Sony VPL-ES5 Service Manual
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Also See for VPL-ES5:
- Quick reference manual (17 pages) ,
- Brochure & specs (4 pages) ,
- Operating instructions manual (64 pages)
Related Manuals for Sony VPL-ES5
Summary of Contents for Sony VPL-ES5
- Page 1 DATA PROJECTOR VPL-ES5 VPL-EX5 VPL-EX50 VPL-EX5U VPL-EW5 VPL EX100 REMOTE COMMANDER RM-PJ4 SERVICE MANUAL 1st Edition (Revised 1)
- Page 2 à moins d’être qualifié pour en effectuer d’autres. Pour toute réparation faire appel à une personne compétente uniquement. CAUTION RISK OF EXPLOSION IF BATTERY IS REPLACED BY INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE RULE IN REGION. VPL-ES5/EX5/EX50/EX5U/EW5...
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Page 3: Table Of Contents
Front Case Assembly and IR Sensor Board ..1-5 5. Block Diagrams 1-3-6. Fan (Exhaust) -1 ............ 1-5 1-3-7. Fan (Exhaust) -2 ............ 1-6 Overall (VPL-ES5) ............5-1 1-3-8. Optical Unit Assembly .......... 1-7 Overall (VPL-EX50) ............5-2 1-3-9. Lamp Power Supply ..........1-8 Overall (VPL-EX5) ............ -
Page 5: Service Overview
Section 1 Service Overview 1-1. Appearance Figure 1-2. Board Locations Main Door detection switch Power Thermal sensor Door detection switch Lamp power supply IR sensor VPL-ES5/EX5/EX50/EX5U/EW5... -
Page 6: Disassembly
2 Loosen screw. 3 Lamp door assembly 7 Screw (+P M3 x 6) 1 Five screws 5 Two claws 4 Screw (+P M3 x 6) (+P M3 x 6) Lower case assembly Front Side Front Side of Unit of Unit VPL-ES5/EX5/EX50/EX5U/EW5... -
Page 7: Sub Rear Case Assembly
1-3-2. Sub Rear Case Assembly Route the speaker harness Sub rear case assembly under the MB bracket. 4 Sub rear case assembly 4 Sub rear case assembly, etc. VPL-ES5 Main board Rear Side 3 Two screws of Unit (+K 3 x 12) -
Page 8: Power Board And Thermal Sensor Board
![ Thermal sensor board 0 Dowel Power board Duct lamp assembly Duct lamp assembly Fuse (H.B.C.) Miniature fuse-links (F602) CN701 (F601) Power board 7 Remove the fan in the 9 Remove the three connectors. CN605 CN603 direction of the arrow. VPL-ES5/EX5/EX50/EX5U/EW5... -
Page 9: Front Case Assembly And Ir Sensor Board
Find out the direction in which the harness can be inserted easily, and then insert the harness. Harness Harness clamp section 7 Lamp assembly 6 Loosen screw. 5 Screw (+P M3 x 6) VPL-ES5/EX5/EX50/EX5U/EW5... -
Page 10: Fan (Exhaust) -2
Be careful not to make mistake in choosing the desired fan by confirming the indication on the fans. 1 Two tapping screws (PAN 3 x 7) 6 Lamp box assembly 7 Tapping screw (PAN 3 x 7) 8 Door detection switch board VPL-ES5/EX5/EX50/EX5U/EW5... -
Page 11: Optical Unit Assembly
Zoom adjust gear Two dowels Lower case assembly ![ Attach the other screw while fixing the gear position. !- Fix the Focus/Zoom Adjust assembly tentatively with the screw. !] Tighten the screw finally that has been tightened tentatively. VPL-ES5/EX5/EX50/EX5U/EW5... -
Page 12: Lamp Power Supply
Route the harness D between them. 8 Remove the lamp power supply in the direction of the arrow E. Lamp power supply Route the harness A underneath this sheet. Door detection switch board VPL-ES5/EX5/EX50/EX5U/EW5... -
Page 13: Fan
Prism duct (PAN 3 x 7) (PAN 3 x 7) !- Washer ![ Fan 75*75*30 145MM AB7512UB 7 Dowel !] Two tapping screws (PAN 3 x 10) !\ Fan 70*70*25 240MM AB07012UB Prism duct 9 Prism duct Thermal sensor board VPL-ES5/EX5/EX50/EX5U/EW5... -
Page 14: Gamma Service Tool Application Software
Software Acquisition : Download the application software from the GSP website. . VPL-ES5 set has not RS-232C terminal, use the PCBA MOTOR TEST BD E08S MI. . Remove the rubber cap on the upper left of the rear side of the unit. -
Page 15: Electrical Adjustments
Section 2 Electrical Adjustments VPL-ES5/EX5/EX50/EX5U/EW5... - Page 16 SXGA VESA 75Hz SXGA VESA 85Hz SXGA+ 60Hz 1400x1050 Full1 1280x768 WXGA 60Hz Full1 1280x720p WXGA 60Hz Full1 16:9 / Full 16:9 / Full 1360x768 1360x768/60 Full1 1440x900 1440x900/60 Full1 1280x800 1280x800/60 Full1 *1: VPL-EW5 : Normal *2: VPL-EW5 : Full VPL-ES5/EX5/EX50/EX5U/EW5...
- Page 17 Video Hi Gain-G Video Hi Gain-B P1-3 PC Mid Bias-R CXD9809 Video Hi Bias-G (ES5) Video Hi Bias-B CXD3540 Video Lo Gain-R (EX5/EX50/ Video Lo Gain-G EX5U/EW5) Video Lo Gain-B Video Lo Bias-R page3 Video Lo Bias-G Video Lo Bias-B VPL-ES5/EX5/EX50/EX5U/EW5...
- Page 18 Fan Control Display only FanSpeed 4 ManualFanSpeed Burn-In Cycle Burn-In Cycle On min. Burn-In Cycle Off min. Burn-In Hour Burn-In active Gain-R Gain-G P3-1 Gain-B SigCen-R CXA7006 SigCen-G (ES5) SigCen-B CXA7009 SidA-R (EX5/EX50/ SidA-G EX5U/EW5) SidA-B page1 SidB-R SidB-G SidB-B VPL-ES5/EX5/EX50/EX5U/EW5...
- Page 19 Display only ROM Version Display only Lamp Timer Display only Operation Timer Display only Prev. Lamp Timer SOG Threshold All value is display only Error Count * : Hard reset deletes the adjusted data and restores the default data. VPL-ES5/EX5/EX50/EX5U/EW5...
- Page 20 EX5/EX50/EX5U Display average time only Display Current Y Axis only Display Current Tout counts only Save T1 data Axis1: Keystone Save T2 data Adjustment Axis2: set manual 'b' left key x 1000 Calculate sensitivity sensitivity Display current g only VPL-ES5/EX5/EX50/EX5U/EW5...
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Page 21: Memory Structure
*2 : VPL-EX5/EX50/EX5U/EW5 only Auto Keystone *2 Auto Keystone *2 Keystone Keystone Image Flip Image Flip Background Background Lamp Mode Lamp Mode High Altitude High Altitude Security Lock Security Lock Direct Power On Direct Power On FLASH ROM EEP ROM CPU RAM VPL-ES5/EX5/EX50/EX5U/EW5... - Page 22 The adjustment items (W/B, Device Adjust) that can be adjusted in the Service Mode or in the Special Service Mode, are memorized in the NVM at the time when the user performs adjustment and performs the memory operation. Note that the factory adjustment data will be lost at this moment. VPL-ES5/EX5/EX50/EX5U/EW5...
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Page 23: Troubleshooting
3. Check the system status: Is system in burn-in mode? Picture quality 1. The picture a little green, blue, red, No good ? please check the LCD panel connector. 2. The picture has dust, please check the lens. 3. The picture flicker, please alignment again. VPL-ES5/EX5/EX50/EX5U/EW5... - Page 24 LCD panel connector. Then check the pin of connector. IR remote control 1. Please check the OSD setting No good ? 2. Check the front IR board. Audio function is 1. Check the OSD setting. No good ? 2. Check the speak wire. VPL-ES5/EX5/EX50/EX5U/EW5...
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Page 25: Power Board Troubleshooting
Check if D602 or IC602 is Voltage outputs shut broken. down and built if yes,replace it with now repeatly ? one. Check LED circuit of Check CN701 and find main board. out if some points are shorted to gound. VPL-ES5/EX5/EX50/EX5U/EW5... -
Page 26: Failure Of Turn On Lamp
3-2-2. Failure of Turn on Lamp Failure of turn on ballast. Check if the input voltage of ballast is 380V DC Replace lamp with new Lamp one. Broken ? Control Check main board. Pin (SCI) is normal ? Replace ballast with new one. VPL-ES5/EX5/EX50/EX5U/EW5... - Page 27 Check Q701, IC604, Check if 18V IC605, Q604, Q603, exists at c-terminal Q653 or ZD603. of Q603. And then replace broken parts. Replace F602 with new F602 Open ? one. Q602 works normally ? Check ZD602, R655 and R656. VPL-ES5/EX5/EX50/EX5U/EW5...
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Page 28: Optical Troubleshooting
1. Check uniformity R,G,B value. 1. Check the Projection lens at datum surface. No Focus ? 1. Cleaning the Lens array (front of lamp). Dust ? 2. Cleaning the R,G,B Panel. Black level 1. Check the FPC cable connecting. No good ? VPL-ES5/EX5/EX50/EX5U/EW5... -
Page 29: Spare Parts
Ne les remplacer que par une pièce portant le numéro spécifié. 2. Standardization of Parts Some repair parts supplied by Sony differ from those used for the unit. These are because of parts common- ality and improvement. Parts List has the present standardized repair parts. -
Page 30: Exploded Views
Overall 4-2. Exploded Views VPL-EX5 VPL-EX5U VPL-ES5 VPL-EX50 VPL-EW5 VPL-ES5/EX5/EX50/EX5U/EW5... - Page 31 9-885-118-10 s PCBA MAIN BD 6L E08X MI (VPL-EX50) 9-885-118-11 s PCBA MAIN BD 6L E08XJR MI (VPL-EX5) 9-885-118-12 s PCBA MAIN BD 6L E08S MI (VPL-ES5) 9-885-118-13 s PCBA MAIN BD 6L E08W MI (VPL-EW5) 9-885-122-39 s PCBA MAIN BD 6L E08XU MI (VPL-EX5U)
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Page 32: Electrical Parts List
Q’ty Part No. SP Description 1-479-775-12 s CARD COMMANDER 1-832-428-11 s CABLE SINGAL VGA 9-885-118-30 s BAG CARRY E08X SONY 3-293-835-03 s CD MANUAL WW E08 E08XJR (EXCEPT CH/VPL-EX5U) 3-293-836-02 s MANUAL QUICK REF WW E08 E08XJR (EXCEPT CH/VPL-EX5U) -
Page 33: Block Diagrams
Overall (VPL-ES5) Overall (VPL-ES5) Section 5 Block Diagrams VPL-ES5 IR Receiver IRR5 I R R DCK1_R LCDR[11:0] I R F 5 I R F DCK1x_R Reset IR Receiver DCK2_R CLK_R DCK2x_R HCK_R LUMA HCKx_R S-Video RSIG[6:1] F R P CHROMA... -
Page 34: Overall (Vpl-Ex50)
Fan Control Door_SW Door SW Fan 3 AT24C32CN +1.8V LampLIT Power P1P8V Keystone Fan4 Eco_mode Ballast Switch Fan 4 Sensor +2.5V Fan5 P2P5V Fan 5 LampEN Lamp Lamp_SyncEN Control +3.3V P3P3V Thermal +3.3V P33V Sensor 2 Flash memory Reset VPL-ES5/EX5/EX50/EX5U/EW5... -
Page 35: Overall (Vpl-Ex5)
Fan Control Door_SW Door SW Fan 3 AT24C32CN +1.8V LampLIT Power P1P8V Keystone Fan4 Eco_mode Ballast Switch Fan 4 Sensor +2.5V Fan5 P2P5V Fan 5 LampEN Lamp Lamp_SyncEN Control +3.3V P3P3V Thermal +3.3V P33V Sensor 2 Flash memory Reset VPL-ES5/EX5/EX50/EX5U/EW5... -
Page 36: Overall (Vpl-Ex5U)
Dust SW Door_SW Door SW Fan 3 +1.8V LampLI T Power P1P8V Keystone Fan4 Eco_mode Ballast Switch Fan 4 Sensor Fan5 +2.5V P2P5V Fan 5 LampEN Lamp Lamp_Sync EN Control +3.3V P3P3V +3.3V Thermal P33V Sensor 2 Flash memory Reset VPL-ES5/EX5/EX50/EX5U/EW5... -
Page 37: Overall (Vpl-Ew5)
1.8V Dust SW Door_SW Door SW Keystone Fan4 Fan 4 Sensor LampLI T +1.8V Power P1P8V Eco_mode Switch Fan5 Ballast Fan 5 +2.5V P2P5V LampEN Lamp Lamp_Sync EN Control +3.3V P3P3V Thermal Sensor 2 +3.3V P33V Flash memory Reset VPL-ES5/EX5/EX50/EX5U/EW5... -
Page 39: Diagrams
Frame (VPL-ES5) Frame (VPL-ES5) Section 6 Diagrams SENSOR 6-1. Frame Schematic Diagrams BOARD VPL-ES5 MAIN BOARD DETECTION SWITCH INPUT S VIDEO BOARD (LAMP DOOR) INPUT VIDEO DETECTION SWITCH BOARD (DUST DOOR) INPUT AUDIO THERMAL SENSOR BOARD INPUT INPUT A LCD R... -
Page 40: Frame (Vpl-Ex50)
BOARD INPUT INPUT A LCD R LCD G INPUT INPUT B LCD B OUTPUT MONITOR FAN2 FAN3 OUTPUT AUDIO FAN5 (REAR BOTTOM) FAN4 (REAR TOP) REMOTE RS-232C FAN1(FRONT BOTTOM) SPEAKER HALOGEN BALLAST UNIT LAMP CN605 CN601 CN701 POWER BOARD VPL-ES5/EX5/EX50/EX5U/EW5... -
Page 41: Frame (Vpl-Ex5/Ex5U)
AUDIO THERMAL SENSOR BOARD INPUT INPUT A LCD R LCD G LCD B OUTPUT MONITOR FAN2 FAN3 OUTPUT AUDIO FAN5 (REAR BOTTOM) FAN4 (REAR TOP) REMOTE RS-232C FAN1(FRONT BOTTOM) SPEAKER HALOGEN BALLAST UNIT LAMP CN605 CN601 CN701 POWER BOARD VPL-ES5/EX5/EX50/EX5U/EW5... -
Page 42: Frame (Vpl-Ew5)
AUDIO A SENSOR BOARD INPUT INPUT A LCD R LCD G OUTPUT MONITOR LCD B OUTPUT AUDIO FAN2 FAN3 HDMI FAN5 (REAR BOTTOM) FAN4 (REAR TOP) REMOTE RS-232C FAN1(FRONT BOTTOM) SPEAKER HALOGEN BALLAST UNIT LAMP CN605 CN601 CN701 POWER BOARD VPL-ES5/EX5/EX50/EX5U/EW5... - Page 44 VPL-ES5 (SY) VPL-ES5 (CH) VPL-EX5 (SY) VPL-EX5 (CH) VPL-EX50 (SY) VPL-EX50 (CH) VPL-EX5U (SYY) VPL-EW5 (SY) English Sony EMCS Corporation VPL-EW5 (CH) E 2008DR16-1 Ichinomiya Tec 9-883-651-02 ©2008...