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Sony SLV-E580EE Service Manual

Sony SLV-E580EE Service Manual

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SLV-E580EE/E580EG/E630AE/E630NP/E727VC/E730B/E730EX/E730NC/E730NP/
E730UX/E730VC/E730VP/E735B/E735NC/E735VC/E780EE/E780EG/E780EN
SERVICE MANUAL
S MECHANISM
G
• Refer to the SERVICE MANUAL of VHS MECHANICAL
ADJUSTMENTS VI for MECHANICAL ADJUSTMENTS.
(9-921-647-11)
* The abbreviations of E580, E630, E727, E730, E735, E780 con-
tained in this service manual are indicated when these models
are common to all their corresponding models as given below.
Abbreviated
E580
model name
E580EE
E580EG
All model
names
SLV-
MICROFILM
RMT-V220B/V221D/V223/V223A/V223B/V224/V224C
Photo: SLV-E780
E630
E727
E630AE
E727VC
E630NP
East European Model
Middle European Model
SLV-E580EG/E780EG/E780EN
North European Model
SLV-E727VC/E730VC/E730VP/E735VC
E730
E735
E730B
E735B
E735NC
E730EX
E730NC
E735VC
E730NP
E730UX
E730VC
E730VP
VIDEO CASSETTE RECORDER
AEP Model
SLV-E630AE
French Model
SLV-E730B/735B
SLV-E580EE/E780EE
SLV-E730NC/E735NC
Irish Model
SLV-E730EX
Spanish Model
SLV-E630NP/E730NP
UK Model
SLV-E730UX
German Model
E780
E780EE
E780EG
E780EN

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Summary of Contents for Sony SLV-E580EE

  • Page 1 SLV-E580EE/E580EG/E630AE/E630NP/E727VC/E730B/E730EX/E730NC/E730NP/ E730UX/E730VC/E730VP/E735B/E735NC/E735VC/E780EE/E780EG/E780EN RMT-V220B/V221D/V223/V223A/V223B/V224/V224C SERVICE MANUAL AEP Model SLV-E630AE French Model SLV-E730B/735B East European Model SLV-E580EE/E780EE Middle European Model SLV-E580EG/E780EG/E780EN North European Model SLV-E730NC/E735NC Photo: SLV-E780 Irish Model SLV-E730EX S MECHANISM Spanish Model SLV-E630NP/E730NP UK Model SLV-E730UX • Refer to the SERVICE MANUAL of VHS MECHANICAL German Model ADJUSTMENTS VI for MECHANICAL ADJUSTMENTS.
  • Page 2: Specifications

    SPECIFICATIONS System Inputs and outputs General Ú LINE-1 (TV) Channel coverage Power requirements E580EE/E780EE: 21-pin 220 – 240 V AC, 50 Hz VHS E2 to E12, R1 to R12 Video input: pin 20 Power consumption UHF E21 to E69, R21 to R69 Audio input: pins 2 and 6 CATV S1 to S41, S01 to S05 Video output: pin 19...
  • Page 3: Feature Difference

    LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB- LISHED BY SONY.
  • Page 4: Table Of Contents

    TABLE OF CONTENTS Section Title Page Section Title Page Feature Difference ..............3 Service Note ................5 5-1. System Control-Video/RP Block Interface (MA-315 board IC161) ..........5-1 5-2. System Control-Servo Peripheral Circuit Interface GENERAL (MA-315 board IC161) ..........5-1 5-3. System Control-Mechanism Interface (MA-315 board IC161) ..........
  • Page 5: Service Note

    SERVICE NOTE 1. DISASSEMBLY • This set can be disassembled in the order shown below. Note: Pages in indicate pages in the SERVICE MANUAL. Pages in indicate pages in the VHS MECHANICAL ADJUSTMENT MANUAL VI. Upper Case (Page 2-1) Rear Front Panel SR-826 SE-68 Board...
  • Page 6: General

    SLV-E580/E630/E727/E730/E735/E780 This section is extracted from SLV- SECTION 1 E727VC, SLV-E730NC/NP/VC/VP, GENERAL SLV-E735NC/VC instruction manual.
  • Page 15 1-10...
  • Page 16 1-11...
  • Page 17 1-12...
  • Page 18 1-13...
  • Page 19 1-14...
  • Page 20 1-15 E 1-15...
  • Page 21: Disassembly

    SLV-E580/E630/E727/E730/E735/E780 SECTION 2 DISASSEMBLY Note: Follow the disassembly procedure in the numerical order given. 2-1. UPPER CASE REMOVAL 2-3. FRONT PANEL SECTION REMOVAL 3 Upper case 1 Connector (CN161) 1 Two screws (E580/E780) (Case3 TP2) 1 Flat wire (CN164) 2 Two screws (Case3 TP2) 2 Three claws 4 Front panel...
  • Page 22: Board Removal

    2-5. RP-230, SE-68 BOARD REMOVAL 2-7. MA-315, SR-826 BOARD REMOVAL 2 Two screws 6 Three screws (B3) (B3) 4 RP-230 board Tuner unit 7 MA-315 board 5 Screw (B3) 3 Two connector 6 SE-68 board (CN305, 306) (E730B/E735B) 1 Flexible board 1 Connector (CN201) 2 Two screws...
  • Page 23: Internal Views

    2-8. INTERNAL VIEWS Drum assembly (M901) (DZH-85A-R) 1-759-371-11 (E580) Drum assembly (M901) (DZH-86A-R) 1-759-373-11 (EXCEPT E580/E730B/E735B) Drum assembly (M901) (DZH-98A-R) 1-759-557-11 (E730B/E735B) FE head 1-500-144-11 Q101 Tape top sensor 8-729-043-84 Q100 Tape end sensor 8-729-043-84 D102 Drum assembly (M901) (DZH-85A-R) Tape top/end LED 1-759-371-11 (E580) 8-719-048-26...
  • Page 24: Circuit Boards Location

    2-9. CIRCUIT BOARDS LOCATION MA-315 VIDEO, AUDIO, IO, SERVO/SYSTEM CONTROL, TUNER RP-230 (HEAD AMP) SE-68 (E730B/E735B) (SECAM) FR-127 FL DRIVER, MODE CONTROL SR-825 DM-72 (POWER SUPPLY) (MODE CONTROL) 2-4 E...
  • Page 46: System Control-Video/Rp Block Interface (Ma-315 Board Ic161)

    5-1. SYSTEM CONTROL – VIDEO/RP BLOCK INTERFACE (MA-315 BOARD IC161) STOP/ TAPE TAPE REC • Signal Pin No. LOADING UNLOADING PAUSE MA-315 RF SWP IC161!• MA-315 IC161!£ MA-315 REC P IC161$ª MA-315 C SYNC IC161*¢ 1. Synchronized with drum rotation. 25 Hz 50% duty pulse. 2.
  • Page 47 5-3. SYSTEM CONTROL – MECHANISM BLOCK INTERFACE (MA-315 BOARD IC161) TAPE TAPE CASSETTE CASSETTE Signal Pin No. EJECTED THREAD- UNTHREAD- STOP LOADING UNLOADING MA-315 IC161%• MA-315 MODE 1 – – IC161@ª MA-315 MODE 2 – – IC161@• MA-315 MODE 3 –...
  • Page 48: System Control-System Control Peripheral Circuit Interface (Ma-315 Board Ic161)

    5-4. SYSTEM CONTROL – SYSTEM CONTROL PERIPHERAL CIRCUIT INTERFACE (MA-315 BOARD IC161) Signal Pin No. I/O level MA-315 RESET Normally “H”, “L” when service interruption is detected or restored. IC161$£ MA-315 I2C DATA VIDEO Serial communication data to video microprocessor. IC161%™...
  • Page 49: Servo/System/Tuner/Timer Control Microprocessor Pin Function (Ma-315 Board Ic161)

    5-6. SERVO/SYSTEM/TIMER/TUNER CONTROL MICROPROCESSOR PIN FUNCTION (MA-315 BOARD IC161) Pin No. Pin name Function Pin No. Pin name Function N.C. – Not used C CLOCK VIDEO, C+ C clock (VIDEO, C+) DEST 0 Destination judgement 0 C DATA VIDEO, C+ C data (VIDEO, C+) TU AFT Tuner analog auto fine tuning input...
  • Page 50: Error Code

    SLV-E580/E630/E727/E730/E735/E780 SECTION 6 ERROR CODES Table 6-2. Mode Codes in Case of Error This set displays an error code, and a mode code in case of error on the display tube, if the operation stopped by error. Code Description The following provides description concerned. POWER-ON EJECT Display tube (lower 5 digits) POWER-ON INITIAL...
  • Page 51: Adjustments

    SLV-E580/E630/E727/E730/E735/E780 SECTION 7 ADJUSTMENTS 2-1-2. Connection During the adjustment, see the Parts Arrangement Unless otherwise specified, connect and adjust the measuring in- Diagram for Adjustment on page 7-8. struments as shown in the following diagram. 7-1. MECHANICAL ADJUSTMENTS VIDEO LINE IN Refer to the SERVICE MANUAL of VHS MECHANICAL AD- JUSTMENT VI.
  • Page 52: Specified I/O Level And Impedance

    2-1-5. Specified I/O Level and Impedance 2-2. POWER SUPPLY ADJUSTMENT Input/output terminal Video inputs LINE IN : phono jacks 2-2-1. Power Supply Check EURO-AV : 21-pin (Pin @º) 1 Vp-p, 75 , (SR-825 BOARD) unbalanced, sync nagative Mode Audio inputs LINE IN : phono jack 47 kW, –75 dBs (0 dBs = 0.775 Vrms)
  • Page 53: Servo System Adjustment

    2-3. SERVO SYSTEM Adjustment 2-4. VIDEO SYSTEM ADJUSTMENT Adjust the video system in the following sequence as a rule. The 2-3-1. RF Switching Position Adjustment color video signal supplied from the pattern generator is used as a (RP-230 Board) video input signal for video system adjustment in the recording Purpose: mode.
  • Page 54: Sync. Agc Check

    2-4-2. Recording Chroma Level Check 2-4-4. X’tal Oscillation Frequency Check (MA-315 Board) (MA-315) Purpose: Purpose: Check the chroma signal level after passing through the Y/C sepa- Confirm that the fsc is correct. rating circuit. If shifted, the image is roughened and another color may appear Mode on the edges.
  • Page 55: Audio System Adjustment

    2-5. AUDIO SYSTEM ADJUSTMENTS RF SWP • Adjust both Lch and Rch. [Connection] Audio Audiolevel meter or generator distortion meter 47 k Attenuator AUDIO LINE IN Feed signal both AUDIO LINE OUT channelssimultaneously. Fig. 7-2-9. Fig. 7-2-8. 2. Frequency Responce Check 2-5-1.
  • Page 56: Overall S/N Check

    3. Overall Level Characteristic and Distortion Factor 2-5-2. Normal Audio System Adjustment Check • Make adjustment in the SP mode, unless otherwise specified. Purpose: Use a normal VHS cassette for an adjustment tape. Check the record level, play level, and distortion factor against the •...
  • Page 57: Overall S/N Check

    4. Overall Level Characteristic and Distortion Factor Check Purpose: Check the record level, play level, and distortion factor against the reference input. Mode REC and PB (SP mode) Signal 400 Hz, –6.3 dBs Measurement point Audio output terminal Measurement equipment Audio level meter and distortion factor meter Specified value...
  • Page 58: Parts Arrangement Diagram For Adjustments

    2-6. PARTS ARRANGEMENT DIAGRAM FOR ADJUSTMENTS MA-315 BOARD (Side B) IC201 RP-230 BOARD (Side A) CN341 CN261 SR-825 BOARD (Side B) CN201 7-8 E...
  • Page 59: Repair Parts List

    SECTION 8 REPAIR PARTS LIST 8-1. EXPLODED VIEWS NOTE: • -XX and -X mean standardized parts, so they may • The mechanical parts with no reference number in The components identified by mark ! or dotted line with mark ! are criti- have some difference from the original one.
  • Page 60 3-987-816-31 RING, BUTTON (E735B) 1-475-564-11 COMMANDER, STANDARD (RMT-V224) 3-987-938-21 RING, BUTTON (E630AE) (E580EG) 3-987-938-31 RING, BUTTON (E730B) 1-475-564-41 COMMANDER, STANDARD (RMT-V224C) 3-943-995-01 EMBLEM (NO.5), SONY (E580EE) 3-972-850-01 BUTTON, FUNCTION (for RMT-V224, V224C) 3-953-432-01 SPRING (GE), FL (E580) 3-979-302-11 DOOR (AV), CASSETTE (EXCEPT E580/E735)
  • Page 61: Chassis Assembly

    8-1-2. CHASSIS ASSEMBLY supplied supplied E730B/E735B supplied supplied The components identified by mark ! or dotted line with mark ! are criti- cal for safety. supplied Replace only with part number speci- fied. supplied Ref. No. Part No. Description Remark Ref.
  • Page 62: Mechanism Chassis Assembly (1)

    8-1-3. MECHANISM CHASSIS ASSEMBLY (1) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-977-509-01 WASHER, THRUST 3-977-514-01 OPENER, LID 3-977-507-01 TABLE, REEL (S) 3-977-441-01 GEAR, PINCH PRESSING 3-977-508-01 TABLE, REEL (T) 3-977-445-01 GEAR, TG8 ARM DRIVING 1-500-144-11 HEAD, FE 3-977-465-01 SPRING,EXTENSION (RVS BRAKE) 3-977-495-01 SHAFT TG2...
  • Page 63: Mechanism Chassis Assembly (2)

    8-1-4. MECHANISM CHASSIS ASSEMBLY (2) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark X-3947-581-1 BRAKE ASSY, MAIN (T) 3-969-632-04 BASE, DRUM 3-977-462-01 SPRING,EXTENTION. (MAIN BRAKE) A-6750-325-A SHUTTLE (T) BLOCK ASSY X-3947-573-1 ARM ASSY, PENDULUM 3-977-501-01 PLATE, LUMINOUS X-3947-580-2 BRAKE ASSY, MAIN (S) X-3943-899-8 GROUND ASSY, SHAFT 3-977-513-02 LEVER, REC.
  • Page 64: Mechanism Chassis Assembly (3)

    8-1-5. MECHANISM CHASSIS ASSEMBLY (3) M902 M903 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-977-437-01 RETAINER, CAM MOTOR 3-977-439-01 GEAR, CAM X-3947-584-1 ASSY, REEL DIRECT 3-977-442-01 SLIDER 3-977-443-01 WASHER, STOPPER 3-977-455-01 GEAR, LOADING (T) 3-977-438-01 WORM - WHEEL 3-977-456-03 SPRING, TORSION (LOAD T) 3-977-506-01 ARM, LIMITTER SELECTION X-3947-579-1 LEVER ASSY, LOADING (T)
  • Page 65: Electrical Parts List

    DM-72 FR-127 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 8-2. ELECTRICAL PARTS LIST NOTE: The components identified by • Due to standardization, replacements in the • Items marked “*” are not stocked since they mark ! or dotted line with mark are seldom required for routine service.
  • Page 66 FR-127 MA-315 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < COIL > A-6791-555-A MA-315 BOARD, COMPLETE (E580EG) L420 1-414-934-21 INDUCTOR 10uH A-6791-557-A MA-315 BOARD, COMPLETE (E580EE) *********************** < FLUORECENT INDICATOR > (Ref.No. 2,000 Series) ND420 1-517-724-21 TUBE, FLUORESCENT INDICATOR 1-556-934-81 CABLE, PIN (EXCEPT E580/E780EE) 3-960-273-01 SPACER, TOP END...
  • Page 67 MA-315 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C211 1-163-237-11 CERAMIC CHIP 27PF C317 1-126-163-11 ELECT 4.7uF C212 1-163-259-91 CERAMIC CHIP 220PF C318 1-124-589-11 ELECT 47uF C213 1-163-257-11 CERAMIC CHIP 180PF C214 1-163-235-11 CERAMIC CHIP 22PF C361 1-126-960-11 ELECT...
  • Page 68 MA-315 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C510 1-164-232-11 CERAMIC CHIP 0.01uF C586 1-126-964-11 ELECT 10uF C511 1-126-967-11 ELECT 47uF (E580) C512 1-126-967-11 ELECT 47uF C587 1-126-964-11 ELECT 10uF C513 1-126-935-11 ELECT 470uF 6.3V (E580EG) C520 1-126-935-11 ELECT...
  • Page 69 MA-315 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C881 1-163-017-00 CERAMIC CHIP 0.0047uF 5% E735: B, VC/E780: EG, EN) (E580EE) D543 8-719-109-97 DIODE RD6.8ES-B2 C882 1-126-967-11 ELECT 47uF (E580EG/E630NP/E727/E730: B, NP, VC/ (E580EE) E735: B, VC/E780: EG, EN) C884 1-126-964-11 ELECT 10uF...
  • Page 70 MA-315 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < IC > JR025 1-216-296-91 SHORT IC130 8-759-481-46 IC LB1943 JR026 1-216-295-91 SHORT IC161 8-759-482-27 IC M37777MAA104GP JR027 1-216-295-91 SHORT (EXCEPT E580EE/E630/E780EE) JR028 1-216-296-91 SHORT 0 (E580) IC161 8-759-495-33 IC M37777MAA105GP (E630) JR029...
  • Page 71 MA-315 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark L203 1-469-014-21 INDUCTOR 120uH Q520 8-729-216-22 TRANSISTOR 2SA1162 (E580EE/E780EE) L204 1-414-934-21 INDUCTOR 10uH Q540 8-729-216-22 TRANSISTOR 2SA1162 L205 1-414-940-21 INDUCTOR 100uH (E580EG/E630NP/E727/E730: B, NP, VC/ L206 1-414-934-21 INDUCTOR 10uH E735: B, VC/E780: EG, EN) Q580...
  • Page 72 MA-315 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R162 1-216-039-00 METAL CHIP 1/10W R208 1-216-059-00 METAL CHIP 2.7K 1/10W (E580EG/E630NP/E727/E730: B, NP, VC/ (EXCEPT E580) E735: B, VC/E780: EG, EN) R208 1-216-065-91 RES, CHIP 4.7K 1/10W (E580) R164...
  • Page 73 MA-315 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R381 1-216-065-91 RES, CHIP 4.7K 1/10W R541 1-216-053-00 METAL CHIP 1.5K 1/10W (E630AE/E780) (E580EG/E630NP/E727/E730: B, NP, VC/ R382 1-216-079-00 METAL CHIP 1/10W E735: B, VC/E780: EG, EN) (EXCEPT E580) R542 1-216-053-00 METAL CHIP...
  • Page 74 MA-315 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R664 1-216-049-91 RES, CHIP 1/10W R852 1-216-083-00 METAL CHIP 1/10W (E580EE/E630AE/E730: EX, NC, UX, VP/ (EXCEPT E580EE/E630/E780EE) E735NC/E780EE) R853 1-216-049-91 RES, CHIP 1/10W R664 1-216-041-00 METAL CHIP 1/10W (EXCEPT E580EE/E630/E780EE) (E580EG/E630NP/E727/E730: B, NP, VC/...
  • Page 75 MA-315 RP-230 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark S160 1-571-588-31 SWITCH, SLIDE (4.43 ONPAL) C324 1-137-462-11 FILM 0.018uF 100V (E580) < TUNER > C331 1-126-933-11 ELECT 100uF TU700 1-693-359-12 TUNER, MOD/IF SOLID TYPE (E580EE/E780EE) (E580) TU700 1-693-360-12 TUNER, MOD/IF SOLID TYPE (E580EG)
  • Page 76 RP-230 SE-68 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < IC LINK > < TRANSFORMER > ! PS331 1-533-586-31 LINK, IC 491.315 (0.315A) (E580) T321 1-431-100-11 TRANSFORMER, BIAS OSCILLATION T331 1-423-415-11 TRANSFORMER, BIAS OSCILLATION (E580) <...
  • Page 77 SE-68 SR-825 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < TRANSISTOR > < DIODE > Q970 8-729-216-22 TRANSISTOR 2SA1162 D151 8-719-043-74 DIODE AK04 Q972 8-729-424-08 TRANSISTOR UN2111 D153 8-719-911-19 DIODE 1SS119 Q973 8-729-422-27 TRANSISTOR 2SD601A-Q D154 8-719-043-74 DIODE AK04 Q974...
  • Page 78 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-861-941-21 MANUAL, INSTRUCTION (FRENCH) ACCESSORIES & PACKING MATERIALS (E730B/E735B) 3-861-943-11 MANUAL, INSTRUCTION (FRENCH) (E730VP) ******************************** 1-475-563-11 COMMANDER, STANDARD (RMT-V223) 3-861-943-21 MANUAL, INSTRUCTION (GERMAN) (E727/E730: VC, VP/E735VC/E780: EG, EN) (E727/E730: VC, VP/E735VC) 1-475-563-21 COMMANDER, STANDARD (RMT-V223A) 3-861-943-31 MANUAL, INSTRUCTION (DUTCH) (E730VP)
  • Page 79 SLV-E580/E630/E727/E730/E735/E780 Sony Corporation 98B0566-1 Printed in Japan © 1998. 2 9-921-674-11 Home A&V Products Company Published by General Engineering Dept. – 128 – (Osaki East)

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