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Summary of Contents for Eagle 800
- Page 1 Operations Manual Eagle 800 High-Speed Strapping Machine READ ALL INSTRUCTIONS CONTAINED IN THIS MANUAL PRIOR TO MACHINE INSTALLATION! - 1 -...
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Page 2: Table Of Contents
Contents page Machine Specifications Machine Safety Information Operational Safety Environmental Considerations Machine Transportation Operator Position Machine Operation Control Panel Functions Feeding Strap Machine Operation Maintenance & Troubleshooting Routine Maintenance Lubrication Decelerator Proximity Switch Strap Feed Position Adjustments Troubleshooting Main Parts, Illustrations & Parts List Commonly Replaced Parts Main Parts, Parts Illustrations &... -
Page 3: Machine Specifications
1. Machine Specifications Power Supply 220VAC @ 60Hz (Three Phase) Arch Size 33.4in x 23.6in Strapping Speed 29 straps per minute Strapping Force 0-132lbs (0-60kg) Strap Size (Width) 1/2-5/8in (12-15mm) Strap Size (Thickness) 0.6-0.9mm Core Size 8in x 8in Machine Dimensions 56in x 24in x 60.6in Machine Weight 441lbs (200kg) -
Page 4: Machine Safety Information
The Eagle 800 high-speed strapping machine employs a PLC for manual, automatic and continuous operation. Easy to use and high-speed strapping features make the Eagle 800 suitable for a wide range of applications including, but not limited to the chemical fiber field, tobacco leaf redrying, pharmaceutical companies, publications, refrigeration, household appliances, ceramics, hot work, etc…... -
Page 5: Machine Operation
3. Machine Operation 3.1 Control Panel Functions 1. Power Indicator 2. Strap Feed / Return Switch 3. Work Mode Switch a. Use this switch to change between the modes; Manual, Automatic, Continuous 4. Pack Button (Manual Strap Activation) a. This button is used to activate the strapping mechanism while the Work Mode Switch is in the Manual mode. -
Page 6: Feeding Strap
3. Machine Operation 3.2 Feeding Strap Fig. 3-1 Fig. 3-2 Fig. 3-3 Fig. 3-4 1. Load the spool of strapping material onto the strap stool. The strap should feed from the bottom-rear of the spool as viewed from the front of the machine. Using Figure 3-1 as a reference, feed the strap through the guide, roller and pre-strap feeding roller. -
Page 7: Machine Operation
3. Machine Operation 3.3 Machine Operation 1. Connect the machine to the power source. 2. Thread straps according to the method listed in “Feeding Strap” on previous page. 3. Set the air switch to the “On” position. a. If strap has been loaded properly, machine will begin to fill the collection chamber with strapping material until it is full. -
Page 8: Maintenance & Troubleshooting
Eagle 800 strapping machine. 4.2 Lubrication The Eagle 800 is a high-speed strapping machine and due to its operating requirements, the moving parts require regular lubrication with oil (No. N68 oil is recommended). The following parts require regular maintenance and lubrication for trouble-free operation. -
Page 9: Strap Feed
4. Maintenance & Troubleshooting 4.5 Strap Feed 1mm strap can be used by adjusting the gap between the crown bar and pry bar to 0.3mm (Fig. 4-1). Additionally, the gap between the main motor and the brake should be set between 0.2mm and 0.3mm (Fig. -
Page 10: Troubleshooting
4. Maintenance & Troubleshooting 4.7 Troubleshooting Strap does not adhere properly 1. Improper temperature adjustment setting 2. Deformation of the heating element (Fig. 4-5) 3. Split end on strapping 4. Insufficient pressure on middle top body, possibly cracked 5. Strapping material is too thin for use Fig. - Page 11 4. Maintenance & Troubleshooting 4.7 Troubleshooting (Continued) Strap does not feed properly (Continued) 5. Middle top knife is not affixed properly a. If not aligned properly, the middle top knife on the middle body will lean against another knife board. Resetting the machine will not correct the issue as it causes the T guide plate to move out of position.
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Page 12: Main Parts, Illustrations & Parts List
5. Replacement Parts Commonly Replaced Parts Description Notes Heating section combination Strap-clipping block Various fuse Back and forth cover plate Strap-shielding plate Belt of main motor Japan Mitsubishi Belt of strap-feeding and withdrawing motor Switzerland Habasit Belt of pre-strap-feeding motor Switzerland Habasit Pre-strap-feeding motor Taiwan Dongli or Chengbang... -
Page 13: Main Parts, Parts Illustrations & Parts List
6. Main Parts, Components Illustration & Parts List - 13 -... - Page 14 6. Main Parts, Components Illustration & Parts List Description Part Number Top body combination Heating body combination L Plank 01-221 Spindle 01-131 Heating bracket Bearing 80100 Large bracket 01-1 Parts of principal shaft Bearing 80104 Bearing 80102 Bearing pedestal 01-14 Baffle plate 01-18 Motor and decelerator...
- Page 15 6. Main Parts, Components Illustration & Parts List Description Part Number Qty Clamping arm 01-200 Drag bar 01-197 Spring Spring Knuckle bearing Pendulum block 01-196 Edge cam 01-11 Eccentric shaft 01-35 Roller wheel 01-36 Bearing 80100 Clamping ring 01-38 Wrench 01-42 Roller wheel spindle 01-37...
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Page 16: Slide Assembly
6. Main Parts, Components Illustration & Parts List 6.2 Slide Assembly Description Part Number 1 Right rail of guide plate 01-27 2 Left rail of guide plate 01-26 3 Slide plate 01-20 - 16 -... -
Page 17: Top Body Assembly
6. Main Parts, Components Illustration & Parts List 6.3 Top Body Assembly Description Part Number Qty Front plate 01-90 Left top knife combination Middle top knife combination Right partition board 01-93 Left partition board 01-92 Post 01-95 Tension spring 01-97 Post 01-96 Back plate... -
Page 18: Left Top Knife Assembly
6. Main Parts, Components Illustration & Parts List 6.4 Left Top Knife Assembly Description Part Number Qty Left Jack Catch 01-112 Compression spring 01-104 Cavity 01-101 Limit stop 01-105 Spring pedestal 01-100 Bearing 80100 Small spindle 01-106 post 01-109 - 18 -... -
Page 19: Middle Top Knife Assembly
6. Main Parts, Components Illustration & Parts List 6.5 Middle Top Knife Assembly Description Part Number Qty Top body 01-114 Compression spring 01-104 Compression spring 01-103 Cavity 01-102 Limit stop 01-105 Spring pedestal 01-100 shaft 01-107 Bearing 80100 Small spindle 01-106 10 Seat board 01-113... -
Page 20: Right Top Knife Assembly
6. Main Parts, Components Illustration & Parts List 6.6 Right Top Knife Assembly Description Part Number Right Jack Catch 01-115 Compression Spring 01-104 Cavity 01-101 Limit stop 01-105 Spring pedestal 01-100 Bearing 80100 Small spindle 01-106 post 01-109 - 20 -... -
Page 21: Spindle Assembly
6. Main Parts, Components Illustration & Parts List 6.7 Spindle Assembly Description Part Number Main spindle 01-27 01-6 01-7 01-8 01-9 01-10 01-5 - 21 -... -
Page 22: Heating Body Assembly
6. Main Parts, Components Illustration & Parts List 6.8 Heating Body Assembly Description Part Number Bracket 01-130 Guide Plate 01-132 Heating Section & Slide Plate Assembly - 22 -... -
Page 23: Heating Section & Slide Plate
6. Main Parts, Components Illustration & Parts List 6.9 Heating Section & Slide Plate Assemblies Description Part Number Slide 01-137 Compression spring 01-140 Spindle 01-138 Heating section combination Cover 01-142 Axle sleeve 01-139 - 23 -... -
Page 24: Heating Section Assembly
6. Main Parts, Components Illustration & Parts List 6.10 Heating Section Assembly Description Part Number Heating Section 01-207 Insulation Board 01-150 Bolt 01-152 Base Plate 01-151 - 24 -... -
Page 25: Strapping Force Assembly
6. Main Parts, Components Illustration & Parts List 6.11 Strapping Force Assembly Description Part Number Knob 01-205 Compression spring 01-207 Bracket 01-204 Gear 01-209 Small spindle 01-210 Direct rack bar 01-211 Spindle 01-206 - 25 -... -
Page 26: Strapping Pendulum Bar
6. Main Parts, Components Illustration & Parts List 6.12 Strapping Pendulum Bar Name Part Number Pendulum Bar 01-160 Tension Bar 01-169 Spacer Plate 01-160-1 Strap-Clipping Block 01-165 Spindle 01-166 01-160 Post 01-174 Tension Spring 01-162 Bearing 80026 Small Spindle 01-176 Pedestal 01-175 Bent Plate... -
Page 27: Pre-Strap Feeding Mechanism
6. Main Parts, Components Illustration & Parts List 6.13 Pre-Strap Feeding Mechanism Description Part Number Belt Wheel 00-92 Upper Strap Wheel 00-95 Upper Axle 00-93 Bearing 80102 Base 00-83 Pendulum Bar 00-97 Lower Axle 00-94 Bearing 80100 Rocker Wheel 00-85 Distance Sleeve Bearing 80101... -
Page 28: Pendulum Mechanism
6. Main Parts, Components Illustration & Parts List 6.14 Pendulum Mechanism Description Part Number Roller Wheel 00-134 Roller Wheel Rack 00-133 Pendulum Var 00-130(1) 00-129 Swing Block 00-127 Bearing 80101 Belt Clip 00-128 - 28 -...