Related Manuals for Eagle 715RS
Summary of Contents for Eagle 715RS
- Page 1 Operations Manual Eagle 715RS Strapping Machine READ ALL INSTRUCTIONS CONTAINED IN THIS MANUAL PRIOR TO MACHINE INSTALLATION! - 1 -...
- Page 2 Contents page Safety & Warnings Specifications Setup and Installation Operation Maintenance & Troubleshooting Illustrations & Parts List - 2 -...
- Page 3 1. Safety and Warnings 1.1 Basic Operation • Read the operation and safety manual prior to using the strapping machine. • The operation and safety manual should remain attached to the machine at all times. • The machine may only be operated in accordance with its designated use. •...
- Page 4 1. Safety & Warnings 1.3 Safety Instructions Governing Specific Operational Phases • Avoid unsafe operation of the equipment. • The machine is only to be operated when it is in good running order. Only operate the equipment in a safe manner; all protective and safety devices must be in place and fully functional.
- Page 5 1. Safety & Warnings 1.5 Grounding • This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock. This product is equipped with a cord that has a grounding wire and an appropriate grounding plug.
- Page 6 1. Safety & Warnings 1.7 During Operation • The weight of the package cannot exceed 70kg. For package weight over 25kg, it may be necessary to use lifting aids for handling; while package weight over 40kg, it's necessary to handle it with conveyor system. •...
- Page 7 2. Machine Information 2.1 Specifications Power Requirement 110VAC, 60Hz (Single Phase) Minimum Carton Size 2.75in x 0.75in (Width x Height) Standard Arch Size 26in x 20in (Width x Height) Tabletop Height 32.75in Core Size 8in x 8in Tension 2.5 to 70.5lbs Machine Dimensions 37in x 26.5in x 56in (Length x Width x Height)
- Page 8 2. Machine Information 2.4 Machine Exhaust If there may be harmful gases, fumes or dust generated during heating, user or system integrator must install exhaust system for the extraction of harmful substances. The exhaust system shall be positioned according to the vent location. The user should refer to a professional expert or relevant authority to prevent the dangerous substance/ gas emitted by suitable means according to local /national environmental/health codes/regulations.
- Page 9 2. Machine Information 2.6 Safety Devices (Continued) If it is necessary to make adjustments inside the machine during operation, after a strap jam for example, the rear table top can be unscrewed. Observe caution as the machine is still fully functional with the covers removed.
- Page 10 3. Machine Setup and Installation 3.1 Transportation The equipment is delivered in transport units. Each transport is loaded onto a wooden pallet and secured by polyester strapping. The machine must be secured on a pallet for transportation. A forklift (or other lifting device) is necessary for lifting the machine to the pallet.
- Page 11 3. Machine Setup & Installation 3.2 Machine Parts Arch Foot Pedal (option) Strap Accumulator 24 Photo Eye (option) Motor M4 Upper Table Front 10 Side Door 25 Timer Box (option) Adjustment Leg 11 Control Panel Auto Feed Mtr M5 26 Foot Bar (Rear) (option) Reel 12 Power Cord...
- Page 12 3. Machine Setup & Installation 3.3 Installation 1. Remove the packing material and the check that the machine is complete and free of damage. 2. Install the gas spring a. To protect the Gas Spring, the PIN on one side of the Gas Spring would be detached before shipment and the Reel Group would be also fixed by Cable tie (shown as following drawing).
- Page 13 3. Machine Setup & Installation 3.3 Installation (Continued) 3. Adjust the table height by repositioning the screws underneath the machine frame (refer to below drawing). After adjustments, be sure to tighten all the fixing screws. BE SURE TO REMOVE THE WIRE FOR THE PROXIMITY SWITCH UNDER THE LEFT SIDE OF THE MACHINE TO AVOID DAMAGE WHILE ADJUSTING TABLE HEIGHT 4.
- Page 14 3. Machine Setup & Installation 3.5 Operational Space • Keep the area (A) and (B) free for the operator. • The area (A) is necessary for operating strapping machine. • The area (B) is necessary for changing the strap or adjusting strap amount in the accumulator. 3.6 Operating Elements 1.
- Page 15 3. Machine Setup & Installation 3.6 Operating Elements (Continued) Reel Release Switch – Used to release the dispenser for removal. Foot Bar (Front) – Used to initiate a strapping cycle or to clear a machine fault (reset). Foot Pedal Switch (option) – Used to initiate a strapping cycle or clear a machine fault (reset).
- Page 16 3. Machine Setup & Installation 3.7 Loading Polypropylene Strap Polypropylene Strap Width: 5, 6 or 9mm Thickness: 0.35-0.65 mm (0.014” –0.026”) Note: Strap coil heavier than 12kg (27lbs) may damage the reel support system. Note: Strap with excessive camber (see above) cannot be used. 3.8 Strap Reel Installation 1.
- Page 17 7. Remove the protective straps and stickers. 8. Press down the reel handle to put the reel back into the machine. 3. Machine Setup & Installation 3.8 Strap Reel Installation (Continued) The reel nut handle is released by turning to the left. Tighten it by pressing and turning it to the right. 3.9 Auto Strap Feeding Process 1.
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- Page 19 3. Machine Setup & Installation 3.9 Auto Strap Feeding Process (Continued) 5. Keep threading the strap til the Guide Roller D (Fig. e) 6. Turning the strap downward and thread it to Roller E then to Roller G & Roller H (Fig. F & Fig g) 7.
- Page 20 4. Machine Operation 4.1 Heater Warm Up After switching on the strapping machine, the heater will begin to heat. The LCD display will remain on until the heater reaches operating temperature (approximately 2 minutes). Machine will not operate until heater reaches operating temperature. The heater fans will run during initial heating cycle.
- Page 21 5. Maintenance & Adjustments 5.1 Strap Accumulator Box The machine has been adjusted at the factory for proper strap storage within the accumulator box. However, sometimes there are adjustments that may be required. The strap supply in the accumulator box should be adjusted to allow for sufficient material for 2-5 strapping cycles. EXCESSIVE STRAP MATERIAL IN THE ACCUMULATOR BOX CAN RESULT IN JAMS AND FEED MALFUNCTION The adjustment mechanism for the strap accumulator is on the inside to the rear of the machine.
- Page 22 5. Maintenance & Adjustments 5.2 Accumulator Box Feed Adjustment The machine has already been preset at the factory for proper feed, but if necessary, it can be changed by the user. To adjust, loosen nut A and turn nut C upwards to increase the tension of spring B. After making adjustments, be sure to re-tighten nut A.
- Page 23 5. Maintenance & Adjustments 5.2 Heater Temperature Adjustment To adjust the heater temperature, turn A clockwise to increase temperature and counterclockwise to lower temperature. 5.4 Adjustment for Strap Width Change Strap Guide Adjustment Periodically the strap guide will need to be adjusted to ensure proper strap feeding. Adjust the guide by moving A (Strap Guide) according to the strap and make sure the width B is approximately 0.5mm (0.02in) wider than the strap.
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- Page 25 5. Maintenance & Adjustments 5.4 Strap Guide Adjustment (continued) M7-1-311500 Adjusting Plate Adjustment Loosen #25 HBS0412N×2 to remove #11 M7-1-310001 Upper Guide Assembly (For 5-6mm) from the machine. Then loosen FMS0408×4 on it and take a piece of p.p. strap which would be running by this machine for properly adjusting M7-1-311500 Adjusting Plate (Only 5-6mm).
- Page 26 5. Maintenance & Adjustments 5.4 Strap Guide Adjustment (continued) Right Strap Guide Adjustment Loosen the screws on the “Right Strap Guide” and take it out. Then loosen the 2 screws B (HBS0408N) and adjust A according to the strap. Be sure D is about 0.1mm wider than the strap. After adjustment, tighten screws B and put the “Right Strap Guide”...
- Page 27 Brush Clearance - 27 -...
- Page 28 5. Maintenance & Adjustments 5.5 Feed/Reverse Pressure Adjustment The upper table rear was screwed by captive screws. To remove, please loosening the captive screws about 5mm first and then lift the end side of rear side up and slide it out. Feed Pressure Adjustment The machine is already well set for proper feeding pressure.
- Page 29 5. Maintenance & Adjustments 5.5 Feed/Reverse Pressure Adjustment (continued) Reverse Pressure Adjustment The machine is already well set for proper reversing pressure. However, according to different strap characteristics (such as smoother surface or different thickness), some adjustments for reversing pressure are still necessary.
- Page 30 6 Troubleshooting 6.1 LCD Display Messages 1. Reminder Messages a. Push Start: Please press the Start Switch to make machine function. This is especially necessary after the Safety Switch is released or after you just turn on the machine. b. Load Strap: Load a new roll of strap or re-do the Auto Strap feeding again.
- Page 31 b. Feed jam: Resulting from not being able to feed strap to the sealing position. When Feed jam occurs, press the Start Switch or Foot bar first to let the arch open and strap comes out of the arch. Hold the strap by left hand and then press the Start Switch or Foot bar again. Machine would reverse the strap a little bit and cut it, and then machine would go back to home position and feed again.
- Page 32 6 Troubleshooting 6.1 LCD Display Messages (continued) Jammed Strap Removal 1. Open Upper Table Front Assembly M7-5-210020 2. Lift up the Lever A (M7-2-101400/M7-2-101410) with left hand and take out the Cover B (M7-1-311220) for the Upper Guide with right hand at the same time. 3.
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- Page 34 7. Maintenance ALWAYS TURN OFF AND DISCONNECT POWER SOURCE BEFORE PERFORMING MAINTENANCE TO THE MACHINE. ALLOW SUFFICIENT HEATER COOLING TIME (APPROX. 5 MINUTES) TO AVOID BURNS. 1.1 Cleaning and Lubrication The high reliability and long service life of the strapping machine will depend on regular cleaning and maintenance.
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- Page 36 7. Maintenance Weekly Maintenance (continued) Check the machine by strapping several bundles for any failures. Monthly Maintenance (or after 100,000 strapping cycles) Clean both sides of the heater plate and polish with fine sandpaper if necessary. Note: Make sure the welding plate has cooled before performing maintenance. Check Front Bar, Press Bar, and Rear Bar for moving upward and downward neatly.
- Page 37 • Prepare machine for operation, perform several strapping cycles and check for any mal- functions. 7. Maintenance 1.3 Heater Replacement / Cleaning Cleaning 1. Turn off the power and open the Upper Table Front Assembly and Upper Table Rear Assembly (M7-5-210001, M7-5-22001, M7-5-201401 &...
- Page 38 8. Parts List & Illustrations - 38 -...