Related Manuals for Eagle TT-10
Summary of Contents for Eagle TT-10
- Page 1 T AGLE & S M ARTS ERVICE ANUAL Ve hi cle Type s: TT‐10, TT‐12 Engine Type : Isuzu Turbo Diesel Engine Models ...
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Page 3: Introduction
NTRODUCTION From everyone at Eagle Industrial Truck Manufacturing, we would like to say Thank You for purchasing an Eagle TT‐ series tow tractor. We take a lot of pride in the quality of the products that we build, as well as our continued customer service. Our goal is to build a long term relationship with our customers. We want you, the customer, to be 100% satis‐ fied with your Eagle experience. To us, this means that your Eagle TT‐series tractor is functionally superior to any other products you have used. This also means that your Eagle product is continually supported in a professional, timely manner. & U T M URPOSE ANUAL This manual is designed as a reference guide to make the reader more familiar with the components of the Eagle TT‐10‐ TT‐12 tow tractor models. This manual includes part numbers and descriptions to assist the reader in ordering compo‐ nent spare/service parts. The manual also outlines the Scheduled Maintenance Intervals recommended by Eagle in or‐ der to keep your vehicle running properly. In this manual you will also find the Eagle Standard Warranty on all of the TT‐series tow tractors. However, for more detailed information on the Eagle Warranty and procedure, as well as infor‐ mation pertaining to the safe operation of your Eagle product, please see the Eagle Operations Manual that was also in‐ cluded with your vehicle. A ECHNICAL SSISTANCE When addressing a repair procedure or operational problem, please remember that Eagle technical support is only a phone call away. Eagle technicians are available to assist you in vehicle diagnostics and recommended repair proce‐ dures. We encourage you to use this service to reduce machine down‐time and to gain a better understanding of proper repair procedures. S P RDERING PARE ERVICE ARTS Eagle inventories most of the component parts found in its TT‐series tow tractors, and most spare/service parts can be shipped the same day the order is received. Parts orders need to be received at Eagle by 12:00 pm (Noon) EST in order ... -
Page 4: Table Of Contents
C ABLE ONTENTS INTRODUCTION........................3 & U T M ......................... 3 URPOSE ANUAL ............................3 ECHNICAL ASSISTANCE S P .......................... 3 RDERING PARE ERVICE ARTS I ............................3 ONTACT NFORMATION WARRANTY ..........................6 ID I ............................. 6 EHICLE NFORMATION R... - Page 5 C ABLE ONTENTS Steering System Breakdown (For Serial Numbers Starting Before 12136 & Below)....... 51 Steering System Breakdown — Detail ......................52 C , F S & E ......................52 LEANER YSTEM XHAUST Air Cleaner Assembly — Diesel........................52 Air Cleaner Sub‐Assembly ..........................53 Fuel System—Diesel ............................54 Exhaust System—Diesel..........................55 C ........................... 56 PERATOR OMPARTMENT Transmission Control ............................56 Accelerator Pedal Assembly........................... 57 Instrument Panel..............................
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Page 6: Warranty
ARRANTY – DO NOT J A . A J A ARNING U S E F UE L T HI S E N G I N E U S E F U E L W I L L ... -
Page 7: Warranty Registration
Warranty covers only Eagle TT-series aircraft tractors manufactured after October 1, 2006. Eagle Tugs (EAGLE) warrants that the Eagle TT-series tow tractors will be free from defects in material and workmanship for a period of 3 years or 3,000 operating hours, (except for the electrical and cooling systems which are 3 months or 500 hours), from date of delivery to the first customer (or first use), whichever comes first. -
Page 8: Authorized Isuzu Distributor Map
I D M UTHORIZED SUZU ISTRIBUTOR 8 ... -
Page 9: Authorized Isuzu Distributor Directory
I D D UTHORIZED SUZU ISTRIBUTOR IRECTORY 9 ... - Page 10 I D D UTHORIZED SUZU ISTRIBUTOR IRECTORY Isuzu Motors Limited ‐ Worldwide Distributor Network Asia / Pacific Japan Isuzu Motors Limited Tawain Leanmark Co. 3‐1, Kamigo, 4‐Chome, Ebina 9F‐1, No.201 Sec 2 Kanagawa‐Ken, 243‐0434, Japan Keelung Road, Taipei, Taiwan (Non‐Automotive Engines) Fax: 1437‐0308 Phone: 81‐46‐234‐6180 Phone: 81‐46‐234‐6093 Europe Belgium / The NetherlandsDBH Division of MACME Rivierdijk 452, 3372 BW Boomsesteenweg 42B Hardinxveld‐Giessendam B‐2630 Aartselaar The Netherlands Phone: +32‐3‐870‐8180 Phone: +31 184 613066 Fax: +32‐3‐870‐8188 Fax: +31 184 618002 Denmark Holm‐Denmark Finland Finmotor Sydvestvej 142‐144 Palvitie 3 DK‐2600 Glostrup FIN‐01390 Vantaa...
- Page 11 I D D UTHORIZED SUZU ISTRIBUTOR IRECTORY Isuzu Motors Limited ‐ Worldwide Distributor Network Spain Transdiesel Div. de Casli, S.A. Automoviles Utilitarios, S.A. (AUSA) c/Viguetas Castilla, 26 CRA.DE VIC, KM. 2,8 ‐ P.O.B. 194 E‐28820 Coslada ‐ Madrid 08240 Manresa, (Barcelona) Phone: 1‐6737012 Phone: 93‐874 7311 Fax: 1‐6737412 Fax: 93‐874 1211 Sweden Swed Motor AB Switzerland Sterki AG Box 4 Zinkereistrasse 35 S‐13721 Vasterhaninge CH‐8633 Wolfhausen Phone: 8‐50012140 Phone: 55‐253‐2600 Fax: 8‐50026800 Fax: 55‐253‐2609 United Kingdom HM Isuzu Isuzu Motors Europe Limited Unit 5A, Babdown Airfield Suite 24, The Courtyards Nr Tetbury, Gloucestershire GL8 8YL Croxley Business Park United Kingdom Hatters Lane, Watford Phone: 44+1666500843...
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Page 15: Service Parts Illustrations & Detail
P I & D ERVICE ARTS LLUSTRATIONS ETAIL K DENTIFICATION The following abbreviations are used throughout the parts lists in this section. Abbreviation Meaning Purpose Part required but not shown on diagram NL Not Listed NPN No Part Number Parts shown and numbered, but not stocked and sold by Eagle. Typi‐ cally used for bolts, clamps, etc… AR As required 15 ... -
Page 16: Power Train
OWER TRAIN ENGINE DRESS—ISUZU TURBO DIESEL 16 ... - Page 17 OWER TRAIN ENGINE DRESS—ISUZU TURBO DIESEL—DETAIL Item Part Number Description B‐TT10TD‐00017‐1 FLYWHEEL B‐TT10TD‐00016‐ID FLEX PLATE TM27C00305‐ID FLEX PLATE WASHER B‐TT10TD‐00001‐ID TRANS PLATE 3/4ʺ LOCK NUT A‐TT5D‐00010 LORD WASHER A‐TT5D‐00013‐1 ISOLATOR B‐TT5D‐0009 TRANS MOUNT B‐TT5D‐00009 ENGINE MOUNT 3/4‐16X3.5 BOLT & 3/4ʺ WHASHER 8‐94430‐983‐1 OIL FILTER ELEMENT A‐TT4‐000651 OIL PRESSURE SENDING UNIT 8971138000 ISUZU MOTOR MOUNT 1136714360 or 1136710081 BELT TMD27B00521‐ID ENGINE PLATE 8970848770 STARTER X143301540 SOLENOID 8‐94414‐796‐3 FUEL FILTER ELEMENT...
- Page 18 OWER TRAIN ENGINE DRESS—ISUZU TURBO DIESEL 18 ...
- Page 19 OWER TRAIN ENGINE DRESS—ISUZU TURBO DIESEL—DETAIL Item Part Number Description 8972539921 OIL PAN 8970801940 OIL PAN GASKET 8972457681 OIL LEVEL GAUGE 1096230570 GASKET, DRAIN PLUG 9096620120 DRAIN PLUG 8970394733 EXHAUST MANIFOLD 8973503170 GASKET, EXHAUST MANIFOLD 8972389800 #1 FUEL INJECTION LINE 8972389810 #2 FUEL INJECTION LINE 8972389820 #3 FUEL INJECTION LINE 8972389830 #4 FUEL INJECTION LINE 8972125400 GASKET, INTAKE MANIFOLD 8970114882 INTAKE MANIFOLD 8970661980 GASKET, CYLINDER HEAD 8973494160 GASKET, CYLINDER HEAD COVER 8970817422 CYLINDER HEAD COVER 8941332075 OIL FILLER CAP...
- Page 20 OWER TRAIN ENGINE DRESS—ISUZU TURBO DIESEL 1 *Includes all gaskets with asterisk 20 ...
- Page 21 OWER TRAIN ENGINE DRESS—ISUZU TURBO DIESEL—DETAIL Item Part Number Description 5878142701 ENGINE OVERHAUL GASKET SET 5878140221 ENGINE HEAD OVERHAUL GASKET SET *Item 1 includes all gaskets with asterisk in items 1 and 2 21 ...
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Page 22: Driveline
RIVELINE DRIVE SHAFT ASSEMBLY—FRONT 7 DRIVE SHAFT ASSEMBLY— FRONT DETAIL ITEM PART NUMBER QTY. DESCRIPTION A‐TT8‐00201‐1 TRANSMISSION OUTPUT YOKE SHAFT‐FRONT A‐TT4‐00132‐1 CROSS BEARING FRONT D/S NEW STYLE A‐TT4‐00134 DRIVE SHAFT SPRING A‐TT10‐00202‐2 DRIVE SHAFT A‐TT4‐00130 END YOKE STRAP AND BOLT KIT A‐TT4‐00137 CROSS BEARING FRONT D/S NEW STYLE 2‐4‐1921 END YOKE 22 ... -
Page 23: Driveshaft Assembly-Rear
RIVELINE DRIVESHAFT ASSEMBLY—REAR DRIVE SHAFT ASSEMBLY—REAR DETAIL ITEM PART NUMBER QTY. DESCRIPTION A‐TT8‐00201‐2 TRANSMISSION OUTPUT YOKE SHAFT‐REAR A‐TT4‐00134 DRIVE SHAFT SPRING A‐TT4‐00132‐1 CROSS BEARING FRONT D/S NEW STYLE AB‐TT10D‐00130‐3 DRIVE SHAFT A‐TT4‐00130 END YOKE STRAP KIT A‐TT4‐00137 CROSS BEARING REAR D/S NEW STYLE 23 ... -
Page 24: Transmission
RANSMISSION TRANSAXLE MOUNTING & MISC. PARTS 24 ... -
Page 25: Transaxle Mounting & Misc. Parts Detail
RANSMISSION TRANSAXLE MOUNTING & MISC. PARTS DETAIL ITEM PART NUMBER QTY. DESCRIPTION A-TT5D-0018-1 TRANSAXLE A-TN4-00707 GROUND STRAP 3747361 SWITCH-NEUTRAL STARTER & BACK UP LIGHT 4856444 INDICATOR-TRANSAXLE FLUID 5240849 DOWEL PIN-TRANSAXLE TO ENGINE ALIGNMENT TT582YTTLS TORQUE CONVERTER A-TT4-00419 TRANSAXLE SHIFT LEVER-MANUAL CONTROL SCREW-HEX CAP-WITH WASHER M12-1.75 X 30 85705 GASKET &... -
Page 26: Transaxle Case Extension & Retainer
RANSMISSION TRANSAXLE CASE EXTENTION & RETAINER—ALL WHEEL DRIVE 26 ... -
Page 27: Transaxle Case Extension & Retainer - Detail
RANSMISSION TRANSAXLE CASE EXTENSION & RETAINER—ALL WHEEL DRIVE ‐ DETAIL Item Part Number Description 6501474 SCREW-HEX CAP-W/ WASHER M8-1.25 X 16 4471573 82180 GASKET (USE SILICONE ADHESIVE) CUP(NOT SOLD SEPARATELY) 4504568 SPACER KIT 4269787 RETAINER, OIL 4567493 RETAINER, BEARING 6500368 SCREW-HEX CAP-M8 X 1.25 X 23 4412522 SEAL, DIFFERENTIAL BRG.RET 4659342... -
Page 28: Cooling System-Transmission
RANSMISSION COOLING SYSTEM— TRANSMISSION COOLING SYSTEM—TRANSMISSION DETAIL ITEM PART NUMBER QTY. DESCRIPTION B‐TT10TD‐00311‐1 RADIATOR A‐TT4‐00221‐1 TRANSMISSION COOLER 31333 RADIATOR CAP 28 ... -
Page 29: Cooling System
S OOLING YSTEM COOLING SYSTEM—TURBO DIESEL COOLING SYSTEM—TURBO DIESEL—DETAIL ITEM PART NUMBER QTY. DESCRIPTION A‐TT10TD‐00322 SURGE TANK B‐TT10TD‐00311‐1 RADIATOR A‐TT10‐00323 BOTTOM RADIATOR HOSE A‐TT10‐00323‐1 TOP RADIATOR HOSE 29 ... -
Page 30: Axles
XLES AXLE ASSEMBLY—FRONT DRIVE (ALL WHEEL DRIVE) AXLE ASSEMBLY—FRONT DRIVE—DETAIL ITEM PART NUMBER QTY. DESCRIPTION A‐TT10‐00371 FRONT DRIVE AXLE ASSEMBLY A‐TT10‐00128 CLEVIS COTTER PIN A‐TT10‐00119 U BOLT 5/8‐18 TREAD WASHER FLAT 3/8 A‐TT10‐00129 CLEVIS‐PIN A‐TT4‐00119 WASHER‐NYLON THREADED ROD SCREW HEX CAP 3/8‐16 X 3‐1/2 NUT HEX LOCK 3/8‐16 SCREW HEX CAP 9/16‐18 X 3 1/2 A‐TT10‐00118 AXLE CLAMP PLATE NUT HEX LOCK 9/16‐18 A‐TT4‐00366 WASHER, U‐BOLT A‐TT4‐00365 NUT, U BOLT A‐TT10‐00116 LEAF SPRING A‐TT4‐00407 JAM NUT 044TR115‐24X TIE ROD ASSEMBLY WASHER FLAT 9/16 30 ... -
Page 31: Axle Assembly-Rear
XLES AXLE ASSEMBLY— REAR AXLE ASSEMBLY—REAR—DETAIL ITEM PART NUMBER QTY. DESCRIPTION A‐TT10‐00361 AXLE ASSEMBLY REAR DRIVE A‐TT10‐00116 LEAF SPRING SCREW‐HEX CAP 9/16‐18 X 3 1/2 GR8 WASHER‐FLAT 9/16‐18 NUT‐LOCK 9/16‐18 A‐TT10‐00119 U‐BOLT 5/8‐18 THREAD SCREW‐HEX CAP 3/8‐16 X 2‐1/2 A‐TT4‐00119 WASHER‐NYLON WASHER‐FLAT 3/8 A‐TT4‐00363 AXLE CLAMP PLATE A‐TT4‐00366 WASHER FLAT SPECIAL 3/16ʺ THICK A‐TT4‐00365 NUT‐HEX‐HIGH SPECIAL 5/8‐18 070HU247X BRAKE DRUM‐REAR NUT‐HEX‐LOCK 3/8‐16 THREADED ROD A‐TT10‐00128 CLEVIS A‐TT10‐00129 CLEVIS PIN COTTER PIN A‐TT4‐00407 JAM NUT 31 ... -
Page 32: Axle Assembly Breakdown-Front Drive (All Wheel Drive)
XLES AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE (ALL WHEEL DRIVE) 32 ... - Page 33 XLES AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE (ALL WHEEL DRIVE) Item Part Number Description A‐TT10‐00371 COMPLETE AXLE ASSEMBLY 706999‐14X GEAR & PINION ASSEMBLY *SEE KIT SLINGER‐PINION OIL INNER 706060X INNER PINION BEARING *SEE KIT SHIM‐PINION ADJUSTING *SEE KIT BAFFLE‐PINION OIL *SEE KIT SHIM‐PINION BEARING ADJUSTING 706045X OUTER PINION BEARING *SEE KIT SLINGER‐PINION OIL OUTER 35725 SEAL‐OIL 345731X END YOKE ASSY 30275 WASHER‐PINION NUT 30271 NUT‐PINION 73591X COVER ‐ CARRIER 82180 RTV SEALANT 39697 GASKET 36472 PLUG‐PIPE SQ DRIVE 34822 SCREW‐FLANGE HD...
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Page 34: Axle Assembly Breakdown-Front Drive-Detail
XLES AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE—DETAIL 070SK193‐X (3)LEFT HAND STEERING KNUCKLE 620132 CAP ‐ KING PIN BEARING 500024‐5 COTTER PIN 34800 907967‐5 (1) SHAFT AND JOINT ASSY 30 TOOTH 909218‐7 (1) SHAFT AND JOINT ASSY 35 TOOTH 37308 SLINGER 37311 OIL SEAL *SEE KIT SPACER *SEE KIT SEAL *SEE KIT BEARING ASSY ‐ NEEDLE *SEE KIT WHEEL BEARING SPINDLE ASSY 36880 SPINDLE NUT 37729 SEAL 706411X INNER WHEEL BEARING 060HU109‐X WHEEL HUB 706074X OUTER WHEEL BEARING 35270 35269 LOCK‐WHEEL BEARING ADJUSTING NUT 35270 37997 SPACER ‐ DRIVE GEAR... - Page 35 Cover Screws 3/8 ‐ 16 30‐40 Differential Case Cap Screws 7/16 ‐ 14 55‐75 Brake Retainer Nuts 1/2 ‐ 20 100‐110 Axle Shaft Flange Nuts 7/16 ‐ 20 64‐70 Upper Kingpin 1 1/8 ‐ 12 500‐600 Kingpin Cap Cap Screws 1/2 ‐ 20 70‐90 Spindle Mounting Nuts 1/2 ‐ 20 60‐80 Tie Rod Stud Nut 5/8 ‐ 18 70 Min (2) Tie Rod Clamp Nuts 1/2 ‐ 20 35‐45 Steering Arm Nuts 1/2 ‐ 20 70‐90 Steering Arm Stop Screw & Jam Nut 1/2 ‐ 20 10‐20 (2) Note—If cotter pin cannot be installed after minimum torque is attained, the nut must be advanced until cotter pin can be installed. (3) When replacing steering knuckles be sure that upon installation your steering cylinders (see pages 48‐51) must be adjusted so when in full turn to the right and them full turn to the left the cylinder does not pull steering arm more than 3/16 of an inch. If you have any questions please call Eagle Tugs technical department. 35 ...
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Page 36: Axle Assembly Breakdown-Rear Drive
XLES AXLE ASSEMBLY BREAKDOWN—REAR DRIVE *41‐51 Special order limited slip kit call EAGLE for replacement 36 ... -
Page 37: Axle Assembly Breakdown-Rear Drive-Detail
XLES AXLE ASSEMBLY BREAKDOWN—REAR DRIVE—DETAIL Item Part Number Description A‐TT10‐00361 COMPLETE AXLE ASSEMBLY 72165‐5X DRIVE GEAR & PINION 706060X INNER PINION BEARING *SEE KIT SHIM‐DRIVE PINION ADJUSTING 34849 BAFFLE‐PINION BEARING *SEE KIT SHIM‐PINION BEARING ADJUSTING 706045X OUTER PINION BEARING 39238 SLINGER‐PINION BEARING 38427 SEAL‐PINION 345731X END YOKE ASSEMBLY 30275 WASHER‐PINION NUT 30271 NUT‐PINION 73591‐X COVER ASSEMBLY 82180 RTV SEALANT 39697 GASKET 98785 PLUG‐PIPE SLOTTED 36472 SCREW‐FLANGE HD CAP DIFFERENTIAL BEARING 500400‐20... - Page 38 XLES AXLE ASSEMBLY BREAKDOWN—REAR DRIVE—DETAIL Item Part Number Description SEE KIT LIMITED SLIP FLANGE HALF ‐ DIFFERENTIAL CASE SEE KIT LIMITED SLIP CAP HALF ‐ DIFFERENTIAL CASE SEE KIT LIMITED SLIP SHAFT ‐ DIFFERENTIAL SEE KIT LIMITED SLIP PINION ‐ DIFFERENTIAL SEE KIT LIMITED SLIP GEAR ‐ DIFFERENTIAL SEE KIT LIMITED SLIP RING ‐ DIFFERENTIAL GEAR SEE KIT LIMITED SLIP PLATE ‐ DIFFERENTIAL SEE KIT LIMITED SLIP DISC ‐ DIFFERENTIAL SEE KIT LIMITED SLIP DISC SEE KIT LIMITED SLIP PLATE 30836‐1 BOLT ‐ DIFFERENTIAL CASE 706999‐15X DRIVE GEAR AND ;PINION ASSY 2‐9, 11‐12, 72165X DRIVE GEAR AND PINION 2,12 706625X DIFFERENTIAL CASE (STANDARD) 14A, 20‐22, 706602X DIFFERENTIAL INNER PARTS (STANDARD) 14A, 22‐28 706601X DIFFERENTIAL INNER PARTS (LIMITED SLIP) 14A, 45‐51 706354X DIFFERENTIAL DISC AND PLATES (LIMITED ...
- Page 39 NOTES: RECOMMENDED TORQUE SPECIFICATIONS DANA 70 AXLE WRENCH TORQUE POSITION THREAD (LBS.‐FT) Drive Pinion Nut 7/8 ‐ 14 240‐300 Differential Bearing Cup Cap Screws 1/2 ‐ 13 70‐90 Ring Gear Cap Screws 1/2 ‐ 20 100‐120 Cover Screws 3/8 ‐ 16 30‐40 Differential Case Cap Screws 7/16 ‐ 14 55‐75 Brake Retainer Nuts 1/2 ‐ 20 100‐110 Axle Shaft Flange Nuts 7/16 ‐ 20 64‐70 Upper Kingpin 1 1/8 ‐ 12 500‐600 Kingpin Cap Cap Screws 1/2 ‐ 20 70‐90 Spindle Mounting Nuts 1/2 ‐ 20 60‐80 Tie Rod Stud Nut 5/8 ‐ 18 70 Min (Note) Tie Rod Clamp Nuts 1/2 ‐ 20 35‐45...
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Page 40: Brakes
RAKES DRUM BRAKE ASSEMBLY—REAR BRAKE ASSEMBLY REAR—DETAIL Item Part Number Description 070WD107‐1 BRAKE ASSY LEFT COMPLETE 070WD107‐2 BRAKE ASSY RIGHT COMPLETE RS358R SHOES‐REAR AXLE SET EW‐155068 CYL. WHEEL ‐ LEFT EW‐155069 CYL. WHEEL ‐ RIGHT H2598 KIT ‐ ADJUSTER ‐ LEFT H2599 KIT ‐ ADJUSTER ‐ RIGHT H7199 KIT ‐ SPRING REAR AXLE SET 4313905 LEFT BACKING PLATE 4313904 RIGHT BACKING PLATE 4419698 BRAKE ANCHOR BOLT 4383264 PARKING BRAKE LEVER (LEFT) 4383265 PARKING BRAKE LEVER (RIGHT) 40 ... -
Page 41: Brake Caliper Assembly- Front
RAKES BRAKE CALIPER ASSEMBLY—FRONT DRUM BRAKE ASSEMBLY—FRONT—DETAIL Item Part Number Description 18‐4167 ASSEMBLY ‐ CALIPER L/H 18‐4166 ASSEMBLY ‐ CALIPER R/H RMP‐149 KIT ‐ DISK PADS FRONT 41 ... -
Page 42: Brake System-Hydraulic
RAKES BRAKE SYSTEM—HYDRAULIC 42 ... - Page 43 BRAKE SYSTEM—DETAIL ITEM PART NUMBER QTY. DESCRIPTION A-TT10-00177 BRAKE LINE A-TT10-00164 BRAKE LINE 302X3 UNION A-TT10-00182 BRAKE LINE A-TT10-00169 BRAKE LINE A-TT4-00166 REAR BRAKE HOSE A-TT4-00167 BRAKE LINE A-TT4-00168 REAR BRAKE TEE A-TT10-00170 BRAKE LINE A-TT4-00165 BRAKE LINE CLIP A-TT4-00178 BANJO BOLT A-TT4-00176-2 BRAKE LINE HOSE...
- Page 44 RAKES HYDRAULIC ACTUATION BRAKING SYSTEM HYDRAULIC ACTUATION BRAKING SYSTEM DETAIL Item Part Number Description A‐TT4‐00606‐1A NIPPLE C3269X12X8 BUSHING C5515X6 90 DEGREE SWIVEL FITTING 06UB67‐56‐06U606 CUT TO FIT, BULK HOSE CUT TO FIT, BULK HOSE ‐ 3/8ʺ 350 PSI A‐TT4‐00207 RETURN LINE TEE A‐TT4‐00161‐1 MASTER CYLINDER F81Z3A697AB POWER STEERING RESERVOIR TANK A‐TT4‐00606‐1 Y FITTING SP20PB11L145H3R PUMP 12GMV MEGAVAC BULK HOSE 3/4ʺ SUCTION 51ʺ 12GMV MEGAVAC BULK HOSE 3/4ʺ SUCTION 3ʺ 12GMV MEGAVAC BULK HOSE 3/4ʺ SUCTION 37ʺ CUT TO FIT, BULK HOSE ‐ 3/8ʺ 350 PSI CUT TO FIT, BULK HOSE ‐ 3/8ʺ 350 PSI 44 ...
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Page 45: Brake Actuator Assembly
RAKES BRAKE PEDAL ASSEMBLY BRAKE ACTUATOR ASSEMBLY—DETAIL Item Part Number Description C‐TT4‐10181 BRAKE PEDAL C‐TT4‐10182 BRAKE PEDAL PIVOT SHAFT C‐TT4‐10188 BEARING A‐TT4‐00193 CLEVIS PIN A‐TT4‐10192 CLEVIS ½‐20 X 12 ADJUSTING ROD ½‐20 NUT COTTER PIN 45 ... -
Page 46: Parking Brake Actuator Assembly
RAKES PARKING BRAKE ACTUATOR ASSEMBLY 46 ... -
Page 47: Parking Brake Actuator Assembly-Detail
RAKES PARKING BRAKE ACTUATOR ASSEMBLY—DETAIL Item Part Number Description A‐TT4‐00141 HAND BRAKE SCREW‐HEX CAP‐5/16‐18 X 1 WASHER‐FLAT‐5/16 NUT‐LOCK‐5/16‐18 B‐TT4‐00145 CABLE PRIMARY A‐TT4‐00146 BAR EQUALIZER CLEVIS PIN COTTER PIN A‐TT4‐00150 PARKING BRAKE CABLE LEFT REAR A‐TT4‐00150 PARKING BRAKE CABLE RIGHT REAR SCREW‐HEX CAP‐14‐20 X 1 WASHER‐FLAT‐1/4 NUT‐LOCK‐1/4‐20 SCREW‐HEX CAP‐1/4‐28 X 1 CABLE CLAMP PLATE CABLE CLAMP HANDLE NUT‐LOCK‐1/4‐28 CABLE CLAMP THE FOLLOWING ITEMS ARE NOT SHOWN AE-OPT-0069 HAND BRAKE "ON" WARNING (OPTION) AE-OPT-0069 SHUTDOWN HAND BRAKE "ON" SHUTDOWN (OPTION) 275.12 BUZZ LITE FOR PARKING BRAKE 81008429... -
Page 48: Steering System
S TEERING YSTEM STEERING SYSTEM BREAKDOWN * YOUR TUG MAY HAVE 2 HYDRAULIC CYLINDERS, IF SO SEE PAGE 48 48 ... -
Page 49: Steering System Breakdown-Detail
STEERING COLUMN A‐TT10‐00811 HORN BUTTON A‐TU‐00801 CHARLYNN CONTROL PUMP A‐TT10‐00831 FITTING ‐ ADAPTOR A‐TT10‐0001 FITTING 90 DEGREE A‐TT10‐00821 HYDRAULIC STEERING LINE 22ʺ HYDRAULIC CYLINDER PIVOT PIN A‐TT10‐00826 BEARING (AFTER 7/99) HOSE CLAMP A‐TT10‐00817 DRAG LINK A‐TT10‐00829 HYDRAULIC STEERING LINE 46ʺ A‐TT10‐00822 HYDRAULIC STEERING LINE 43ʺ A‐TT10‐00406 JAM NUT A‐TT10‐00407 TIE ROD END HIGH PRESSURE HOSE NUT HEX SLOTTED A‐TT10‐00803‐1 *HYDRAULIC STEERING CYLINDER CLIP A‐TT10‐00813 WHEEL NUT 13/16 ‐ 20 AE‐OPT‐0160 (OPTION) STEERING COLUMN TURN SIGNAL SWITCH AE‐OPT‐0160‐A (OPTION) 12V FLASHER TURN SIGNAL *Steering cylinder must be adjusted so when in full turn to the right and them full turn to the left the cylinder does not pull steering arm more than 3/16 of an inch. If you have any questions please call Eagle Tugs technical department. 49 ... - Page 50 S TEERING YSTEM STEERING SYSTEM BREAKDOWN 7 10 8 16 15 * YOUR TUG MAY HAVE ONLY 1 HYDRAULIC CYLINDER, IF SO SEE PAGE 46 50 ...
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Page 51: Steering System Breakdown (For Serial Numbers Starting Before 12136 & Below)
A‐TT10‐00821 HYDRAULIC STEERING LINE 22ʺ A‐TT10‐00822 HYDRAULIC STEERING LINE 43ʺ HYDRAULIC CYLINDER PIVOT PIN A‐TT10‐00823 HYDRAULIC STEERING LINE 32ʺ A‐TT10‐00826 BEARING (AFTER 7/99) HOSE CLAMP A‐TT10‐00819 STEERING MOUNTING BLOCK A‐TT10‐00817 DRAG LINK A‐TT10‐00824 HYDRAULIC STEERING LINE 22.5ʺ A‐TT10‐00825 HYDRAULIC STEERING LINE 32ʹ A‐TT10‐00406 JAM NUT A‐TT10‐00407 TIE ROD END HIGH PRESSURE HOSE SCREW HEX CAP 1/2 ‐20 X 2 1/4 WASHER FLAT 1/2 A‐TT10‐00820 STEERING ARM ( MACHINED) NUT HEX SLOTTED C‐5707X6 FITTING ‐TEE A‐TT10‐00803 HYDRAULIC CYLINDER SET SCREW 5/16 18 X 3/8 CLIP A‐TT10‐00813 WHEEL NUT 13/16 ‐ 20 *Steering cylinder must be adjusted so when in full turn to the right and them full turn to the left the cylinder does not pull steering arm more than 3/16 of an inch. If you have any questions please call Eagle Tugs technical department. 51 ... -
Page 52: Air Cleaner , Fuel System & Exhaust
C LEANER AIR CLEANER ASSEMBLY—DIESEL AIR CLEANER ASSEMBLY—DETAIL Item Part Number Description A‐TT4‐00092 AIR CLEANER BRACKET A‐TT4‐00091‐1 AIR CLEANER ASSEMBLY 3ʺ A‐TT4‐00091 AIR CLEANER ASSEMBLY 2ʺ HOSE CLAMPS A‐TT4‐00097‐1 90 DEGREE ELBOW A‐TT4‐00260 PIPE HANGAR A‐TT4‐00254 2ʺ EXHAUST CLAMP BULK‐INTAKE TUBE A‐TT4‐00094‐3 45 DEGREE ELBOW BULK‐INTAKE TUBE ‐ 3ʺ 52 ... -
Page 53: Air Cleaner Sub-Assembly
C LEANER AIR CLEANER SUB‐ASSEMBLY AIR CLEANER SUB‐ASSEMBLY—DETAIL Item Part Number Description A‐TT4‐00091 AIR CLEANER 2ʺ A‐TT4‐00091‐1 AIR CLEANER 3ʺ P14‐8966 AIR CLEANER ELEMENT 2ʺ P549271 AIR CLEANER ELEMENT 3ʺ 53 ... -
Page 54: Fuel System-Diesel
S YSTEM FUEL SYSTEM—DIESEL FUEL SYSTEM—DETAIL Item Part Number Description A‐TT4‐00276 FUEL SENDING UNIT A‐TT4‐00271‐1 FUEL CAP A‐TT4‐00272 NIPPLE A‐TT10‐00273 FUEL TANK A‐TT4‐00274 90 DEGREE ELBOW FITTING BULK‐5/16 FUEL LINE BOLT WASHER LOCK NUT SCREW‐HEX CAP‐10‐32 X3/4 54 ... -
Page 55: Exhaust System-Diesel
XHAUST EXHAUST SYSTEM– DIESEL EXHAUST SYSTEM—DETAIL Item Part Number Description A‐TT4‐00254 2ʺ MUFFLER CLAMPS A‐TT10TD‐00253‐1 DIESEL EXHAUST PIPE A‐TT4‐00260 PIPE HANGER A‐TT4‐00258‐1 MUFFLER A‐TT4‐00259‐1 & 41187 90 DEGREEE TAIL PIPE A‐TT12‐00255 EXHAUST WRAP 3/8‐16 X 1 HEX CAP SCREW 3/8 FLAT WASHER 3/8 LOCK NUT AE‐OPT‐0059 SPARK ARRESTING MUFFLER (OPTION) AE-OPT-0029 DIESEL SCRUBBER (OPTION) 55 ... -
Page 56: Operator Compartment
C PERATOR OMPARTMENT TRANSMISSION CONTROL TRANSMISSION CONTROL—DETAIL Item Part Number Description A‐TT4‐00245 TRANSMISSION SHIFT CONTROL A‐TT4‐00246 TRANSMISSION SHIFT CABLE A‐TT4‐00248 TRANSMISSION CABLE BRACKET ASSEMBLY A‐TT4‐00247 U‐BOLT KIT A‐TT4‐00249 BALL JOINT KIT A‐TT4‐00419 TRANSMISSION LEVER 302008 INDICATOR STRIP REPAIR KIT 302348 HANDLE REPAIR KIT 56 ... -
Page 57: Accelerator Pedal Assembly
C PERATOR OMPARTMENT ACCELERATOR PEDAL ASSEMBLY ACCELERATOR PEDAL ASSEMBLY—DETAIL ITEM PART NUMBER QTY. DESCRIPTION A-TT4-00281-1 FOOT PEDAL ASSEMBLY SCREW-HEX CAP-1/4-20 X 1.00 G8 WASHER-FLAT-1/4 NUT-LOCK-1/4-20 A-TT4-00285* CABLE CLASP* A-TT4-00287 BALL JOINT KIT - NUT INCLUDED A-TT10-00282-1 ACCELERATOR CABLE ASSEMBLY A-TT4-00288 ACCELERATOR U-BOLT KIT A-TT4-00283-1 ACCELERATOR CLEVIS-PIN KIT *CLASP MUST BE WELDED TO BRACKET... -
Page 58: Instrument Panel
C PERATOR OMPARTMENT INSTRUMENT PANEL 58 ... -
Page 59: Instrument Panel-Detail
C PERATOR OMPARTMENT INSTRUMENT PANEL—DETAIL Item Part Number Description C‐TT4‐00411 DASH PANEL (NO INSTRUMENTS) A‐TT4‐00412 OIL PRESSURE GAUGE A‐TT4‐00415 FUEL GAUGE A‐TT4‐00416 VOLT‐AMP GAUGE A‐TT4‐00417 TEMP GAUGE A‐TT4‐00418 HOUR METER A‐TT4‐00422‐2 IGNITION SWITCH (KEYED OPTION) A‐TT4‐00422‐3 IGNITION SWITCH (KEYLESS OPTION) A‐TT6‐0015‐1 PLATE, MOUNTING IGNITION SWITCH TMD27M00200 GLOW PLUG SWITCH A‐TT4‐00423‐1 HEAD LIGHT SWITCH A‐TT4‐00428 HORN BUTTON A‐TT4‐00609 HEATER FAN SWITCH A‐TT4‐00608 TEMPERATURE CONTROL CABLE A‐TT4‐00434‐1 WIRE HARNESS (DASH ONLY) A‐TT4‐00435‐1 80 AMP CIRCUIT BREAKER AE‐OPT‐0084 AMMETER(OPTION) - Page 60 60 ...
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Page 61: Lights & Electrial
& E IGHTS LECTRICAL ELECTRICAL BOARD ELECTRICAL BOARD—DETAIL Item Part Number Description B‐TT4‐00301 MOUNTING BRACKET LOCK NUT 10‐32 SELF DRILLING SCREWS A‐TT4‐00302 STARTER RELAY A‐TT4‐00303‐1 HORN RELAY A‐TT4‐00301 GLOW PLUG RESISTER A‐TT4‐00308 RELAY 61 ... -
Page 62: Headlight & Taillight Assembly
& E IGHTS LECTRICAL HEADLIGHT & TAILLIGHT ASSEMBLY 62 ... - Page 63 & E IGHTS LECTRICAL HEADLIGHT & REAR SPOT LIGHT ASSEMBLY—DETAIL Item Part Number Description A‐TT10‐00291 HEADLIGHT NUT‐1/2‐13 NUT‐1/4‐20 AE‐OPT‐0075‐1 (TEAR DROP STYLE) HEADLIGHT WITH TURN SIGNAL (OPTION) A‐TT4‐00291‐6 (RETANGULAR STYLE) HEADLIGHT WITH TURN SIGNAL (OPTION) A‐TT4‐00291‐5 (NOT SHOWN) REAR FACING SPOT LIGHT TAILLIGHT ASSEMBLY—DETAIL Item Part Number Description A‐TT4‐00292 TAILLIGHT WASHER‐FLAT‐1/2 WASHER‐FLAT‐1/4 73‐1912 TAIL LENS COVER REPLACEMENT BULBS Item Part Number Description REPL BULB ITEMS 1 AND 4A REPL BULB ITEM 5 1157 REPL BULB BRAKE LIGHT ITEM 6 & TURN SIGNAL ITEM 4B 1156 REPL BULB REVERSE LIGHT ITEM 6 3157 NA REPL BULB TURN SIGNAL ITEM 4 H6545...
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Page 64: Wiring Harness
& E IGHTS LECTRICAL WIRING HARNESS 64 ... -
Page 65: Wiring Schematic
& E IGHTS LECTRICAL WIRING SCHEMATIC 65 ... -
Page 66: Shutdown Option Wiring
& E IGHTS LECTRICAL SHUTDOWN OPTION WIRING Item Part Number Description AE‐OPT‐0080(COMPLETE ASSY) LOW OIL/HI TEMP SHUTDOWN DIESEL ENG AE‐OPT‐0081‐1(COMPLETE ASSY) LOW OIL/HI TEMP SHUTDOWN GASOLINE 9B3215 SHUTDOWN MODULE W2007.01 WIRE HARNESS 861193F OIL PRESSURE LIGHT 8609331F TEMPERATURE LIGHT LENS COVER SHROUD(NOT SHOWN) 1215 H1004 PRESSURE SWITCH 3750202 1/8 MALE/FEMALE ADAPTER(NOT SHOWN) 3730402 1/4 X 1/8 ADAPTER 66 ... -
Page 67: Cab Option Wiring
& E IGHTS LECTRICAL CAB OPTION WIRING 67 ... -
Page 68: Other Assemblies
A THER SSEMBLY BODY ASSEMBLY BODY ASSEMBLY –DETAIL Item Part Number Description HOOD PROP HOOD PROP ASSEMBLY C‐TT4‐0012‐2 T‐HANDLE LATCH C‐TT4‐0012‐3 LOCKING T‐HANDLE LATCH A‐TT4‐0052 HORN ASSEMBLY A‐TT4‐0049 HEAT SHIELD D‐TT4‐0009‐1 GRILL GUARD/ACCESS DOOR 62‐10‐603‐20 LATCH FOR ACCESS DOOR B‐TT10‐00012 HOOD 68 ... -
Page 69: Body Assembly With Split Hood
A THER SSEMBLY BODY ASSEMBLY WITH SPLIT HOOD BODY ASSEMBLY –DETAIL Item Part Number Description B‐TT10‐00012‐L HOOD LEFT C‐TT4‐0012‐3 LOCKING T‐HANDLE LATCH LEFT DOOR B‐TT10‐00012‐R HOOD RIGHT C‐TT4‐0012‐2 T‐HANDLE LATCH RIGHT DOOR A-TT10-00048 BENCH SEAT AE-OPT-0055-C BENCH SEAT BACK CUSHION AE-OPT-0055-B BENCH SEAT BOTTOM CUSHION AE-OPT-0183 BENCH SEAT WITH KILL SWITCH( OPTION) 69 ... -
Page 70: Wheel & Tire Assembly-Dual Rear Wheel Model
& T HEELS IRES WHEEL & TIRE ASSEMBLY—DUAL REAR WHEEL MODELS WHEEL & TIRE ASSEMBLY—DUAL REAR WHEEL MODELS—DETAIL Item Part Number Description A‐TT10‐00121 STANDARD 16.5 IN TIRE A‐TT10‐00122 STANDARD 16.5 IN RIM‐FRONT A‐TT10‐00125 STANDARD 16.5 IN RIM‐REAR A‐TT10‐00123 WHEEL LUG NUT A‐TT10‐00126 WHEEL LUG NUT AE‐OPT‐0077‐1 OPTIONAL ALL SEASON MUD & SNOW TIRE REQUIRES OPTIONAL 16 IN RIM A‐TT4‐00122‐1 OPTIONAL FRONT 16 IN RIM FOR AE‐OPT‐0077‐1 A‐TT10‐00125‐1 OPTIONAL REAR 16 IN RIM FOR AE‐OPT‐0077‐1 AE‐OPT‐0181‐1 OPTIONAL FRONT ALUMINUM 16 IN RIM AE‐OPT‐0181‐4 OPTIONAL REAR ALUMINUM 16 IN RIM AE‐OPT‐0181‐3 OPTIONAL TIRE FOR ALUMINUM RIM AE-OPT-0058-1 OPTIONAL SNOW CABLES * Tires listed above do not include foam fill option. 70 ... -
Page 71: Hitch Options
PTIONS HITCH OPTIONS HITCH OPTION—DETAIL Item Part Number Description AE‐OPT‐0033 E‐HITCH 1 1/2 ʺ PIN‐COMPLETE ASSEMBLY B‐TT3‐0008 DET2 E‐HITCH GUIDE 1 1/2ʺ GUIDE PIN WITH RING B‐TT3‐0008A E‐HITCH SPRING B‐TT3‐0008 DET5 LOCKING COLLAR AE‐OPT‐0028 PINTLE HOOK AE-OPT-0026 AIRLINE HITCH 3" PIN WITH CABLE(NOT SHOWN) AE-OPT-0093 AIRLINE HITCH 2 3/8" PIN (NOT SHOWN) * The above are standard hitch options. Please call for special hitch options information 71 ... -
Page 72: Cab Option
PTIONS CAB OPTION 72 ... -
Page 73: Cab Option Detail
PTIONS CAB OPTION DETAIL Item Part Number Description AE‐OPT‐0083 CAB ASSEMBLY COMPLETE 414001 DOOR ASSEMBLY COMPLETE A‐TT4‐00553 DOME LITE A‐TT4‐00554 ROOF VENT A‐TT4‐00555 WIPER MOTOR A‐TT4‐00556 DEFROST FAN A‐TT4‐00609 HEATER FAN SWITCH 991528 WIPER ARM 994890 WIPER BLADE 40516 DOOR HINGE 40515 STRIKER PLATE 48717 INSIDE DOOR HANDLE 990237 OUTSIDE DOOR HANDLE 49075 DOOR STRAP 994884 DOOR WINDOW 994883 WINDSHEILD 994882 REAR WINDOW 991809 SLIDING WINDOW... -
Page 74: Cab Heater Detail
PTIONS CAB HEATER DETAIL ENGINE RETURN ENGINE SUPPLY Item Part Number Description A‐TT4‐00601 HEATER ASSEMBLY A‐TT4‐00607D CONTROL VALVE 02220200A Y CONNECTOR A‐TT4‐00609 HEATER FAN SWITCH A‐TT4‐00608 TEMPERATURE CONTROL CABLE 5/8 HEATER HOSE (NOT SHOWN) 74 ... -
Page 75: Strobe, Beacon & Floor Mats
PTIONS STROBE, BEACON & FLOOR MAT OPTIONS 1 OR 2 Item Part Number Description AE‐OPT‐0002 AMBER ROTATING BEACON R5024BH REPLACEMENT BULB 24VDC R5012BH REPLACEMENT BULB 12VDC AE‐OPT‐0007 STROBE REPLACEMENT BULB FOR STROBE AE‐OPT‐0009 1/2 COVER FOR STROBE A‐TT10‐00450 BASIC FLOOR MAT(NO SENSOR) A‐TT10‐00450‐1 OPERATOR SWITCH MAT (WITH SENSOR) A‐TT10‐00451 SWITCHMAT DELAY TIMER 75 ... -
Page 76: Other Options
PTIONS OTHER OPTIONS LISTED NOT SHOWN Item Part Number Description AE‐OPT‐0091 LUBRICITY FILTER SYSTEM FS20000 LUBRICITY REPLACEMENT ELEMENT AE‐OPT‐0001 BACK UP ALARM AE‐OPT‐0099 MASTER BATTERY DISCONNECT SWITCH AE‐OPT‐0099A MASTER BATTERY DISCONNECT SWITCH‐ LOCKOUT LEVER KIT AE‐OPT‐0086 INTECOM JACK AE‐OPT‐0094 12V ACCESSORY OUTLET 76 ... -
Page 77: Scheduled Maintenance
TT 10‐12 D M IESEL AINTENANCE —TT S ‐A W D UBRICATION DIAGRAM ERIES HEEL RIVE Type Item Identification Service Lubricant STEERING LINKAGE LUBE EP MULTIPURPOSE GREASE TRANSMISSION OIL CHECK DEXTRON III TYPE TRANSMISSION FLUID ENGINE OIL CHANGE 15W40 CD OE/HDO (MIL‐L‐2104) DRIVE AXLES CHECK 80‐90 GEAR OIL (MIL‐L‐2105) AXLE SHAFT U‐JOINT CHECK EP MULTIPURPOSE GREASE POWER STEERING PUMP CHECK AUTOMOTIVE POWER STEERING FLUID DRIVE SHAFT LUBE EP MULTIPURPOSE GREASE... -
Page 78: Preventative Maintenance Schedule
PREVENTATIVE MAINTENANCE SCHEDULE No. Description of Check/Service Operational Hours Completed X‐Check * ‐ Requires Service Daily 750 1000 1500 Engine Oil and filter *first 50 hours and every 100 hours thereafter Transmission Fluid *every 500 hours Power Steering Fluid Brake Fluid Coolant Level Fuel Filter *every 500 hours Drain Water/Fuel Filter *every 250 hours Lubricity Filter *every 250 hours Oil Leak Check 10 Engine Rubber Mounts 11 Inlet & Exhaust Pipes to Manifold 12 Throttle Controls 13 Coolant Hoses 14 Belt Drives 15 Fuel System Leak Check 16 Electrical Wires and Connections 17 Suspension U‐Bolts 18 Battery Cables 19 Air Cleaner Element *every 250 hours 20 Brake Pads (Front) 21 Drum Brake Lining (Rear) 22 Brake Lines and Hoses... -
Page 79: Daily Operator Responsibilities
DAILY OPERATOR RESPONSIBILITES Proper Fluid Checks Engine Oil Check engine oil with the unit on a level surface, the key in the “OFF” position, the shifter position in “PARK” and parking brake applied. Open side access door. Remove dipstick from crankcase, wipe it with a cloth. Insert it fully and take out it gently again. Check the oil level by the marks on the dipstick. The oil level must be be‐ tween the “Max” level and the “Min” level. DO NOT OVERFILL! SEE PAGES 12 & 13 FOR SAFETY BULLETIN! Coolant DO NOT remove recovery tank cap or check coolant level while engine is hot! With engine cool, the key in the “OFF” position, the shifter position in “PARK” and the parking brake applied, open hood, set hood prop and look at left side of recovery tank. The reservoir tank is translucent, so the fluid is readily visible without remov‐ ing the cap. Fluid level should be at the “Cold fill level”. Transmission Fluid With unit in park and parking brake set in the “ON” position, start engine. Open side access door. Remove dip‐ stick from transmission case, wipe it with a cloth. Insert it fully and take it out gently again. Check the fluid level by the marks on the dipstick. The transmission fluid level must be between the “Max” level and the “Min” level on the dipstick. DO NOT OVERFILL. Brake Fluid Check brake fluid with the unit on a level surface, the key in the “OFF” position, the shifter position in “PARK” and parking brake applied. Open hood, set hood prop and locate master cylinder reservoir. Remove spring clips and take off lid. Brake fluid level should be at the top of reservoir. Power Steering Fluid Check power steering fluid with key in “OFF” position, the shifter position in “PARK” and the parking brake applied. Open hood, set hood prop remove cap from power steering reservoir. Fluid level should be between the arrows on the indicator stick. DO NOT OVERFILL. Recommended Filters: Engine oil Isuzu 8‐94430‐983‐1 Fuel Filter Isuzu 8‐94414‐796‐3 ... -
Page 80: Specifications & Capacities
SPECIFICATIONS & CAPACITIES MODEL # ISUZU 4JG1T DESCRIPTION: 3.1 Liter, Isuzu four cylinder, equipped with turbo charger # OF CYLINDERS 4 IN‐LINE, 4 CYCLE BORE & STROKE INCHES (mm) 3.74 X 4.21 (95.0 X 107.0) DISPLACEMENT, CUBIC INCHES (L) 189 (3.1) COMPRESSION RATIO 18.60 FUEL No 1 or No 2 DIESEL ALTERNATOR 50 AMP, 12 VOLT, NEG GROUND ENGINE WEIGHT FULLY DRESSED LB (KG) (PROX) 610 (277) ENGINE CRANKCASE CAPACITIES ENGINE U.S. QUARTS IMPERIAL QUARTS LITRES 3.1 L (189 CID) DIESEL*** 10.00 8.33 9.46 ***15W40CD IN CONTINENTAL U.S. FUEL TANK REFILL CAPACITIES U.S. GALLONS IMPERIAL GALLONS LITERS 18.0 15.0 68.0 ... - Page 81 SPECIFICATIONS & CAPACITIES TRANSMISSION REFILL CAPACITIES ENGINE U.S. PINTS IMPERIAL PINTS LITRES 3.1 L (189 CID) DIESEL 8.00 6.60 3.80 * USE DEXTRON III TYPE TRANSMISSION FLUID OR EQUIVALENT **ADD 9 PINTS, 7.5 IMPERIAL PINTS OR 4.25 LITERS IF TORQUE CONVERTOR HAS BEEN DRAINED ENGINE COOLING SYSTEM REFILL CAPACITIES ENGINE U.S. QUARTS IMPERIAL QUARTS LITRES 3.1L (189 CID) DIESEL 16.00 13.30 15.10 * A 50/50 MIXTURE OF GLYCOL AND CLEAN WATER BRAKE SYSTEM The brake system is power assisted hydraulic, front disc type and rear drum type. USE DOT 3 BRAKE FLUID. STEERING SYSTEM The steering system is power assisted hydrostatic type. Use TEXACO FLUID PART NO. 11872 OR EQUIVALENT SPEC FOR GM, CHRYSLER AND FORD AUTO APPLICATIONS AXLE REFILL CAPACITIES AXLE U.S. PINTS IMPERIAL PINTS LITRES FRONT STEER – NON N/A N/A N/A DRIVE FRONT DRIVE AXLE 5.20 4.37 ...
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Page 82: Tips For All Weather Traction
TIPS FOR INCREASED ALL WEATHER TRACTION DURING AIRCRAFT PUSHBACK 1. Reduce air pressure in pneumatic tires from 60 PSI to as low as 25 PSI. (**restore air pressure to 60 psi as soon as weather emergency ends). 2. When pushing with All Wheel Drive tractors, make sure the towbar is level or slightly downhill toward tractor. 3. When towing with Rear Wheel Drive‐raise hitch height. 4. When pushing with Rear Wheel Drive‐lower hitch height. Note: These strategies(2, 3 and 4) maximize all weather traction. 5. When pushing aircraft on ice or icy snow with All Wheel Drive, a wheel may loose traction (wheel spin). To stop front wheel spin, apply some service brake gradually with left foot until wheel spin stops and hold, while continu‐ ing the pushback. Coordinate the left foot service brake pressure and the right foot accelerator, to maintain a smooth pushback. To stop rear wheel spin, apply parking brake with lever until it stops while continuing the pushback. 6. On ice or snow use chains or cables. If the use of chains is prohibited, there are traction cables that serve the same function as chains but are much easier to mount and are very kind in terms of abrasion to all surfaces. 7. Keep fuel tank full, as much as possible. 8. Consult with Eagle Tugs factory for additional assistance. 82 ... -
Page 83: Front End Alignment Procedure
FRONT END ALIGNMENT PROCEDURE Find center line of tire front and back Check with tape measure to see difference The front should be 1/16 inch more that the rear 1/16 inch toe out, if less or greater loosen the two bolts on the tie rod clamp Turn clamp in or out to achieve desired setting—1/16 in toe out Retighten two bolts on the tie rod clamp + 1/16 TOE OUT TIE ROD CLAMP & BOLT FRONT TIRES 83 ...