If incorrect, replace the charge roll link assembly with the charge roll link assembly kit. If...
Page 76: Cover Open Switch/Cable Service Check
IBM Infoprint 1130/1140 Cover Open Switch/Cable Service Check Action Toner Cartridge Check the toner cartridge to make sure it is correctly installed and that the right and left cartridge tracks are not loose or broken. Check to make sure the cover open switch...
Page 77: Dead Machine Service Check
IBM Infoprint 1130/1140 Dead Machine Service Check Note: If a high-capacity input tray is installed, remove the option and check the base printer for correct operation. If the base printer operates correctly, go to “High-Capacity Feeder Input Tray Service Check” on page 2-72.
Page 78 IBM Infoprint 1130/1140 Action +5 V dc at the system Check for +5 V dc at the +5V dc test board test point point on the system board. If correct, replace the system board. If incorrect, go to step 4.
Page 79 IBM Infoprint 1130/1140 Action LVPS Remove the LVPS from the printer. CAUTION: Before making any measurements on the LVPS output connector (CN3), observe all necessary safety precautions before applying AC power. Measure the voltage on CN3-1, 2, 10 or 11. The voltage measures approximately +5V dc.
Page 80: Duplex Option Service Check
IBM Infoprint 1130/1140 Duplex Option Service Check The printer does not recognize the Duplex Option is attached. The printer does not recognize tray options below the duplex option are installed. Action Fuse F1 on Duplex Option If fuse F1 is blown, replace the fuse.
Page 81 IBM Infoprint 1130/1140 POST fails, 230 Paper Jam, Check Duplex message displays. Action Duplex D.C. Servo Drive Check the D.C. servo motor cables Motor for signs of cuts or other damage. Check the D.C. servo motor sensor cable connector for pin damage. If...
Page 82 IBM Infoprint 1130/1140 230 Paper Jam - Check Duplex message displays. The page is not duplexed and only exits half way out of the redrive. Action Duplex Stepper Motor Check the stepper motor cable for cuts or pinched wiring. Check the routing of the motor leads along the left side of the bottom tray.
Page 83: Envelope Feeder Option Service Check
IBM Infoprint 1130/1140 Envelope Feeder Option Service Check Service Tip: Check the envelope feeder paper path for any debris, pieces of envelope and so on. If any other options are installed make sure they are operating normally. If only the envelope feeder is failing to operate correctly, continue with this service check.
Page 84 IBM Infoprint 1130/1140 Action Autoconnect on the Check for any signs of damage to Envelope Option the connector or contacts. If you find damage, replace the damaged cable/connector assembly. Disconnect the autoconnect cable at J1 on the envelope system board...
Page 85 IBM Infoprint 1130/1140 Operator panel displays 260 Paper Jam immediately when envelope feed is requested - POST incomplete. Action Pass thru Sensor Check for any debris, pieces of envelope and so on over the pass thru sensor. Check for correct installation of the pass thru sensor flag.
Page 86 IBM Infoprint 1130/1140 Operator panel displays 260 Paper Jam after attempted feed but before envelopes are put in the hopper OR the operator panel continues to display "Load Envelopes" after envelopes are placed in the hopper. Service Tip: The kick rolls rotate during the attempted feed cycles.
Page 87 IBM Infoprint 1130/1140 990 Service Error, envelopes fail to feed from the hopper. Action D.C. Feed Motor Assembly Check the motor and motor cable for any signs of loose wires or poor connections. Check to make sure the motor cable is connected to the envelope system board.
Page 88 IBM Infoprint 1130/1140 260 Paper Jam displays, unable to clear and envelopes fail to feed from the hopper. Kick rolls ARE rotating. Check the deflector gap adjustment before continuing this service check. Action Deflector Gap Adjustment Check the deflector gap adjustment.
Page 89 IBM Infoprint 1130/1140 260 Paper Jam displays, envelope stops in feeder paper path. Action Kick Rolls/Feed Rolls/Drive Check all the rolls for any signs of Rolls oil, grease or other contamination. If you find a problem, clean the rolls. If this does not correct the problem, replace the envelope feeder option.
Page 90: Fan Service Check
IBM Infoprint 1130/1140 Fan Service Check Printhead Fan Service Check The printhead fan is in models 722/72n. Note: If the printhead fan is inoperative and a lot of graphics are printed, you may see darker than normal copies. Fan does not run or is noisy.
Page 91 IBM Infoprint 1130/1140 Action Main Fan to System Board Check the continuity of the cable. If Cable incorrect, replace the cable. Error Code 927 (Fan runs) Check the voltage at J5-1 on the system board. The voltage measures +5 V dc (static) 0 V dc (fan running).
Page 92: Cold Fuser Service Check
IBM Infoprint 1130/1140 Action Fan Assembly Check to make sure the auxiliary fan System Board cable is seated on connector J6 on the system board. If correct, check for +24 V dc on J6-1 on the system board. If incorrect, replace the system board.
Page 93 IBM Infoprint 1130/1140 Action Fuser Lamp (Incorrect Install the correct voltage and Lamp/925 Service Error) wattage lamp or fuser assembly. Fuser Lamp Note: If the correct lamp is installed and you still have 925 fuser errors, try the following: 1. The fuser may have reached standby temperature too quickly.
Page 94: Hot Fuser Service Check
IBM Infoprint 1130/1140 Hot Fuser Service Check Error codes 923 and 924 may display for a hot fuser failure. CAUTION: The fuser may be hot, use caution before removing or servicing. Action Fuser Cover Assembly Check for damage to the thermistor (Assembly includes assembly.
Page 95: Fuser Solenoid Service Check
IBM Infoprint 1130/1140 Fuser Solenoid Service Check Service Tip: Try changing the envelope enhance level setting. A different setting may correct the problem. Note: Check the fuser envelope conditioner solenoid adjustment as described in the adjustment section “Fuser Solenoid Adjustment”...
Page 96: Input Tray(S) Option Service Check
IBM Infoprint 1130/1140 Action Input Sensor Flag Check the input sensor flag for damage and proper operation. If a problem is found, repair as necessary. System Board Check for approximately +5 V dc at J25-10 on the system board. If incorrect, replace the system board.
Page 97 IBM Infoprint 1130/1140 24X Paper Jam message displays, paper jammed over the Pass Thru Sensor. (The printer displays the value of X for the paper tray where the error occurs. Example: 241 is a Paper Jam Tray 1) Action Pass Thru Sensor and Flag...
Page 98 IBM Infoprint 1130/1140 Tray X Low message displays when Tray X is full or has adequate paper in the tray. Action Paper Low Sensor Run the Tray X Sensor Test and Assembly check the sensor for proper Paper Low Sensor Flag operation.
Page 99: High-Capacity Feeder Input Tray Service Check
IBM Infoprint 1130/1140 Printer does not recognize Tray X is installed. Action Autoconect Cables Check the autoconnect from the Tray X System Board printer or option above tray x. Check for signs of cuts, pinched wiring or damage to the contacts in the connector.
Page 100 IBM Infoprint 1130/1140 The base printer indicates a dead machine condition when the high capacity input tray is installed. Action AC Line Cord If the base printer works normally AC Jumper (HCIT to using the AC line cord from the AC...
Page 101 IBM Infoprint 1130/1140 The base printer does not recognize that the high-capacity input tray is installed. Action High-Capacity Feeder Check the high-capacity feeder input Autoconnect Mechanical tray to make sure it is mounted Check correctly and is not pushed down into the frame assembly or damaged.
Page 102 IBM Infoprint 1130/1140 Action High-Capacity Feeder Check the voltage on J8-1 (green). Option Control Board The voltage measures +24 V dc. If incorrect, check the autoconnect system for any problems. +24 V dc must come from the base printer through the autoconnect system to the high capacity input for the high capacity feeder to be recognized.
Page 103 IBM Infoprint 1130/1140 24X Paper Jam message displays, paper jammed over the Pass Thru Sensor. (X=The printer displays the value of X for the paper tray where the error occurs. Example: 242 is a Paper Jam Tray 2) Action Pass Thru Sensor and Flag...
Page 104 IBM Infoprint 1130/1140 Tray X Paper Low Message displays when Tray X is full or has adequate paper in the tray. Action Paper Low Switch Run the sensor diagnostics for tray X Paper Low Switch Cable (X=the number that represents the High Capacity Feeder Input high capacity input tray).
Page 105 IBM Infoprint 1130/1140 The elevator tray fails to stop at the correct position and continues to drive into the bottom frame. Action Lower Limit Switch Check continuity of the lower limit Lower Limit Switch Cable switch. If incorrect, replace the switch.
Page 106 IBM Infoprint 1130/1140 Paper from the high capacity feeder input tray does not reach the pass thru sensor. Service Tip: Check to be sure the paper in tray is within specifications. Action Auto compensator Check the auto compensator pick Assembly arm rollers for sign of glazing, toner or other buildup.
Page 107 IBM Infoprint 1130/1140 The elevator tray does not move up or down. The printer recognizes that the option is installed. Action DC Drive Motor High Be sure the motor cable is correctly Capacity Feeder Option installed at J1 on the board. Check System Board the cables, damaged or loose wires.
Page 108 IBM Infoprint 1130/1140 The elevator moves in one direction only. Action DC Drive Motor Check the voltages at J1 on the high Assembly High capacity system board. The voltages Capacity Feeder measure as follows: System Board Static (Motor Not Running)
Page 109 IBM Infoprint 1130/1140 Paper size switch not selecting paper size that is selected. Action Paper Size Switch Check for continuity between the High Capacity Feeder common pin (J5-1) and the pin of the Option Control Board paper size selected. J5-1 (Black): Common Lead...
Page 110 IBM Infoprint 1130/1140 Tray X Empty message displays. Tray does not respond to loading paper. No response from the front door switch. Action High Capacity Feeder Check the voltage on the board at Option Control Board J4-2 (green). The voltage measures approximately +5 V dc.
Page 111 IBM Infoprint 1130/1140 Excessive Noise or Vibration Action DC Motor Assembly Check to make sure all the motor plate mounting screws are tight. Idler Pulley Check to make sure the idler pulley DC Motor Assembly is not binding on the pulley shaft.
Page 112: Main Drive Service Check
IBM Infoprint 1130/1140 Main Drive Service Check Service Tip: Excessive gear or main drive assembly noise is usually caused by a defective motor assembly or board. system Service Tip: If there are equally spaced horizontal lines across the page, go to “Print Quality - Evenly spaced horizontal lines or...
Page 113: Operator Panel Service Check
IBM Infoprint 1130/1140 Action Motor does not turn, no Check the voltages at on the system gear error code 936 or User board. message 201 Paper Jam displays. Pin number and voltage: J27-1 = +24 V dc J27-4 = +5 V dc (static) 0 V dc...
Page 114 IBM Infoprint 1130/1140 Action System Board Check the voltage at J16-2. The (No buttons work) voltage measures approximately +5 V dc. If incorrect, replace the system board. If correct, check the continuity of the operator panel cable. If incorrect, replace the cable.
Page 115: Options Service Check
IBM Infoprint 1130/1140 Action Operator Panel All Replace system board. Diamonds, no beeps Operator Panel all Check the voltage at Pin J16-1 and diamonds, 5 Beeps J16-3. The voltage measures approximately +5 V dc. If incorrect, replace the FRUs in the following...
Page 116 IBM Infoprint 1130/1140 Hard Disk Option Service Tip: The Lexmark T printers support one hard disk option. Check to make sure only one hard disk option is installed. • 3.2 GB or larger Check to make sure the fixed disk and the fixed disk board are correctly installed.
Page 117: Output Bin Sensor Standard Tray Service Check
IBM Infoprint 1130/1140 Output Bin Sensor Standard Tray Service Check Service Tip: If the output bin standard tray fills up and the bin full sensor fails to post the message "Remove Paper Standard Bin," enter the Diagnostic Mode, select Output Bin Tests, select Sensor Tests and select Standard Bin.
Page 118: Output Expander Service Check
IBM Infoprint 1130/1140 Output Expander Service Check Service Tip: The majority of the mechanical components can be observed during operation by removing the left, right and system board covers. The output expander functions without the covers installed. Note: Make sure the option is correctly installed before attempting to service the unit.
Page 119 IBM Infoprint 1130/1140 Action Output Expander Option Make sure the output expander option is the only option that is not recognized by the base printer. If the output expander is the only option not recognized by the printer, continue with step 2. If not, check...
Page 120 IBM Infoprint 1130/1140 202 Paper Jam Open Rear Door Message displays. A sheet of paper is jammed prior to the pass thru sensor flag. 202 Paper Jam Open Rear Door Message displays. A sheet of paper feeds out to the standard bin even though bin x is selected.
Page 121 IBM Infoprint 1130/1140 Remove Paper - Output Bin X is displayed, POST incomplete, unable to clear the message. Action Dual Output Bin Sensor Flag Check the flag for correct operation, binding, broken parts or interference from the sensor cable, If incorrect, repair as necessary.
Page 122 IBM Infoprint 1130/1140 990 Service - BIN X Action D.C. Motor Check the DC motor cable Mechanical Linkage connector to be sure it is correctly Assembly installed at J4 on the output expander option board. If correct, disconnect J4 from the option...
Page 123: High-Capacity Output Stacker Service Check
IBM Infoprint 1130/1140 No indication that Bin X is full OR No indication that Bin X is near full Action Dual Output Bin X Sensor Check for correct installation of Assembly the sensor cable at J5 on the Control Board control board.
Page 124 IBM Infoprint 1130/1140 Problems with excessive static electricity buildup. Action Front Cover Assembly Check the front cover assembly to make sure the ESD brush ground lead is firmly attached to the high capacity option. Also check to make sure the ESD brush is not loose or damaged.
Page 125 IBM Infoprint 1130/1140 202 Paper Jam Open Rear Door Message displays and a sheet of paper is jammed prior to the pass through sensor flag or 202 Paper Jam Open Rear Door Message displays, a sheet of paper feeds out to the standard bin even though bin X is selected and paper exits half way out of the redrive assembly.
Page 126: 5-Bin Mailbox Service Check
IBM Infoprint 1130/1140 Remove Paper - Output Bin X Full displays. You may not be able to clear the message. Action Dual Output Bin Sensor Flag Check the flag for correct operation, (Upper Assembly) binding, broken parts or interference from the sensor cable. If incorrect, repair as necessary.
Page 127 IBM Infoprint 1130/1140 Problems with excessive static electricity buildup. Action Front Cover Assembly Check the front cover assembly to make sure the ESD brush ground lead is firmly attached to the 5-Bin Mailbox frame. Also check to make sure the ESD brush is not loose or damaged.
Page 128 IBM Infoprint 1130/1140 271 Paper Jam - Check Bin 1 displays Action Bottom Pass Thru Sensor Check the flag for correct operation, Flag Assembly binding, broken parts or interference Control Board from the sensor cable. If incorrect, repair as necessary. If correct, check...
Page 129 IBM Infoprint 1130/1140 Ready Bin X Full message displays - May be able to clear message and will feed paper into Bin selected. Action Bin X Sensor Check the sensor and sensor cable for Bin X Sensor Cable the bin that is displaying the message...
Page 130 IBM Infoprint 1130/1140 Paper does not feed into the bin selected. 271 Paper Jam - Check Bin 1 displays. Action Deflector Check all the bin parts for signs of Deflector Spring missing or loose springs, binds in the Deflector Cover...
Page 131 IBM Infoprint 1130/1140 990 Service Error displays Action Mechanical Linkage Check the DC motor cable connector DC Motor Assembly to be sure it is correctly installed at J2 on the control board. If correct, disconnect J2 from the control board and check the resistance of the motor on the cable connector.
Page 132: Paper Feed Service Check
IBM Infoprint 1130/1140 Paper Feed Service Check If you have a 936 Transport Motor Error go to the “Main Drive Service Check” on page 2-85. Action Alignment Assembly Check to ensure the alignment assembly is correctly attached to the left side frame and the mounting screws are tight.
Page 133 IBM Infoprint 1130/1140 Paper feed failures occur only near the top of the stack of paper. The most common cause of this problem is paper curl. Remove the paper from tray x and check for the natural curvature in the paper.
Page 134: Parallel Port Service Check
IBM Infoprint 1130/1140 Multipurpose Tray Paper fails to feed from the multipurpose tray. The pick roll should make one complete revolution and stop with the flat side down. If the pick roll turns but does not pick paper, check the roll for signs of wear, oil or grease on the surface of the pick roll or slick spots.
Page 135: Printhead Service Check
IBM Infoprint 1130/1140 Printhead Service Check The printhead assembly does not contain any service replaceable parts or components. If service error code 930 displays, the wrong printhead is installed in the printer. Note: A 201 paper jam may also indicate a failing printhead. The paper may have jammed prior to or at the input sensor.
Page 136: Print Quality Service Check
IBM Infoprint 1130/1140 Print Quality Service Check Service Tip: Before troubleshooting any print quality problems do the following: • Install another print cartridge if available before proceeding with the service checks. • Use Tray 1 to test for print quality of the base printer.
Page 137 IBM Infoprint 1130/1140 Print Quality - All Black Page Service Tip: An all black page is generally caused by a problem in the high voltage system or an incorrect high voltage in the printing process resulting in toner development on the entire photoconductor drum.
Page 138 IBM Infoprint 1130/1140 Action High Voltage Contact Check the PC drum contact on the right side frame for damage, PC drum contact wear or contamination. If the contact is bent or damaged, replace the contact. Note: Inspect the HVPS PC drum contact on the board for any signs of damage or contamination.
Page 139 IBM Infoprint 1130/1140 Print Quality - Random Marks Service Tip: The primary cause of random marks is due to loose material moving around inside the printer and attaching to the photoconductor, charge roll or transfer roll. Symptom Action Random Marks...
Page 140 IBM Infoprint 1130/1140 Print Quality - Evenly spaced horizontal lines or marks. Action Lines spaced 3.19 mm This can be caused by the motor (.126 inch) apart pinion gear on the main drive motor. Replace the main drive motor. Lines spaced 22.32 mm This can be caused by a defective (.882 inch) apart...
Page 141 IBM Infoprint 1130/1140 Action Lines spaced 49.74 mm Replace the FRUs in the following (1.958 inch) apart order: redrive assembly fuser assembly Lines spaced 51.02 mm Replace the transfer roll. (2.009 inch) apart Lines spaced 52.23 mm Replace the redrive assembly.
Page 142 IBM Infoprint 1130/1140 Action Printhead The printhead on the Lexmark T printers cannot be cleaned. Try another printhead if all other attempts fail to correct a background problem. Transfer Roll Assembly Check the high voltage contact from the HVPS to the transfer roll. Check...
Page 143 IBM Infoprint 1130/1140 Action System Board HVPS Check the following voltages at J25 Connector on the system board. Measure the voltages from J25 to printer ground. Printer Idle J25-1 approximately 0 V dc J25-2 approximately 4 V dc J25-4 approximately 0 V dc...
Page 144 IBM Infoprint 1130/1140 Print Quality - Banding Service Tip: Banding is difficult to detect except on a page with a uniform gray or a large amount of graphics printed on the page. Banding is primarily due to a variation in the speed of the paper as it feeds through the printer, especially in the development and transfer process.
Page 145 IBM Infoprint 1130/1140 Action Charge Roll Assembly Check the charge roll for any signs Charge Roll Link Arm of toner buildup or other contamination on the outer edges that correspond to the bands on the page. Check the charge links and...
Page 146 IBM Infoprint 1130/1140 Print Quality - Residual Image Service Tip: Install a new print cartridge if available before doing this service check. Residual image can be caused by the photoconductor, cleaning blade and other parts inside the print cartridge. Action...
Page 147 IBM Infoprint 1130/1140 Print Quality - Toner on backside of printed page Service Tip: This is generally caused by loose toner in the machine in the paper path being carried through the printer on the backside of the paper. Action...
Page 148: Smart Cartridge Contact Assembly Service Check
IBM Infoprint 1130/1140 Smart Cartridge Contact Assembly Service Check Note: If you are unable to clear a “32-Unsupported Cartridge” User Error Message, make sure a Lexmark T print cartridge is correctly installed in the printer. The cartridge is easily identified by the contact board located on the right side rear of the cartridge.
Page 149: Serial Port Service Check
IBM Infoprint 1130/1140 Serial Port Service Check Run the “Serial Wrap Test” on page 3-17. Note: The Serial Wrap Test is designed to check the serial port hardware by using a wrap plug (P/N 1329048) and invoking the Serial Post Diagnostic Test. The test helps isolate the printer from the serial cable and host.
Page 150: Transfer Roll Service Check
IBM Infoprint 1130/1140 Action Toner Sensor The toner sensor cable is part of the front harness and part of connector J25 on the system board. Check the voltage at J25-11. It reads approximately +5 V dc. If incorrect, replace the system board. If correct, check the voltage at J10-12.
Page 151 IBM Infoprint 1130/1140 Action Left Transfer Arm Check the left transfer roll arm Assembly assembly to make sure it is fastened and locked in the down position. If the arm is not locked down, check to ensure the arm is not broken and will lock into the EP frame correctly.
Page 152: Staplesmart Finisher Service Check
IBM Infoprint 1130/1140 StapleSmart Finisher Service Check Note: When removing the stapler mechanism ( ) from the 53P8699 option first remove the staple supply cartridge. Note: When replacing staples in the supply cartridge, discard any old staples in the cartridge and replace with a fresh strip.
Page 153 IBM Infoprint 1130/1140 Printer does not recognize StapleSmart Finisher option as being installed. Action StapleSmart Finisher Ensure that the StapleSmart finisher Option is the only option that is not recognized by the base printer. If the finisher is the only option not recognized by the printer continue with step 2.
Page 154 IBM Infoprint 1130/1140 Close Finisher Top Cover displayed - Unable to clear or reset message. (POST incomplete) Action Top Cover Assembly Check the top cover assembly to ensure that it is actuating the top cover switch and the cover is opening and closing correctly.
Page 155 IBM Infoprint 1130/1140 POST incomplete - Stapler cycles several times. Action Stapler Assembly Replace the stapler assembly. Note: When replacing the stapler assembly, observe the location of the ground lead from the stapler assembly and the finisher frame. Make sure the ground lead is correctly reattached.
Page 156 IBM Infoprint 1130/1140 Step 1 - During POST the stapler option does not try to home. Action Stapler Card Assembly Turn the printer off, disconnect the motor from J2 and check for continuity Drive Motor Assembly between J2 pins 1, 2, 5, and 6 on the cable and the motor case.
Page 157 IBM Infoprint 1130/1140 Step 2 - During POST the stapler option tries to home. Note: When a 990 Service Error is displayed during POST, the failure is usually in the stapler mechanical unit or stapler card. 281 Paper Jam - The paper feeds partway into the Standard Bin...
Page 158 IBM Infoprint 1130/1140 Action Swing Arm Spring Check to ensure the swing arm spring is connected and not loose or broken. Clutch (53P8721) Check the clutch assembly on the right side frame assembly for correct operation and Assembly any sign of broken or loose parts.
Page 159 IBM Infoprint 1130/1140 282 Staple Jam - Check Stapler displayed. Action Stapler Assembly Check the stapler assembly for any signs of broken or damaged parts. Post Incomplete - Insert Stapler Cartridge Displayed (Cartridge Holder is installed and cannot clear message)
Page 160 IBM Infoprint 1130/1140 Action Stapler Cartridge Holder Before proceeding with the service check, gently try to remove the stapler cartridge Stapler Assembly holder from the stapler assembly. If the holder is jammed in the stapler assembly, do the following: 1. Turn the printer off and remove the right side cover.
Page 161 IBM Infoprint 1130/1140 Action Stapler Board Check the voltages on connector J3 on the board. Stapler Assembly Note: All voltages are approximate values. Voltage Voltage Static Feeding +24 V dc +24 V dc +24 V dc +24 V dc +24 V dc...
Page 162 IBM Infoprint 1130/1140 283 Staple Jam - Check Stapler displayed. Action Staple Cartridge Holder Check the staple cartridge holder for any signs of damage and for any jammed staples in the cartridge. Replace the staple cartridge holder if damaged. If staples are...
Page 163 IBM Infoprint 1130/1140 Action Stapler Board Check to make sure the cable to J4 (Accessory) is properly connected to J4 on the board. Turn the printer off, disconnect the motor cable from J4 and check for continuity between J4 pins 1,2,3, and 4 to the motor case.
Page 164 IBM Infoprint 1130/1140 Misalignment of sheets to be stapled. Action Left Side Bail Assembly Check the left side bail assembly for any signs of binding, missing, or broken parts. Stapler Gearbox Assembly Check the stapler gearbox assembly for correct operation.
Page 165 IBM Infoprint 1130/1140 2-138 Service Manual...
Page 166: Diagnostic Aids
IBM Infoprint 1130/1140 3. Diagnostic Aids This chapter explains the tests and procedures to identify printer failures and verify repairs have corrected the problem. Diagnostic/Configuration Menu Diagnostic Menu - Used to help test and diagnose printer and attached option problems.
Page 167 IBM Infoprint 1130/1140 Tests Refer to Test Page Hardware Tests “Hardware Tests” on If selected, the following menu selections are page 3-14 available: 1.LCD Test (Operator Panel) 2.Button Test (Operator Panel) 3.DRAM Memory Test 4.ROM Memory Test 5.Parallel Wrap Test (Displayed if configured with Standard Parallel Port) 6.Parallel 1 Wrap (only displayed if port...
Page 168 IBM Infoprint 1130/1140 Tests Refer to Test Page Input Tray Tests “Input Tray Tests” on If selected, the following menu selections are page 3-19 available: 1.Feed Tests If selected, the following menu selections are available: a. Tray x (x-Tray 1,2,3,4, or 5 where installed) b.
Page 169 IBM Infoprint 1130/1140 Tests Refer to Test Page Base Sensor Test “Base Sensor Test” on If selected, the following menu selections are page 3-26 available: 1.Toner 2.Input 3.Output 4.Narrow Media 5.Front Door Device Tests (only displayed if flash or “Device Tests” on...
Page 170: Configuration Menu
IBM Infoprint 1130/1140 Tests Refer to Test Page EP Setup “Restore EP Factory If selected, the following menu selections are Defaults” on page 3-32 available: 1.EP Defaults 2.Fuser Temperature 3.Warm Up Time 4.Transfer 5.Print Contrast 6.Charge Roll 7.Gap Adjustment (envelope solenoid) Error Log “Error Log”...
Page 171: Diagnostic Mode
IBM Infoprint 1130/1140 Diagnostic Mode To enter the Diagnostic Mode: 1. Turn the printer off. 2. Press and hold the Go and Return buttons. 3. Turn the printer on. 4. Release the buttons when "Performing Self Test" displays on the operator panel.
Page 172: Flash Test
IBM Infoprint 1130/1140 To run the Disk Test/Clean Test: 1. Select Disk Test/Clean from the Device Tests menu. – "Files will be lost/Go or Stop?" message displays to warn the user that all contents on the disk will be lost.
Page 173: Disabling Download Emulations
IBM Infoprint 1130/1140 Disabling Download Emulations Error Code 964: Download Emulation CRC Failure. Checksum failure detected in the emulation header or emulation file. Error Code 965: Download Emulation Outdated. Time stamps indicate the download emulation and RIP code are incompatible.
Page 174: Duplex Sensor Test
IBM Infoprint 1130/1140 – The single Duplex Quick test cannot be canceled. The printer attempts to print the Quick Test Page from the default paper source. If the default paper source only supports envelopes, then the page is printed from Tray 1.
Page 175 IBM Infoprint 1130/1140 To run the Duplex Motor Test: 1. Select Motor Test from the Duplex Tests menu. The duplex motor test continues to run until the printer is powered off. – The power indicator blinks while the test is running.
Page 176 IBM Infoprint 1130/1140 The following appears on the printer display: DUPLEX MOTOR AA BB CC DD EE FF To pass the test the following results must display: AA = 00 BB = in the range of 20 through 3F inclusively (hex)
Page 177: Duplex Feed 1 Test
IBM Infoprint 1130/1140 Duplex Feed 1 Test This test feeds a blank sheet of paper to the duplex paper stop position 1. To run the Duplex Feed 1 Test: Select Duplex Feed 1 from the Duplex Test menu. – The power indicator blinks while the paper is feeding.
Page 178: Error Log
IBM Infoprint 1130/1140 Error Log Viewing the Error Log The error log is helpful to the servicer by providing a history of printer errors. The error log contains the 12 most recent errors that have occurred on the printer. The most recent error displays in position 1 and the oldest error displays in position 12 (if 12 errors have occurred).
Page 179: Hardware Tests
IBM Infoprint 1130/1140 Hardware Tests The following Hardware Tests can be selected from this menu: LCD Test Button Test DRAM Memory Test ROM Memory Test Parallel Wrap (if available) Parallel 1 Wrap (only displayed if PCL installed in slot 1)
Page 180: Sdram Memory Test
IBM Infoprint 1130/1140 SDRAM Memory Test The purpose of this test is to check the validity of SDRAM, both standard and optional. The test writes patterns of data to SDRAM to verify that each bit in memory can be set and read correctly.
Page 181: Parallel Wrap Test
IBM Infoprint 1130/1140 Each time the test finishes, the screen updates with the result. If the test passes, the Pass Count increases by 1, however if the test fails, one of the following messages displays for approximately three seconds: ROM Checksum Error...
Page 182: Serial Wrap Test
IBM Infoprint 1130/1140 DMA Count Error DMA Address Error DMA Interrupt Error DMA Memory Error DMA Background Error Clear Init Rise Error False Init Rise Error Autofeed Rising Interrupt Error Clear Autofeed Rise Error False Autofeed Rise Error Autofeed Falling Interrupt Error Clear Autofeed Fall Error Once the maximum count is reached the test stops.
Page 183 IBM Infoprint 1130/1140 Each time the test finishes, the screen updates with the result. If the test passes, the Pass Count increases by 1, however if the test fails, one of the following failure messages displays for approximately three seconds and the Fail Count increases by 1:...
Page 184: Input Tray Tests
IBM Infoprint 1130/1140 Input Tray Tests Input Tray Feed Test This test lets the servicer observe the paper path as media is feeding through the printer. A blank sheet of paper feeds through the printer as the laser turns off during this test. The only way to observe the paper path is to open the lower front door that is used to access the envelope or multipurpose feeder.
Page 185: Output Bin - Feed To All Bins Test
IBM Infoprint 1130/1140 The multipurpose tray and the envelope feeder do not have a paper low sensor. The multipurpose tray does not have a pass thru sensor. The following tray sensors are supported by this test: Tray Empty Paper Low...
Page 186: Output Bin Feed Test
IBM Infoprint 1130/1140 Twelfth Sheet: Bin #10, then the order reverses from Bin #9 to the Standard Bin. 4. The test is continuous until either the Return or Stop button is pressed. Output Bin Feed Test Note: If the “Configure Bins” printer setting is link rather than...
Page 187 IBM Infoprint 1130/1140 Standard Bin: 1. Select Output Bin Test from the menu. 2. Select Output Bin tests - Sensor Tests. 3. Select Standard Bin from the menu. 4. The following screen is displayed: Standard Bin F=OP F=Standard Bin’s Bin Full Sensor 5.
Page 188 IBM Infoprint 1130/1140 TP=High-Capacity Stacker top position sensor P=High-Capacity Stacker pass thru sensor F=High-Capacity Stacker bin full sensor (lower par of dual sensor) NF=High-Capacity Stacker near full sensor (upper part of dual sensor) 5. Once the screen is displayed, manually actuate each of the sensors of the High-Capacity Stacker.
Page 189: Finisher Tests, Staplesmart Finisher Option
IBM Infoprint 1130/1140 Finisher Tests, StapleSmart Finisher Option Feed Tests This test feeds eight blank sheets of paper through the finisher option and staples them. Note: No buttons are active during this test and the test cannot be terminated until it is complete.
Page 190 IBM Infoprint 1130/1140 To test the Finisher Top Cover and Side Door sensors: Select Sensor Tests from the Finisher menu. Select Cover and Door from the Sensor Test menu. The following screen is displayed and each sensor can be checked by opening or closing the correct cover or door.
Page 191: Base Sensor Test
IBM Infoprint 1130/1140 To test the Bin Empty Sensor, actuate its flag in the paper output tray. To test the Bin Full Sensor and Near Full Sensor, first actuate the Bin Empty Sensor and then cover the Bin Full or Bin Near Full...
Page 192: Staplesmart Finisher Sensor Test
IBM Infoprint 1130/1140 To run the StapleSmart Finisher Feed Test: 1. Select Finisher Tests from the menu. 2. Select Feed Tests from Finisher Tests menu. 3. The feed test runs (may take a minute for the test to complete). 4. Eight sheets of paper feed into the finisher and then staple.
Page 193: 5-Bin Mailbox Diverter Test
IBM Infoprint 1130/1140 SD=Finisher Stapler access door 3. Pass and Media Sensors Pass and Media P=OP M=OP P=Finisher Pass Thru Sensor M=Finisher Medium Sensor 4. Bin Level Sensor Bin Level EM=OP NF=OP F=OP EM=Finisher Bin Empty Sensor NF=Finisher Bin Near Full Sensor F=Finisher Bin Full Sensor 5.
Page 194 IBM Infoprint 1130/1140 To run the Registration: 1. Select Registration from the main diagnostic menu. 2. The Video Frequency Test runs automatically. 3. When the Video Frequency Test is complete, the following Registration values screen are displayed: T=sxx* B=sxx* L=sxx*...
Page 195: Printer Setup
IBM Infoprint 1130/1140 screen by pressing the Go button. Once the Quick Test Page completes printing, the Registration screen displays again. Note: The Quick Test Page should be printed on A4 or Letter paper only. 5. To exit the Registration menu, press Return.
Page 196: Maintenance Page Count
IBM Infoprint 1130/1140 Maintenance Page Count This counter is reset by the servicer after a “80 Scheduled Maintenance” message displays (300K copies) and a maintenance kit is installed. To view the Maintenance Page Count: 1. Enter the Configuration menu. Turn the machine off, press and hold the Return and Select buttons.
Page 197: Restore Ep Factory Defaults
IBM Infoprint 1130/1140 – The current ID displays on the screen. The Configuration ID is on a label located inside the printer. The label is attached to the top front cover hinge assembly and is visible when the top front cover is open.
Page 198: Print Tests
IBM Infoprint 1130/1140 lets the backup roll heat up and helps reduce curl in some environments. Transfer The transfer can be adjusted to: • • MEDIUM • HIGH Print Contrast The print contrast setting controls the developer voltage offset. The print contrast can be adjusted to: •...
Page 199: Print Quality Test Pages
IBM Infoprint 1130/1140 Envelope Feeder (if installed) For each input source selected you have the following choices: • Single (prints the Print Test Page once) • Continuous (continue printing the Print Test Page until Return or Stop is pressed). The contents of the Print Test Page varies depending on the media installed in the selected input source.
Page 200 IBM Infoprint 1130/1140 machine class ID matching the machine class ID stored in NVRAM. Some diagnostic information may be printed on the pages when printing from this menu. To run the Print Quality Test Pages: 1. Turn the printer off.
Page 201: Printing Menu Settings Page
IBM Infoprint 1130/1140 Minimum Stroke Width Paper Source and Formatted Size All three pages contain print quality test information including one page of grayscale with two black squares and one all black page. Printing Menu Settings Page Note: This test page must be printed on letter, legal or A4 paper.
Page 202: Autoconnect System, Paper Tray Options, Envelope Feeder And Output Expander Operations
IBM Infoprint 1130/1140 are driven down into the stack increasing the normal force and drive force until the bending strength of the paper is overcome and the paper bends and moves up the dam. Once this critical threshold is achieved the normal force remains at a level just high enough to reliably feed the paper.
Page 203 IBM Infoprint 1130/1140 mechanically installed under the printer. Communication between the option and the base printer stops when you remove an option located above or below the printer. The printer no longer recognizes the option and deletes associated messages. Each installed option below the base printer provides an electrical autoconnect to the option attached below it.
Page 204: Fuser Operation
IBM Infoprint 1130/1140 Fuser Operation Hot Roll Fuser The hot roll fuser in the Lexmark T printer is made up of two primary assemblies. The first assembly is the top fuser cover which contains the thermistor/cable, thermal fuse, cable assembly, left and right lamp brackets and cover.
Page 205: Paper Feed Jams
IBM Infoprint 1130/1140 Paper Feed Jams Paper Jams - Base Printer Error Message 200 - Paper Jam - Remove Cartridge This message indicates that paper is jammed at the printer input sensor. This can be caused by the paper jamming prior to activating the input sensor flag, the sensor not detecting paper over the sensor, or paper arriving at the sensor too late.
Page 206: Paper Jams - Options
IBM Infoprint 1130/1140 Error Message 202 - Paper Jam - Open Rear Door This message indicates the paper is jammed at or near the printer exit sensor located in the fuser assembly. This can be caused by the paper arriving at the sensor too late, the paper jammed in the fuser assembly or jammed exiting the fuser assembly in the redrive assembly, or the exit sensor flag is not operating correctly.
Page 207 IBM Infoprint 1130/1140 Error Message 24x (x=Tray 1 through 5) Paper Jam Check Tray x The paper has not cleared the pass thru sensor or reached the pass thru sensor of the option above tray x. Note: When the StapleSmart Finisher option is installed, a secondary message may be displayed which advises whether or not to remove the job from the finisher.
Page 208 IBM Infoprint 1130/1140 Error Message 28x Paper Jam (x=StapleSmart Finisher) Error Message 280 - Check Finisher Error Message 281 - Check Finisher When either of these two messages are displayed, they indicate that paper is jammed in the finisher option. Open the finisher rear door and top cover to remove the jam.
Page 209 IBM Infoprint 1130/1140 3-44 Service Manual...
Page 210: Repair Information
IBM Infoprint 1130/1140 4. Repair Information WARNING: Read the following before handling electronic parts. Handling ESD-Sensitive Parts Many electronic products use parts that are known to be sensitive to electrostatic discharge (ESD). To prevent damage to ESD-sensitive parts, follow the instructions below in addition to all the usual precautions, such as turning off power before removing logic boards: •...
Page 211: Adjustment Procedures
IBM Infoprint 1130/1140 Adjustment Procedures Duplex Motor Drive Belts Do the duplex motor belt and drive belt adjustment whenever you remove or replace the duplex motor or loosen the motor or drive belt idler pulley. Service Tip: Excessive belt tension can result in stalling the duplex motor.
Page 212: Fuser Solenoid Adjustment
IBM Infoprint 1130/1140 Fuser Solenoid Adjustment Perform the fuser solenoid adjustment whenever you replace the fuser solenoid. Adjust the fuser solenoid while installed in the printer. Adjust the screw on the eccentric mounted on the solenoid housing to provide an air gap between the rear of the solenoid stator and the solenoid armature.
Page 213: Printhead Assembly Adjustment
IBM Infoprint 1130/1140 Printhead Assembly Adjustment Do the printhead assembly adjustment whenever you remove or replace the printhead assembly or loosen the mounting screws. Install the new printhead with the three mounting screws centered in the slots in the printhead frame assembly. Leave the screws loose enough to allow the printhead assembly to move from side to side within the slots.
Page 214: Paper Alignment Assembly Adjustment
IBM Infoprint 1130/1140 Paper Alignment Assembly Adjustment Do the alignment assembly adjustment whenever you replace the alignment assembly. Always print a copy of the Quick Test Page before making any adjustments to the alignment assembly reference adjustment screw. When replacing the alignment assembly, it is necessary to back the reference adjustment screw out far enough to remove the old assembly and install the new one.
Page 215 IBM Infoprint 1130/1140 b. Print a copy of the Quick Test Page and check the margin adjustments printed on the test page. These settings should be within the range specified in “Registration” on page 3-28. The reference screw can be adjusted without loosening the locknut.
Page 216: Screw Identification Table
IBM Infoprint 1130/1140 Screw Identification Table The following table contains screw types, locations, and quantities necessary to service the printer. Each screw callout in the removal procedure graphic displays the screw reference number listed in the table. Pay careful attention to each screw type location when doing removals.
Page 217 IBM Infoprint 1130/1140 Reference Screw Type Location Purpose Number M3.5x8 mm spring, cartridge load mounting Thread Cutting system board mounting (front) integrated tray ITC mounting board stacker support to right attach side frame M3.5x12 mm paper alignment mounting Thread Cutting...
Page 218 IBM Infoprint 1130/1140 Reference Screw Type Location Purpose Number M3x6 mm outer shield mounting Taptite inner redrive deflector mounting interconnect board to mounting center pan system board mounting (bottom holes) system board to attach interconnect board ground system board to inner...
Page 219 IBM Infoprint 1130/1140 Reference Screw Type Location Purpose Number M3x12 mm HVPS board mounting Taptite Panhead M3x28 mm developer drive ground attach Taptite (bottom hole) Panhead M3x6 mm stacker duct mounting Taptite system board mounting Panhead system board to shield...
Page 220 IBM Infoprint 1130/1140 Reference Screw Type Location Purpose Number M3.5x8 mm autocompensator mounting Plastite Thread Forming M3.5x10 mm right side cover mounting Plastite Thread right side frame to pan attach Forming left side frame to pan attach extra screw mounting M3.5x12 mm...
Page 221: Removal Procedures
IBM Infoprint 1130/1140 Removal Procedures CAUTION: Remove the power cord from the printer or wall outlet before you connect or disconnect any cable or electronic board or assembly for personal safety and to prevent damage to the printer. Use the hand grips on the side of the printer. Make sure your fingers are not under the printer when you lift or set the printer down.
Page 222 IBM Infoprint 1130/1140 Right Cover 1. Open the upper and bottom front covers. 2. Remove the print cartridge. 3. Release the cover latch (A) and remove the right cover mounting screw (B). 4-13 Repair Information...
Page 223 IBM Infoprint 1130/1140 4. Remove the redrive assembly. 5. Remove the right side cover mounting screw (B). 6. Remove the right side cover. 4-14 Service Manual...
Page 224 IBM Infoprint 1130/1140 Upper Front Cover 1. Raise the upper front cover. 2. Remove the upper front cover mounting screws (A). 3. Rotate the cover upward to allow the rear cover hinges to clear the mounting slots and remove the cover.
Page 225: Center Pan Assembly
IBM Infoprint 1130/1140 Laser Assembly Cover 1. Remove the left door. 2. Remove the right cover. 3. Remove the rear paper deflector. 4. Press the fuser wiper cover latch and remove the cover. 5. Remove the paper full sensor flag from the mounting bracket.
Page 226: System Board
IBM Infoprint 1130/1140 System Board 1. Remove the outer EMC shield. 2. Disconnect all cables to the system board. 3. Remove the system board mounting screws (A). 4. Remove the serial port mounting hex studs (B). 5. Remove the parallel port mounting screws(C).
Page 227: Card Assembly (Nand Flash)
IBM Infoprint 1130/1140 Card Assembly (NAND Flash) 1. Using your index fingers and thumbs, remove the card assembly from the system board as indicated in the photo and illustration below. 2. To replace the card assembly, align guide pins and locating pin with corresponding holes.
Page 228 IBM Infoprint 1130/1140 4-19 Repair Information...
Page 229: Developer Drive Assembly
IBM Infoprint 1130/1140 Developer Drive Assembly 1. Remove the inner EMC shield. 2. Remove the developer drive assembly mounting screws (A). 3. Remove the developer drive assembly. Note: Be sure the developer drive assembly wheel aligns with the hub on the main drive assembly when reinstalling the assembly.
Page 230: Duplex Board
IBM Infoprint 1130/1140 Duplex Board 1. Lift the base printer from the duplex assembly. 2. Remove the four duplex board cover mounting screws. 3. Gently disconnect the cables from the duplex board. Warning: Avoid damage to the cables and connectors.
Page 231: Duplex Motor
IBM Infoprint 1130/1140 Duplex Motor 1. Remove the duplex front cover door. 2. Gently disconnect the cables from the duplex board. Warning: avoid damage to the cables and connectors. 3. Remove the four mounting screws from the left and right return guides and remove the guides.
Page 232: Emc Shields
IBM Infoprint 1130/1140 EMC Shields Inner EMC Shield 1. Remove the left door. 2. Remove the outer EMC shield. 3. Remove all option boards from the connector board slots. 4. Remove the inner EMC shield mounting screws (A) and (B).
Page 233 IBM Infoprint 1130/1140 Outer EMC Shield 1. Remove the left door. 2. Loosen the outer EMC shield mounting screws (A) and remove the shield. 4-24 Service Manual...
Page 234: Fan
IBM Infoprint 1130/1140 Main Fan 1. Remove the top rear cover. 2. Remove the inner EMC shield. 3. Remove the fan shroud (A). 4. Note the routing of the main fan cable (B) and disconnect the cable from the system board at connector J5.
Page 235: Frames
IBM Infoprint 1130/1140 5. Release the four latches (C) and remove the fan from the left side frame. Frames EP Frame Assembly 1. Remove the left and right side frames. 2. Remove the EP frame assembly. Left Side Frame 1. Remove the main drive assembly.
Page 236 IBM Infoprint 1130/1140 5. Remove the left side frame mounting screws (A). 4-27 Repair Information...
Page 237 IBM Infoprint 1130/1140 6. Place the printer on its back and remove the left side frame mounting screws (A). 7. Remove the left side frame. 4-28 Service Manual...
Page 238 IBM Infoprint 1130/1140 Right Side Frame 1. Remove the right side cover. 2. Remove the LVPS. 3. Remove the multipurpose tray assembly. 4. Disconnect the auto compensator arm bias spring from the right side frame. 5. Remove the toner sensor mounting screw (A), disconnect the sensor cable and remove the toner sensor.
Page 239: Fuser
IBM Infoprint 1130/1140 Fuser 1. Remove the redrive assembly. 2. Loosen the fuser mounting screws (A) and remove the fuser. 4-30 Service Manual...
Page 240: Fuser Cover
IBM Infoprint 1130/1140 Fuser Cover 1. Remove the fuser assembly. 2. Note the thermistor cable routing and disconnect the cable. 3. Warning: Hold the left lamp bracket and carefully remove the two mounting screws. There is pressure against the other end of the lamp therefore care must be used when removing the lamp from the fuser.
Page 241: Fuser Detack Housing Assembly
IBM Infoprint 1130/1140 4. Gently pry the detack finger and spring from the housing assembly. Fuser Detack Housing Assembly 1. Remove the fuser assembly. 2. Remove the fuser cover assembly. 3. Remove the fuser lamp. Use care when handling the lamp.
Page 242: Fuser Transfer Plate
IBM Infoprint 1130/1140 Fuser Transfer Plate 1. Remove the upper paper deflector. 2. Remove the fuser transfer roll. 3. Remove the inner paper deflector. 4. Lift the left side of the fuser transfer plate (A) and move the plate to the left to clear the right side from its mounting.
Page 243: Fuser Envelope Conditioner Solenoid
IBM Infoprint 1130/1140 Fuser Envelope Conditioner Solenoid 1. Remove the fuser assembly. 2. Remove the solenoid mounting screw (A). 3. Disconnect the solenoid link (B). 4. Remove the solenoid from the fuser assembly. Note: Do the “Fuser Solenoid Adjustment” on page 4-3 whenever you replace the fuser solenoid.
Page 244: Fuser Narrow Media Sensor/Flag Assembly
IBM Infoprint 1130/1140 Fuser Narrow Media Sensor/Flag Assembly 1. Remove the fuser assembly. 2. Remove the exit roll assembly. 3. Remove the cables cover. 4. Disconnect the sensors from the cable connectors. 5. Remove the lower exit guide assembly. 6. Remove the sensor/flag assembly from the lower exit guide...
Page 245: Fuser Lower Exit Guide Assembly
IBM Infoprint 1130/1140 The fuser lamp FRU is color coded. The left and right fuser lamp bracket access holes let you view the end of the lamp. Use the following table to identify and install the correct lamp. Description Color Code...
Page 246: High Voltage Power Supply
IBM Infoprint 1130/1140 High Voltage Power Supply 1. Remove the inner paper deflector. 2. Remove the toner sensor cable from the retainer (A) on the front of the HVPS. 3. Remove the right side cover. 4. Disconnect the HVPS cable from the HVPS at connector (C).
Page 247: Integrated Tray Compensator Pick Roll Assembly
IBM Infoprint 1130/1140 3. Remove the inner EMC shield. 4. Disconnect the compensator motor cable (A) from the system board. 5. Place the printer on its side. 6. Locate the integrated tray compensator assembly (B) on the bottom of the printer and disconnect the compensator arm bias spring from the frame.
Page 248 IBM Infoprint 1130/1140 3. Locate the compensator assembly on the bottom of the printer and pull the compensator arm away from the printer. 4. Unsnap the pick roll assembly (D) from its mounting and remove. 4-39 Repair Information...
Page 249: Interconnect Board Assembly
IBM Infoprint 1130/1140 Interconnect Board Assembly 1. Remove the inner EMC shield. 2. Remove the LVPS. 3. Disconnect all cables (A) from the interconnect board. 4-40 Service Manual...
Page 250 IBM Infoprint 1130/1140 4. Place the printer on its back and remove the mounting screws (B). Note: Go to “Interconnect Board” on page 5-4 to identify the correct jumper locations for your printer. 5. Remove the interconnect board assembly. 4-41...
Page 251: Low Voltage Power Supply
IBM Infoprint 1130/1140 Low Voltage Power Supply 1. Remove the right cover. 2. Remove the LVPS mounting screws (A) from the rear of the bottom pan. 3. Pull the LVPS assembly from the right side of the printer. Initial resistance is felt as the automate plug disconnects.
Page 252: Main Drive Assembly
IBM Infoprint 1130/1140 Main Drive Assembly 1. Remove the inner EMC shield. 2. Remove the gear guard. 3. Remove the developer drive assembly. 4. Remove the transfer shaft (A) through the bottom of the printer. 5. Remove all cables from the cable clamps (B) on the main drive assembly.
Page 253 IBM Infoprint 1130/1140 10. Remove the main drive assembly. Note: Do not remove the screws (E) on the main drive assembly. Be sure the main drive assembly gear shaft aligns with the hub on the left side frame when reinstalling the main drive assembly.
Page 254: Main Drive Motor
IBM Infoprint 1130/1140 Main Drive Motor 1. Remove the main drive assembly. 2. Remove the main drive motor mounting screws (A). 3. Remove the main drive motor. 4-45 Repair Information...
Page 255: Multipurpose Tray/Lower Deflector Assembly
IBM Infoprint 1130/1140 Multipurpose Tray/Lower Deflector Assembly 1. Open the multipurpose tray to a position that allows the left and right tray hinge slots (A) to align with the rectangular mounting posts (B). Pull upward on each tray hinge to remove the tray from the two mounting posts.
Page 256 IBM Infoprint 1130/1140 2. Remove the upper deflector. 3. Remove the solenoid mounting screw. 4. Remove the screws (A) mounting the multipurpose tray/lower deflector assembly. 5. Remove the multipurpose tray/lower deflector assembly. 4-47 Repair Information...
Page 257: Operator Panel Assembly
IBM Infoprint 1130/1140 Operator Panel Assembly 1. Remove the upper front cover. 2. Disconnect the operator panel cable. 3. Gently press the operator panel lens tabs (A) and remove the operator panel. 4-48 Service Manual...
Page 258: Operator Panel Cable/Cover Open Switch Assembly
IBM Infoprint 1130/1140 Operator Panel Cable/Cover Open Switch Assembly Note: Pay careful attention to the cable routing through the printer before you remove the operator panel cable/cover open switch assembly. 1. Remove the left door and upper front cover. 2. Disconnect the operator panel/cover open switch cable from the system board.
Page 259: Optional 250/500 Paper Tray Assembly
IBM Infoprint 1130/1140 Optional 250/500 Paper Tray Assembly Note: Remove the printer and other paper feed options to access the failing optional paper tray assembly. Paper Tray Compensator Assembly 1. Remove the printer and other paper feed options. 2. Disconnect the compensator assembly bias spring from the tray frame.
Page 260: Paper Alignment Assembly
IBM Infoprint 1130/1140 Paper Alignment Assembly 1. Remove the upper paper deflector assembly. 2. Remove the inner paper deflector assembly. 3. Release the input paper sensor from its mounting and remove. 4. Remove the left door. 5. Remove the paper alignment assembly mounting screws (A).
Page 261 IBM Infoprint 1130/1140 6. Locate the paper alignment assembly reference adjustment screw (B) through the left frame and remove the screw. 7. Remove the paper alignment assembly. Note: Do the “Paper Alignment Assembly Adjustment” on page 4-5 when you reinstall the assembly.
Page 262: Paper Deflectors
IBM Infoprint 1130/1140 Paper Deflectors Inner Paper Deflector Assembly 1. Remove the paper tray. 2. Remove the upper deflector assembly. 3. Place the printer on its side. 4. Remove the lower deflector assembly. 5. Gently pry the inner paper deflector from the left and right mounting posts (A) located on the bottom of the printer and remove the deflector.
Page 263: Paper Input Sensor
IBM Infoprint 1130/1140 Paper Input Sensor 1. Remove the inner paper deflector assembly. 2. Disconnect the paper input sensor cable from the input sensor. 3. Release the input paper sensor from its mounting and remove. Paper Size Sensing Board 1. Disconnect the paper size sensing board cable from the board.
Page 264: Printhead (1130)
IBM Infoprint 1130/1140 Printhead (1130) 1. Remove the laser assembly cover. 2. Disconnect the printhead cables (A) from the printhead 3. Remove the printhead mounting screws (B). Note: Do the “Printhead Assembly Adjustment” on page 4-4 whenever you remove or replace the printhead assembly or loosen the mounting screws.
Page 265: Printhead (1140)
IBM Infoprint 1130/1140 Printhead (1140) 1. Remove the laser assembly cover. 2. Disconnect the printhead cables (A) from the printhead assembly and remove the printhead. 3. Disconnect the printhead fan cable from the system board. 4. Remove the printhead mounting screws (B).
Page 266: Redrive Assembly
IBM Infoprint 1130/1140 Redrive Assembly 1. Remove the redrive door assembly. 2. Remove the redrive exit cover. 3. Remove the redrive assembly mounting screws (A). 4. Release the redrive assembly mounting latches (B) and remove the redrive assembly. 4-57 Repair Information...
Page 267: Smart Cartridge Contact Assembly
IBM Infoprint 1130/1140 Smart Cartridge Contact Assembly 1. Disconnect smart cartridge cable. 2. Remove print cartridge. 3. Remove transfer plate. 4. Unlatch smart cartridge contact assembly (A) from the right frame assembly. 5. Remove smart cartridge contact (B). 4-58 Service Manual...
Page 268: Toner Sensor
IBM Infoprint 1130/1140 Toner Sensor 1. Remove the right side cover. 2. Remove the toner sensor mounting screw (A). Disconnect the toner sensor cable and remove the toner sensor. 4-59 Repair Information...
Page 269: Transfer Roll Assembly
IBM Infoprint 1130/1140 Transfer Roll Assembly 1. Open the upper front cover and remove the print cartridge. 2. Unsnap the transfer roll assembly from the left pivot arm. 3. Lift the transfer roller assembly toward the left and remove the transfer roller assembly from the printer.
Page 270: Upper Front Cover Hinge Assembly
IBM Infoprint 1130/1140 Upper Front Cover Hinge Assembly 1. Remove the upper front cover. 2. Remove the laser assembly cover. 3. Remove the C-clips (A) from the upper front cover hinge assembly left and right hinge pins and remove the pins. Note the pin orientation and the C-clip location on the inside of each hinge.
Page 271: Upper Front Cover Interlock Switch Assembly
IBM Infoprint 1130/1140 Upper Front Cover Interlock Switch Assembly 1. Remove the upper front cover. 2. Remove the operator panel. 3. Remove the inner EMC shield. 4. Pull up on the switch (A) to remove from the mounting posts (B).
Page 272: Connector Locations
IBM Infoprint 1130/1140 5. Connector Locations Low Voltage Power Supply Connector Pin No. Signal CN3 Interconnect +5 V dc Board +5 V dc Ground Ground Ground Ground +24 V dc +24 V dc Heat on +5 V dc +5 V dc...
Page 273 IBM Infoprint 1130/1140 Service Manual...
Page 274: High Voltage Power Supply
IBM Infoprint 1130/1140 High Voltage Power Supply Connector Pin No. Signal CN1 System Board Developer PWM +24 V dc Return Charge PWM +24 V dc IN TX PWM TX Enable TX CUR PWM SVRO OUT Connector Locations...
Page 275: Interconnect Board
IBM Infoprint 1130/1140 Interconnect Board Connector Pin No. Signal J1 Fuser Solenoid +42 V dc Ground J2 LVPS +42 V dc Heaton Xeroxing +24 V dc +24 V dc +24 V dc Ground Ground Ground Ground J3 LVPS Ground Ground...
Page 276 IBM Infoprint 1130/1140 Connector Pin No. Signal J5 Autoconnect +24 V dc BTM/FNT Ground J7 system board J11 INA 1 J12 INA 2 Jumper Connector Signal Position J8 ID-1 0 V dc (Gnd) center pin to top pin of J8...
Page 277 IBM Infoprint 1130/1140 Jumper locations for J8, J9, and J10 Models Requirement 520/52n No jumpers required 722/72n • A jumper on J8 between the center pin of J8 and pin 1 of J8. • A jumper is required between the center pin of J9 and pin 4 of J9.
Page 278: Envelope Option Board
IBM Infoprint 1130/1140 Envelope Option Board Connector Pin No. Signal Ground Tx (EOC) Ground Rx (EOC) +24 V dc Return +24 V dc Ground Paper Present +5 V dc Ground Paper Present +5 V dc Motor - Phase B- Motor - Phase A-...
Page 279 IBM Infoprint 1130/1140 Service Manual...
Page 280: Duplex Option Board
IBM Infoprint 1130/1140 Duplex Option Board Note: Duplex connectors J10 and J11 are interchangeable. No problem results if the connectors are switched. Connector Pin No. Signal J1 Motor Motor - Motor + J2 DC Motor +5 V dc Sensor Sensor/Encoder Board...
Page 281 IBM Infoprint 1130/1140 Connector Pin No. Signal J9 Autoconnect, Ground Option Below PrtxDout Ground PrtRxd J10 Autoconnect, +24 V dc Option Below Ground J11 Printer +24 V dc Autoconnect Ground J12 Printer Autoconnect Ground PrtxDin Ground PrtRxD 5-10 Service Manual...
Page 282: Autoconnect - Top
IBM Infoprint 1130/1140 Autoconnect - Top Connector Pin No. Signal Top Autoconnect 0 V dc +5 V dc 0 V dc 0 V dc 0 V dc +5 V dc 0 V dc +24 V dc 5-11 Connector Locations...
Page 283: Output Expander Control Board
IBM Infoprint 1130/1140 Output Expander Control Board Connector Pin No. Signal J1A Autoconnect +24 V dc Ground +5 V dc Prtxdin Ground prtrxd Ground J2A Autoconnect +24 V dc Ground +5 V dc prtxdout Ground prtrxd Ground J3 Pass Thru Sensor...
Page 284 IBM Infoprint 1130/1140 Connector Pin No. Signal J5 Bin Full/Near Full Ground Dual Sensor Ground binful binful RVsnsr J6 Jumper Connector Not Used Not Used Not Used 5-13 Connector Locations...
Page 285: High-Capacity Output Stacker Board
IBM Infoprint 1130/1140 High-Capacity Output Stacker Board Connector Pin No. Signal J1A Autoconnect +24 V dc Ground +5 V dc Prtxdin Ground prtrxd Ground J2A Autoconnect +24 V dc Ground +5 V dc prtxdout Ground prtrxd Ground J3 Pass Thru Sensor...
Page 286 IBM Infoprint 1130/1140 Connector Pin No. Signal J5 Bin Full/Near Full Ground Dual Sensor Ground binful binful RVsnsr J6 Jumper Connector Upper Unit Upper/Lower Unit Lower Unit J6 Connector Jumper Locations High-Capacity Pin 1 Pin 2 Pin 3 Stacker Board...
Page 287: System Board Connector Locations
IBM Infoprint 1130/1140 System Board Connector Locations 30 PPM Network 5-16 Service Manual...
Page 288 IBM Infoprint 1130/1140 30 PPM Non-Network 5-17 Connector Locations...
Page 289 IBM Infoprint 1130/1140 40 PPM Network 5-18 Service Manual...
Page 290 IBM Infoprint 1130/1140 40 PPM Non-Network 5-19 Connector Locations...
Page 291: System Board Connector Locations
IBM Infoprint 1130/1140 System Board Connector Locations Connector Pin No. Signal J1 SDRAM Card Assembly J2 Printhead Connector LENA* LPOW FB LADJ* Ground LPOW +5phead Ground VID_CON Ground Ground J3 Cover Closed Cover Closed Connector +5 V dc Ground J4 Printhead Fan...
Page 292 IBM Infoprint 1130/1140 Connector Pin No. Signal J7 Mirror Motor Ground Ground Refreq Lock* Start* Ground +24 V dc J8 Output Level Sensor Ground Ground OPT2 Ground +5 V dc J9 SDRAM Card Assembly J11 USB Connector J12 SDRAM Card...
Page 293 IBM Infoprint 1130/1140 Connector Pin No. Signal J14 Narrow Media Sensor/ ExitSens*R New Fuser/ ThumpRet +5 V dc ThumpLeft Ground Therm Ground Narmedia* +5 V dc Ground J15 Serial Port 8-19 No Connection 21-25 No Connection J16 Operator Panel l2CDATA...
Page 294 IBM Infoprint 1130/1140 Connector Pin No. Signal J20 Smart Cartridge SCart Ground Ground J21 Parallel Port Connector Connector Pin No. Signal J25 HVPS/Cart Sense/ ATSERVO HVPS Input Sensor TXCURPWM HVPS TxEnable HVPS TXPWM HVPS +24 V dc HVPS CHGPWM HVPS...
Page 295 IBM Infoprint 1130/1140 Connector Pin No. Signal J27 Main Drive Motor +24 V dc Ground Ground Lock Hall BLDC_DIR +5 V dc BLDC_CLKb Ground ON/OFF J28 Ethernet Connector J30 Option Connector RDXIn Ground TDXIbr Ground Ground 5-24 Service Manual...
Page 296 IBM Infoprint 1130/1140 Connector Pin No. Signal J31 Options Connector RDXIn Ground TDXIbr Ground Ground J32 MPF Paper Out Ground POSense +5 V dc J33 System Board Edge Connector J35 Auto Compensator +24 V dc Motor Autocomp* Ground Ground Encoder*...
Page 297 IBM Infoprint 1130/1140 Connector Pin No. Signal J36 Paper Size Sensor +5 V dc PSize2 Ground PSize1 +24 V dc Ground POut PaperLow* +5 V dc J37 MPF PICK MPFPick* +24 V dc 5-26 Service Manual...
Page 298: Staplesmart Finisher Option - Staple Card Assembly
IBM Infoprint 1130/1140 StapleSmart Finisher Option - Staple Card Assembly Connector Pin No. Signal J1A Bottom +24 V dc Autoconnect Ground +5 V in 5-27 Connector Locations...
Page 299 IBM Infoprint 1130/1140 Connector Pin No. Signal J1B Bottom rtxdin Autoconnect Ground prtrxd Ground Ground J2 Feed Motor fdmtr1 fdmtr2 Ground Ground tachft 5Vptt J3 Stepper Motor stpmtr- stpmtr- stpmtr+ stpmtr+ crtprsnt- stplow+ ‘stpphomo- Ground 5Vstpl stprimed- 5-28 Service Manual...
Page 300 IBM Infoprint 1130/1140 Connector Pin No. Signal J4 Accessory Connector +24 V dc accmtr- Ground Ground tacha+ 5Vptt J5 Solenoid Sol1- +24 V dc J6 Stapler Ground pfrinstp+ 5Vsnsr2 J7 Right Side Sensor Ground Board Bottom Ground J8 Solenoid Sol2-...
Page 301 IBM Infoprint 1130/1140 Connector Pin No. Signal J12 Pass Thru Sensor Ground psthruint 5Vptt J13 Cover Open Switch +5V dc Ground cvropin- J14A +24V dc Ground 5V in J14B prtxdout Ground prtrxd Ground Ground J15 Stapler Door Open Dooropin- Ground...
Page 302: Cables - Base Machine
IBM Infoprint 1130/1140 Cables - Base Machine Fuser Cable, DC Internal Autoconnect Cable, (Fuser to LVPS) Deflector Cable 5-31 Connector Locations...
Page 303: Fuser Cable, Ac Ep Autoconnect To Fuser Top Cover
IBM Infoprint 1130/1140 Fuser Cable, AC EP Autoconnect to Fuser Top Cover Integrated Tray Cable HSYNC Cable 5-32 Service Manual...
Page 304: Mirror Motor Cable
IBM Infoprint 1130/1140 Mirror Motor Cable Main Drive Motor Cable Laser Cable 5-33 Connector Locations...
Page 305: Front Harness Cable
IBM Infoprint 1130/1140 Front Harness Cable Fuser Cable, DC EP Autoconnect to System Board Autoconnect Cable - System Board to Top/Interconnect Board 5-34 Service Manual...
Page 306: Autoconnect Cable - System Board To Front/Bottom/Interconnect Board
IBM Infoprint 1130/1140 Autoconnect Cable - System Board to Front/Bottom/Interconnect Board 5-35 Connector Locations...
Page 307 IBM Infoprint 1130/1140 5-36 Service Manual...
Page 308: Preventive Maintenance
Use of lubricants other than those specified can cause premature failure. Some unauthorized lubricants may chemically attack polycarbonate parts. Use IBM no. 10 oil, P/N 1280443 (Approved equivalents: Mobil DTE27, Shell Tellus 100, Fuchs Renolin MR30), IBM no. 23 grease (Approved equivalent...
Page 309: Scheduled Maintenance
IBM Infoprint 1130/1140 Scheduled Maintenance The operator panel displays the message “80 Scheduled Maintenance” at each 300K page count interval. It is necessary to replace the fuser assembly, transfer roller and charge roll at this interval to maintain the print quality and reliability of the printer. The...
Page 310: Parts Catalog
IBM Infoprint 1130/1140 7. Parts Catalog How to Use this Parts Catalog • SIMILAR ASSEMBLIES: If two assemblies contain a majority of identical parts, they are shown on the same list. Common parts are shown by one index number. Parts peculiar to one or the other of the assemblies are listed separately and identified by description.
Page 311: Assembly 1: Covers
IBM Infoprint 1130/1140 Assembly 1: Covers Service Manual...
Page 312 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 53P8434 Cover Assembly, Redrive Cap 53P8431 Cover, Fuser Wick Assembly 53P8430 Cover Asm, Laser 500 Output 53P8663 Contact Asm, Smart Cartridge 53P8736 Cover, RIght Side (1130) 53P8796 Cover, Right Side (1140)
Page 313 IBM Infoprint 1130/1140 Assembly 1: Covers (continued) Service Manual...
Page 314 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 53P8316 Label, TLI/ID/Serial No. - Blank 53P8433 Cover Assembly, Lower Front 1-10 53P8429 Latch, Upper Cover 1-11 53P8201 Spring, Latch 1-12 53P8428 Operator Panel Assembly 1-13 53P8619 Switch, Cover Open w/Operator Panel Cable...
Page 315: Assembly 2: Frame
IBM Infoprint 1130/1140 Assembly 2: Frame Service Manual...
Page 316 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 53P8468 Shroud, Fan 500 53P8637 Fan, Main 53P8639 Sensor, Standard Bin Level 53P8462 Flag, Output Paper Level 53P8611 Bracket, Level Sensor 53P8435 Duct, 500 Left Stacker 53P8405 Duct, Main Body 53P8609...
Page 317 IBM Infoprint 1130/1140 Assembly 2: Frame (continued) Service Manual...
Page 318 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 2-22 53P8335 Sensor, Toner Cartridge Level 2-23 53P8205 Roller, Developer Support 2-24 53P8203 Tray Bias Arm Assembly 2-25 53P8440 Pan, Center Assembly 2-26 53P8442 Deflector, Upper PF 2-27 53P8208 Kit, Inner Deflector...
Page 319: Assembly 3: Printhead
IBM Infoprint 1130/1140 Assembly 3: Printhead 7-10 Service Manual...
Page 320 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 53P8733 Printhead Assembly (1130) 53P8744 Printhead Assembly (1140) 53P8617 Screw, Printhead Mounting 53P8742 Fan, Printhead Cooling (1140) 7-11 Parts Catalog...
Page 321: Assembly 4: Paper Feed (Auto Compensator)
IBM Infoprint 1130/1140 Assembly 4: Paper Feed (Auto compensator) 7-12 Service Manual...
Page 322 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 53P9130 Sensor, Paper Out Internal Tray 53P8640 Pick Arm Assembly (500) 75P5958 Pick Rolls (2 per pack) 53P8480 Flag, Paper Out 500 Tray 56P0110 Spring, Bellcrank Internal 500 53P8617 Screw, Hanger...
Page 323: Assembly 5: Paper Feed - Multipurpose Unit
IBM Infoprint 1130/1140 Assembly 5: Paper Feed - Multipurpose Unit 7-14 Service Manual...
Page 324 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 53P8215 Screw, Socket Set M4X5 mm 53P8633 Arm Assembly, MPT 53P8795 Pick Roll Assembly 53P8217 Spring Assembly, Separator 53P8219 MPT Pad Assembly Kit o Restraint Pad o MPT Pad Assembly 53P8635...
Page 325: Assembly 6: Paper Feed - Alignment
IBM Infoprint 1130/1140 Assembly 6: Paper Feed - Alignment 7-16 Service Manual...
Page 326 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 53P8221 Alignment Assembly Paper Feed 53P8828 Screw, Reference Ground Clip 53P8344 Clip, Reference Ground 53P8346 Screw, Paper Reference Adjustment 53P8355 Washer, Reference Adjustment 53P8356 Nut, Paper Reference Adjustment 53P8353 Lever, Bellcrank Release...
Page 327: Assembly 7: Paper Feed - Output
IBM Infoprint 1130/1140 Assembly 7: Paper Feed - Output 7-18 Service Manual...
Page 328 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 53P8610 Deflector, Upper Redrive 53P8444 Door Assembly, Redrive 500 53P8443 Redrive Assembly, Inner 500 53P8222 Spring, Upper Diverter 53P8617 Screw, SEMS-Duplex Path 7-19 Parts Catalog...
Page 329: Assembly 8: Integrated Paper Tray - 500 Sheet
IBM Infoprint 1130/1140 Assembly 8: Integrated Paper Tray - 500 Sheet 7-20 Service Manual...
Page 330 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 53P8473 Latch, Back Restraint 53P8459 Tray Assembly 500 Sheet 53P8747 Restraint, Side/Latch Side 53P8266 Strip, Wear 53P8483 Label, Tray Option Number 53P8464 Plate, 500 Tray Wear 53P8229 Finger, Autosize 53P8228 Plate, Snap-in...
Page 331: Assembly 9: Main Drive
IBM Infoprint 1130/1140 Assembly 9: Main Drive 7-22 Service Manual...
Page 332 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 53P8732 Gearbox, w/Motor (1130) 53P8743 Gearbox, w/Motor (1140) 53P8457 Shaft, Power Take Off 500 53P8256 Spring, Power Take Off Shaft 53P8415 Gear, Bevel with Grease Packet 53P8617 Screw, Gearbox Mounting 53P8617...
Page 333: Assembly 10: Developer Drive
IBM Infoprint 1130/1140 Assembly 10: Developer Drive 7-24 Service Manual...
Page 334 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 10-1 53P8451 Developer Drive Assembly 10-2 53P8232 Shaft, Developer Drive 10-3 53P8354 Coupler, Gear #55 10-4 53P8617 Screw, Developer Drive Ground 10-5 53P8617 Screw, Developer Drive Mtg 7-25 Parts Catalog...
Page 335: Assembly 11: Hot Roll Fuser
IBM Infoprint 1130/1140 Assembly 11: Hot Roll Fuser 7-26 Service Manual...
Page 336 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 11-1 Supply Fuser Assembly w/115V 875W Lamp (1130) 11-1 Supply Fuser Assembly w/220V 875W Lamp (1130) 11-1 Supply Fuser Assembly w115V 875W Lamp (1140) 11-1 Supply Fuser Assembly w220V 875W Lamp (1140)
Page 337 IBM Infoprint 1130/1140 Assembly 11: Hot Roll Fuser (continued) 7-28 Service Manual...
Page 338 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 11-18 53P8617 Screw, Fuser Cover Assembly 11-19 53P8233 Retainer, Hot Roll Bearing 11-20 53P8234 Bearing, Hot Roll 11-21 53P8237 Bushing, Hot Roll 11-22 53P8486 Fuser Cable, AC Ground 11-23 53P8737 Bellcrank, Backup Roll (1130)
Page 339: Assembly 12: Transfer
IBM Infoprint 1130/1140 Assembly 12: Transfer 7-30 Service Manual...
Page 340 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 12-1 Supply Transfer Roll Assembly 12-2 53P8293 Arm, Transfer Roll Assembly Right 12-3 53P8242 Spring, Transfer Roll Right 12-4 53P8243 Shaft, Transfer Pivot 12-5 53P8241 Spring, Transfer Roll Left 12-6 53P8460...
Page 341: Assembly 13: Charging
IBM Infoprint 1130/1140 Assembly 13: Charging 7-32 Service Manual...
Page 342 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 13-1 53P8348 Link Assembly, Charge Left Kit 13-2 53P8349 Link Assembly, Charge Right Kit 13-3 Supply Roll Assembly, Charge 13-4 53P8456 Bushing, Charge Roll 53P8617 Screw, Charge Roll 7-33 Parts Catalog...
Page 343: Assembly 14: Electronics
IBM Infoprint 1130/1140 Assembly 14: Electronics 7-34 Service Manual...
Page 344 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 14-1 1342514 Power Cord Set, 8 ft. - U.S., Canada (LV), Nicara- gua, Venezuela, Peru (LV), Brazil (LV), Bolivia (HV), Colombia, Costa Rica, Ecuador, Dominican Republic, El Salvador, Guatemala, Honduras, Mexico, Panama, Puerto Rico, Virgin Islands,...
Page 345: Assembly 14: Electronics (Continued)
IBM Infoprint 1130/1140 Assembly 14: Electronics (continued) 7-36 Service Manual...
Page 346 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 14-2 53P8855 Fuse, 110 V ac LVPS 12.5A 250V 14-2 53P8856 Fuse, 220 V ac 6.3A 250V 14-3 53P8734 LVPS, 110 V ac (1130) 14-3 53P8745 LVPS, 110 V ac (1140)
Page 347 IBM Infoprint 1130/1140 Assembly 14: Electronics (continued) 7-38 Service Manual...
Page 348 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 14-12 56P0049 System Board Assembly 4530 14-12 56P0050 System Board Assembly 4530N 14-12 56P0051 System Board Assembly 4540 14-12 56P0052 System Board Assembly 4540n 53P8478 Cable, Deflector Clip, EMC Six Finger...
Page 349 IBM Infoprint 1130/1140 Assembly 14: Electronics (continued) 7-40 Service Manual...
Page 350 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 14-15 53P8317 Cover, INA Flat (Blank) 14-16 53P8617 Screw, INA Cover Mounting 14-16 53P8617 Screw, INA Cover Mounting 14-16 53P8617 Screw, INA Cover Mounting o Cover, INA Blank 14-17 53P8629 Shield, Inner Assembly, 2 slot...
Page 351 IBM Infoprint 1130/1140 Assembly 14: Electronics (continued) 7-42 Service Manual...
Page 352 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 14-22 53P8639 Sensor, Standard Bin Level 14-23 53P8637 Fan, Main 14-24 53P8652 Cable, Main Drive Motor 14-25 53P8732 Gearbox, w/Motor (1130) 14-25 53P8743 Gearbox, w/Motor (1140) 14-26 53P8649 Cable, Integrated Tray...
Page 353 IBM Infoprint 1130/1140 Assembly 14: Electronics (continued) 7-44 Service Manual...
Page 354 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 14-30 53P8742 Fan, Cartridge (1140) 14-31 53P8663 Smart Cartridge Contact Assembly 14-32 53P8335 Sensor, Toner Cartridge Level 14-33 53P8428 Operator Panel Assembly 14-34 53P8619 Switch, Cover Open w/Operator Panel Cable Assembly...
Page 355 IBM Infoprint 1130/1140 Assembly 14: Electronics (continued) 7-46 Service Manual...
Page 356 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 14-39 53P8744 Printhead Assembly (1140) 14-39 53P8733 Printhead Assembly (1130) 14-40 53P8651 Cable, Hysnc 14-41 53P8654 Cable, Laser 14-42 53P8656 Cable, Fuser DC EP Auto Connect to System Board 14-43 53P8657...
Page 357 IBM Infoprint 1130/1140 Assembly 14: Electronics (continued) 7-48 Service Manual...
Page 358 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 14-52 53P8742 Printhead Fan 7-49 Parts Catalog...
Page 359: Assembly 15: 250-Sheet Tray
IBM Infoprint 1130/1140 Assembly 15: 250-Sheet Tray 7-50 Service Manual...
Page 360 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 15-1 53P8617 Screw, Option Board Mounting 15-2 56P0557 Board, Option Tray 15-3 53P8362 Jumper, 2-pin 15-4 53P8617 Screw, Switch Activate Spring Mounting 15-5 53P8211 Spring, Switch Activate 15-6 53P8326 Stud Assembly, 250 Frame...
Page 361 IBM Infoprint 1130/1140 Assembly 15: 250-Sheet Tray (continued) 7-52 Service Manual...
Page 362 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 15-20 75P5958 Roll Assembly, Pick (2 per pack) 15-21 53P8484 Base, 250 Option 15-22 53P8203 Tray Bias Arm Assembly 15-23 53P8322 Spring, Tray Bias 15-24 53P8209 Pad, Machine Mounting 15-25 53P8265...
Page 363 IBM Infoprint 1130/1140 Assembly 15: 250-Sheet Tray (continued) 7-54 Service Manual...
Page 364 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 15-34 53P8473 Latch, Back Restraint 15-35 53P8226 Restraint Pad 15-36 53P8446 Tray Assembly, 250-Sheet Option 15-37 53P8823 Restraint, Side 250-Sheet Tray 15-38 53P8225 Wear Strips 15-43 53P8614 Label, Paper Size 15-39...
Page 365: Assembly 16: 500-Sheet Tray
IBM Infoprint 1130/1140 Assembly 16: 500-Sheet Tray 7-56 Service Manual...
Page 366 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 16-1 53P8294 Sensor, Paper Low 16-2 53P8617 Screw, Auto Comp Mounting 16-3 53P8315 Pick Arm Assembly 16-4 75P5958 Pick Roll Assembly (2 per pack) 16-5 53P8482 Base, 500 Tray 16-6 53P8209...
Page 367 IBM Infoprint 1130/1140 Assembly 16: 500-Sheet Tray (continued) 7-58 Service Manual...
Page 368 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 16-26 53P8263 Cable, 500 Auto Connect Bottom 16-27 53P8568 Wear Plate, Pass Thru 16-28 53P8257 Roll Assembly, Drive 500 16-29 53P8617 Screw, Wear Plate Mounting 16-30 53P8330 Retainer, Roller 16-31 53P8331...
Page 369: Assembly 17: Duplex
IBM Infoprint 1130/1140 Assembly 17: Duplex 7-60 Service Manual...
Page 370 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 17-1 53P8498 Cover, System Board 17-2 53P8517 Main Frame Assembly 500 Duplex 17-3 53P8280 Idler Assembly, Belt Tension 17-4 53P8282 Spring, Aligner 17-5 53P8279 Guide Assembly, Paper 17-6 53P8499 Guide Assembly, Paper...
Page 371 IBM Infoprint 1130/1140 Assembly 17: Duplex (continued) 7-62 Service Manual...
Page 372 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 17-21 53P8506 Guide, LH Lower Return 500 Duplex 17-23 53P8291 Sensor, Exit - Optical 17-24 53P8319 Screw, LH Upper Return Guide Mounting 17-25 53P8501 Base Assembly, w/Tray Bias 500 Duplex 17-26...
Page 373 IBM Infoprint 1130/1140 Assembly 17: Duplex (continued) 7-64 Service Manual...
Page 374 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 17-42 53P8502 Top Cover Assembly, Movable 500 Duplex 17-43 53P8503 Top Cover Assembly, Fixed 500 Duplex 53P8314 Retainer, 6 mm Top Cover 17-44 53P8515 Guide, Lower Entry 500 Duplex 17-45 53P8496...
Page 375: Assembly 18: Output Expander
IBM Infoprint 1130/1140 Assembly 18: Output Expander 7-66 Service Manual...
Page 376 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 18-1 53P8610 Deflector, Upper Redrive Also order 53P8222 18-2 53P8222 Spring, Upper Diverter 18-3 53P8301 Shaft Assembly, Exit Also order 53P8359 18-4 53P8206 Shaft Assembly, Lower Exit Also order 53P8359 18-5...
Page 377 IBM Infoprint 1130/1140 Assembly 18: Output Expander (continued) 7-68 Service Manual...
Page 378 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 18-22 53P8566 Door Assembly, Rear Access 18-23 53P8300 Shaft Assembly, Lower also order 53P8359 18-24 53P8298 Pulley, Drive 18-25 53P8302 Cover, Right Side 18-26 53P8296 Belt, 160 Gear 18-27 53P8297 Arm Assembly, Belt Idler...
Page 379: Assembly 19: Envelope Feeder
IBM Infoprint 1130/1140 Assembly 19: Envelope Feeder 7-70 Service Manual...
Page 380 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 19-1 53P8308 Paper Weight Assembly 19-2 53P8518 Guide, Edge 19-3 53P8520 Cover, Top 19-4 53P8340 Sensor, Envelope Pass Thru 19-5 53P8311 Clutch, Restraint/Gear 19-6 53P8521 Cover, Right Side 19-7 53P8309 Support, Slide Out...
Page 381 IBM Infoprint 1130/1140 Assembly 19: Envelope Feeder (continued) 7-72 Service Manual...
Page 382 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 19-13 53P8252 Gear Kit, o Gear, Feed o Gear, Master Cam o Gear, Drive Roll Shaft o Gear, Master/Feed Kick o Gear, Drive Idler o Gear, Comp Drive/Clutch o Gear, Kick Roll Connect...
Page 383: Assembly 20: High-Capacity Feeder
IBM Infoprint 1130/1140 Assembly 20: High-Capacity Feeder 7-74 Service Manual...
Page 384 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 20-1 53P8372 Frame, Printer Support Frame 2 20-2 53P8380 Screw, Printer Support 2 Frame Mounting 20-3 53P8395 Clamp, Feed Frame 20-4 53P8380 Screws, Feed Frame Clamp 20-5 53P8391 Bearing, Nyliner Leadscrew Top...
Page 385 IBM Infoprint 1130/1140 Assembly 20: High-Capacity Feeder (continued) 7-76 Service Manual...
Page 386 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 20-14 53P8381 Nut, 6-32 Hinge Mounting 20-15 53P8382 Washer, Hinge Mounting Flat 20-16 53P8382 Washer, Hinge Mounting Star 20-17 53P8369 Hinge, Door 20-18 75P8380 Door Assembly, Front 20-19 53P8370 Magnet, Door...
Page 387 IBM Infoprint 1130/1140 Assembly 20: High-Capacity Feeder (continued) 7-78 Service Manual...
Page 388 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 20-28 75P5948 Guide, Rear Paper with retainer arm Use with 53P8247 20-29 53P8380 Screw, Top Frame Mounting 20-30 53P8247 Frame Assembly, Top with labels 20-31 53P8380 Screw, Top Frame Clamp Mounting...
Page 389 IBM Infoprint 1130/1140 Assembly 20: High-Capacity Feeder (continued) 7-80 Service Manual...
Page 390 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 20-48 53P8382 Washer, Power Supply Board 20-49 53P8377 Power Supply Board 20-50 53P8397 Cable, Low Voltage Power Supply 20-51 53P8388 Bushing 20-52 53P8381 Nut, 2-56 Paper Low Switch Mounting 20-53 53P8366...
Page 391 IBM Infoprint 1130/1140 Assembly 20: High-Capacity Feeder (continued) 7-82 Service Manual...
Page 392 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 20-60 53P8596 Screw w/washer, Motor Mounting 20-61 53P8597 Nut w/lockwasher, Drive Pulley Plate 20-62 53P8598 Motor Assembly, DC 20-63 53P8389 Foot, Stabilizer 20-64 53P8389 Mounting Feet 20-65 53P8807 Belt, DC Motor Drive...
Page 393 IBM Infoprint 1130/1140 Assembly 20: High-Capacity Feeder (continued) 7-84 Service Manual...
Page 394 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 20-76 53P8262 Cable, 250 Auto Connect 20-77 53P8260 Bearing, Drive Shaft 20-78 53P8254 Gear, Bevel 20-79 53P8617 Screw, Frame Mounting 20-80 53P8257 Roll Assembly, Drive 250 Option 20-81 53P8331 Roll, Skew Backup...
Page 395 IBM Infoprint 1130/1140 Assembly 20: High-Capacity Feeder (continued) 7-86 Service Manual...
Page 396 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 20-95 53P8617 Screw, Auto Comp Assembly Mounting 20-96 53P8379 Arm Assembly, Pick 2000 20-97 75P5958 Roll Assembly, Pick (2 per pack) 20-98 53P8392 Base, 2000 Option 20-99 53P8617 Screw, Deflector Mounting...
Page 397: Assembly 21: Kiosk - Vertical Paper Adapter
IBM Infoprint 1130/1140 Assembly 21: Kiosk - Vertical Paper Adapter 7-88 Service Manual...
Page 398 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 21-1 53P8608 Bail, Support 21-2 53P8621 Arm Assembly, Pivot 21-3 53P8643 Mounting, Frame Assembly 21-4 53P8615 Retainer 21-5 53P8770 Screws 21-6 53P8627 Gear, Idler 21-7 53P8626 Gear, Idler 21-8 53P8427 Shaft, Drive Rear...
Page 399: Assembly 22: Kiosk - Horizontal Paper Adapter
IBM Infoprint 1130/1140 Assembly 22: Kiosk - Horizontal Paper Adapter 7-90 Service Manual...
Page 400 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 22-1 53P8608 Bail, Support 22-2 53P8621 Arm Assembly, Pivot 22-3 53P8643 Mounting, Frame Assembly 22-4 53P8615 Retainer 22-5 53P8770 Screws 22-6 53P8627 Gear, Idler 22-7 53P8626 Gear, Idler 22-8 53P8427 Shaft, Drive Rear...
Page 401: Assembly 23: High-Capacity Output Stacker
IBM Infoprint 1130/1140 Assembly 23: High-Capacity Output Stacker 7-92 Service Manual...
Page 402 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 23-1 53P8566 Door Asm, Rear Access 23-2 53P8588 Latch, Rear Door 23-3 53P8586 Frame, Right 23-4 53P8581 Pulley, Output Tray 23-5 53P8585 Shaft, Pulley 23-6 53P8593 Guide, Output Tray 23-7 53P8582...
Page 403 IBM Infoprint 1130/1140 Assembly 23: High-Capacity Output Stacker (cont’d) 7-94 Service Manual...
Page 404 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 23-14 53P8223 Deflector, Upper Also order 53P8222 23-15 53P8222 Spring, Upper Diverter 23-16 53P8301 Shaft Asm, Exit Upper Stacker Asm 23-17 53P8206 Shaft Asm, Stacker Lower Exit Upper Stacker 23-18 53P8359...
Page 405 IBM Infoprint 1130/1140 Assembly 23: High-Capacity Output Stacker (cont’d) 7-96 Service Manual...
Page 406 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 23-29 53P8411 Shaft, 40T Middle Output Stacker 23-30 53P8300 Shaft Asm Lower 23-31 53P8298 Pulley, Drive 23-32 53P8296 Belt, 160G Upper Stacker Asm 23-33 53P8297 Arm Asm, Belt Idler 23-34 53P8299...
Page 407: Assembly 24: 5-Bin Mailbox
IBM Infoprint 1130/1140 Assembly 24: 5-Bin Mailbox 7-98 Service Manual...
Page 408 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 24-1 53P8434 Cover, Redrive Cap 24-2 53P8529 Cover, Wire 24-3 53P8530 Cover, Top Bin 24-4 53P8588 Latch, Rear Access Door 24-5 53P8222 Spring, Upper Diverter 24-6 53P8533 Door, Rear Access 24-7...
Page 409 IBM Infoprint 1130/1140 Assembly 24: 5-Bin Mailbox (continued) 7-100 Service Manual...
Page 410 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 24-30 53P8559 Spring, Diverter 24-31 53P8546 Frame Asm, Right Side 24-32 53P8547 Cam, Diverter Actuator 24-33 53P8550 Spring, Diverter Actuator 24-34 53P8548 Latch, Diverter Actuator 24-35 53P8549 Arbor, Diverter Actuator 24-36...
Page 411: Assembly 25: Staplesmart Finisher
IBM Infoprint 1130/1140 Assembly 25: StapleSmart Finisher 7-102 Service Manual...
Page 412 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 25-1 53P8679 Cover, Top Assembly 25-2 53P8684 Clip, Brush Ground 25-3 53P8680 Top Cover Bail/Plate, Right Side 25-4 53P8686 Door, Rear Access 25-5 53P8588 Latch, Rear Access Door 25-6 53P8675 Cover, Right Base Assembly...
Page 413 IBM Infoprint 1130/1140 Assembly 25: StapleSmart Finisher (continued) 7-104 Service Manual...
Page 414 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 25-18 53P8726 Clip, Static Ground 25-18a 53P8862 Stapler Cartridge Holder 321-C 25-19 53P8699 Stapler Assembly 25-20 53P8725 Bracket, Attach 25-21 53P8607 Belt, Main Drive 25-22 53P8715 Card Assembly, Right Stapler Bin Level...
Page 415 IBM Infoprint 1130/1140 Assembly 25: StapleSmart Finisher (continued) 7-106 Service Manual...
Page 416 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 25-30 53P8222 Spring, Upper Diverter 25-31 53P8689 Deflector, Upper 25-32 53P8710 Flange, Pulley 25-33 53P8711 Bearing, Redrive 25-34 53P8690 Shaft Assembly, Upper Exit 25-35 53P8359 Bushings 25-36 53P8688 Shaft Assembly, Upper Drive...
Page 417 IBM Infoprint 1130/1140 Assembly 25: StapleSmart Finisher (continued) 7-108 Service Manual...
Page 418 IBM Infoprint 1130/1140 Asm- Part Units Description Index Number 25-55 53P8727 Paper Alignment Wheel 25-56 53P7939 StapleSmart Finisher 53P8847 Kit, Maintenance StapleSmart Wheels 53P8698 Sensor, Stapler Pass Thru 53P8703 Cable Assembly, Right Stapler Bin Level 53P8707 Ground Cable, Stapler Tray Bar...
Page 419: Assembly 26: Options
IBM Infoprint 1130/1140 Assembly 26: Options Asm- Part Units Description Index Number 56P0694 4MB SDRAM DIMM 56P0695 8MB SDRAM DIMM 56P0696 16MB SDRAM DIMM 56P0697 32MB SDRAM DIMM 56P0698 64MB SDRAM DIMM 56P0699 128MB SDRAM DIMM 53P8575 2MB Flash DIMM...
Page 420 IBM Infoprint 1130/1140 Assembly 26: Options (continued) Asm- Part Units Description Index Number 53P8822 Tray Assembly, 250 Special Media 53P8802 Tray, Universal Adjustable 250 Sheet 53P8853 Drive, Optra Forms HD 5.0+ GB or larger 53P8475 Kit, Cap/Stack Bails 500 53P8752...
Page 421: Assembly 27: Miscellaneous
IBM Infoprint 1130/1140 Assembly 27: Miscellaneous Asm- Part Units Description Index Number 53P8481 Parts Packet, Screws 53P8361 Parts Packet, Contact Kit 53P8249 Parts Packet, Retainers 53P8250 Parts Packet, Springs Paper Feed 53P8251 Parts Packet, Duplex Option Fan Mounting 53P8268 Parts Packet, Duplex Option Cam Follower...
Page 422 IBM Infoprint 1130/1140 Assembly 27:Miscellaneous (continued) Asm- Part Units Description Index Number 53P8742 Parts Packet, Pulley - Kiosk 53P8770 Parts Packet, Screws - Kiosk 53P8774 Grease Packet, Nyogel 744 Grease Packet, IBM 23 Packaging, 500/250 printer Packaging, 500/500 printer Packaging, 500/500 plus 500 Optional Tray...
Page 423 IBM Infoprint 1130/1140 7-114 Service Manual...
Page 424 IBM Infoprint 1130 and 1140 Index Viewing the Error Log 3-13 Hardware Tests 3-14 Acronyms Button Test 3-14 Adjustment Procedures LCD Test 3-14 Duplex Motor Drive Belts Parallel Wrap Test 3-16 Fuser Solenoid (HBR) ROM Memory Test 3-15 Gap Adjustment...
Page 425 IBM Infoprint 1130 and 1140 Electronics 7-34 Envelope Feeder 7-70 Gap Adjustment Frame High Capacity Feeder 7-74 High-Capacity Output Stacker 7-92 Hardware Tests 3-14 Hot Roll Fuser 7-26 High-Capacity Output Stacker Board Integrated Paper Tray - 500 Sheet 5-14 7-20...
Page 426 IBM Infoprint 1130 and 1140 EP Frame Assembly 4-26 Transfer Roll Assembly 4-60 Left Side Frame 4-26 Upper Front Cover Hinge Assembly Right Side Frame 4-29 4-61 Fuser 4-30 Upper Front Cover Interlock Switch Fuser Cover 4-31 Assembly 4-62 Fuser Detack Fingers...
Page 427 IBM Infoprint 1130 and 1140 Symptom Tables 2-42 53P8210 7-13 Base Printer 2-42 53P8211 7-9, 7-51, 7-59 Duplex Option 2-44 53P8212 7-13, 7-53, 7-57, 7-87 Envelope Feeder Option 2-44 53P8213 7-15 High Capacity Feeder Option 2-43 53P8214 7-15 Output Expander Option...
Page 428 IBM Infoprint 1130 and 1140 53P8255 7-53, 7-59, 7-63, 7-85 53P8303 7-67 53P8256 7-23, 7-53, 7-59, 7-85 53P8304 7-71 53P8257 7-51, 7-59, 7-85 53P8305 7-73 53P8258 7-51, 7-85 53P8306 7-73 53P8259 7-53, 7-85 53P8307 7-71 53P8260 7-53, 7-59, 7-63, 7-85...
Page 429 IBM Infoprint 1130 and 1140 53P8353 7-17 53P8401 7-87 53P8354 7-25 53P8405 7-7 53P8355 7-17 53P8407 7-55 53P8356 7-17 53P8409 7-29 53P8357 7-9 53P8410 7-9 53P8358 7-67 53P8411 7-69, 7-97, 7-107 53P8359 7-67, 7-95, 7-107, 7-112 53P8412 7-67, 7-95 53P8360 7-5, 7-112...
Page 430 IBM Infoprint 1130 and 1140 53P8459 7-21, 7-57 53P8508 7-111 53P8460 7-31 53P8509 7-111 53P8461 7-61 53P8510 7-111 53P8462 7-7, 7-67 53P8511 7-99 53P8463 7-21, 7-57 53P8512 7-67, 7-95 53P8464 7-21, 7-57 53P8513 7-67, 7-95 53P8465 7-5 53P8514 7-95 53P8466 7-7...
Page 431 IBM Infoprint 1130 and 1140 53P8555 7-99 53P8603 7-79 53P8556 7-101 53P8604 7-75 53P8557 7-99 53P8606 7-67 53P8558 7-99 53P8607 7-89, 7-91, 7-105 53P8559 7-101 53P8609 7-7 53P8560 7-99 53P8610 7-19, 7-67 53P8561 7-99 53P8611 7-7 53P8562 7-93 53P8614 7-21, 7-55, 7-57...
Page 432 IBM Infoprint 1130 and 1140 53P8666 7-9 53P8718 7-107 53P8669 7-47 53P8719 7-105 53P8670 7-29, 7-47 53P8720 7-107 53P8671 7-29, 7-47 53P8721 7-107 53P8674 7-103 53P8722 7-107 53P8675 7-103 53P8725 7-105 53P8676 7-103 53P8726 7-105 53P8677 7-103 53P8727 7-109 53P8678 7-109...
Page 433 IBM Infoprint 1130 and 1140 53P8780 7-112 53P8854 7-37 53P8781 7-112 53P8855 7-37 53P8782 7-112 53P8856 7-37 53P8783 7-112 53P8859 7-110 53P8784 7-112 53P8860 7-110 53P8785 7-112 53P8861 7-110 53P8787 7-113 53P8862 7-105 53P8788 7-113 53P9083 7-69 53P8789 7-113 53P9084 7-73...

This manual is also suitable for:

Infoprint 1140

IBM Infoprint 1130 Service Manual

Laser Notices

Safety Information

Preface

General Information

Diagnostic Information

Diagnostic Aids

4069-5Xx/7Xx

Repair Information

Connector Locations

Preventive Maintenance

Parts Catalog

Index

Quick Links

Related Manuals for IBM Infoprint 1130

Summary of Contents for IBM Infoprint 1130