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HCD-DZ118K SERVICE MANUAL Russian Model Ver. 1.1 2006.09 • HCD-DZ118K is the amplifier, DVD/CD and tuner section in DAV-DZ118K. This system incorporates with Dolby* Digital and Dolby Pro Logic (II) Model Name Using Similar Mechanism HCD-DZ3K adaptive matrix surround decoder and the DTS*...
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WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
Although this is not a Note on MAIN board replacement malfunction and for Sony service use only, New part of EEP ROM (IC1103) on the MAIN board cannot be used. normal system operation will not be possible.
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HCD-DZ118K HOW TO OPEN THE DISC TABLE WHEN POWER SWITCH TURNS OFF Insert a tapering driver into the aperture of the unit bottom, and slide it in the direction of the arrow. tapering driver loading panel Discharge the charged electricity in capacitors to prevent electric shock as follows When disassembling the machine, be sure to discharge the charged electricity in the following capacitors.
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HCD-DZ118K Fix the capacitors with adhesive agent as follows Fixing the capacitors with adhesive agent is required by the safety regulation. Be sure to fix the capacitors with adhesive agent when part or circuit board is replaced. POWER BOARD C910...
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HCD-DZ118K Precaution on the connector processing of the POWER board. MAIN BOARD (Parts face side) IC504 CN3002 CN506 POWER BOARD AC IN (Parts face side) CN902 CN904 CN901 IC941 IC942 IC943 After twist the harness once, install the connector. MAIN board...
HCD-DZ118K SECTION 2 This section is extracted from instruction manual. GENERAL Front panel A "/1 (on/standby) (22) (remote sensor) (8) B Front panel display (88) G MIC 2 jack (54) H VOLUME control (22) C A (open/close) (22) I AUDIO IN/MIC 1/A.CAL MIC jack (23, 54)
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HCD-DZ118K Front panel display About the indications in the front panel display A Lights up when the time information of H Lights up when the DYNAMIC BASS is a title or chapter appears in the front selected. (58) panel display. (DVD only) (38) I Lights up when CD is loaded.
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HCD-DZ118K Remote control ALPHABETICAL ORDER BUTTON DESCRIPTIONS [/1 (on/standby) 1 (14, 16, 22, A – O P – Z 30, 51) AMP MENU wg (16, 23, 53, 59, PICTURE NAVI 6 (30, 53) TV [/1 (on/standby) 1 (53) PRESET +/– wk es (51)
HCD-DZ118K SECTION 3 DISASSEMBLY 3-1. DISASSEMBLY FLOW • This set can be disassembled in the order shown below. 3-2. CASE, FRONT PANEL ASSY (Page 12) 3-9. DVD MECHANISM DECK 3-5. I/O BOARD 3-8. POWER BOARD 3-3. FL BOARD (CDM85-DVBU102) (Page 14)
HCD-DZ118K 3-5. I/O BOARD 8 I/O board qd two screws (+BV 3 × 6) 7 PWB support qf SPEAKER board When assembling, clamp the three harnesses with 6 three screws a lead pin or a similar tool so (+BVTP 3 × 8) 5 wire (flat type) that they do not touch this screw.
HCD-DZ118K 3-12. OPTICAL PICK-UP (KHM-310CAA) 3 two claws 2 chuck cam 1 two claws 4 base unit 8 two insulators 6 four insulator screws 9 two insulators 0 optical pick-up (KHM-310CAA) 5 two claws 7 bu holder...
HCD-DZ118K Ver. 1.1 SECTION 4 TEST MODE 3. Disc Tray Lock Note 1: Regarding the notification symbol “R” The disc tray lock function for the antitheft of an demonstration Because the number of the operating buttons of this product disc in the store is equipped.
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HCD-DZ118K Ver. 1.1 (2) Select “2. Drive Manual Operation” by pressing the 2 “R” DVD SECTION button on the remote commander. The screen will appear as shown. 8-1. GENERAL DESCRIPTION Drive Manual Operation The IOP measurement allows you to make diagnosis and adjustment simply by using the remote commander and monitor TV.
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HCD-DZ118K Ver. 1.1 8-4. EMERGENCY HISTORY The meaning of error code is as below: To check the emergency history, please follow the following 01: Communication error (No reply from syscon) procedure. 02: Syscon hung up 03: Power OFF request when syscon hung up (1) From the Top Menu of Remocon Diagnosis Menu, select “3.
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HCD-DZ118K Ver. 1.1 8-4-4. Return to the Top Menu of Remocon Diagnosis Menu Press 0 “R” button on the remote commander. • Check Version Information To check the version information, please follow the following procedure. (1) From the Top Menu of Remocon Diagnosis Menu, select “4.
HCD-DZ118K SECTION 5 ELECTRICAL ADJUSTMENT Checking Location: MAIN board (Side A) DVD SECTION MAIN BOARD (SIDE A) When the base unit is replaced, perform the adjustment and the measurement as shown below in this order. IC501 EXECUTING IOP MEASUREMENT (See page 20)
HCD-DZ118K SECTION 6 DIAGRAMS THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.) For Schematic Diagrams. For Printed Wiring Boards. Note: Note: • All capacitors are in µF unless otherwise noted. (p: pF) •...
HCD-DZ118K 6-5. BLOCK DIAGRAM – POWER SECTION – POWER Thermistor F901 T901 D901 TRANSFORMER(MAIN) AC IN LINE T801 FILTER DC/DC D931 IC901 CONVERTER D905 +31.5V Q901 POWER VOLTAGE PROTECTION CONTROLLER IC931 VOLTAGE TO FLUORESCENT RECT DETECT INDICATOR TUBE PC901 D801,802...
HCD-DZ118K • See page 25 for Circuit Boards Location. 6-6. PRINTED WIRING BOARD – MAIN BOARD (SIDE A) – :Uses unleaded solder. New part of EEP ROM (IC1103) on the MAIN board cannot be used. FL BOARD Therefore, if the mounted MAIN board (A-1144-952-A) is replaced, CN801 exchange new EEP ROM (IC1103) with that used before the replacement.
HCD-DZ118K 6-16. SCHEMATIC DIAGRAM – MAIN BOARD (9/10) – New part of EEP ROM (IC1103) on the MAIN board cannot be used. Therefore, if the mounted MAIN board (A-1144-952-A) is replaced, exchange new EEP ROM (IC1103) with that used before the replacement.
HCD-DZ118K • See page 25 for Circuit Boards Location. 6-18. PRINTED WIRING BOARD – I/O BOARD – :Uses unleaded solder. I/O BOARD J202 J200 COMPONENT TV/VCR J201 S VIDEO VIDEO OUT MONITOR (DVD ONLY) AUDIO IN VIDEO C242 C354 C224...
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HCD-DZ118K – FL Board – IC802 uPD16315GB-3BS Grid driver Multiplexed driver SEG19/GRID10 Command decoder LED1 SEG18/GRID11 LED2 Display memory LED3 SEG17/GRID12 24 bits x 12 words LED4 Timing generator key scan DOUT SEG16/KS16 Key data memory Serial SEG15/KS15 (2 x 16 bits)
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HCD-DZ118K • IC Pin Function Description MAIN BOARD IC501 M30622MEP-A76FPU0 (SYSTEM CONTROLLER) Pin No. Pin Name Description DAMP_SCDT/ DAMP processor and Diat data output DIAT_SDATA DAMP_SHIFT/ DAMP processor and Diat clock output DIAT_SCLK DSP_INTR DSP interrupt (not used) SIRCS_IN Sircs input...
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HCD-DZ118K Pin No. Pin Name Description OVERFLOW1 DAMP processor F/C/S over flow detect OVERFLOW2 DAMP processor SW over flow detect WRITE CE Flash write CE (not used) DAMP LATCH1 DAMP processor latch1 DAMP LATCH2 DAMP processor latch2 DAMP LATCH3 DAMP processor latch3...
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HCD-DZ118K Pin No. Pin Name Description IO_CLK I/O expander IC clock output (not used) MONO/ST_DET Front jack MONO or STEREO detect A.CAL MIC LEVEL MIC level detect for auto calibration DESTINATION Destination select input MODEL Model select input KEY2 Key input 2 input...
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HCD-DZ118K MAIN BOARD IC1101 CXD9849R (CD/DVD RF AMP, FOCUS/TRACKING ERROR AMP, DVD SYSTEM PROCESSOR, DIGITAL SERVO PROCESSOR) Pin No. Pin Name Description AGND — Ground terminal DVDA AC coupled input path A DVDB AC coupled input path B DVDC AC coupled input path C...
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HCD-DZ118K Pin No. Pin Name Description DSEL — Not used WIDE Wide switch signal output terminal Mute signal control output MAMUTE MAMUTE signal output to system controller (IC501) (not used) DVDD18 — Power supply (+1.8V from IC1109) 53 to 58...
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HCD-DZ118K Pin No. Pin Name Description DQMO DQM0 signal output to SD-RAM (IC1104) MREQ DQM signal input (not used) Data bus 7 from SD-RAM (IC1104) DVSS — Ground terminal 117, 118 RD 6, 5 Data bus 6, 5 from SD-RAM (IC1104) DVSS —...
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HCD-DZ118K Pin No. Pin Name Description LIMSW LIMSW signal output to optical pick-up OCSW SEN signal input from system controller (IC501)/OCSW signal input REW signal output to IC1201 CKSW CKSW signal input — Not used — Not used DVDD3 —...
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HCD-DZ118K Pin No. Pin Name Description SDPIF — SPDIF output (not used) RFGND18 — Ground terminal RFVDD18 — Power supply (RF+1.8V) XTALO Oscillator output signal (27MHz) XTALI Oscillator input signal (27MHz) JITFO RF jitter meter output JITFN Negative input of operation amplifier for RF jitter meter PLLVSS —...
HCD-DZ118K SECTION 7 EXPLODED VIEWS NOTE: • -XX and -X mean standardized parts, so they • The mechanical parts with no reference The components identified by mark 0 or may have some difference from the original number in the exploded views are not supplied.
HCD-DZ118K 7-4. DVD MECHANISM DECK SECTION (CDM85-DVBU102) not supplied not supplied not supplied not supplied not supplied not supplied not supplied not supplied supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-6071-669-A LOADING ASSY (M)
HCD-DZ118K SECTION 8 DDCON ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in the • COILS uH: µH When indicating parts by reference number, parts list may be different from the parts please include the board name. specified in the diagrams or the components •...
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HCD-DZ118K Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R811 1-216-844-11 METAL CHIP 1/10W C357 1-162-927-11 CERAMIC CHIP 100PF R812 1-216-845-11 METAL CHIP 100K 1/10W C358 1-162-927-11 CERAMIC CHIP 100PF C359 1-126-960-11 ELECT R813 1-216-845-11 METAL CHIP...
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HCD-DZ118K JACK Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < TRANSISTOR > R369 1-216-821-11 METAL CHIP 1/10W R370 1-216-833-11 METAL CHIP 1/10W Q351 8-729-027-52 TRANSISTOR DTC124EKA-T146 R371 1-216-833-11 METAL CHIP 1/10W Q353 8-729-027-52 TRANSISTOR DTC124EKA-T146...
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HCD-DZ118K JACK Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < CONNECTOR > R404 1-216-829-11 METAL CHIP 4.7K 1/10W R405 1-216-829-11 METAL CHIP 4.7K 1/10W CNP802 1-779-550-21 CONNECTOR, FFC (LIF (NON-ZIF)) 13P R410 1-216-845-11 METAL CHIP...
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HCD-DZ118K MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark D2001 8-719-058-24 DIODE RB501V-40TE-17 < IC > D3071 6-501-193-01 DIODE 1SS355WTE-17 IC501 6-806-589-01 IC M30622MEP-A76FPU0 D3072 6-501-193-01 DIODE 1SS355WTE-17 IC502 6-702-302-01 IC TK11133CSCL-G D3073 6-501-193-01 DIODE 1SS355WTE-17...
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HCD-DZ118K MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R702 1-216-833-11 METAL CHIP 1/10W Q3000 8-729-142-48 TRANSISTOR 2SD1616-TP-LK Q3001 8-729-120-28 TRANSISTOR 2SC1623-L5L6 R703 1-216-809-11 METAL CHIP 1/10W Q3002 8-729-120-28 TRANSISTOR 2SC1623-L5L6 R704 1-216-809-11 METAL CHIP...
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HCD-DZ118K MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R1145 1-216-864-11 SHORT CHIP R1255 1-216-864-11 SHORT CHIP R1146 1-216-805-11 METAL CHIP 1/10W R1147 1-216-864-11 SHORT CHIP R2101 1-216-825-11 METAL CHIP 2.2K 1/10W R1148 1-216-864-11 SHORT CHIP...
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HCD-DZ118K MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R3006 1-216-825-11 METAL CHIP 2.2K 1/10W R3152 1-216-809-11 METAL CHIP 1/10W R3011 1-216-817-11 METAL CHIP 1/10W R3012 1-216-817-11 METAL CHIP 1/10W R3153 1-216-797-11 METAL CHIP 1/10W...
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HCD-DZ118K MAIN MS-203 POWER Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R3426 1-216-845-11 METAL CHIP 100K 1/10W 0 C924 R3427 1-216-845-11 METAL CHIP 100K 1/10W 1-126-961-11 ELECT 2.2uF R3551 1-216-845-11 METAL CHIP 100K 1/10W 0 C925...
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HCD-DZ118K POWER Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 0 D924 8-719-083-69 DIODE UDZSTE-1724B < RESISTOR > 0 D925 8-719-069-54 DIODE UDZSTE-175.1B 0 R901 1-219-759-11 METAL 1/2W 0 D926 8-719-977-28 DIODE DTZ10B 0 R903 1-215-929-11 METAL OXIDE...
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HCD-DZ118K REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2006.07...