Related Manuals for Siemens SIMOVERT FC
Summary of Contents for Siemens SIMOVERT FC
- Page 1 SIMOVERT MASTER DRIVES Operating Instructions Part 1 Chassis units (Types E - H) AC-AC Edition: AB Order No.: 6SE7087-6AH70...
- Page 2 However, the information in this document is regularly checked and necessary corrections will included in subsequent editions. SIMOVERT® Registered Trade Mark We are grateful for any recommendations for improvement. © Siemens AG 1996 All rights reserved...
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Page 3: Table Of Contents
Protective conductor connection ....................3-4 3.1.2 DC link connection........................3-4 Auxiliary power supply/main contactor ..................3-4 Operator control ........................4-1 Operator control elements......................4-1 ........................4-2 Displays Maintenance..........................5-1 Maintenance requirements ......................5-1 Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions... - Page 4 Technical Data .......................... 9-1 De-rating for an increased cooling medium temperature ............9-8 De-rating at installation altitudes > 1000 m above sea level............9-8 De-rating as a function of the pulse frequency ................9-9 Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions...
- Page 5 12.96 General Appendix ..........................10-1 10.1 Index............................10-1 10.2 List of abbreviations........................10-2 Addresses ..........................11-1 Certificates..........................12-1 Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions...
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Page 6: Definitions
The sales contract contains the entire obligation of Siemens. The warranty contained in the contract between the parties is the sole warranty of Siemens. Any statements contained herein do not create new warranties or modify the existing warranty. - Page 7 Only qualified personnel should work on or around the equipment after first becoming thoroughly familiar with all warning and safety notices and maintenance procedures contained herein. The successful and safe operation of this equipment is dependent on proper handling, installation, operation and maintenance. Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions...
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Page 8: Safety And Operating Instructions For Drive Converters
No contact shall be made with electronic components and contacts. Drive converters contain electrostatic sensitive components which are liable to damage through improper use. Electric components must not be mechanically damaged or destroyed (potential health risks). Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions... - Page 9 During operation, all covers and doors shall be kept closed. 7. Maintenance and servicing The manufacturer’s documentation shall be followed. Keep safety instructions in a safe place! Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions...
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Page 11: Description
SIMOVERT MASTER DRIVES are suitable for single-motor- and multi-motor drives. Technological functions and expansions can be realized via defined interfaces in the open-loop control section. Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions... -
Page 12: Mode Of Operation
The inverter open-loop control uses a microprocessor with an adjustable V/f characteristic. The pulse frequency is preset to 3 kHz when the unit is shipped. SIMOVERT FC is suitable for single-motor and multi-motor drives with: ♦ Induction motors ♦ Synchronous motors (SM) ♦... - Page 13 The following operating modes can be selected: ♦ Closed-loop speed control ♦ Closed-loop torque control The following encoders can be used: ♦ ERN 1387 encoders ♦ Encoders which are compatible to ERN 1387 ♦ Resolvers Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions...
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Page 14: Operator Control- And Open-Loop Control Possibilities
Connector for OP1 (serial interface) DC link - C / L+ connection D / L - U2/T1 U1/L1 Motor- Supply- V2/T2 V1/L2 connection connection W2/T3 W1/L3 Fig. 1.1 Block diagram Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions... -
Page 15: Transport, Unpacking, Installation
The equipment should not be stored for longer than one year. If it is stored for longer periods of time, the converter DC link capacitors must be formed at start-up. Capacitor forming is described in Part 2 of the Operating Instructions. Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES... -
Page 16: Mounting
The converter ambient climate in operating rooms may not exceed the values of code F according to DIN 40040. For temperatures > 40 °C (104 °F) and installation altitudes > 1000 m, de-rating is required (+ Section „Technical data“). Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES... -
Page 17: Dimension Drawings
08.96 Transport, Unpacking, Installation Dimension drawings Fig. 2.2 Types E and F Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions... - Page 18 Transport, Unpacking, Installation 08.96 Fig. 2.3 Type G Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions...
- Page 19 08.96 Transport, Unpacking, Installation Fig. 2.4 Type H Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions...
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Page 21: Connecting-Up
♦ The converter should be connected via a line reactor according to Table 3.1. ♦ Cabling/wiring: Connecting cables should be dimensioned according to the local regulations and according to Table 3.1. The insulation should be suitable for 75 °C. Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES... -
Page 22: Power Connections
♦ dv/dt-filter only for FC and VC, not permissible for SC ♦ Sinusoidal filter only for FC and VC, not permissible for SC Information regarding selection and dimensioning is provided in Section „Options“. Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions... - Page 23 660 V must be used. The Order Nos. of these fuses are obtained by attaching the suffix "-6" to the appropriate 500 V fuse Order No. e.g.: 3NA3803 = ^ 500 V 3NA3803-6 = ^ 660 V Table 3.1 Power connections acc. to DIN VDE Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions...
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Page 24: Dc Link Connection
Unassigned supply and main contactor Main contactor control control Main contactor control Table 3.3 Connector assignment for -X9 NOTES The main contactor coil must be provided with overvoltage limiters, e.g. RC element. Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions... -
Page 25: Operator Control
Depress P and hold, then depress the second key. The command becomes effective when the key is released (e.g. fast changeover). resp. Table 4.1 Function of the operator control elements on the PMU Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions... -
Page 26: Displays
Displaying visualization- and setting parameters on the PMU Parameter value Actual value Alarm Fault not possible Display Table 4.3 Status display on the PMU NOTE The parameter description is provided in the Operating Instructions, Part 2. Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions... -
Page 27: Maintenance
The fans are designed for a service life of 35000 hours at an ambient temperature of T = 40 °C. They must be replaced before their service life expires so that the drive converter availability is guaranteed. Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES... -
Page 28: Replacing Components
The starting capacitor is mounted next to the fan connection. • Remove the plug connections from the starting capacitor • Unbolt the starting capacitor • Install a new starting capacitor in the inverse sequence Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions... -
Page 29: Replacing The Capacitor Bank
• Remove bolts M6 at the bus connection • Release the distance piece and remove the PCU U1/L1;V1/L2;W1/L3; C; D and PE1 • Release the distance piece and remove the • Install the new PCU in the invserse sequence. Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions... -
Page 30: Replacing The Pcc
• Remove both mounting bolts from the electronics box (Fig. 5.3) • Release the electronics box and remove towards the front. • Unbolt the IVI and remove • Install the new IVI in the inverse sequence Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions... -
Page 31: Replacing The Psu
2 - 5 - 3 - 6 - 1 - 4 2. tighten-up with 3 Nm, sequence: 2 - 5 - 3 - 6 - 1 - 4 Fig. 5.2 Tighten-up IGBT modules Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions... -
Page 32: Replacing Boards In The Electronics Box
♦ Carefully withdraw the PMU board out of the adapter section towards the front using a screwdriver. ♦ Install the new PMU board in the invsere sequence. Fig. 5.4 PMU with adapter section on the E box Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions... -
Page 33: Options
TB (technology boards, e.g. T300) must always be inserted at slot 2. When a TB board is used, a TSY board my not be inserted. If only one option board is used it must always be inserted at slot 2. Table 6.1 Possible arrangements of boards in the electronics box Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions... - Page 34 (+ section “Technical TSY w/out tacho Data“). T300 w/out tacho Standard tacho Type: 1PX 8001-1 (190 at 6000 RPM) Table 6.3 Current drain of the option boards Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions...
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Page 35: Interface Boards
115 V / 230 V AC - 24 V 1 A DC 6SX7010-0AC15 e.g.: 1 x SCI Power supply 5 A 115 V / 230 V AC - 24 V 5 A DC 6EP1333-1SL11 Basic conv Table 6.5 Recommended power supply Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions... -
Page 36: Isolating Amplifiers
Input filter, A1 or B1 Maintains the radio interference suppression level acc. to EN55011 Braking units Converts regenerative power into heat Braking resistors Load resistor for the braking unit Table 6.7 Power section options Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions... -
Page 37: Output Reactor, Dv/Dt Filter, Sinusoidal Filter
♦ the motor insulation is additionally stressed as a result of transient voltage spikes caused by reflection. NOTE In order to prevent premature aging of the motor insulation and thus early failures, the following limit for Siemens 1LA2, 1LA5, 1LA6 values may not be exceeded at the motor terminals: and 1LA8*) motors 1500 ♦... -
Page 38: Output Reactor
The specified lengths are valid for unshielded cables; for shielded cables, these values must be reduced to 2/3. If several motors are connected to a drive converter, the sum of the cables lengths of all the motor feeder cables must be less than the permissible cable length. Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES... -
Page 39: Dv/Dt Filter
2/3. If several motors are connected to a drive converter, the sum of the cable lengths of all of the motor feeder cables must be less than the permissible cable length. Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions... -
Page 40: Sinusoidal Filter
< approx. 87 % 2000 Sinusoidal filter 500 V / 575 V 1500 Sinusoidal filter 400 V / 460 V 1000 Drive converter output / kW Fig. 6.6 Permissible cable lengths with sinusoidal filter Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions... -
Page 41: Selection Criteria For The Output Reactor, Dv/D Filter Or Sinusoidal Filter
Section „dv/dt filter“, Fig. 6.5. Fig. 6.5 and Section Fig. 6.5 and Section „Sinusoidal filter“, Fig. 6.6. „Sinusoidal filter“, Fig. 6.6. Siemens motors An output filter is not dv/dt filter or sinusoidal filter dv/dt filter required! required. required! -
Page 42: Operator Control
Operator control Option Description User-friendly operator control panel with plain text display SIMOVIS Floppy disk with program for operator control via PC Table 6.11 Operator control options Fault Reset Fig. 6.7 6-10 Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions... -
Page 43: Spare Parts
6SE7031-2/5EF_ _ 6SY7000-0AB45 6SE7031-8EF_ _ 6SY7000-0AB46 6SE7032-1/6EG_ _ 6SY7000-0AB47 6SE7033-2EG_ _ 6SY7000-0AB48 6SE7033-7EH20 -G25 PSU1 6SE7031-7HG84-1JA0 6SE70_ _-_ E_ _ _ -A27 PCU1 6SE7031-7HF84-1HH0 6SE70_ _-_ EE_ _ 6SE70_ _-_ EF_ _ Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions... - Page 44 -A100 to -A310 6SY7000-0AA81 6SE7033-7EH20 -A26 6SE7031-0EE84-1BH0 6SE7031-0EE_ _ -A26 6SE7031-5EF84-1BH0 6SE7031-2/5EF_ _ -A26 6SE7031-8EF84-1BH0 6SE7031-8EF_ _ -A26 6SE7032-6EG84-1BH0 6SE7032-1/6EG_ _ -A26 6SE7033-2EG84-1BH0 6SE7033-2EG_ _ -A26 6SE7033-7EH84-1BH0 6SE7033-7EH20 Table 7.1 Spare parts Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions...
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Page 45: Converter 500 V To 575 V 3Ac
6SE7028-0FF_ _ / 6SE7031-1FF_ _ -A20 6SE7038-6GL84-1BG0 6SE7031-3FG_ _ / 6SE7031-3FH_ _ -A29 IGD1 6SE7028-0FF84-1JC0 6SE7026-1FE_ _ / 6SE7031-1FF_ _ 6SE7026-6FE_ _ / 6SE7028-0FF_ _ -A29 IGD5 6SE7031-3FG84-1JC0 6SE7031-3FG_ _ -A29 IGD5 6SE7032-6EG84-1JC0 6SE7031-6FG_ _ Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions... -
Page 46: Converter 660 V To 690 V 3 Ac
6SE70_ _-_ _F_ _ 2,5 µF -C110 Starting capacitor 6SY7000-0AB10 6SE7031-0/2HG_ _ 4,0 µF -C110 Starting capacitor 6SY7000-0AB15 6SE7031-5/7HG_ _ 5,0 µF -C110 Starting capacitor 6SY7000-0AA52 6SE70_ _-_ _H_ _ 10 µF Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions... - Page 47 6SY7000-0AA65 6SE7028-2HF_ _ 6SE7031-5/7HG_ _ -A100 ... 6SY7000-0AB71 6SE7032-1HH20 -A26 6SE7026-0HF84-1BH0 6SE7026-0HF_ _ -A26 6SE7028-2HF84-1BH0 6SE7028-2HF_ _ -A26 6SE7031-2HG84-1BH0 6SE7031-0/2HG_ _ -A26 6SE7031-7HG84-1BH0 6SE7031-5/7HG_ _ -A26 6SE7032-3HH84-1BH0 6SE7032-1HH20 Table 7.3 Spare parts Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions...
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Page 49: Environmental Friendliness
The unit can be broken-down into recyclable mechanical components as a result of the easily releasable screw- and snap connections. The plastic components and moulded housing are to DIN 54840 and have a recycling symbol. Units can be disposed of through certified disposal companies. Addresses are available from your local Siemens partner. Siemens AG... -
Page 51: Technical Data
Constant amplitude of the deflection acceleration 10 to 58 0.075 − when stationary (in op.) above 58 to 500 9.8 (1) 5 to 9 − during transport above 9 to 500 9.8 (1) Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions... - Page 52 0,14 0,14 0,14 0,31 0,31 Pressure drop ∆p Sound pressure level, dimensions, weights Sound pressure level dB(A) Type Width Height 1050 1050 1050 1050 1450 1450 Depth Weight − IP00 − IP20 Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions...
- Page 53 3 /s Required cooling air flow 0,41 0,57 Pressure drop ∆p Sound pressure level, dimensions, weights Sound pressure level dB(A) Type Width Height 1450 1580 Depth Weight − IP00 − IP20 Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions...
- Page 54 0,10 0,14 0,14 0,31 0,31 Pressure drop ∆p Sound pressure level, dimensions, weights Sound pressure level dB(A) Type Width Height 1050 1050 1050 1050 1450 1450 Depth Weight − IP00 − IP20 Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions...
- Page 55 3 /s Required cooling air flow 0,57 0,57 Pressure drop ∆p Sound pressure level, dimensions, weights Sound pressure level dB(A) Type Width Height 1580 1580 Depth Weight − IP00 − IP20 Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions...
- Page 56 0,14 0,31 0,31 0,41 0,41 Pressure drop ∆p Sound pressure level, dimensions, weights Sound pressure level dB(A) Type Width Height 1050 1050 1450 1450 1450 1450 Depth Weight − IP00 − IP20 Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions...
- Page 57 Pulse frequency 3 kHz 6,50 m 3 /s Required cooling air flow 0,57 Pressure drop ∆p Sound pressure level, dimensions, weights Sound pressure level dB(A) Type Width Height 1580 Depth Weight − IP00 − IP20 Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions...
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Page 58: De-Rating For An Increased Cooling Medium Temperature
2000 3000 4000 500 1000 2000 3000 4000 installation altitude installation altitude in m in m Fig. 9.2 Max. permissible rated current and rated voltage as a function of the installation altitude Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions... -
Page 59: De-Rating As A Function Of The Pulse Frequency
500 V to 575 V : 110 kW ; 132 kW ; 160 kW 660 V to 690 V : 132 kW ; 160 kW ; 200 kW pulse frequency in kHz Fig. 9.3 Max. permissible rated current as a function of the pulse frequency Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions... - Page 61 Replacing the PMU (Parameterization Unit) 5-6 − M − Replacing the PSU 5-5 Maintenance 5-1 Replacing the rectifier modules 5-4 Maintenance requirements 5-1 Replacing the starting capacitor 5-2 Mode of operation 1-2 Mounting 2-2 10-1 Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions...
- Page 62 DPRAM Dual-port-RAM First run-up EEPROM Electrically erasable programmable read-only memory Electromagnetic compatibility Electromotive force EPROM Erasable programmable read-only memory Electrostatic sensitive devices Fault Frequency control (control version of SIMOVERT MASTER DRIVES) 10-2 Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions...
- Page 63 Programming unit (programmer) Parameter ID value Parameterization unit PROFIBUS Process field bus Power supply Power supply unit Parameter value Process data Source Combination, resistor ® and capacitor (C) Reserve data set 10-3 Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions...
- Page 64 (line supply voltage sensing board) Automatic restart function Inverter Terminal strip on the PEU (types A to D), PSU1 (types E to H) and PSU2 (types J to M) DC link 10-4 Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions...
- Page 65 Siemens d.o.o. Bruxelles Wroclaw London, Sunbury-on-Thames Luxembourg Ljubljana BULGARIA Aberdeen PORTUGAL MALTA SPAIN Siemens AG Vertretung in Birmingham, Walsall Siemens S. A. J. R. Darmanin & Co., Ltd. Siemens S. A. Bulgarien Bristol, Clevedon Lisboa, Amadora Valletta Madrid Sofia Edinburgh...
- Page 66 Addresses 08.96 BRAZIL MEXICO JORDAN SAUDI ARABIA Asia Siemens S. A. Siemens S. A. de CV A.R. Kevorkian Co. Arabia Electric Ltd. São Paulo Mexico, D.F. Amman (Equipment) BAHRAIN Belém Aguascalientes F.A. Kettaneh & Co. Ltd. Jeddah Transitec Gulf Belo Horizonte...
- Page 67 Test results are documented within the production data file. 1) For complete type, serial number and technical data please see rating plate. ASI 1 PE D F ASI 1 System-Based Drive Technology Schlögel 12-1 Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions...
- Page 68 (2) (VBG is a German regulatory body for safety-related issues). The local operating regulations (e.g. DIN VDE 0105) must be observed when operating the equipment. ASI 1 PE D T ASI 1 System-Based Drive Technology Dr. Link 12-2 Siemens AG 6SE7087-6AH70 SIMOVERT MASTER DRIVES Operating Instructions...
- Page 69 Variable-speed drives This declaration does not guarantee specific equipment characteristics and features. The safety instructions provided with the product documentation must be observed. Copyright ( © ) SIEMENS AG 1995 All rights reserved 4SE.476 000 0000.00 HE Page 1 of 1...
- Page 70 The LVD Appendix is part of this declaration. This declaration does not guarantee specific equipment characteristics and features. The information and instrucions in the product documentation must be observed. Copyright ( © ) SIEMENS AG 1995 All rights reserved Page 1 of 1 ASI 1 D/U 4103...
- Page 71 Head of the Drive System Production Unit *) acc. to EN 10204 (DIN 50049) This declaration does not guarantee specific equipment characteristics and features. Copyright (© ) SIEMENS AG 1995 All rights reserved Page 1 of 1 ASI 1 D/U 4102x...
- Page 72 Certificates Reviewed Edition 12.96 ASI 1 Drives and Standard Products Group System-Based Variable-Speed Drives Division PO Box 3269, D-91050 Erlangen Drive Technology Order No.: 6SE7087-6AH70 Subject to change without notice Siemens Aktiengesellschaft Printed in the federal Republic of Germany 12.96...