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UDC3300
Honeywell UDC3300 Manuals
Manuals and User Guides for Honeywell UDC3300. We have
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Honeywell UDC3300 manuals available for free PDF download: Product Manual, User Manual, Instruction Manual
Honeywell UDC3300 Product Manual (294 pages)
Universal Digital Controller
Brand:
Honeywell
| Category:
Controller
| Size: 1.26 MB
Table of Contents
Table of Contents
5
Section 1 - Overview
13
Introduction
13
Operator Interface
15
Figure 1-1 Operator Interface Displays and Indicators
15
Table 1-1 Function of Keys
16
Section 2 - Installation
19
Overview
19
Table 2-1 Specifications
20
Model Number Interpretation
24
Figure 2-1 Model Number Interpretation
24
Mounting
25
Figure 2-2 Dimensions
25
Figure 2-3 Mounting Method
26
Table 2-2 Procedure for Mounting the Controller
26
Wiring
27
Table 2-3 Permissible Wiring Bundling
28
Wiring Diagrams
30
Figure 2-4 Composite Wiring Diagram
30
Figure 2-5 Line Voltage Wiring
31
Figure 2-6 Input #1/Input #2 Connections
32
Figure 2-7 Two HLAI Replace 2Nd LLAI Connections
33
Table 2-4 Input 2 Jumper Selections
33
Figure 2-8 Electromechanical Relay Output-Model DC330X-EE-XXX
34
Figure 2-9 Solid State Relay Output-Model DC330X-AA-XX
35
Figure 2-10 10-Amp Solid State Relay Output-Model DC330X-SS-XX
36
Figure 2-11 Open Collector Output-Model DC330X-TT-XXX
37
Figure 2-12 Current Output-Current /Time Duplex, Time/Current Duplex, Position Proportional, or Three Position Step Control
38
Table 2-5 Universal Output Wiring Functionality and Restrictions for Figure 2-12
38
Figure 2-13 Auxiliary Output and Three Relay Outputs
39
Table 2-6 Universal Output Wiring Functionality and Restrictions for Figure 2-13
39
Figure 2-14 Position Proportional Output or Three Position Step-Models DC330X-EE-XXX-X2, DC330X-AA-XXX-X2
40
Figure 2-15 Auxiliary Output Connections-Models DC330X-XX-2XX, DC330X-XX-5XX
41
Figure 2-16 Digital Inputs Connections-Model DC330X-XX-XX3
41
Figure 2-17 Rs422/485/Modbus Communications Option Connections
42
Figure 2-18 DMCS Communications Option Connections
43
Figure 2-19 Transmitter Power for 4-20 Ma 2-Wire Transmitter Using Open Collector Alarm 2 Output-Model DC330X-XT-XXX
44
Figure 2-20 Transmitter Power for 4-20 Ma 2-Wire Transmitter Using Auxiliary Output-Model DC330X-XX-2XX or DC330X-XX-5XX
45
Control and Alarm Relay Contact Information
46
Table 2-7 Control Relay Contact Information
46
Table 2-8 Alarm Relay Contact Information
46
Section 3 - Configuration
47
Overview
47
Configuration Prompts
48
Figure 3-1 Overview of UDC 3300 Prompt Hierarchy
48
How to Get Started
50
Configuration Tips
51
Table 3-1 Configuration Tips
51
Configuration Procedure
52
Table 3-2 Configuration Procedure
52
Loop 1 Tuning Parameters Set up Group
54
Table 3-3 Tuning Group Function Prompts
54
Loop 2 Tuning Parameters Set up Group
56
Table 3-4 Tuning Loop 2 Group Function
56
SP Ramp, SP Rate, or SP Programming Set up Group
57
Table 3-5 SP Ramp Group Function Prompts
57
Accutune Set up Group
59
Table 3-6 Accutune Group Function Prompts
60
Algorithm Data Set up Group
61
Table 3-7 Algorithm Group Function Prompts
61
Output Algorithm Parameters Set up Group
65
Table 3-8 Output Algorithm Group Function Prompts
65
Input 1 Parameters Set up Group
66
Table 3-9 Input 1 Group Function Prompts
66
Input 2 Parameters Set up Group
68
Table 3-10 Input 2 Group Function Prompts
68
Input 3 Parameters Set up Group
69
Table 3-11 Input 3 Group Function
69
Loop 1 Control Parameters Set up Group
70
Table 3-12 Control Group Function Prompts
70
Loop 2 Control Parameters Set up Group
72
Table 3-13 Control 2 Group Function Prompts
72
Options Set up Group
74
Table 3-14 Options Group Function Prompts
74
Communications Set up Group
76
Table 3-15 Communications Group Function Prompts
76
Alarms Set up Group
78
Table 3-16 Alarms Group Function Prompts
78
Display Parameters Set up Group
81
Table 3-17 Display Group Function Prompts
81
Calibration Group
82
Maintenance Set up Group
83
Table 3-18 Maintenance Group Function Prompts
83
Status Group
84
Configuration Record Sheet Basic Model: DC330B-XX-XXX
85
DMCS Model: DC330D-XX-XXX
85
Configuration Record Sheet Expanded Model: DC330E-XX-XXX
87
Section 4 - Configuration Prompt Definitions
91
Overview
91
Loop 1 Tuning Parameters Set up Group
92
Table 4-1 Tuning Group Prompt Definitions
92
Loop 2 Tuning Parameters Set up Group
96
Table 4-2 Loop 2 Tuning Group Prompt
96
Setpoint Ramp/Rate/Programming Set up Group
97
Table 4-3 Setpoint Ramp/Rate Group Definitions
97
Accutune Set up Group
100
Table 4-4 Accutune Group Definitions
100
Algorithm Data Set up Group
104
Table 4-5 Algorithm Group Definitions
104
Figure 4-1 Example of Mass Flow Compensation Using Multiplier/Divider Algorithm
114
Figure 4-2 Example of Eight Segment Characterizer
118
Output Algorithm Parameters Set up Group
121
Table 4-6 Output Algorithm Group Definitions
121
Input 1 Parameters Set up Group
124
Table 4-7 Input 1 Group Definitions
124
Input 2 Parameters Set up Group
128
Table 4-8 Input 2 Group Definitions
128
Input 3 Parameters Set up Group
129
Table 4-9 Input 3 Group Definitions
129
Loop 1 Control Parameters Set up Group
130
Table 4-10 Control Group Definitions
130
Loop 2 Control Parameters Set up Group
136
Table 4-11 Control 2 Group Definitions
136
Options Set up Group
141
Table 4-12 Options Group Definitions
141
Communications Set up Group
147
Table 4-13 Communications Group Definitions
147
Alarms Set up Group
151
Table 4-14 Alarms Group Definitions
151
Display Parameters Set up Group
155
Table 4-15 Display Group Definitions
155
Calibration Data
156
Maintenance Group
156
Table 4-16 Maintenance Group Definitions
156
Status Test Data
158
Section 5 - Operation
159
Overview
159
How to Power up the Controller
160
Table 5-1 Power up Diagnostic Tests
160
Table 5-2 Procedure for Testing the Displays and Keys
161
Entering a Security Code
162
Table 5-3 Procedure for Entering a Security Code
162
Monitoring Your Controller
163
Figure 5-1 Operator Interface
163
Table 5-4 Lower Display Key Parameter
165
Table 5-5 Error Messages
166
Start-Up Procedure
167
Table 5-6 Procedure for Starting up the Controller
167
Operating Modes
168
Table 5-7 Operating Mode Definitions
168
Table 5-8 Changing Operating Modes
169
Table 5-9 Procedure for Selecting Automatic or Manual Mode
170
Setpoints
172
Table 5-10 Procedure for Selecting the Local Setpoint Source
172
Table 5-11 Procedure for Changing the Local Setpoints
173
Table 5-12 Procedure for Enabling (or Disabling) the Remote Setpoint
174
Table 5-13 Setpoint Selection Indication
174
Setpoint Ramp Rate
175
Single Setpoint Ramp
176
Table 5-14 Procedure for Configuring a Setpoint Ramp
176
Table 5-15 Procedure for Running a Setpoint Ramp
178
Using Two Sets of Tuning Constants
180
Table 5-16 Procedure for Selecting Two Sets of Tuning Constants
180
Table 5-17 Procedure for Setting Switchover Values
181
Table 5-18 Procedure for Setting Tuning Constant Values
181
Table 5-19 Procedure for Switching PID SETS from the Keyboard
182
Alarm Setpoints
183
Table 5-20 Procedure for Displaying or Changing the Alarm Setpoints
183
Two Loops of Control Overview
184
Table 5-21 Control Loop Selections
184
Figure 5-2 Functional Overview Block Diagram of a Single Loop (Loop #1) or Dual Loop Controller (Loop #1 and Loop #2)
185
Figure 5-3 Functional Overview Block Diagram of Internal Cascade of a 2-Loop Controller
186
Figure 5-4 Hi/Lo Override Selector
187
Table 5-22 Two-Loop Functionality and Restrictions (Model DC330E-EE-2XX or Model DC330E-EE-5XX)
187
Table 5-23 Two-Loop Functionality and Restrictions (Model DC330E-KE-2XX or Model DC330E-KE-5XX)
188
Configuring Two Loops of Control
189
Table 5-24 Procedure for Selecting 2-Loop Algorithm
189
Table 5-25 Procedure for Selecting Output Algorithm
189
Table 5-26 Procedure for Selecting Control Parameters
190
Table 5-27 Procedure for Selecting Tuning Parameters
191
Monitoring Two Loops of Control
192
Table 5-28 Digital Display Indication-Two Loops
192
Operating Two Loops of Control
193
Three Position Step Control Algorithm
194
Table 5-29 Procedure for Displaying the 3PSTEP Motor Position
194
Input Math Algorithms
195
Digital Input Option (Remote Switching)
198
Table 5-30 Digital Input Option Action on Contact Closure
198
Table 5-31 Digital Input Combinations "DIG IN1" or "DIG IN2
200
Table 5-32 Digital Inputs 1 and 2 Combination
201
Auto/Manual Station
202
Figure 5-5 Auto/Manual Station and Backup Control Feature
202
Table 5-33 Auto/Manual Station Mode Configuration Procedure
203
Fuzzy Overshoot Suppression
205
Accutune
206
Table 5-34 Accutune Rules and Regulations
207
Table 5-35 Procedure for Starting TUNE (Demand) Tuning
208
Table 5-36 Procedure for Using TUNE at Start-Up for Duplex
209
Table 5-37 Procedure for Using SP Tuning at Start-Up
210
Table 5-38 Procedure for Using SP Tuning at Start-Up for Duplex
211
Table 5-39 Accutune* Error Prompt Definitions
213
Carbon Potential
214
Figure 5-6 Carbon Potential Control
215
Healthwatch
216
Section 6 - Setpoint Ramp/Soak Programming Option
217
Overview
217
Program Contents
218
Drawing a Ramp/Soak Profile
221
Figure 6-1 Ramp/Soak Profile Example
221
Figure 6-2 Program Record Sheet
222
Entering the Setpoint Program Data
223
Table 6-1 Setpoint Program Data Entry Procedure
223
Table 6-2 Prompt Hierarchy and Available Selections
224
Run/Monitor the Program
226
Table 6-3 Run/Monitor Functions
226
Table 6-4 Procedures for Changing a Running Setpoint Program
229
Section 7 - Input Calibration
231
Overview
231
Minimum and Maximum Range Values
232
Table 7-1 Voltage and Resistance Equivalents for 0% and 100% Range Values
232
Preliminary Information
233
Figure 7-1 Inputs #1, #2, and #3 Wiring Terminals
233
Table 7-2 Equipment Needed
234
Input #1, #2, or #3 Set up Wiring
235
Figure 7-2 Wiring Connections for Thermocouple Inputs Using an Ice Bath
235
Table 7-3 Set up Wiring Procedure for Thermocouple Inputs Using an Ice Bath
235
Figure 7-3 Wiring Connections for Thermocouple Inputs Using a Precision Resistor
236
Table 7-4 Set up Wiring Procedure for Thermocouple Inputs Using a Precision Resistor
236
Figure 7-4 Wiring Connections for RTD
237
Figure 7-5 Wiring Connections for Radiamatic, Millivolts, or Volts (Except 0 to 10 Volts)
238
Figure 7-6 Wiring Connections for 0 to 10 Volt Inputs
239
Figure 7-7 Wiring Connections for 4 to 20 Ma Inputs
240
Input #1, #2, or #3 Calibration Procedure
241
Table 7-5 Input #1, #2, or #3 Calibration Procedure
241
Restoring Factory Calibration
243
Table 7-6 Restoring Factory Calibration
243
Section 8 - Output Calibration
245
Overview
245
Current Proportional Output Calibration
246
Figure 8-1 Wiring Connections for Calibrating Current Proportional Output
246
Table 8-1 Set up Wiring Procedure Current Proportional Output
246
Table 8-2 Current Proportional Output Calibration Procedure
247
Position Proportional and Three Position Step Output Calibration
248
Table 8-3 Position Proportional and 3 Position Step Output Calibration Procedure
249
Auxiliary Output Calibration
252
Figure 8-2 Wiring Connections for Calibrating Auxiliary Output
252
Table 8-4 Set up Wiring Procedure for Auxiliary Output
252
Table 8-5 Auxiliary Output Calibration Procedure
253
Section 9 - Troubleshooting / Service
255
Overview
255
Troubleshooting Aids
257
Table 9-1 Error Message Prompts
257
Table 9-2 Procedure for Identifying the Software Version
258
Power-Up Tests
259
Table 9-3 Power-Up Tests
259
Status Tests
260
Table 9-4 Procedure for Displaying the Status Tests Results
260
Table 9-5 Status Tests
261
Background Tests
262
Table 9-6 Background Tests
262
Controller Failure Symptoms
264
Table 9-7 Controller Failure Symptoms
264
Troubleshooting Procedures
265
Table 9-8 Troubleshooting Power Failure Symptoms
265
Table 9-9 Troubleshooting Current Proportional Output Failure
266
Table 9-10 Troubleshooting Position Proportional Output Failure
267
Table 9-11 Troubleshooting Time Proportional Output Failure
268
Table 9-12 Troubleshooting Time/Current or Current/Time Proportional Output Failure
269
Table 9-13 Troubleshooting Alarm Relay Output Failure
270
Table 9-14 Troubleshooting a Keyboard Failure
271
Table 9-15 Troubleshooting a Communications Failure
272
Parts Replacement Procedures
273
Figure 9-1 Chassis Removal
274
Table 9-16 How to Remove the Chassis
274
Figure 9-2 Display/Keyboard Replacement
275
Table 9-17 Display/Keyboard Assembly Replacement Procedure
275
Figure 9-3 Removing the Printed Wiring Boards
276
Table 9-18 Printed Wiring Board Removal from Chassis
276
Figure 9-4 Printed Wiring Board Identification
277
Table 9-19 Second Input Board Replacement Procedure
278
Table 9-20 Power Input Board Replacement Procedure
278
Table 9-21 Digital Input Board Replacement Procedure
279
Table 9-22 Aux.out/Communications Board Replacement Procedure
280
Table 9-23 Mcu/Output Board Replacement Procedure
281
Maintenance
282
Section 10 - Parts List
283
Exploded View
283
Figure 10-1 UDC 3300 Exploded View
283
Table 10-1 Parts Identification
284
Table 10-2 Parts Not Shown
284
Section 11 - Appendix A - Manual Tuning
285
Overview
285
Time, Position, or Current Proportional Simplex Control
286
Table 11-1 Manual Tuning Procedure for Simplex Control
286
Table 11-2 Manual Tuning Formulas
287
Time Proportional Duplex or Current Proportional Duplex Control
288
Two Sets of Tuning Parameters for Single Output Operation
288
Advertisement
Honeywell UDC3300 Product Manual (120 pages)
Universal Digital Limit Controller
Brand:
Honeywell
| Category:
Controller
| Size: 0.54 MB
Table of Contents
Table of Contents
4
Section 1 - Overview
11
Introduction
11
Operator Interface
13
Figure 1-1 Operator Interface Displays and Indicators
13
Table 1-1 Function of Keys
14
Section 2 - Installation
15
Overview
15
Table 2-1 Operating Limits
16
Model Number Interpretation
17
Figure 2-1 Model Number Interpretation
17
Mounting
18
Figure 2-2 Dimensions
18
Figure 2-3 Mounting Method
19
Wiring
20
Table 2-2 Permissible Wiring Bundling
20
Wiring Diagrams
22
Figure 2-4 Composite Wiring Diagram
22
Figure 2-5 Line Voltage Wiring
23
Figure 2-6 Input #1 Connections
24
Figure 2-7 Output and Alarm Wiring
25
Figure 2-8 Digital Input Connections
26
Figure 2-9 RS422/485 Communications Option Connections
27
Figure 2-10 DMCS Communications Option Connections
28
Section 3 - Configuration
29
Overview
29
Configuration Prompts
30
Figure 3-1 Overview of UDC3300 Prompt Hierarchy
30
How to Get Started
31
Configuration Tips
32
Table 3-1 Configuration Tips
32
Configuration Procedure
33
Table 3-2 Configuration Procedure
34
Lockout Set up Group
35
Table 3-3 Lockout Group Function Prompts
35
Limit Set up Group
36
Table 3-4 Limit Group Function Prompts
36
Input 1 Parameters Set up Group
37
Table 3-5 Input 1 Group Function Prompts
37
Communications Set up Group
39
Table 3-6 Com Group Function Prompts
39
Alarms Set up Group
40
Table 3-7 Alarms Group Function Prompts
40
Calib Group
41
Status Group
41
Configuration Record Sheet
42
Section 4 - Configuration Prompt Definitions
43
Overview
43
Lockout Data Set up Group
44
Table 4-1 Lockout Group Prompt Definitions
44
Limit Data Set up Group
45
Table 4-2 Limit Group Prompt Definitions
45
Input 1 Parameters Set up Group
46
Table 4-3 Input 1 Group Definitions
46
Communications Set up Group
50
Table 4-4 Communications Group Definitions
50
Alarms Set up Group
52
Table 4-5 Alarms Group Definitions
52
Calibration Data
54
Status Test Data
54
Section 5 - Operation
55
Overview
55
How to Power up the Controller
56
Table 5-1 Power up Diagnostic Tests
56
Table 5-2 Procedure for Testing the Displays and Keys
57
Enter a Security Code
58
Table 5-3 Procedure for Entering a Security Code
58
How to Operate Your Limit Controller
59
Figure 5-1 Operator Interface
59
Table 5-4 Limit Action Duration or Peak PV Value
60
Table 5-5 Change a Setpoint Value Procedure
61
How to Monitor Your Limit Controller
62
Table 5-6 Error Messages
62
Alarm Setpoints
64
Table 5-7 Procedure for Displaying or Changing the Alarm Setpoints
64
Restarting after Power Loss
65
Section 6 - Input Calibration
67
Overview
67
Minimum and Maximum Range Values
68
Table 6-1 Voltage and Resistance Equivalents for 0% and 100% Range Values
68
Preliminary Information
69
Figure 6-1 Input #1 Wiring Terminals
69
Table 6-2 Equipment Needed
70
Input #1 Set up Wiring
71
Figure 6-2 Wiring Connections for Thermocouple Inputs Using an Ice Bath
71
Table 6-3 Set up Wiring Procedure for Thermocouple Inputs Using an Ice Bath
71
Figure 6-3 Wiring Connections for Thermocouple Inputs Using a Precision Resistor
72
Table 6-4 Set up Wiring Procedure for Thermocouple Inputs Using a Precision Resistor
72
Figure 6-4 Wiring Connections for RTD (Resistance Thermometer Device)
73
Figure 6-5 Wiring Connections for Radiamatic, Millivolts, or Volts (Except 0 to 10 Volts)
74
Figure 6-6 Wiring Connections for 0 to 10 Volt Inputs
75
Figure 6-7 Wiring Connections for 4 to 20 Ma Inputs
76
Input #1 Calibration Procedure
77
Table 6-5 Input #1 Calibration Procedure
78
Section 7 - Troubleshooting / Service
79
Overview
79
Troubleshooting Aids
81
Table 7-1 Error Message Prompts
81
Table 7-2 Procedure for Identifying the Software Version
82
Power-Up Tests
83
Table 7-3 Power-Up Tests
83
Status Tests
84
Table 7-4 Procedure for Displaying the Status Tests Results
84
Table 7-5 Status Tests
85
Background Tests
86
Table 7-6 Background Tests
87
Controller Failure Symptoms
88
Table 7-7 Controller Failure Symptoms
88
Troubleshooting Procedures
89
Table 7-8 Troubleshooting Power Failure Symptoms
89
Table 7-9 Troubleshooting Latching Output Relay Failure
90
Table 7-10 Troubleshooting Alarm Relay Output Failure
90
Table 7-11 Troubleshooting a Keyboard Failure
91
Table 7-12 Troubleshooting a Communications Failure
92
Parts Replacement Procedures
93
Figure 7-1 Chassis Removal
94
Table 7-13 How to Remove the Chassis
94
Figure 7-2 Display/Keyboard Replacement
95
Table 7-14 Display/Keyboard Assembly Replacement Procedure
95
Figure 7-3 Removing the Printed Wiring Boards
96
Table 7-15 Printed Wiring Board Removal from Chassis
96
Figure 7-4 Printed Wiring Board Identification
97
Table 7-16 Power Input Board Replacement Procedure
98
Table 7-17 Digital Input Board Replacement Procedure
99
Table 7-18 Communications Board Replacement Procedure
100
Table 7-19 Mcu/Output Board Replacement Procedure
101
Maintenance
102
Section 8 - Parts List
103
Exploded View
103
Figure 8-1 UDC3300 Exploded View
103
Parts Not Shown
104
Table 8-1 Parts Identification
104
Table 8-2 Parts Not Shown
104
Section 9 - Appendix A How to Apply Digital Instrumentation in Severe Electrical Noise Environments
105
Overview
105
Potential Noise Sources
106
Prevention Methods
107
Recommended Wiring Practices
108
Table 9-1 External Wiring
108
Power Source Considerations
110
Figure 9-1 Transformer for Digital Equipment
110
Noise Suppression at the Source
111
Table 9-2 MOV Devices
111
Figure 9-2 Transient Suppression in Inductive Coils
112
Table 9-3 Coil Voltage Vs Resistor Voltage Rating
112
Figure 9-3 Contact Noise Suppression
113
Figure 9-4 DC Load Noise Suppression
114
Honeywell UDC3300 User Manual (118 pages)
Universal Digital Controller
Brand:
Honeywell
| Category:
Controller
| Size: 0.53 MB
Table of Contents
About this Document
3
Table of Contents
5
1 Introduction
11
Overview
11
CE Conformity (Europe)
11
Figure 1-1 Operator Interface Displays and Indicators
11
Function Keys
12
Table 1-1 Function of Keys
12
2 Installation
13
Mounting
13
Figure 2-1 Dimensions
13
Wiring
14
Figure 2-2 Mounting Method
14
Table 2-1 Permissible Wiring Bundling
15
Figure 2-3 Composite Wiring Diagram
16
Figure 2-4 Line Voltage Wiring
17
Figure 2-5 Input #1/#2 Connections
18
Table 2-2 Input 2 Jumper Selections
19
Figure 2-6 Two HLAI Replace 2Nd LLAI Connections
19
Figure 2-7 Electromechanical Relay Output - Model DC330X-EE-XXX
20
Figure 2-8 Solid State (SS) Relay Output - Model DC33-X-AA-XX
21
Figure 2-9 10-Amp SS External Relay Output - Model DC330X-SS-XX
21
Figure 2-10 Open Collector Output - Model DC330X-TT-XXX
22
Figure 2-11 Current Output Current/Time Duplex, Time/Current Duplex, Position Proportional or Three Position Step Control
23
Figure 2-12 Auxiliary Output and Three-Relay Output
23
Figure 2-13 Position Proportional Output or Three Position Step-Models
24
Figure 2-14 Auxiliary Output Connections-Models DC330X-XX-2XX, DC330X-XX-5XX
25
Figure 2-15 Digital Inputs Connections-Model DC330X-XX-XX3
25
Figure 2-16 RS422/485/ASCII or Modbus Communications Option Connections
26
Figure 2-17 Transmitter Power for 4-20 Ma 2-Wire Transmitter Using Open Collector Alarm 2 Output-Model DC330X-XT-XXX
27
Figure 2-18 Transmitter Power for 4-20 Ma 2-Wire Transmitter Using Auxiliary Output-Model DC330X-XX-2XX or DC330X-XX-5XX
27
Table 2-3 Control Relay Contact Information
28
Table 2-4 Alarm Relay Contact Information
28
3 Configuration
29
Overview
29
Figure 3-1 Prompt Hierarchy
29
Configuration Procedure
32
Table 3-1 Configuration Procedure
32
Loop 1 Tuning Parameters Set up Group
33
Table 3-2 Loop 1 Tuning Group Function Prompts
33
Loop 2 Tuning Parameters Set up Group
35
Table 3-3 Loop 2 Tuning Group Function Prompts
35
SP Ramp, SP Rate, or SP Programming Set up Group
37
Table 3-4 SP Ramp Function Prompts
37
Accutune Set up Group
39
Table 3-5 Accutune Group Function Prompts
39
Algorithm Data Set up Group
40
Table 3-6 Algorithm Group Function Prompts
40
Output Algorithm Parameters Set up Group
44
Table 3-7 Output Algorithm Group Function Prompts
44
Input 1 Parameters Set up Group
46
Table 3-8 Input 1 Group Function Prompts
46
Input 2 Parameters Set up Group
47
Table 3-9 Input 2 Group Function Prompts
47
Input 3 Parameters Set up Group
49
Table 3-10 Input 3 Group Function Prompts
49
Loop 1 Control Parameters Set up Group
50
Table 3-11 Control Group Function Prompts
50
Loop 2 Control Parameters Set up Group
52
Table 3-12 Loop 2 Control Parameters Set up Group
52
Options Set up Group
54
Table 3-13 Options Group Function Prompt
54
Communications Set up Group
55
Table 3-14 Communications Group Function Prompts
55
Alarms Set up Group
57
Table 3-15 Alarms Group Function Prompts
57
Display Parameters Set up Group
59
Table 3-16 Display Group Function Prompts
59
Calibration Group
60
Maintenance Parameters Set up Group
60
Table 3-17 Maintenance Group Function Prompts
60
Status Group
61
4 Operation
63
How to Power up the Controller
63
Monitoring Your Controller
63
Table 4-1 Lower Display Key Parameter Prompts
64
Table 4-2 Error Messages
65
Start-Up Procedure
66
Table 4-3 Procedure for Starting up the Controller
66
Operating Modes
67
Setpoints
67
Using Two Sets of Tuning Constants
68
Table 4-4 Setpoint Selection Indication
68
Table 4-5 Procedure for Selecting Two Sets of Tuning Constants
68
Table 4-6 Procedure for Setting Switchover Values
68
Table 4-7 Procedure for Setting Tuning Constant Values
69
Table 4-8 Procedure for Switching PID SETS from the Keyboard
69
Alarm Setpoints
70
Two Loops of Control
70
Table 4-9 Procedure for Displaying or Changing the Alarm Setpoints
70
Figure 4-1 Functional Overview Block Diagram of a Single Loop (Loop #1) or Dual Loop Controller (Loop #1 and Loop #2)
71
Figure 4-2 Functional Overview Block Diagram of Internal Cascade of a
72
Table 4-10 Control Loops Selections
73
Table 4-11 Two Loop Functionality and Restrictions (Models DC330E-EE-2XX or DC330E-EE-5XX)
74
Table 4-12 Two Loop Functionality and Restrictions (Models DC330E-KE-2XX or DC330E-KE-5XX)
75
Table 4-13 Procedure for Selecting 2-Loop Algorithm
76
Table 4-14 Procedure for Selecting Output Algorithm
76
Table 4-15 Procedure for Selecting Control Parameters
76
Monitoring Two Loops of Control
77
Table 4-16 Procedure for Selecting Tuning Parameters
77
Table 4-17 Digital Display Indication-Two Loops
77
Operating Two Loops of Control
78
Three Position Step Control Algorithm
79
Input Math Algorithms
79
Table 4-18 Procedure for Displaying the 3PSTEP Motor Position
79
Digital Input Option (Remote Switching)
82
Table 4-19 Digital Input Option Action on Contact Closure
82
Fuzzy Overshoot Suppression
84
Accutune
84
Table 4-20 Digital Input Combinations "DIG IN1" or "DIG IN2
84
Table 4-21 Accutune Rules and Regulations
85
Table 4-22 Procedure for Starting TUNE (Demand) Tuning
86
Table 4-23 Procedure for Using TUNE at Start-Up for Duplex
87
Table 4-24 Procedure for Using SP Tuning at Start-Up
87
Entering a Security Code
89
Table 4-25 Procedure to Enter a Security Code
89
Carbon Potential
90
Figure 4-3 UDC 3300 Controller Being Used to Control the Carbon Potential of a Furnace's Atmosphere
90
Health Watch
91
5 Setpoint Rate/Ramp/Soak Program Operation
93
Setpoint Ramp Rate
93
Single Setpoint Ramp
93
Table 5-1 Procedure for Running a Setpoint Ramp
94
Setpoint Ramp/Soak Programming Option
95
Table 5-2 Program Contents
96
Figure 5-1 Ramp/Soak Profile Example
98
Figure 5-2 Program Record Sheet
99
Table 5-3 Run/Monitor Functions
100
6 Appendix A - Environmental and Operating Conditions
103
7 Appendix B - Model Selection Guide
105
8 Appendix C - Configuration Record Sheet
107
9 Appendix D - Position Proportional Calibration
111
Position Proportional Control Output Calibration
111
Table 9-1 Calibration Procedure
112
10 Appendix E - Input Ranges
115
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Honeywell UDC3300 User Manual (95 pages)
Brand:
Honeywell
| Category:
Controller
| Size: 0.55 MB
Table of Contents
Table of Contents
3
Introduction
7
Overview
7
CE Conformity (Europe)
7
Figure 1-1 Operator Interface Displays and Indicators
7
Function Keys
8
Table 1-1 Function of Keys
8
Installation
9
Mounting
9
Figure 2-1 Dimensions
9
Wiring
10
Figure 2-2 Mounting Method
10
Table 2-1 Permissible Wiring Bundling
11
Figure 2-3 Composite Wiring Diagram
12
Figure 2-4 Line Voltage Wiring
13
Figure 2-5 Input #1/#2 Connections
14
Table 2-2 Input 2 Jumper Selections
15
Figure 2-6 Electromechanical Relay Output - Model DC330X-EE-XXX
15
Figure 2-7 Solid State (SS) Relay Output - Model DC33X-AA-XX
16
Figure 2-8 10-Amp SS External Relay Output - Model DC330X-SS-XX
16
Figure 2-9 Open Collector Output - Model DC330X-TT-XXX
17
Figure 2-10 Current Output Current/Time Duplex, Time/Current Duplex, Position Proportional or Three Position Step Control
18
Figure 2-11 Auxiliary Output and Three-Relay Output
18
Figure 2-12 Position Proportional Output or Three Position Step-Models
19
Figure 2-13 Auxiliary Output Connections- Models DC330X-XX-2XX
20
Figure 2-14 Digital Inputs Connections-Model DC330X-XX-XX3
20
Figure 2-15 RS422/485/ASCII or Modbus Communications Option Connections
21
Dc330X-XX-5Xx
22
Figure 2-16 Transmitter Power for 4-20 Ma 2-Wire Transmitter Using Open Collector Alarm 2 Output-Model DC330X-XT-XXX
22
Figure 2-17 Transmitter Power for 4-20 Ma 2-Wire Transmitter Using Auxiliary Output-Model DC330X-XX-2XX or DC330X-XX-5XX
22
Table 2-3 Control Relay Contact Information
23
Table 2-4 Alarm Relay Contact Information
23
Configuration
25
Overview
25
Figure 3-1 Prompt Hierarchy
25
Configuration Procedure
27
Table 3-1 Configuration Procedure
27
Loop 1 Tuning Parameters Set up Group
28
Table 3-2 Tuning Group Function Prompts
28
SP Ramp, SP Rate, or SP Programming Set up Group
30
Table 3-3 SP Ramp Function Prompts
30
Accutune Set up Group
32
Algorithm Data Set up Group
32
Table 3-4 Accutune Group Function Prompts
32
Table 3-5 Algorithm Group Function Prompts
32
Output Algorithm Parameters Set up Group
34
Table 3-6 Output Algorithm Group Function Prompts
34
Input 1 Parameters Set up Group
35
Table 3-7 Input 1 Group Function Prompts
35
Input 2 Parameters Set up Group
36
Table 3-8 Input 2 Group Function Prompts
36
Loop 1 Control Parameters Set up Group
37
Table 3-9 Control Group Function Prompts
37
Options Set up Group
39
Table 3-10 Options Group Function Prompt
39
Communications Set up Group
40
Table 3-11 Communications Group Function Prompts
40
Alarms Set up Group
42
Table 3-12 Alarms Group Function Prompts
42
Display Parameters Set up Group
44
Calibration Group
44
Status Group
44
Table 3-13 Display Group Function Prompts
44
Operation
45
How to Power up the Controller
45
Monitoring Your Controller
45
Table 4-1 Lower Display Key Parameter Prompts
46
Table 4-2 Error Messages
47
Start-Up Procedure
48
Table 4-3 Procedure for Starting up the Controller
48
Operating Modes
49
Setpoints
49
Using Two Sets of Tuning Constants
50
Table 4-4 Setpoint Selection Indication
50
Table 4-5 Procedure for Selecting Two Sets of Tuning Constants
50
Table 4-6 Procedure for Setting Switchover Values
50
Table 4-7 Procedure for Setting Tuning Constant Values
51
Table 4-8 Procedure for Switching PID SETS from the Keyboard
51
Alarm Setpoints
52
Three Position Step Control Algorithm
52
Table 4-9 Procedure for Displaying or Changing the Alarm Setpoints
52
Table 4-10 Procedure for Displaying the 3PSTEP Motor Position
52
Input Math Algorithms
53
Digital Input Option (Remote Switching)
54
Table 4-11 Digital Input Option Action on Contact Closure
54
Table 4-12 Digital Input Combinations "DIG IN1" or "DIG IN2
55
Fuzzy Overshoot Suppression
56
Accutune
56
Table 4-13 Procedure for Starting TUNE (Demand) Tuning
57
Entering a Security Code
58
Table 4-14 Procedure for Using TUNE at Start-Up for Duplex
58
Table 4-15 Procedure to Enter a Security Code
58
Setpoint Rate/Ramp/Soak Program Operation
59
Setpoint Ramp Rate
59
Single Setpoint Ramp
59
Table 5-1 Procedure for Running a Setpoint Ramp
60
Setpoint Ramp/Soak Programming Option
61
Table 5-2 Program Contents
62
Figure 5-1 Ramp/Soak Profile Example
64
Figure 5-2 Program Record Sheet
65
Table 5-3 Run/Monitor Functions
66
Appendix A - Environmental and Operating Conditions
69
Appendix B - Model Selection Guide
71
Appendix C - Configuration Record Sheet
73
Appendix D - Position Proportional Calibration
75
Position Proportional Control Output Calibration
75
Table 9-1 Calibration Procedure
76
Appendix E - Input Ranges
79
Honeywell UDC3300 User Manual (84 pages)
Universal Digital Controller
Brand:
Honeywell
| Category:
Controller
| Size: 0.4 MB
Table of Contents
About this Document
3
Table of Contents
5
1 Introduction
9
Overview
9
CE Conformity (Europe)
9
Figure 1-1 Operator Interface Displays and Indicators
9
Function Keys
10
Table 1-1 Function of Keys
10
2 Installation
11
Mounting
11
Figure 2-1 Dimensions
11
Wiring
12
Figure 2-2 Mounting Method
12
Table 2-1 Permissible Wiring Bundling
13
Figure 2-3 Composite Wiring Diagram
14
Figure 2-4 Line Voltage Wiring
15
Figure 2-5 Input #1/#2 Connections
16
Table 2-2 Input 2 Jumper Selections
17
Figure 2-6 Electromechanical Relay Output - Model DC330X-EE-XXX
17
Figure 2-7 Solid State (SS) Relay Output - Model DC33X-AA-XX
18
Figure 2-8 10-Amp SS External Relay Output - Model DC330X-SS-XX
18
Figure 2-9 Open Collector Output - Model DC330X-TT-XXX
19
Figure 2-10 Current Output Current/Time Duplex, Time/Current Duplex, Position Proportional or Three Position Step Control
20
Figure 2-11 Auxiliary Output and Three-Relay Output
20
Figure 2-12 Position Proportional Output or Three Position Step-Models DC330X-EE-XXX-X2, DC330X-AA-XXX-X2
21
Figure 2-13 Auxiliary Output Connections- Models DC330X-XX-2XX
22
Figure 2-14 Digital Inputs Connections-Model DC330X-XX-XX3
22
Figure 2-15 RS422/485/ASCII or Modbus Communications Option Connections
23
Dc330X-XX-5Xx
24
Figure 2-16 Transmitter Power for 4-20 Ma 2-Wire Transmitter Using Open Collector Alarm 2 Output-Model DC330X-XT-XXX
24
Figure 2-17 Transmitter Power for 4-20 Ma 2-Wire Transmitter Using Auxiliary Output-Model DC330X-XX-2XX or DC330X-XX-5XX
24
Table 2-3 Control Relay Contact Information
25
Table 2-4 Alarm Relay Contact Information
25
3 Configuration
27
Overview
27
Figure 3-1 Prompt Hierarchy
27
Configuration Procedure
29
Table 3-1 Configuration Procedure
29
Loop 1 Tuning Parameters Set up Group
30
Table 3-2 Tuning Group Function Prompts
30
SP Ramp, SP Rate, or SP Programming Set up Group
32
Table 3-3 SP Ramp Function Prompts
32
Accutune Set up Group
34
Algorithm Data Set up Group
34
Table 3-4 Accutune Group Function Prompts
34
Table 3-5 Algorithm Group Function Prompts
34
Output Algorithm Parameters Set up Group
36
Table 3-6 Output Algorithm Group Function Prompts
36
Input 1 Parameters Set up Group
37
Table 3-7 Input 1 Group Function Prompts
37
Input 2 Parameters Set up Group
38
Table 3-8 Input 2 Group Function Prompts
38
Loop 1 Control Parameters Set up Group
39
Table 3-9 Control Group Function Prompts
39
Options Set up Group
41
Table 3-10 Options Group Function Prompt
41
Communications Set up Group
42
Table 3-11 Communications Group Function Prompts
42
Alarms Set up Group
44
Table 3-12 Alarms Group Function Prompts
44
Display Parameters Set up Group
46
Calibration Group
46
Status Group
46
Table 3-13 Display Group Function Prompts
46
4 Operation
47
How to Power up the Controller
47
Monitoring Your Controller
47
Table 4-1 Lower Display Key Parameter Prompts
48
Table 4-2 Error Messages
49
Start-Up Procedure
50
Table 4-3 Procedure for Starting up the Controller
50
Operating Modes
51
Setpoints
51
Using Two Sets of Tuning Constants
52
Table 4-4 Setpoint Selection Indication
52
Table 4-5 Procedure for Selecting Two Sets of Tuning Constants
52
Table 4-6 Procedure for Setting Switchover Values
52
Table 4-7 Procedure for Setting Tuning Constant Values
53
Table 4-8 Procedure for Switching PID SETS from the Keyboard
53
Alarm Setpoints
54
Three Position Step Control Algorithm
54
Table 4-9 Procedure for Displaying or Changing the Alarm Setpoints
54
Table 4-10 Procedure for Displaying the 3PSTEP Motor Position
54
Input Math Algorithms
55
Digital Input Option (Remote Switching)
56
Table 4-11 Digital Input Option Action on Contact Closure
56
Table 4-12 Digital Input Combinations "DIG IN1" or "DIG IN2
57
Fuzzy Overshoot Suppression
58
Accutune
58
Table 4-13 Procedure for Starting TUNE (Demand) Tuning
59
Entering a Security Code
60
Table 4-14 Procedure for Using TUNE at Start-Up for Duplex
60
Table 4-15 Procedure to Enter a Security Code
60
5 Setpoint Rate/Ramp/Soak Program Operation
61
Setpoint Ramp Rate
61
Single Setpoint Ramp
61
Table 5-1 Procedure for Running a Setpoint Ramp
62
Setpoint Ramp/Soak Programming Option
63
Table 5-2 Program Contents
64
Figure 5-1 Ramp/Soak Profile Example
66
Figure 5-2 Program Record Sheet
67
Table 5-3 Run/Monitor Functions
68
6 Appendix A - Environmental and Operating Conditions
71
7 Appendix B - Model Selection Guide
73
8 Appendix C - Configuration Record Sheet
75
9 Appendix D - Position Proportional Calibration
77
Position Proportional Control Output Calibration
77
Table 9-1 Calibration Procedure
78
10 Appendix E - Input Ranges
81
Honeywell UDC3300 Instruction Manual (4 pages)
Universal Digital Controller
Brand:
Honeywell
| Category:
Controller
| Size: 0.1 MB
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