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SIMATIC ET 200pro FC-2
Siemens SIMATIC ET 200pro FC-2 Manuals
Manuals and User Guides for Siemens SIMATIC ET 200pro FC-2. We have
5
Siemens SIMATIC ET 200pro FC-2 manuals available for free PDF download: Function Manual, Operating Instructions Manual, Original Instructions Manual, Manual
Siemens SIMATIC ET 200pro FC-2 Function Manual (344 pages)
Brand:
Siemens
| Category:
Inverter
| Size: 15.77 MB
Table of Contents
Change History
5
Table of Contents
7
1 Fundamental Safety Instructions
13
General Safety Instructions
13
Industrial Security
14
2 Introduction
15
About this Manual
15
Guide through the Manual
18
3 Description
19
About this Chapter
19
Overview of the Safety Functions
19
Overview of the Safety-Related Inverter Interfaces
21
Preconditions When Using the Safety Functions
22
Restrictions When Using Safety Functions
23
Recommendations for Stable Operation
26
Safe Torque off (STO)
27
Safe Brake Control (SBC)
30
Safe Stop 1 (SS1)
32
Application Example
33
Safely Limited Speed (SLS)
34
Safe Direction (SDI)
37
Application Examples
38
Safe Speed Monitoring (SSM)
39
4 Installing
41
Installing the Inverter
41
Connection Via Profisafe
42
Overview of Profisafe Connections
42
Profisafe Telegrams
46
Control Word 1 and Status Word 1 (Basic Functions)
47
Control Word 1 and Status Word 1 (Extended Functions)
48
Control Word 5 and Status Word 5
50
Activation Via F-DI
51
Safety Inputs
51
Wiring Examples
54
Connecting Sensors
54
Connecting Pre-Processing Devices
62
Evaluating Via F-DO
71
Safety Output
71
Connecting the Safety Output for SINAMICS G120D
72
Connecting the Safety Output for SINAMICS G120
73
Connecting a Motor Holding Brake to a Safe Brake Relay
74
5 Commissioning
77
Commissioning Guidelines
77
Configure Profisafe in the Higher-Level Control System
78
Configuring PROFIBUS Communication with Telegram 30 Via GSD
78
Example: Interface to the S7 Safety Program
80
Configuring PROFIBUS Communication Via Telegram 900 with the GSDML
82
Configuring Shared Device Communication Via PROFINET
82
Commissioning Tools
84
Resetting the Safety Function Parameters to the Factory Setting
85
Changing Settings
86
Setting Basic Functions
90
Interconnecting the "STO Active" Signal
91
Configuring Profisafe
92
Setting the Filter for Safety Inputs
94
Setting the Forced Checking Procedure (Test Stop)
98
Setting the Delay Time for SS1
99
Enabling SBC
100
Final Steps
101
Setting Extended Functions
103
Basic Settings
104
Enabling Safety Functions
104
Setting the Forced Dormant Error Detection (Test Stop)
104
Setting the Gear Ratio and Actual Value Tolerance
107
Setting Encoderless Actual Value Sensing
109
Setting Safety Inputs
111
Setting the Filter for Safety Inputs
113
Interconnecting the Signal for Fail-Safe Acknowledgment
119
Setting a Safety Output
120
Output Signal and Setting the Test Mode
120
Setting the Forced Dormant Error Detection (Test Stop)
125
Configuring Profisafe in the Converter
127
Setting SS1
130
Setting SS1 with Braking Ramp Monitoring
131
Setting SS1 with Acceleration Monitoring
134
Setting SLS
137
Setting the Monitoring Functions
137
Settings for Acceptance Test
141
Setting SSM
142
Setting SDI
146
Setting the Monitoring Functions
146
Settings for Acceptance Test
149
Final Steps
150
Offline Commissioning
153
Series Commissioning
155
Acceptance Tests for the Safety Functions
156
Acceptance Test
156
Reduced Acceptance Test after Expanding the Function
158
6 Operation
159
Overview and Relevant Inverter Signals
159
Regularly Testing the Safety Functions
161
Overview
161
Testing Safety Inputs
161
Testing the Basic Functions
162
Testing the Extended Functions
163
Testing a Safety Output
165
Safe Torque off (STO)
168
Overview
168
Selecting and Deselecting STO When the Motor Is Switched on
169
Response to a Discrepancy When STO Is Active
170
Safe Brake Control (SBC)
173
Selecting and Deselecting SBC When the Motor Is Switched on
173
Response to Faults in the Brake Control
176
Safe Stop 1 (SS1)
177
Overview
177
Selecting and Deselecting SS1 When the Motor Is Switched on
178
SS1 Without Monitoring
178
SS1 with Braking Ramp Monitoring
179
SS1 with Acceleration Monitoring
180
Switching off the Motor When SS1 Is Active
182
Response to a Discrepancy When SS1 Is Active
183
Limit Value Violation When SS1 Is Active
187
Safely Limited Speed (SLS)
188
Overview
188
Selecting and Deselecting SLS When the Motor Is Switched on
189
SLS with Braking Ramp Monitoring
191
SLS Without Braking Ramp Monitoring
193
Switching over SLS Levels
195
SLS with Braking Ramp Monitoring
196
SLS Without Braking Ramp Monitoring
198
Switching off the Motor When SLS Is Active
199
Switching on the Motor When SLS Is Active
201
Response to a Discrepancy When SLS Is Active
202
Limit Value Violation When SLS Is Active
204
Safe Speed Monitor (SSM)
206
Overview
206
Selecting SSM When the Motor Is Switched on
207
Switching off the Motor When SSM Is Active
208
Switching on the Motor When SSM Is Active
213
Safe Direction (SDI)
215
Overview
215
Selecting and Deselecting SDI When the Motor Is Switched on
216
Switching off the Motor When SDI Is Active
217
Switching on the Motor When SDI Is Active
219
Response to a Discrepancy When Safe Direction Is Active (SDI)
221
Limit Value Violation When Safe Direction (SDI) Is Active
223
Response to a Discrepancy in the Signals Transferred Via Profisafe
225
Stop Responses
227
Example 1: Internal Event with STO Active
229
Example 2: Internal Event with SSM Active
230
Fail-Safe Acknowledgment Signal
232
Acknowledging Using a Fail-Safe Signal
232
Response to a Discrepancy of the Fail-Safe Acknowledge Signal
233
Selecting Safety Function When a Safety Function Is Active
234
List of Alarms and Faults
242
7 Corrective Maintenance
251
Maintaining Operational Safety
251
Replacing Components of the Modular SINAMICS G120/G120D/G110M Inverters
253
Overview of Replacing Converter Components
253
Replacing a Control Unit with Enabled Safety Function
255
Replacing the Control Unit Without Data Backup
258
Replacing a Power Module with Enabled Safety Function
259
7.3 Replacing SINAMICS G120C Inverters or SIMATIC ET 200Pro FC-2 Converters
260
Overview of How to Replace an Inverter
260
Replacing a Converter with Enabled Safety Function
261
Replacing a Converter Without Data Backup
265
Reduced Acceptance Test after Component Replacement
266
8 System Properties
267
Probability of Failure of the Safety Functions (PFH Value)
267
Response Times
269
Certification
273
Safe Brake Relay
275
Appendix
277
Examples of Acceptance Tests
277
A.1 Examples of Acceptance Tests
277
Acceptance Test STO (Basic Functions)
278
Acceptance Test STO (Extended Functions)
280
SS1 Acceptance Test (Basic Functions)
282
SS1 Acceptance Test (Extended Functions)
284
SBC Acceptance Test
288
Acceptance Test SLS
290
SSM Acceptance Test
295
Acceptance Test SDI
299
Acceptance Test for F-DI Status in Profisafe Telegram 900
308
Documentation for Acceptance
309
Creating Logs with the Settings of the Safety Functions
309
Example of Machine Documentation
311
Log the Settings for the Basic Functions, Firmware V4.4
313
Log the Settings for the Extended Functions, Firmware V4.4
314
Standards and Specifications
317
General Information
317
Aims
317
Functional Safety
317
Safety of Machinery in Europe
319
Machinery Directive
319
Harmonized European Standards
319
Standards for Implementing Safety-Related Controllers
321
DIN en ISO 13849-1 (Replaces en 954-1)
322
A.3.2.5 en 62061
323
Series of Standards IEC 61508 (VDE 0803)
325
Risk Analysis/Assessment
326
Risk Reduction
327
A.3.2.8 Risk Reduction
327
Residual Risk
328
A.3.2.9 Residual Risk
328
Machine Safety in the USA
329
Minimum Requirements of the OSHA
329
NRTL Listing
329
Nfpa 79
330
Ansi B11
330
A.3.3.3 Nfpa 79
330
Machine Safety in Japan
331
Equipment Regulations
332
A.3.5 Equipment Regulations
332
Other Safety-Related Issues
333
Additional References
333
Information Sheets Issued by the Employer's Liability Insurance Association
333
Manuals and Technical Support
334
Manuals for Your Inverter
334
Configuring Support
336
A.4.2 Configuring Support
336
Product Support
337
A.4.3 Product Support
337
Mistakes and Improvements
338
Index
339
Advertisement
Siemens SIMATIC ET 200pro FC-2 Operating Instructions Manual (282 pages)
Low Voltage Converter for the Distributed I/O System
Brand:
Siemens
| Category:
Industrial Electrical
| Size: 12.02 MB
Table of Contents
Table of Contents
5
1 Fundamental Safety Instructions
11
General Safety Instructions
11
Equipment Damage Due to Electric Fields or Electrostatic Discharge
17
Warranty and Liability for Application Examples
17
Industrial Security
18
Residual Risks of Power Drive Systems
20
2 Introduction
23
About the Manual
23
Guide through this Manual
24
3 Description
25
Directives and Standards
26
Components for Assembling a Frequency Converter
27
Spare Parts and Accessories
31
Motors and Multi-Motor Drives that Can be Operated
33
4 Installation
35
Prerequisites and Maximum Expansion
36
Mounting the Racks
36
Mounting the Interface Module
40
Mounting the Bus Module
41
Mounting the Terminating Module
42
Mounting the Connection Module for IM154
43
Mounting the Converter
45
Interfaces
48
Communication Interfaces
48
Optical Interface
48
Fieldbus Interface (Backplane Bus)
49
Memory Card Reader
49
Mini USB Interface
50
Temperature Sensor Interface
51
Connecting a Motor Holding Brake
52
Protective Conductor
53
Wiring the Et200Pro System
54
Mounting ET 200Pro FC-2 Fail-Safe Devices
58
Mounting the Bus Module and the Repair Switch
59
Mounting the Module for the F-Swtich
60
5 Configure the Hardware
61
Integrating ET 200 Frequency Converters into Automation Systems with STEP 7
61
Install HSP or GSD
62
Installation of a Hardware Support Package (HSP)
62
Installation of a Master Device File (GSD)
62
Configure the Hardware in SIMATIC Manager
63
Configure the Inverter on PROFIBUS in SIMATIC Manager
63
Configure the Inverter on PROFINET in SIMATIC Manager
66
Configure the Inverter with Safety Integrated in SIMATIC Manager
71
Enable the Diagnostic Alarm
74
6 Commissioning
75
Tools to Commission the Inverter
75
Commissioning Guidelines
76
Preparing for Commissioning
76
Factory Setting of the Inverter Control
78
Minimum and Maximum Speed
78
Restoring the Factory Setting
79
Resetting the Safety Functions to the Factory Setting
79
Quick Commissioning
81
Quick Commissioning with the IOP-2
81
Quick Commissioning with a PC
84
Creating a Project
85
Transfer Inverters Connected Via USB into the Project
85
Go Online and Start the Configuration Wizard
87
Carrying out Quick Commissioning
87
Identifying Motor Data
90
7 Advanced Commissioning
93
Overview of the Inverter Functions
93
Sequence Control When Switching the Motor on and off
96
Jogging
99
Drive Control Via PROFIBUS and PROFINET
100
Cyclic Communication
100
Control and Status Word 1
101
Extend Telegram
103
Acyclic Communication
104
Motor Holding Brake
110
Selecting Physical Units
114
Motor Standard
115
System of Units
115
Technological Unit of the Technology Controller
117
Setting the System of Units and Technology Unit
117
Safe Torque off (STO) Safety Function
119
Description of Functions
119
Precondition for Using STO))
121
Commissioning STO
121
Commissioning Tool
121
Safety Functions Password
122
Protection of the Settings from Unauthorized Changes
122
Configuring Safety Functions
123
Interconnecting the "STO Active" Signal
124
Setting the STO Input Signal
125
Setting the Forced Checking Procedure (Test Stop)
126
Activate Settings
127
Approval - Completing Commissioning
128
Setpoints
131
Overview
131
Specifying the Setpoint Via the Fieldbus
133
Motorized Potentiometer as Setpoint Source
134
Fixed Speed as Setpoint Source
138
Setpoint Calculation
140
Overview
140
Invert Setpoint
141
Inhibit Direction of Rotation
141
Skip Frequency Bands and Minimum Speed
142
Speed Limitation
143
Ramp-Function Generator
143
PID Technology Controller
147
Motor Control
152
V/F Control
153
Characteristics of U/F Control
154
Selecting the U/F Characteristic
155
Optimizing Motor Starting
156
Vector Control
158
Structure of Vector Control Without Encoder (Sensorless)
158
Select Motor Control
159
Optimizing the Speed Controller
159
Friction Characteristic
161
Moment of Inertia Estimator
164
Braking the Motor Electrically
169
DC Braking
169
Braking with Regenerative Feedback to the Line
173
Overcurrent Protection
174
Inverter Protection Using Temperature Monitoring
175
Motor Temperature Monitoring Using a Temperature Sensor
178
Motor Protection by Calculating the Temperature
182
Breakdown Protection
184
Efficiency Optimization
185
Profienergy Profile for PROFINET
188
General Inverter Behavior When in the Profienergy Energy-Saving Mode
188
Settings and Displays for Profienergy in the Inverter
189
Control Commands and Status Queries
190
Switchover between Different Settings
191
8 Backing up Data and Series Commissioning
195
Backing up and Transferring Settings to a Memory Card
196
Memory Cards
196
Saving Settings to the Memory Card
197
Transferring the Settings from the Memory Card
197
Saving Settings on a PC
198
Saving Settings on an Operator Panel
200
Other Ways to Back up Settings
201
Write Protection
201
Know-How Protection
203
Extending the Exception List for Know-How Protection
205
Activating and Deactivating Know-How Protection
206
9 Repair
209
Replacing the ET 200Pro FC-2
210
Reduced Acceptance Test after a Component Has Been Replaced
214
Firmware Upgrade and Downgrade
215
Upgrading Firmware
217
Firmware Downgrade
220
Correcting a Failed Firmware Upgrade or Downgrade
224
10 Alarms, Faults and System Messages
225
Led
226
Diagnostics through Fieldbus
227
Diagnostics through the User Program
232
System Diagnostics by Means of Standardized Functions
232
Identifikation & Maintenance Data (I&M)
233
Alarms, Alarm Buffer, and Alarm History
234
Faults, Alarm Buffer and Alarm History
237
List of Alarms and Faults
240
11 Technical Data
247
General Ambient Conditions
248
Current Derating as a Function of the Installation Altitude
249
Pulse Frequency and Current Reduction
249
Electromagnetic Compatibility of the Converters
250
Electromagnetic Compatibility
250
Definition of EMC Environment and EMC Classes
250
Overall Behavior as Regards EMC
252
ET 200Pro FC-2 Frequency Converter in the Industrial Environment
253
200Pro FC-2 Frequency Converter in a Drive System in Accordance with en 61800-3
253
ET 200Pro FC-2 Frequency Converters in General Industrial Applications
255
Appendix
257
STEP 7 Program Examples
257
Data Exchange Via the Fieldbus
257
STEP 7 Program Example for Cyclic Communication
258
STEP 7 Program Example for Acyclic Communication
260
The Device Trace in STARTER
264
Interconnecting Signals in the Inverter
267
Acceptance Tests for the Safety Functions
269
Recommended Acceptance Test
269
STO Acceptance Test (ET 200Pro FC-2)
270
Machine Documentation
271
Documenting the Settings for the Basic Functions, Firmware V4.4
273
Manuals and Technical Support
274
Manuals for Your Inverter
274
Product Support
275
Index
277
Siemens SIMATIC ET 200pro FC-2 Operating Instructions Manual (270 pages)
Low voltage converter for the distributed I/O system
Brand:
Siemens
| Category:
Media Converter
| Size: 11.91 MB
Table of Contents
Table of Contents
5
1 Fundamental Safety Instructions
11
General Safety Instructions
11
Equipment Damage Due to Electric Fields or Electrostatic Discharge
16
Warranty and Liability for Application Examples
16
Industrial Security
17
Residual Risks of Power Drive Systems
18
2 Introduction
21
About the Manual
21
Guide through this Manual
22
3 Description
23
Directives and Standards
24
Components for Assembling a Frequency Converter
25
Spare Parts and Accessories
29
Motors and Multi-Motor Drives that Can be Operated
30
4 Installation
31
Prerequisites and Maximum Expansion
32
Mounting the Racks
32
Mounting the Interface Module
36
Mounting the Bus Module
37
Mounting the Terminating Module
38
Mounting the Connection Module for IM154
39
Mounting the Converter
41
Interfaces
44
Communication Interfaces
44
Optical Interface
44
Fieldbus Interface (Backplane Bus)
45
Memory Card Reader
45
Mini USB Interface
46
Temperature Sensor Interface
47
Connecting a Motor Holding Brake
47
Protective Conductor
48
Wiring the Et200Pro System
49
Mounting ET 200Pro FC-2 Fail-Safe Devices
53
Mounting the Bus Module and the Repair Switch
54
Mounting the Module for the F-Swtich
54
5 Configure the Hardware
57
Integrating ET 200 Frequency Converters into Automation Systems with STEP 7
57
Install HSP or GSD
58
Installation of a Hardware Support Package (HSP)
58
Installation of a Master Device File (GSD)
58
Configure the Hardware in SIMATIC Manager
59
Configure the Inverter on PROFIBUS in SIMATIC Manager
59
Configure the Inverter on PROFINET in SIMATIC Manager
62
Configure the Inverter with Safety Integrated in SIMATIC Manager
67
Enable the Diagnostic Alarm
70
6 Commissioning
71
Tools to Commission the Inverter
71
Commissioning Guidelines
72
Preparing for Commissioning
72
Factory Setting of the Inverter Control
74
Selecting the Control Mode
75
Minimum and Maximum Speed
76
Restoring the Factory Setting
76
Resetting the Safety Function Parameters to the Factory Setting
77
Basic Commissioning
79
Basic Commissioning with the IOP-2
79
Basic Commissioning with STARTER
82
Creating a Project
83
Transfer Inverters Connected Via USB into the Project
83
Go Online and Start the Configuration Wizards
85
Carrying out Quick Commissioning
85
Identify Motor Data
87
7 Advanced Commissioning
89
Overview of the Inverter Functions
89
Sequence Control When Switching the Motor on and off
91
Jogging
92
Drive Control Via PROFIBUS and PROFINET
94
Cyclic Communication
94
Control and Status Word 1
95
Extend Telegram
97
Acyclic Communication
98
Motor Holding Brake
103
Selecting Physical Units
107
Select the Motor Standard
107
Selecting the System of Units
108
Selecting the Technological Unit of the Technology Controller
109
Setting the Motor Standard, System of Units and Technology Unit Using STARTER
110
Safe Torque off (STO) Safety Function
111
Description of Functions
112
Precondition for Using STO
114
Commissioning STO
114
Commissioning Tool
114
Protection of the Settings from Unauthorized Changes
115
Changing Settings
115
Interconnecting the "STO Active" Signal
116
Setting the STO Input Signal
117
Setting the Forced Checking Procedure (Test Stop)
118
Activate Settings
119
Approval - Completing Commissioning
120
Setpoints
124
Overview
124
Specifying the Setpoint Via the Fieldbus
125
Motorized Potentiometer as Setpoint Source
125
Fixed Speed as Setpoint Source
127
Setpoint Calculation
129
Overview of Setpoint Processing
129
Invert Setpoint
130
Inhibit Direction of Rotation
130
Skip Frequency Bands and Minimum Speed
131
Speed Limitation
132
Ramp-Function Generator
132
PID Technology Controller
136
Motor Control
141
V/F Control
141
Characteristics of U/F Control
142
Selecting the U/F Characteristic
143
Optimizing Motor Starting
144
Vector Control
146
Structure of Vector Control Without Encoder (Sensorless)
146
Select Motor Control
147
Optimizing the Speed Controller
147
Friction Characteristic
149
Moment of Inertia Estimator
152
Braking the Motor Electrically
157
DC Braking
157
Braking with Regenerative Feedback to the Line
160
Overcurrent Protection
161
Inverter Protection Using Temperature Monitoring
162
Motor Temperature Monitoring Using a Temperature Sensor
165
Motor Protection by Calculating the Temperature
169
Stall Protection
171
Efficiency Optimization
172
Profienergy Profile for PROFINET
174
General Inverter Behavior When in the Profienergy Energy-Saving Mode
175
Settings and Displays for Profienergy in the Inverter
175
Control Commands and Status Queries
176
Switchover between Different Settings
178
8 Backing up Data and Series Commissioning
181
Backing up and Transferring Settings to a Memory Card
182
Memory Cards
182
Saving Settings to the Memory Card
183
Transferring the Settings from the Memory Card
183
Saving Settings on a PC
184
Saving Settings on an Operator Panel
187
Other Ways to Back up Settings
188
Write and Know-How Protection
188
Write Protection
188
Know-How Protection
190
Activating and Deactivating Know-How Protection
192
Extending the Exception List for Know-How Protection
195
9 Repair
197
Replacing the ET 200Pro FC-2
198
Reduced Acceptance Test after a Component Has Been Replaced
202
Firmware Upgrade and Downgrade
203
Upgrading Firmware
205
Firmware Downgrade
208
Correcting a Failed Firmware Upgrade or Downgrade
212
10 Alarms, Faults and System Messages
213
Led
214
Diagnostics through Fieldbus
215
Diagnostics through the User Program
220
System Diagnostics by Means of Standardized Functions
220
Identifikation & Maintenance Data (I&M)
221
Alarms, Alarm Buffer, and Alarm History
222
Faults, Alarm Buffer and Alarm History
225
List of Alarms and Faults
228
11 Technical Data
235
General Ambient Conditions
236
Current Derating Depending on the Installation Altitude
237
Pulse Frequency and Current Reduction
238
Electromagnetic Compatibility of the Converters
238
Electromagnetic Compatibility
238
Definition of EMC Environment and EMC Classes
239
Overall Behavior as Regards EMC
240
ET 200Pro FC-2 Frequency Converter in the Industrial Environment
241
ET 200Pro FC-2 Frequency Converter in a Drive System in Accordance with en 61800-3
242
ET 200Pro FC-2 Frequency Converters in General Industrial Applications
243
Appendix
245
STEP 7 Program Examples
245
Data Exchange Via the Fieldbus
245
A.1 STEP 7 Program Examples
245
STEP 7 Program Example for Cyclic Communication
246
STEP 7 Program Example for Acyclic Communication
248
The Device Trace in STARTER
252
Interconnecting Signals in the Inverter
255
Acceptance Tests for the Safety Functions
257
Recommended Acceptance Test
257
Machine Documentation
259
A.4.2 Machine Documentation
259
Documenting the Settings for the Basic Functions, Firmware V4.4
261
Manuals and Technical Support
262
Manuals for Your Inverter
262
Product Support
263
A.5.2 Product Support
263
Index
265
Advertisement
Siemens SIMATIC ET 200pro FC-2 Original Instructions Manual (256 pages)
distributed I/O System Low Voltage converter
Brand:
Siemens
| Category:
I/O Systems
| Size: 11.35 MB
Table of Contents
Table of Contents
5
1 Fundamental Safety Instructions
11
General Safety Instructions
11
Safety Instructions for Electromagnetic Fields (EMF)
15
Handling Electrostatic Sensitive Devices (ESD)
15
Industrial Security
16
Residual Risks of Power Drive Systems
16
2 Introduction
19
About this Manual
19
Guide through this Manual
20
3 Description
21
Components for Assembling a Frequency Converter
21
Spare Parts and Accessories
24
Motor Series that Are Supported
26
Tools to Commission the Inverter
27
4 Installation
29
Prerequisites and Maximum Expansion
29
Mounting the Racks
30
Mounting the Interface Module
34
Mounting the Bus Module
35
Mounting the Terminating Module
36
Mounting the Connection Module for IM154
37
Mounting the Converter
39
Interfaces
42
Communication Interfaces
42
Optical Interface
42
Fieldbus Interface (Backplane Bus)
43
Memory Card Reader
43
Mini USB Interface
44
Temperature Sensor Interface
45
Interface to the Motor Holding Brake
45
Wiring the Et200Pro System
45
Mounting ET 200Pro FC-2 Fail-Safe Devices
49
Mounting the Bus Module and the Repair Switch
50
Mounting the Module for the F-Swtich
50
5 Configure the Hardware
53
Integrating ET 200 Frequency Converters into Automation Systems with STEP 7
53
Install HSP or GSD
54
Installation of a Hardware Support Package (HSP)
54
Installation of a Master Device File (GSD)
54
Configure the Hardware in SIMATIC Manager
55
Configure the Inverter on PROFIBUS in SIMATIC Manager
55
Configure the Inverter on PROFINET in SIMATIC Manager
58
Configure the Inverter with Safety Integrated in SIMATIC Manager
63
Enable the Diagnostic Alarm
66
6 Commissioning
67
Commissioning Guidelines
67
Preparing for Commissioning
68
Factory Setting of the Inverter Control
69
Selecting the Control Mode
70
Defining Additional Requirements for the Application
71
Restoring the Factory Setting
71
Resetting the Safety Function Parameters to the Factory Setting
72
Basic Commissioning
74
Basic Commissioning with the IOP Operator Panel
74
Basic Commissioning with STARTER
77
Creating a Project
78
Transfer Inverters Connected Via USB into the Project
78
Go Online and Start the Configuration Wizards
80
Carry-Out Basic Commissioning
80
Identify Motor Data
82
7 Configure the Fieldbus
85
Profidrive Profile for PROFIBUS and PROFINET
85
Cyclic Communication
85
Control and Status Word 1
86
Extend Telegram
88
Acyclic Communication
89
Profienergy Profile for PROFINET
94
General Inverter Behavior When in the Profienergy Energy-Saving Mode
94
Settings and Displays for Profienergy in the Inverter
95
Control Commands and Status Queries
96
8 Setting Functions
99
Overview of the Inverter Functions
99
Inverter Control
101
Setpoints
102
Overview
102
Specifying the Setpoint Via the Fieldbus
103
Motorized Potentiometer as Setpoint Source
103
Fixed Speed as Setpoint Source
105
Setpoint Calculation
107
Overview of Setpoint Processing
107
Invert Setpoint
108
Inhibit Direction of Rotation
108
Skip Frequency Bands and Minimum Speed
109
Speed Limitation
110
Ramp-Function Generator
110
Motor Control
115
V/F Control
115
Characteristics of U/F Control
116
Selecting the U/F Characteristic
117
Optimizing Motor Starting
118
Vector Control
120
Overview
120
Select Motor Control
121
Optimizing the Speed Controller
122
Friction Characteristic
124
Moment of Inertia Estimator
126
Protection and Monitoring Functions
132
Inverter Temperature Monitoring
132
Monitor the Motor Temperature Via a Temperature Sensor
135
Protecting the Motor by Calculating the Motor Temperature
138
Overcurrent Protection
139
Application-Specific Functions
140
Functions that Match the Application
140
Unit Changeover
141
Changing over the Motor Standard
142
Changing over the Unit System
142
Changing over Process Variables for the Technology Controller
143
Switching Units with STARTER
143
Braking the Motor Electrically
145
DC Braking
145
Braking with Regenerative Feedback to the Line
148
Motor Holding Brake
148
Safe Torque off (STO) Safety Function
153
Description of Functions
153
Prerequisite for STO Use
156
Commissioning STO
156
Commissioning Tool
156
Protection of the Settings from Unauthorized Changes
157
Changing Settings
157
Interconnecting the "STO Active" Signal
158
Setting the STO Input Signal
159
Setting the Forced Checking Procedure (Test Stop)
160
Activate Settings
161
Approval - Completing Commissioning
162
Switchover between Different Settings
166
9 Backing up Data and Series Commissioning
169
Backing up and Transferring Settings to a Memory Card
170
Saving Settings to the Memory Card
170
Transferring the Settings from the Memory Card
171
Saving Settings on a PC
172
Saving Settings on an Operator Panel
174
Other Ways to Back up Settings
175
Write and Know-How Protection
175
Write Protection
175
Know-How Protection
177
Settings for Know-How Protection
178
Creating an Exception List for the Know-How Protection
180
10 Repair
183
Replacing the ET 200Pro FC-2
183
Reduced Acceptance Test after a Component Has Been Replaced
187
Firmware Upgrade and Downgrade
188
Upgrading Firmware
189
Firmware Downgrade
192
Correcting a Failed Firmware Upgrade or Downgrade
196
11 Alarms, Faults and System Messages
197
Led
197
Diagnostics through Fieldbus
198
Diagnostics through the User Program
203
System Diagnostics by Means of Standardized Functions
203
Identifikation & Maintenance Data (I&M)
204
Alarms
205
Faults
208
List of Alarms and Faults
212
12 Technical Data
219
General Ambient Conditions
220
Current Derating - Depending on the Installation Altitude
221
Pulse Frequency and Current Reduction
222
Electromagnetic Compatibility of the Converters
222
Electromagnetic Compatibility
222
Definition of EMC Environment and EMC Classes
223
Overall Behavior as Regards EMC
224
ET 200Pro FC-2 Frequency Converter in the Industrial Environment
225
ET 200Pro FC-2 Frequency Converter in a Drive System in Accordance with en 61800-3
226
ET 200Pro FC-2 Frequency Converters in General Industrial Applications
227
Appendix
229
Standards
229
A.1 Standards
229
STEP 7 Program Examples
230
Data Exchange Via the Fieldbus
230
STEP 7 Program Example for Cyclic Communication
231
STEP 7 Program Example for Acyclic Communication
233
Handling STARTER
237
Change Settings
237
A.3 Handling STARTER
237
Optimize the Drive Using the Trace Function
238
Interconnecting Signals in the Inverter
240
Acceptance Tests for the Safety Functions
243
Recommended Acceptance Test
243
Machine Documentation
245
A.5.2 Machine Documentation
245
Log of the Settings for the Basic Functions, Firmware V4.4
247
Manuals and Technical Support
248
Manuals for Your Inverter
248
Product Support
248
Index
251
siemens SIMATIC ET 200pro FC-2 Manual (26 pages)
Migration
Brand:
siemens
| Category:
I/O Systems
| Size: 1.15 MB
Table of Contents
Table of Contents
2
1 SIMATIC ET 200Pro FC Concept
4
Introduction
4
2 SIMATIC ET 200Pro Power Modules
5
First Generation SIMATIC ET 200Pro Power Module
5
SIMATIC ET 200Pro FC Without Safety Functions (6SL3235- 0TE21-1RB0)
5
SIMATIC ET 200Pro FC with Safety Functions (6SL3235-0TE21-1SB0)
7
Second Generation SIMATIC ET 200Pro
8
Power Module
8
LED Function
9
Signal States of the LED
10
Memory Card
10
USB Interface
11
Safety Concept
11
Mounting
12
Control Units
12
Preferred Migration
13
Overview Connections
13
Overview Hardware
14
Spare Parts and Accessories
14
Optical Cable
14
Motor Cable
14
Power Jumper Connector
14
Sealing Cap for Power Bus
15
Memory Cards
15
3 Overview of the Commissioning Tools
16
4 Communication Interface Overview
17
5 Safety Functions
18
Controlling the Safety Functions
18
Simplified Parameterization
19
Offline Safety Parameterization
19
Standard STARTER Parameterizing Screens
19
6 Drive Parameterization
20
STARTER Parameterizing Software
20
Trace
20
Acceptance Report
20
Changes to ET 200Pro FC
21
Changed Reference Quantities
21
Change for the Second Ramp Function Via JOG Ramp-Function Generator
21
Changes to the Command and Drive Data Sets
21
U/F Points Along a Characteristic (U/F with Programmable Characteristic)
21
Free Function Blocks (Ffbs) Have Been Eliminated
22
Changes to the Phase Failure Monitoring
22
Positioning down Ramp Has Been Eliminated
22
Wobbulation Generator Has Been Eliminated
22
New Functions When Using the ET 200Pro FC-2
23
Improved Closed-Loop Control Performance
23
Expansion of the Motor Holding Brake Function
23
Cyclically Changing the Ramp-Up/Ramp-Down Times
23
Fixed Set-Points that Can be Freely Used
23
Speed-Dependent Controller Adaptation
23
Memory Card
24
Transferring a Project from ET 200Pro FC into the ET 200Pro
24
Handling Memory Cards
24
7 Drive Fault Messages
25
8 Related Literature
26
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