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Eagle TT Series Parts And Service Manual
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Eagle TT Series Parts And Service Manual

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E
T
AGLE
UGS
Parts and Service Manual
V e hicl e T ype s: T T- 1 0 & TT - 1 2
En gine T ype : Yanmar Turbo Diesel 4TNV98T Tier II & Tier III Engine Models
TT10-12 4TNV98T
REV23 4.14.15

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Summary of Contents for Eagle TT Series

  • Page 1 AGLE Parts and Service Manual V e hicl e T ype s: T T- 1 0 & TT - 1 2 En gine T ype : Yanmar Turbo Diesel 4TNV98T Tier II & Tier III Engine Models TT10-12 4TNV98T REV23 4.14.15...
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  • Page 3: Introduction

    Eagle inventories most of the component parts found in its TT-series tow tractors, and most spare/service parts can be shipped the same day the order is received. Parts orders need to be received at Eagle by 12:00 pm (Noon) EST in order for the parts to be shipped that same day.
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  • Page 5: Table Of Contents

    WARRANTY ..........................8 ID I ............................. 8 EHICLE NFORMATION ............................9 ARRANTY INFORMATION Eagle Warranty Registration ..........................10 Yanmar warranty registration .........................10 Authorized Yanmar Distributor information ....................10 -02-08 ......................11 AGLE TUGS SERVICE BULLETIN ESB ............................12 AFETY INFORMATION SERVICE PARTS ILLUSTRATIONS & DETAIL ............... 13 ..............................13...
  • Page 6 ABLE OF ONTENTS Transaxle Case Extension & Retainer ......................60 ................................62 RIVELINE Driveshaft Assembly-Front ..........................62 Driveshaft Assembly-Rear ..........................63 ..................................64 XLES Axle Assembly—Front Drive ......................... 64 Axle Assembly Breakdown-Front Drive ....................... 66 Axle Assembly—Rear ............................72 Axle Assembly Breakdown—Rear Drive Dually ..................74 Axle Assembly Breakdown—Rear Single Wheel ..................
  • Page 7 ABLE OF ONTENTS Yanmar Engine Wire Harness Tier III Engine ....................130 Yanmar Vehicle Wire Harness Tier II Engine .....................132 Yanmar Vehicle Wire Harness Tier III Engine (Prior to 10/2013) .............134 Yanmar Vehicle Wire Harness Tier III Engine (10/2013 through 09/2014)..........136 Yanmar Vehicle Wire Harness Tier III Engine (09/2014 and Later) ............138 Vehicle Logic Controller ..........................140 Vehicle Logic Controller Harness .........................141...

  • Page 8: Warranty

    ARRANTY ID I EHICLE NFORMATION This information can be found on the tractor’s I.D. Plate located on the firewall next to the driver’s seat. Additionally, there is a permanent serial number located on the rear bulkhead inside the engine compartment. LECTRIAL SCHEMATICS Dash Wiring Diagram MODEL...

  • Page 9: Warranty Information

    ARRANTY ARRANTY NFORMATION Please read the Eagle Tugs warranty statement (available on our website) carefully. When contacting Eagle Tugs for warranty or parts service, please have the following information ready: Tractor model number Tractor serial number Current hour reading TT10-12 4TNV98T...

  • Page 10: Eagle Warranty Registration

    EGISTRATION NFORMATION In order for Eagle to provide the most efficient warranty repair service please fill out and return the Warranty Registration Card included with your vehicle. This form may either be mailed to Eagle or e-mailed to support@eagletugs.com. Please see warranty terms and conditions on the previous page.
  • Page 11 ARRANTY TT10-12 4TNV98T REV23 4.14.15...

  • Page 12: Safety Information

    AFETY NFORMATION MPORTANT AFETY OTICE Appropriate service methods and proper repair procedures are essential for the safe, reliable operation of all indus- trial engines as well as the personal safety of the individual performing the work. This Service Manual provides general directions for accomplishing service and repair work with tested and effective techniques.

  • Page 13: Service Parts Illustrations & Detail

    TO HELP US SERVICE YOU BETTER. HAVE TUG MODEL AND SERIAL NUMBER AVAILABLE WHEN ORDERING PARTS NOTE: THIS MANUAL COVERS PARTS & SERVICE FOR EAGLE TT10 and TT1 2 ALL WHEEL DRIVE MODELS WITH BOTH THE YANMAR TIER II AND TIER III ENGINES. PLEASE BE SURE TO CHECK THE...

  • Page 14: Power Train

    OWER TRAIN ENGINE DRESS STANDARD TORQUE CHART Thread Size x Pitch mm M6 x 1.0 M8 x 1.25 M10 x 1.5 M12 x 1.75 M14 x 1.5 M16 x 1.5 in-lb 87-105 ft-lb 17-21 32-40 58-72 94-108 160-174 Tightening Torque 9.8-11.8 22.6-28.4 45-54.8...
  • Page 15 OWER TRAIN ENGINE DRESS Item Part Number Description 3/4-16 X 3 1/2 BOLT & 3/4" FLAT WASHER B-TT5D-00008-1 ENGINE MOUNT A-TT5D-00013-1 ISOLATOR A-TT5D-00010 LORD WASHER 3/4" LOCK NUT A-TT8-00312 A-TT8-00360 FAN SPACER SP20PB11L145H9L PRINCE PUMP B-TT5D-00006-1 FRONT ENGINE MOUNT TM27C00305-ID FLEX PLATE WASHER B-TT10TD-00016-ID FLEX PLATE...

  • Page 16: Alternator Yanmar Tier Ii Engine

    OWER TRAIN 40 AMP ALTERNATOR ASSEMBLY— YANMAR TIER II Item Part Number Description 129795-01900 STUD, ALTERNATOR 26306-100002 NUT, ALTERNATOR 26014-080252 BOLT, M8 X 25 PLATED 119810-77340 BOLT ,ADJUSTING 129900-77330 ADJUSTER BRACKET, ALTERNATOR 40 AMP 129423-77200 ALTERNATOR 40 AMP(BLUE ID TAG) 119643-66900 DIODE 119650-77910...

  • Page 17: Alternator Yanmar Tier Iii Engine

    OWER TRAIN 55 AND 80 AMP ALTERNATOR ASSEMBLY—YANMAR TIER II AND III DIESEL Item Part Number Description 129795-01900 STUD, ALTERNATOR 55 AMP ALT 26116-101202 STUD, ALTERNATOR 80 AMP ALT 26306-100002 NUT, ALTERNATOR 55 AMP ALT 26366-100002 NUT, ALTERNATOR 80 AMP ALT 26106-080222 BOLT, M8 X 22 PLATED 55 AMP ALT 26014-080252...

  • Page 18: Alternator (High Output) Yanmar Tier Ii Engine With Cab Or Accessory Options

    OWER TRAIN TIER II 105 AMP HIGH OUTPUT ALTERNATOR ASSEMBLY TUGS WITH CAB OPTION OR AS REQUIRED BY ENGINEERING DUE TO ADDED OPTIONS Item Part Number Description AE-OPT-0021 105A ALTERNATOR 1.40 SPACER .23 SPACER M10-1.5 x 130 .92 SPACER 26306-100002 M10-1.5 LOCK NUT 26014-080252 BOLT M8-1.25 x 45 PLATED...

  • Page 19: Alternator (High Output) Yanmar Tier Iii Engine With Cab Or Accessory Options

    OWER TRAIN TIER III 105 AMP HIGH OUTPUT ALTERNATOR ASSEMBLY TUGS WITH CAB OPTION OR AS REQUIRED BY ENGINEERING DUE TO ADDED OPTIONS Item Part Number Description AE-OPT-0021 105A ALTERNATOR 1.40 SPACER .23 SPACER M10-1.5 x 130 5/16 FLAT WASHER 119940-77270 SPACER 26306-100002...

  • Page 20: Head Cover Assembly Yanmar Tier Ii & Tier Iii Engines

    OWER TRAIN HEAD COVER ASSEMBLY YANMAR TIER II & TIER III REV23 4.14.15 TT10-12 4TNV98T...
  • Page 21 OWER TRAIN HEAD COVER ASSEMBLY YANMAR TIER II & TIER III Item Part Number Description 22857-500100 SCREW 5 X 10 TAPIING 123907-03120 PLATE, BREATHER 123907-03100 DIAPHRAM, BREATHER 123907-03140 SPRING, DIAPHRAM 123907-03110 CENTER PLATE 124160-11360 KNOB 24311-000120 O-RING 1A P12.0 119640-61400 PLUG 129907-11310 HEAD COVER GASKET...

  • Page 22: Cylinder Block Assembly Yanmar Tier Ii Engine

    OWER TRAIN CYLINDER BLOCK ASSEMBLY—YANMAR TIER II DIESEL REV23 4.14.15 TT10-12 4TNV98T...
  • Page 23 OWER TRAIN CYLINDER BLOCK ASSEMBLY—YANMAR TIER II Item Part Number Description 22351-060012 SPRING PIN 6 X 12 129900-01250 PLUG 55 27241-300000 PLUG 30 23876-030000 PLUG PT 3/8 SCREW 129907-01190 SPACER 129900-02930 BEARING ASSY, THRUST 129900-02940 BEARING ASSY, THRUST O/S=.025 729900-02800 MAIN BEARING SET 129900-02340 MAIN BEARING SET O/S=.025...

  • Page 24: Cylinder Block Assembly Yanmar Tier Iii Engine

    OWER TRAIN CYLINDER BLOCK ASSEMBLY—YANMAR TIER III DIESEL REV23 4.14.15 TT10-12 4TNV98T...
  • Page 25 OWER TRAIN CYLINDER BLOCK ASSEMBLY—YANMAR TIER III DIESEL Item Part Number Description 22351-060012 SPRING PIN 6 X 12 129900-01250 PLUG 55 27241-300000 PLUG 30 23876-030000 PLUG PT 3/8 SCREW 129900-02931 BEARING ASSY, THRUST 129900-02941 BEARING ASSY, THRUST O/S=.025 729900-02801 MAIN BEARING SET 129900-02341 MAIN BEARING SET O/S=.025 129900-02020...

  • Page 26: Crankshaft & Piston Yanmar Tier Ii Engine

    OWER TRAIN CRANKSHAFT & PISTON—YANMAR TIER II DIESEL REV23 4.14.15 TT10-12 4TNV98T...
  • Page 27 OWER TRAIN CRANKSHAFT & PISTON—YANMAR TIER II DIESEL Item Part Number Description 129907-22050 RING SET STANDARD 729907-22950 RING SET O/S=0.25 129907-22090 PISTON WITH RING STANDARD 129907-22910 PISTON WITH RING STANDARD O/S=0.25 120130-22301 PISTON PIN 22252-000300 CIRCLIP 30 129900-23910 BUSH, PISTON PIN 129900-23600 BEARING ASSY, CRANKCASE PIN STANDARD 129900-23610...

  • Page 28: Crankshaft & Piston Yanmar Tier Iii Engine

    OWER TRAIN CRANKSHAFT & PISTON—YANMAR TIER III DIESEL REV23 4.14.15 TT10-12 4TNV98T...
  • Page 29 OWER TRAIN CRANKSHAFT & PISTON—YANMAR TIER III DIESEL Item Part Number Description 129927-22050 RING SET STANDARD 729927-22950 RING SET O/S=0.25 129907-22080 PISTON WITH RING STANDARD 129907-22900 PISTON WITH RING STANDARD O/S=0.25 120130-22301 PISTON PIN 22252-000300 CIRCLIP 30 129900-23911 BUSH, PISTON PIN 129900-23601 BEARING ASSY, CRANKCASE PIN STANDARD 129900-23611...

  • Page 30: Camshaft & Driving Gear Yanmar Tier Ii Engine

    OWER TRAIN CAMSHAFT & DRIVING GEAR—YANMAR TIER II DIESEL REV23 4.14.15 TT10-12 4TNV98T...
  • Page 31 OWER TRAIN CAMSHAFT & DRIVING GEAR—YANMAR TIER II DIESEL Item Part Number Description 129900-26250 BALL BEARING 129980-26200 GEAR, HO PUMP 129907-14400 PUSH ROD 129150-14200 TAPPET 22512-070140 KEY 7 X 14 129150-02450 THRUST BEARING(CAM) 129900-14100 GEAR, CAMSHAFT 129907-14581 CAMSHAFT ASSEMBLY INCLUDES ITEMS 5-7 26106-080162 BOLT, M8 X 16 PLATED 26106-080552...

  • Page 32: Camshaft & Driving Gear Yanmar Tier Iii Engine

    OWER TRAIN CAMSHAFT & DRIVING GEAR—YANMAR TIER III DIESEL REV23 4.14.15 TT10-12 4TNV98T...
  • Page 33 OWER TRAIN CAMSHAFT & DRIVING GEAR—YANMAR TIER III DIESEL Item Part Number Description 129900-26250 BALL BEARING 129980-26200 GEAR, HO PUMP 129907-14400 PUSH ROD 129150-14200 TAPPET 22512-070140 KEY 7 X 14 129150-02450 THRUST BEARING(CAM) 129900-14100 GEAR, CAMSHAFT 129907-14581 CAMSHAFT ASSEMBLY INCLUDES ITEMS 5-7 26106-080162 BOLT, M8 X 16 PLATED 26106-080552...

  • Page 34: Governor Assembly Yanmar Tier Iii Engine Only

    OWER TRAIN GOVERNOR ASSEMBLY—YANMAR TIER III DIESEL (ONLY) Item Part Number Description 26106-080252 BOLT, M8 X 25 PLATED 24341-000480 O-RING 1A S-48.0 26106-060252 BOLT, M6 X 25 PLATED 23887-120002 PLUG, M12 HEX 22190-120000 SEAL WASHER 12(BOLT) 158560-61050 GASKET 158553-61780 GEAR, SENSOR 129008-61301 NUT, GOVERNOR WEIGHT 26106-060162...

  • Page 35: Oil Pan Assembly Yanmar Tier Ii & Tier Iii Engines

    OWER TRAIN OIL PAN ASSEMBLY YANMAR TIER II & TIER III Item Part Number Description 122916-01790 SEAL 977770-01212 GASKET, LIQUID 26106-080122 BOLT M8 X 12 PLATED 119640-01640 DRAIN PLUG 22190-220002 SEAL WASHER 22S 129916-01710 OIL PAN ASSEMBLY INCLUDES ITEMS 4 & 5 TT10-12 4TNV98T REV23 4.14.15...

  • Page 36: Lube, Oil System Yanmar Tier Ii & Tier Iii Engines

    OWER TRAIN LUBE — OIL SYSTEM YANMAR TIER II & TIER III REV23 4.14.15 TT10-12 4TNV98T...
  • Page 37 OWER TRAIN LUBE — OIL SYSTEM YANMAR TIER II & TIER III Item Part Number Description 129907-34811 DIPSTICK 129928-34850 TUBE, DIPSTICK 24311-240100 O-RING, DIPSTICK(NOT SHOWN) 129006-44480 JOINT 23000-025000 #25 CLAMP 129908-49060 PIPE, COOLING WATER 171056-49120 DRAIN PLUG A-TT4-00651-1 OIL PRESSURE SENDING UNIT 129908-33010 OIL COOLER, INCL O-RING 123912-33050 129150-35153...

  • Page 38: Lube Oil Lines Yanmar Tier Ii Engine

    OWER TRAIN LUBE — OIL LINES YANMAR TIER II REV23 4.14.15 TT10-12 4TNV98T...
  • Page 39 OWER TRAIN LUBE — OIL LINES YANMAR TIER II Item Part Number Description 129935-39040 PIPE, LUBE OIL 124223-39900 RETAINER 121252-39150 BOLT, PIPE JOINT 23414-100000 GASKET 10, ROUND 26106-080122 BOLT, M8 X 12 PLATED 22190-080002 SEAL WASHER 8S 23857-030000 JOINT BOLT 129005-59830 BOLT ASSY, INCL ITEMS 6 &...

  • Page 40: Lube Oil Lines Yanmar Tier Iii Engine

    OWER TRAIN LUBE — OIL LINES YANMAR TIER III REV23 4.14.15 TT10-12 4TNV98T...
  • Page 41 OWER TRAIN LUBE — OIL LINES YANMAR TIER III Item Part Number Description 129928-39450 PIPE, LUBE OIL 124223-39900 RETAINER 121252-39150 BOLT, PIPE JOINT 23414-100000 GASKET 10, ROUND 26106-080122 BOLT, M8 X 12 PLATED 22190-080002 SEAL WASHER 8S 23857-030000 JOINT BOLT 129005-59830 BOLT ASSY, INCL ITEMS 6 &...

  • Page 42: Gear Housing Yanmar Tier Ii Engine

    OWER TRAIN GEAR HOUSING—YANMAR TIER II REV23 4.14.15 TT10-12 4TNV98T...
  • Page 43 OWER TRAIN GEAR HOUSING—YANMAR TIER II Item Part Number Description 24311-000070 O-RING 1A P7.0 977770-01212 GASKET, LIQUID 129900-26250 BALL BEARING 26106-080202 BOLT, M8 X 20 PLATED 26106-080452 BOLT, M8 X 45 PLATED 129908-32060 OIL PUMP ASSEMBLY TIER II ONLY 26106-080162 BOLT, M8 X 16 PLATED 129933-01500 GEAR HOUSING...

  • Page 44: Gear Housing Yanmar Tier Iii Engine

    OWER TRAIN GEAR HOUSING—YANMAR TIER III REV23 4.14.15 TT10-12 4TNV98T...
  • Page 45 OWER TRAIN GEAR HOUSING—YANMAR TIER III Item Part Number Description 24311-000070 O-RING 1A P7.0 977770-01212 GASKET, LIQUID 129900-26250 BALL BEARING 26106-080202 BOLT, M8 X 20 PLATED 26106-080452 BOLT, M8 X 45 PLATED 129908-32060 OIL PUMP ASSEMBLY TIER III ONLY 26106-080162 BOLT, M8 X 16 PLATED 129933-01500 GEAR HOUSING...

  • Page 46: Turbo Charger Yanmar Tier Ii Engine

    OWER TRAIN TURBO CHARGER—YANMAR TIER II Item Part Number Description 139935-18010 TURBO CHARGER 119131-18320 STUD M8X22 123901-18080 GASKET 129472-18090 GASKET 26306-080002 129418-18320 STUD BOLT M8X20 129935-13100 EXHAUST MANIFOLD REV23 4.14.15 TT10-12 4TNV98T...

  • Page 47: Turbo Charger Yanmar Tier Iii Engine

    OWER TRAIN TURBO CHARGER—YANMAR TIER III Item Part Number Description 129935-18010 TURBO CHARGER 119131-18320 STUD M8X22 123901-18080 GASKET 129472-18090 GASKET 26306-080002 129418-18320 STUD BOLT M8X20 129928-13100 EXHAUST MANIFOLD TT10-12 4TNV98T REV23 4.14.15...

  • Page 48: Engine Gaskets Yanmar Tier Ii Engine

    OWER TRAIN ENGINE GASKETS—YANMAR TIER II REV23 4.14.15 TT10-12 4TNV98T...
  • Page 49 OWER TRAIN ENGINE GASKETS—YANMAR TIER II Item Part Number Description 729907-92770 GASKET SET 23414-100000 GASKET 10, ROUND 129908-39690 GASKET, 10.7 129907-01331 CLYLINDER HEAD GASKET 124160-11340 SEAL, VALVE STEM 119802-11870 PROTECTOR NOZZLE 119625-11880 SEAT, NOZZLE 129907-11310 HEAD COVER GASKET 129907-12110 INTAKE MANIFOLD GASKET 129900-13251 EXHAUST MANIFOLD GASKET 123901-18080...

  • Page 50: Engine Gaskets Yanmar Tier Iii Engine

    OWER TRAIN ENGINE GASKETS—YANMAR TIER III DIESEL REV23 4.14.15 TT10-12 4TNV98T...
  • Page 51 OWER TRAIN ENGINE GASKETS—YANMAR TIER III DIESEL Item Part Number Description 729928-92660 GASKET SET 129907-01331 CLYLINDER HEAD GASKET 129900-32030 O-RING P20 129900-32040 O-RING P14 24311-000070 O-RING 1A P7.0 24351-030750 PACKING 3075 24311-000320 O-RING 1A P32.0 24321-000850 O-RING 1A G85.0 22190-220002 SEAL WASHER 22S 119803-11340 SEAL, VALVE STEM...

  • Page 52: Cooling System

    OOLING SYSTEM ENGINE COOLING SYSTEM—YANMAR TIER II DIESEL REV23 4.14.15 TT10-12 4TNV98T...
  • Page 53 OOLING SYSTEM ENGINE COOLING SYSTEM—YANMAR TIER II DIESEL Item Part Number Description 129900-49870 GASKET, CASE 26106-060202 BOLT M6 X 20 PLATED 129916-49530 THERMOSTAT HOUSING 121850-49540 GASKET, THERMOSTAT HOUSING 121850-49811 THERMOSTAT 121850-49550 THERMOSTAT GASKET 121450-42450 PLUG M16 124465-44950 GASKET 23414-080000 GASKET 26106-080122 BOLT, M8 X 12 PLATED 105582-59150...

  • Page 54: Engine Cooling System Yanmar Tier Iii

    OOLING SYSTEM ENGINE COOLING SYSTEM—YANMAR TIER III DIESEL REV23 4.14.15 TT10-12 4TNV98T...
  • Page 55 OOLING SYSTEM ENGINE COOLING SYSTEM—YANMAR TIER III DIESEL Item Part Number Description 129900-49870 GASKET, CASE 124465-44950 GASKET 121450-42450 PLUG M16 129928-49800 THERMOSTAT ASSY INCL ITEMS 8-16 & 34 26106-080122 BOLT, M8 X 12 PLATED 23414-080000 GASKET 26106-080602 BOLT, M8 X 60 PLATED 26106-060202 BOLT, M6 X 20 PLATED 129916-49530...

  • Page 56: Radiator And Transmission Cooler Yanmar Tier Ii & Tier Iii

    OOLING SYSTEM ENGINE COOLING SYSTEM YANMAR TIER II & TIER III FIG 1 *Fig 1 denotes tugs with copper radiator and coolers and Fig 2 denotes tugs with aluminum radiators and coolers. When ordering parts please specify which type of radiator is in your tug. REV23 4.14.15 TT10-12 4TNV98T...
  • Page 57 OOLING SYSTEM ENGINE COOLING SYSTEM YANMAR TIER II & TIER III FIG 2 Item Part Number Description B-TT10TD-00311-2* RADIATOR A-USAT5-00330 RADIATOR CAP 10506B-108 FITTING PUSH ON END 06 TO 1/2M USED WITH ALUMINUM RADIATOR ONLY # 24 HOSE CLAMP A-TT10TD-00322 SURGE TANK H10106 3/8 X 80 INCH HOSE...

  • Page 58: Transmission

    RANSMISSION TRANSAXLE MOUNTING & MISC. PARTS (ALL TT 4-8 MODELS) REV23 4.14.15 TT10-12 4TNV98T...
  • Page 59 NPN (2.0/2.4 BOLTS) BOLT, M12X1.75 X 40 SHCS, GR 12.9 (ALL POSITIONS) 85705 GASKET AND FILTER MAINTENANCE PACKAGE *Torque converters may vary. Please contact Eagle for further information. Transmission replacement kit part numbers and application guide: Kit Number Application TT10-12 Ford/TMDT-Diesel/Yanmar...

  • Page 60: Transaxle Case Extension & Retainer

    RANSMISSION TRANSAXLE CASE EXTENTION & RETAINER REV23 4.14.15 TT10-12 4TNV98T...
  • Page 61 RANSMISSION TRANSAXLE CASE EXTENTION & RETAINER Item Part Number Description 6501474 SCREW-HEX CAP-WASH M8-1.25 X 16 4471573 SCREW, HEX CAP WASH HEAD M8-1.25 X 2 4567493 RETAINER, BEARING 4269787 RETAINER, OIL 4504568 SPACER KIT CUP(NOT SOLD SEPARATELY) 6501474 SCREW-HEX CAP WASH M8-1.25 X 16 4659342 COVER, TRANS.

  • Page 62: Driveline

    RIVELINE DRIVE SHAFT ASSEMBLY-FRONT Item Part Number Qty. Description A-TT8-00201-1 TRANSMISSION OUTPUT YOKE SHAFT-FRONT A-TT4-00132-1 CROSS BEARING FRONT D/S NEW STYLE A-TT4-00134 DRIVE SHAFT SPRING A-TT10-00202-2 DRIVE SHAFT A-TT4-00130 END YOKE STRAP AND BOLT KIT A-TT4-00137 CROSS BEARING FRONT D/S NEW STYLE 2-4-1921 END YOKE REV23 4.14.15...

  • Page 63: Driveshaft Assembly-Rear

    RIVELINE DRIVESHAFT ASSEMBLY—REAR Item Part Number Qty. Description A-TT8-00201-2 TRANSMISSION OUTPUT YOKE SHAFT-REAR A-TT4-00134 DRIVE SHAFT SPRING A-TT4-00132-1 CROSS BEARING FRONT D/S NEW STYLE AB-TT10D-00130-3 DRIVE SHAFT A-TT4-00130 END YOKE STRAP KIT (DUAL REAR WHEELS ONLY) A-TT4-00137 CROSS BEARING REAR D/S NEW STYLE 2/4/1921 END YOKE TT10-12 4TNV98T...

  • Page 64: Axles

    RONT AXLE ASSEMBLY—FRONT DRIVE REV23 4.14.15 TT10-12 4TNV98T...
  • Page 65 RONT AXLE ASSEMBLY—FRONT DRIVE ITEM PART NUMBER QTY. DESCRIPTION A-TT10-00371 FRONT DRIVE AXLE ASSEMBLY A-TT10-00128 CLEVIS COTTER PIN A-TT10-00119 U BOLT 5/8-18 TREAD WASHER FLAT 3/8 A-TT10-00129 CLEVIS-PIN A-TT4-00119 WASHER-NYLON (OBSOLETED) THREADED ROD SCREW HEX CAP 3/8-16 X 3-1/2 NUT HEX LOCK 3/8-16 SCREW HEX CAP 9/16-18 X 3 1/2 A-TT10-00118 AXLE CLAMP PLATE...

  • Page 66: Axle Assembly Breakdown-Front Drive

    RONT AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE REV23 4.14.15 TT10-12 4TNV98T...
  • Page 67 RONT AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE Item Part Number Description A-TT10-00371 COMPLETE AXLE ASSEMBLY 706999-14X GEAR & PINION ASSEMBLY SEE KIT ITEM 71 OR 72 SLINGER-PINION OIL INNER 706060X INNER PINION BEARING SEE KIT ITEM 71, 76 OR 78 SHIM-PINION ADJUSTING SEE KIT ITEM 71 BAFFLE-PINION OIL SEE KIT ITEM 71, 76 OR 78...
  • Page 68 RONT AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE CONT. REV23 4.14.15 TT10-12 4TNV98T...
  • Page 69 XLES RONT AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE CONT. Item Part Number Description 31026-3 BOLT STOP 05QE JAM NUT 620180 RETAINER- COMPRESSION SPRING 37300 COMPRESSION SPRING 500357-13 LOCK WASHER 500412-12 BOLT-KING PIN BEARING CAP 500175-1 FITTING - LUBRICATION 37299 KING PIN CAP FIN 37307 GASKET-KING PIN CAP 41886...
  • Page 70 RONT AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE CONT. REV23 4.14.15 TT10-12 4TNV98T...
  • Page 71 3/16 of an inch. If you have any questions please call Eagle Tugs technical department.

  • Page 72: Axle Assembly-Rear

    AXLE ASSEMBLY—REAR DRIVE REV23 4.14.15 TT10-12 4TNV98T...
  • Page 73 AXLE ASSEMBLY—REAR DRIVE ITEM PART NUMBER QTY. DESCRIPTION A-TT10-00361 AXLE ASSEMBLY REAR DRIVE (DUALLY) A-TT10-00361-1 AXLE ASSEMBLY REAR DRIVE (SINGLE WHEEL) A-TT10-00116 LEAF SPRING SCREW-HEX CAP 9/16-18 X 3 1/2 GR8 NUT-LOCK 9/16-18 A-TT10-00119 U-BOLT 5/8-18 THREAD (DUALLY) A-TT10-00119-1 U-BOLT 5/8-18 THREAD (SINGLE WHEEL) SCREW-HEX CAP 3/8-16 X 2-1/2 A-TT4-00119 WASHER-NYLON (OBSOLETED)

  • Page 74: Axle Assembly Breakdown-Rear Drive Dually

    UALLY AXLE ASSEMBLY BREAKDOWN—REAR DRIVE REV23 4.14.15 TT10-12 4TNV98T...
  • Page 75 UALLY AXLE ASSEMBLY BREAKDOWN—REAR DRIVE Item Part Number Description A-TT10-00361 COMPLETE AXLE ASSEMBLY 72165-5X DRIVE GEAR & PINION 706060X INNER PINION BEARING SEE KIT ITEM 53 SHIM-DRIVE PINION ADJUSTING 34849 BAFFLE-PINION BEARING SEE KIT ITEM 53 SHIM-PINION BEARING ADJUSTING 706045X OUTER PINION BEARING 39238 SLINGER-PINION BEARING...
  • Page 76 UALLY AXLE ASSEMBLY BREAKDOWN—REAR DRIVE REV23 4.14.15 TT10-12 4TNV98T...
  • Page 77 UALLY AXLE ASSEMBLY BREAKDOWN—REAR DRIVE CONT Item Part Number Description 070SR124-1 SHAFT-AXLE FLANGE LONG 31534 ADAPTER-STUD 36805 NUT-LOCK SEE KIT ITEM 58 FLANGE HALF - DIFFERENTIAL CASE SEE KIT ITEM 58 CAP HALF - DIFFERENTIAL CASE SEE KIT ITEM 58 SHAFT - DIFFERENTIAL SEE KIT ITEM 58 PINION - DIFFERENTIAL...

  • Page 78: Axle Assembly Breakdown-Rear Single Wheel

    INGLE HEEL REV23 4.14.15 TT10-12 4TNV98T...
  • Page 79 INGLE HEEL Item Part Number Qty. Description 706999-15X Pinion and Ring Complete Set TT12-54-002-CA Open Differential TT12-54-003-CA Differential Internals TT12-54-004-CA Pinion Seal TT12-54-005-CA Carrier Bearing (RH and LH bearings included) TT12-54-006-CA Yoke (1350 U-bolt) TT12-54-007-CA 1350 U-bolt kit TT12-54-008-CA Cover TT12-54-009-CA Cover Bolts TT12-54-010-CA...

  • Page 80: Recommended Axle Torque Specs

    3/16 of an inch. If you have any questions please call Eagle Tugs technical department.

  • Page 81: Brakes

    RAKES RONT BRAKE ASSEMBLY—FRONT TT10-12 4TNV98T REV23 4.14.15...

  • Page 82: Drum Brake Assembly-Rear Dually

    RAKES UALLY DRUM BRAKE ASSEMBLY—REAR REV23 4.14.15 TT10-12 4TNV98T...
  • Page 83 RAKES UALLY DRUM BRAKE ASSEMBLY—REAR Item Part Number Description 070WD107-1 BRAKE ASSEMBLY L/H 070WD107-2 BRAKE ASSEMBLY R/H 4313905 BACKING PLATE L/H 4313904 BACKING PLATE R/H RS358R 1 SET SHOE & LINING SET EW-155068 CYLINDER ASSEMBLY L/H EW-155069 CYLINDER ASSEMBLY R/H 315834 WHEEL CYLINDERS CONNECTING LINK *SEE KIT BELOW...

  • Page 84: Caliper Brake Assembly-Rear Single Wheel

    RAKES INGLE HEEL REV23 4.14.15 TT10-12 4TNV98T...
  • Page 85 RAKES INGLE HEEL Item Part Number Qty. Description TT12-54-026-CA Parking Brake Assembly TT12-54-027-CA Upper Shoe Return Spring TT12-54-028-CA Brake Shoe Hold-Down Pin (2 pins) TT12-54-029-CA Brake Shoe Hold-Down Clip (2 clips) TT12-54-030-CA Brake Adjuster TT12-54-031-CA Lower Shoe Return Spring TT12-54-032-CA Brake Shoes TT12-54-033-CA Plug...

  • Page 86: Parking Brake Actuator Assembly

    RAKES PARKING BRAKE ACTUATOR ASSEMBLY REV23 4.14.15 TT10-12 4TNV98T...
  • Page 87 RAKES PARKING BRAKE ACTUATOR ASSEMBLY Item Part Number Description A-TT4-00141 HAND BRAKE 1/4-20 x 1 HCS GR5 1/4 FLAT WASHER 1/4-20 NUT-LOCK B-TT4-00145 CABLE PRIMARY A-TT4-00146 BAR EQUALIZER A-TT4-00193 CLEVIS PIN COTTER PIN 9 & 10 A-TT4-00150 REAR PARKING BRAKE CABLE (DUALLY) 9 &...

  • Page 88: Brake Actuator Assembly

    RAKES BRAKE ACTUATOR ASSEMBLY REV23 4.14.15 TT10-12 4TNV98T...
  • Page 89 RAKES BRAKE ACTUATOR ASSEMBLY Item Part Number Description C-TT4-10181 BRAKE PEDAL C-TT4-10182 BRAKE PEDAL PIVOT SHAFT C-TT4-10188 BEARING A-TT4-00193 CLEVIS PIN A-TT4-10192 CLEVIS ½-20 X 12 ADJUSTING ROD ½-20 NUT COTTER PIN A-TT2-0057 SHAFT COLLAR CLEVIS PIN WASHER TT10-12 4TNV98T REV23 4.14.15...

  • Page 90: Service Brake Assembly Dually

    RAKES UALLY SERVICE BRAKE ASSEMBLY REV23 4.14.15 TT10-12 4TNV98T...
  • Page 91 RAKES UALLY SERVICE BRAKE ASSEMBLY ITEM PART NUMBER QTY. DESCRIPTION A-TT10-00177 BRAKE LINE A-TT10Y-00164 BRAKE LINE A-TT10-00169 BRAKE LINE A-TT4-00166 REAR BRAKE HOSE A-TT4-00167 BRAKE LINE A-TT4-00168 REAR BRAKE TEE A-TT10-00170 BRAKE LINE 302X3 UNION A-TT4-00178 BANJO BOLT A-TT4-00176-2 BRAKE LINE HOSE A-TT10-00175 BRAKE LINE A-TT4-00174...

  • Page 92: Service Brake Assembly Single Rear Wheel

    RAKES INGLE HEEL SERVICE BRAKE ASSEMBLY REV23 4.14.15 TT10-12 4TNV98T...
  • Page 93 RAKES INGLE HEEL SERVICE BRAKE ASSEMBLY Item Part Number Qty. Description A-TT10-00177 BRAKE LINE A-TT10Y-00164 BRAKE LINE A-TT10-00169 BRAKE LINE A-TT4-00166 REAR BRAKE HOSE A-TT4-00167 BRAKE LINE A-TT4-00168 REAR BRAKE TEE A-TT10-00170 BRAKE LINE TT12-13-001-SA REAR BRAKE LINE BRACKET A-TT4-00178 BANJO BOLT (TWO FRONT AND TWO REAR) A-TT4-00176-2 BRAKE LINE HOSE...

  • Page 94: Hydraulic System

    YDRAULIC YSTEM HYDRAULIC STEERING SYSTEM WITH PRINCE PUMP REV23 4.14.15 TT10-12 4TNV98T...
  • Page 95 YDRAULIC YSTEM HYDRAULIC STEERING SYSTEM WITH PRINCE PUMP Item Part Number Description A-TT10-00811 HORN BUTTON A-TT4-00813 WHEEL NUT A-TT10-00809 STEERING WHEEL A-TT10-00807-1 TILT STEERING COLUMN C5315X6X8 1/2M-1/2M ADAPTER FITTING A-TU-00801 CHAR LYNN PUMP A-TT10-00829 HYDRAULIC STEERING LINE 46" A-TT10-00822 HYDRAULIC STEERING LINE 43" A-TT10-00826 BEARING A-TT10-00803-1-MACH...

  • Page 96: Hydraulic Steering System Breakdown With Metaris Pump

    YDRAULIC YSTEM HYDRAULIC STEERING SYSTEM WITH METARIS PUMP Item Part Number Description A-TT10-00811 HORN BUTTON A-TT4-00813 WHEEL NUT REV23 4.14.15 TT10-12 4TNV98T...
  • Page 97 YDRAULIC YSTEM HYDRAULIC STEERING SYSTEM WITH MATERIS PUMP Item Part Number Description A-TT10-00809 STEERING WHEEL A-TT10-00807-1 TILT STEERING COLUMN C5315X6X8 1/2M-1/2M ADAPTER FITTING A-TU-00801 CHAR LYNN PUMP A-TT10-00829 HYDRAULIC STEERING LINE 46" A-TT10-00822 HYDRAULIC STEERING LINE 43" A-TT10-00826 BEARING A-TT10-00803-1-MACH HYDRAULIC STEERING CYLINDER A-TT10-00817 DRAG LINK...

  • Page 98: Hydraulic Tank Assembly

    YDRAULIC YSTEM HYDRAULIC TANK SUBASSEMBLY (STYLE A - SUPERSEDED) Item Part Number Description TT00-09-003-CA SUCTION STRAINER A-TT4-00606-1A HOSE BARB, 3/4 BARB X 1/2 NPT, BRASS 05706B-106 HOSE BARB, 3/8 BARB X 3/8 NPT, BRASS A-ES12-0550 HYDRAULIC BREATHER CAP *See Steering Fluid and Fill Procedure (Maintenance Section). REV23 4.14.15 TT10-12 4TNV98T...
  • Page 99 YDRAULIC ASSIST HYDRAULIC ASSIST SYSTEM SCHEMATIC (STYLE B) Item Part Number Description TT00-09-002-AA TT POWER STEERING TANK SUBASSEMBLY (INCLUDES ITEMS 2-8) TT00-09-001-SAC POWER STEERING RESERVOIR TT00-09-003-CA TT SUCTION STRAINER A-TT4-00606-1A HOSE BARB, 3/4 BARB X 1/2 NPT, BRASS 05706B-106 HOSE BARB, 3/8 BARB X 3/8 NPT, BRASS 05706B-C04 ELBOW, HOSE BARB, 3/8 BARB X 3/8 NPT, BRASS NVSP-09-015-CA...
  • Page 100 YDRAULIC YSTEM THIS PAGE INTENTIONALLY LEFT BLANK. REV23 4.14.15 TT10-12 4TNV98T...

  • Page 101: Hydraulic Assist Schematic

    YDRAULIC ASSIST HYDRAULIC ASSIST SYSTEM SCHEMATIC TT10-12 4TNV98T REV23 4.14.15...

  • Page 102: Fuel System

    YSTEM FUEL SYSTEM YANMAR TIER II & TIER III 2,3,7 22,24,23 REV23 4.14.15 TT10-12 4TNV98T...
  • Page 103 YSTEM FUEL SYSTEM YANMAR TIER II & TIER III Item Part Number Description H05705 FUEL HOSE 60 INCH SAE30R7 50 PSI WK PR #4 HOSE CLAMP 05705B-C04 90 DEGREE ELBOW FITTING A-TT4-00271-1 FUEL CAP A-TT10-00276 FUEL SENDING UNIT A-TT10-00273 FUEL TANK A-TT4-00280 BULK HEAD FITTING H05705...

  • Page 104: Fuel Injection Pump Yanmar Tier Ii

    UEL SYSTEM FUEL INJECTION PUMP—YANMAR TIER II DIESEL Item Part Number Description 129907-01950 MOUNTING BRACKET 26106-080222 BOLT, M8 X 22 PLATED 26106-080162 BOLT, M8 X 16 PLATED 26106-100202 BOLT, M10 X 20 PLATED 129907-01960 MOUNTING BRACKET 729908-51310 FUEL INJECTION PUMP REV23 4.14.15 TT10-12 4TNV98T...

  • Page 105: Fuel Injection Lines & Nozzle Yanmar Tier Ii

    UEL SYSTEM FUEL INJECTION LINES AND NOZZLE—YANMAR TIER II DIESEL Item Part Number Description 129908-59810 PIPE ASSEMBLY FUEL INJECTION 129908-59820 PIPE ASSEMBLY FUEL INJECTION 122908-59830 PIPE ASSEMBLY FUEL INJECTION 129908-59840 PIPE ASSEMBLY FUEL INJECTION 123907-11601 PIPE SEAL 729908-53100 FUEL INJECTOR 26106-080182 BOLT, M8 X 18 PLATED 26106-060162...

  • Page 106: Fuel Injection Pump Yanmar Tier Iii

    UEL SYSTEM FUEL INJECTION PUMP—YANMAR TIER III DIESEL Item Part Number Description 729928-51300 FUEL INJECTION PUMP 26106-080302 BOLT, M8 X 30 PLATED 26106-080202 BOLT, M8 X 20 PLATED 129927-51250 RETAINER 26106-060122 BOLT, M6 X 12 PLATED 129927-51670 BRACKET 27241-160000 PLUG 16 REV23 4.14.15 TT10-12 4TNV98T...

  • Page 107: Fuel Injection Lines & Nozzle Yanmar Tier Iii

    UEL SYSTEM FUEL INJECTION LINES AND NOZZLE—YANMAR TIER III DIESEL Item Part Number Description 129927-59810 PIPE ASSEMBLY FUEL INJECTION 129927-59820 PIPE ASSEMBLY FUEL INJECTION 122927-59830 PIPE ASSEMBLY FUEL INJECTION 129927-59840 PIPE ASSEMBLY FUEL INJECTION 123907-11601 PIPE SEAL 729927-53100 FUEL INJECTOR 123472-59120 BRACKET 26366-060002...

  • Page 108: Engine Fuel Line Yanmar Tier Ii

    UEL SYSTEM ENGINE FUEL LINE —YANMAR TIER II REV23 4.14.15 TT10-12 4TNV98T...
  • Page 109 UEL SYSTEM ENGINE FUEL LINE—YANMAR TIER II Item Part Number Description 123907-59540 JOINT BOLT, M6 123907-59550 PACKING, FUEL RETURN 129907-59140 PIPE ASSEMBLY F.O. RETURN 22190-080002 SEAL WASHER 123907-59560 HOSE JOINT 129486-59551 PIPE ASSY FUEL RETURN WITH CLAMPS 129457-59010 PIPE ASSY FUEL WITH CLAMPS 121750-59890 CLAMP #40 129981-59010...

  • Page 110: Engine Fuel Line Yanmar Tier Iii

    UEL SYSTEM ENGINE FUEL LINE —YANMAR TIER III DIESEL REV23 4.14.15 TT10-12 4TNV98T...
  • Page 111 UEL SYSTEM ENGINE FUEL LINE—YANMAR TIER III DIESEL Item Part Number Description 123907-59540 JOINT BOLT, M6 123907-59550 PACKING, FUEL RETURN 129907-59140 PIPE ASSEMBLY F.O. RETURN 22190-080002 SEAL WASHER 123907-59560 HOSE JOINT 129927-59550 PIPE ASSY FUEL RETURN WITH CLAMPS 129457-59010 PIPE ASSY FUEL WITH CLAMPS 121750-59890 CLAMP #40 129961-59310...

  • Page 112: Air Cleaner

    LEANER AIR CLEANER ASSEMBLY Item Part Number Description #40 HOSE CLAMP A-TT10-00093 AIR INTAKE ADAPTER #60 HOSE CLAMP A-TT4-00091-2 AIR CLEANER A-TT4-00092-1 AIR CLEANER BRACKET A-TT12Y-00092 AIR CLEANER SUPPORT BRACKET P601437 AIR CLEANER ELEMENT A-TT4-00098-2 RAIN CAP (NOT SHOWN) REV23 4.14.15 TT10-12 4TNV98T...

  • Page 113: Exhaust & Intake System

    & XHAUST INTAKE SYSTEM EXHAUST SYSTEM Item Part Number Description 123901-18080 EXHAUST GASKET A-TT10TD-00253-2 2PC EXHAUST/TAIL PIPE A-TT4-00254 EXHAUST CLAMP 2"HD 3/8 THREAD A-TT4-00258-1 MUFFLER A-TT12Y-00252 EXHAUST BRACKET "L" YANMAR TURBO HCS, M10-1.5x25 (ITEM 5 TO ENGINE) LOCK WASHER, M10 (ITEM 5 TO ENGINE) TT10-12 4TNV98T REV23 4.14.15...

  • Page 114: Exhaust Manifold Yanmar Tier Ii Engine

    & XHAUST INTAKE SYSTEM EXHAUST MANIFOLD—YANMAR TIER II DIESEL Item Part Number Description 129935-18010 TURBO CHARGER 119131-18320 BOLT M 8X22 123901-18080 EXH GASKET(ALSO SHOWN ON PG 101) 123900-13630 BOLT M8X80 129935-13100 EXHAUST MANIFOLD 129928-11700 CYLINDER HEAD ASSEMBLY 129900-13251 EXHAUST MANIFOLD GASKET 129472-18090 GASKET 129418-18320...

  • Page 115: Intake Manifold Yanmar Tier Ii Engine

    & XHAUST INTAKE SYSTEM INTAKE MANIFOLD—YANMAR TIER II DIESEL Item Part Number Description 129935-18010 TURBO CHARGER 23000-054000 CLAMP 123951-18220 JOINT B 129935-18350 AIR INTAKE DUCT 26106-080902 BOLT M8X90 PLATED 26106-080702 BOLT M8 X 70 PLATED 119129-77020 GASKET 119005-77050 AIR HEATER 26106-080802 BOLT M8X80 PLATED 26106-080452...

  • Page 116: Exhaust Manifold Yanmar Tier Iii Engine

    & XHAUST INTAKE SYSTEM EXHAUST MANIFOLD—YANMAR TIER III DIESEL REV23 4.14.15 TT10-12 4TNV98T...
  • Page 117 & XHAUST INTAKE SYSTEM EXHAUST MANIFOLD—YANMAR TIER III DIESEL Item Part Number Description 129928-13150 EXHAUST MANIFOLD ASSY INC ITEMS 1-3 129928-13100 EXHAUST MANIFOLD 129418-18320 STUD, M8X20 129928-11700 CYLINDER HEAD ASSY 129900-13251 GASKET, EXHAUST MANIFOLD 123900-13630 BOLT M8X80 129928-13400 COOLER, ERG 26306-080002 NUT M8 129928-13410...

  • Page 118: Intake Manifold Yanmar Tier Iii Engine

    & XHAUST INTAKE SYSTEM INTAKE MANIFOLD—YANMAR TIER III DIESEL REV23 4.14.15 TT10-12 4TNV98T...
  • Page 119 & XHAUST INTAKE SYSTEM INTAKE MANIFOLD—YANMAR TIER III DIESEL Item Part Number Description 129907-12110 INTAKE MANIFOLD GASKET 129928-12150 INTAKE MANIFOLD ASSY INC ITEMS 3-7 & 9 129928-12100 INTAKE MANIFOLD ONLY 129928-13700 VALVE 129928-13710 VALVE SPACER 129928-13720 GASKET 26106-060202 BOLT, M6 X 20 PLATED 129935-18010 TURBO CHARGER 26216-060202...

  • Page 120: Perator Ompartment

    PERATOR OMPARTMENT ACCELERATOR PEDAL ASSEMBLY-TIER III DIESEL Item Part Number Qty. Description NVSP-14-028-KA THROTTLE PEDAL, DUAL ANALOG (INCLUDES ADAPTOR HARNESS) NVSP-14-032-KA THROTTLE PEDAL, DUAL ANALOG (INCLUDES ADAPTOR HARNESS) HCS, 5/16-18 UNC X 1.25 FLAT WASHER, 5/16 LOCK NUT, 5/16-18 UNC REV23 4.14.15 TT10-12 4TNV98T...

  • Page 121: Accelerator Pedal Assembly Yanmar Tier Ii Engine

    PERATOR OMPARTMENT ACCELERATOR PEDAL ASSEMBLY —YANMAR TIER II DIESEL Item Part Number Description A-TT4-00281-1 FOOT PEDAL ASSEMBLY SCREW-HEX CAP-1/4-20 X 1.00 G5 WASHER-FLAT-1/4 NUT-LOCK-1/4-20 A-TT4-00285* ACCEL CABLE BRACKET A-TT4-00287 BALL JOINT KIT - NUT INCLUDED A-TT10-00282-1 ACCELERATOR CABLE ASSEMBLY A-TT4-00247 ACCELERATOR U-BOLT KIT A-TT4-00283-1 ACCELERATOR CLEVIS-PIN KIT...

  • Page 122: Instrument Panel (Sauer Danfoss Display/Controller)

    PERATOR OMPARTMENT INSTRUMENT PANEL - SAUER DANFOSS DISPLAY/CONTROLLER REV23 4.14.15 TT10-12 4TNV98T...

  • Page 123: Quick Start Guide (Sauer Danfoss Display/Controller)

    NVSP-05-005-CA SEALED KEY SWITCH, 3-POSITION SEALED KEYLESS SWITCH, 3-POSITION (OPTIONAL) NVSP-05-005-CB Eagle Tugs TT-series Quick Start Guide Powering up the tractor: Verify that the transmission is in “Park” or “Neutral.” Verify that the parking brake has been set. Turn the ignition switch to the “ON” position.

  • Page 124: Instrument Panel (H30 Display/Controller)

    PERATOR OMPARTMENT INSTRUMENT PANEL - H30 DISPLAY/CONTROLLER - NO LONGER AVAILABLE REV23 4.14.15 TT10-12 4TNV98T...

  • Page 125: Quick Start Guide (H30 Display/Controller)

    PERATOR OMPARTMENT INSTRUMENT PANEL - H30 DISPLAY/CONTROLLER - NO LONGER AVAILABLE Item Part Number Description A-TT8-00415 ELECTRONIC CONTROLLER DISPLAY C-TT4-00411-1 DASH PANEL (NO INSTRUMENTS) A-TT4-00433-1 SPOTLIGHT TOGGLE SWITCH(OPTIONAL) A-TT4-00423-2 HEADLIGHT SWITCH A-TT4-00609 HEATER FAN SWITCH(OPTIONAL) A-TT4-00608 HEATER CONTROL CABLE(OPTIONAL) A-TT4-00428 HORN BUTTON AE-OPT-0084 AMMETER GUAGE (OPTIONAL)

  • Page 126: Transmission Control

    PERATOR OMPARTMENT TRANSMISSION CONTROL Item Part Number Description A-TT4-00245 TRANSMISSION SHIFT CONTROL A-TT4-00246 TRANSMISSION SHIFT CABLE 120' A-TT4-00248 TRANSMISSION CABLE BRACKET ASSEMBLY A-TT4-00247 U-BOLT KIT A-TT4-00249 BALL JOINT KIT A-TT4-00419 TRANSMISSION LEVER 302008 INDICATOR STRIP REPAIR KIT(NS) 302348 HANDLE REPAIR KIT(NS) REV23 4.14.15 TT10-12 4TNV98T...
  • Page 127 LECTRICAL SCHEMATICS DASH WIRING HARNESS TT10-12 4TNV98T REV23 4.14.15...
  • Page 128 LECTRICAL SCHEMATICS YANMAR ENGINE WIRING HARNESS — YANMAR TIER II DIESEL REV23 4.14.15 TT10-12 4TNV98T...
  • Page 129 LECTRICAL SCHEMATICS YANMAR ENGINE WIRING HARNESS — YANMAR TIER II DIESEL TT10-12 4TNV98T REV23 4.14.15...

  • Page 130: Yanmar Engine Wire Harness Tier Iii Engine

    LECTRICAL SCHEMATICS YANMAR ENGINE WIRING HARNESS — YANMAR TIER III DIESEL 198461-52950 REV23 4.14.15 TT10-12 4TNV98T...
  • Page 131 LECTRICAL SCHEMATICS YANMAR ENGINE WIRING HARNESS — YANMAR TIER III DIESEL 198461-52950 129927-77930 198461-52950 129927-77930 TT10-12 4TNV98T REV23 4.14.15...

  • Page 132: Yanmar Vehicle Wire Harness Tier Ii Engine

    LECTRICAL SCHEMATICS VEHICLE WIRING HARNESS—YANMAR TIER II DIESEL REV23 4.14.15 TT10-12 4TNV98T...
  • Page 133 LECTRICAL SCHEMATICS VEHICLE WIRING HARNESS— YANMAR TIER II DIESEL TT10-12 4TNV98T REV23 4.14.15...

  • Page 134: Yanmar Vehicle Wire Harness Tier Iii Engine (Prior To 10/2013)

    LECTRICAL SCHEMATICS VEHICLE WIRING HARNESS—YANMAR TIER III DIESEL (PRIOR TO 10/2013) REV23 4.14.15 TT10-12 4TNV98T...
  • Page 135 LECTRICAL SCHEMATICS VEHICLE WIRING HARNESS— YANMAR TIER III DIESEL (PRIOR TO 10/2013) TT10-12 4TNV98T REV23 4.14.15...

  • Page 136: Yanmar Vehicle Wire Harness Tier Iii Engine (10/2013 Through 09/2014)

    LECTRICAL SCHEMATICS VEHICLE WIRING HARNESS—YANMAR TIER III DIESEL (10/2013 THRU 9/2014) REV23 4.14.15 TT10-12 4TNV98T...
  • Page 137 LECTRICAL SCHEMATICS VEHICLE WIRING HARNESS—YANMAR TIER III DIESEL (10/2013 THRU 9/2014) TT10-12 4TNV98T REV23 4.14.15...

  • Page 138: Yanmar Vehicle Wire Harness Tier Iii Engine (09/2014 And Later)

    LECTRICAL SCHEMATICS VEHICLE WIRING HARNESS—YANMAR TIER III DIESEL (9/2014 AND LATER) REV23 4.14.15 TT10-12 4TNV98T...
  • Page 139 LECTRICAL SCHEMATICS VEHICLE WIRING HARNESS—YANMAR TIER III DIESEL (9/2014 AND LATER) TT10-12 4TNV98T REV23 4.14.15...

  • Page 140: Vehicle Logic Controller

    LECTRICAL SCHEMATICS VEHICLE LOGIC CONTROLLER - SAUER DANFOSS DISPLAY/CONTROLLER Item Part Number Description A-TT10 DET3 ACCESS COVER PLATE 1/4-20 X 1 GR5 HCS 1/4 FLAT WASHER A-TT8-00415-1 TT ELECTRONIC CONTROLLER 1/4-20 X 2 3/4 PAN HEAD MACHINE SCREW 1/4 SPRING LOCK WASHER 1/4-20 HEX NUT REV23 4.14.15 TT10-12 4TNV98T...

  • Page 141: Vehicle Logic Controller Harness

    LECTRICAL SCHEMATICS VEHICLE LOGIC HARNESS—YANMAR TIER II DIESEL WITH SAUER DANFOSS CONTROLLER TT10-12 4TNV98T REV23 4.14.15...

  • Page 142: Ce Option-Operator Presence Circuit Wiring Diagram

    LECTRICAL SCHEMATICS CE OPTION –OPERATOR PRESENCE CIRCUIT WIRING DIAGRAM REV23 4.14.15 TT10-12 4TNV98T...
  • Page 143 LECTRICAL SCHEMATICS CAB OPTION WIRING DIAGRAM TT10-12 4TNV98T REV23 4.14.15...

  • Page 144: Lights & Electrical

    & E IGHTS LECTRICAL HEADLIGHT, TAILLIGHT & SPOTLIGHT ASSEMBLY REV23 4.14.15 TT10-12 4TNV98T...
  • Page 145 & E IGHTS LECTRICAL HEADLIGHT, TAILLIGHT, SPOT LIGHT ASSEMBLY Item Part Number Description A-TT4-00291-6 HEADLIGHT W/ (OPTIONAL)TURN SIGNAL A-TT4-00291-5 REAR FACING SPOT LIGHT (OPTION) A-TT4-00292 TAILLIGHT TAILLIGHT ASSEMBLY REPLACEMENT PARTS Item Part Number Description 73-1912 TAIL LENS COVER 1157 REPLACEMENT BRAKE LIGHT BULB 1156 REPLACEMENT REVERSE LIGHT BULB HEADLIGHT &...

  • Page 146: Other Assemblies

    THER SSEMBLY BODY & SEAT ASSEMBLY Item Part Number Description A-TT4-0052 HORN ASSEMBLY 62-10-603-20 LATCH FOR ACCESS DOOR C-TT4-0012-3 LOCKING T-HANDLE LATCH C-TT4-0012-2 HOOD LATCH T-HANDLE A-TT10-00048 BENCH SEAT STANDARD AE-OPT-0055-B BENCH SEAT BOTTOM CUSHION STANDARD AE-OPT-0055-C BENCH SEAT BACK CUSHION STANDARD AE-OPT-0183 BENCH SEAT WITH KILL SWITCH (OPTION) REV23 4.14.15...

  • Page 147: Wheels & Tires

    THER SSEMBLY TIRE AND RIM OPTIONS Item Part Number Description A-TT10-00121 STANDARD 16.5 IN TIRE A-TT10-00122 STANDARD 16.5 IN RIM-FRONT A-TT10-00125 STANDARD 16.5 IN RIM-REAR A-TT10-00123 WHEEL LUG NUT A-TT10-00126 WHEEL LUG NUT AE-OPT-0077-1 OPTIONAL ALL SEASON MUD & SNOW TIRE REQUIRES OPTIONAL 16 IN RIM A-TT4-00122-1 OPTIONAL FRONT 16 IN RIM...

  • Page 148: Options

    PTIONS HITCH OPTIONS Item Part Number Description AE-OPT-0033 E-HITCH 1 1/2 " PIN-COMPLETE ASSEMBLY B-TT3-0008 DET2 E-HITCH GUIDE 1 1/2" GUIDE PIN WITH RING B-TT3-0008A E-HITCH SPRING B-TT3-0008 DET5 LOCKING COLLAR B-TT3-0008B ROLL PIN AE-OPT-0028 PINTLE HOOK AE-OPT-0026 AIRLINE HITCH 3" PIN WITH CABLE(NOT SHOWN) AE-OPT-0093 AIRLINE HITCH 2 3/8"...

  • Page 149: Strobe, Beacon & Floor Mats

    PTIONS STROBE, BEACON & FLOOR MAT OPTIONS 1 OR 2 Item Part Number Description AE-OPT-0002 AMBER ROTATING BEACON R5024BH REPLACEMENT BULB 24VDC R5012BH REPLACEMENT BULB 12VDC AE-OPT-0007 STROBE REPLACEMENT BULB FOR STROBE AE-OPT-0009 1/2 COVER FOR STROBE A-TT10-00450 BASIC FLOOR MAT(NO SENSOR) A-TT10-00450-1 OPERATOR SWITCH MAT (WITH SENSOR) A-TT10-00451...

  • Page 150: Cab Option

    PTIONS CAB OPTION REV23 4.14.15 TT10-12 4TNV98T...
  • Page 151 PTIONS CAB OPTION Item Part Number Description AE-OPT-0083 CAB ASSEMBLY COMPLETE 414001 DOOR ASSEMBLY COMPLETE A-TT4-00553 DOME LITE A-TT4-00554 ROOF VENT A-TT4-00555 WIPER MOTOR A-TT4-00556 DEFROST FAN A-TT4-00609 HEATER FAN SWITCH 991528 WIPER ARM 994890 WIPER BLADE 40516 DOOR HINGE 40515 STRIKER PLATE 48717...

  • Page 152: Cab Heater

    PTIONS CAB HEATER ENGINE RETURN ENGINE SUPPLY Item Part Number Description A-TT4-00601 HEATER ASSEMBLY A-TT4-00607D CONTROL VALVE A-TT4-00609 HEATER FAN SWITCH A-TT4-00608 TEMPERATURE CONTROL CABLE 5/8 HEATER HOSE (NOT SHOWN) REV23 4.14.15 TT10-12 4TNV98T...
  • Page 153 PTIONS OTHER OPTIONS LISTED NOT SHOWN Item Part Number Description AE-OPT-0001 BACK UP ALARM AE-OPT-0086 INTERCOM JACK AE-OPT-0094 12V ACCESSORY OUTLET AE-OPT-0114 RUBBER DECKING KIT TT12 TT10-12 4TNV98T REV23 4.14.15...

  • Page 154: Maintenance

    AINTENANCE DAILY OPERATOR RESPONSIBILITIES Proper Fluid Checks Engine Oil Check engine oil with the unit on a level surface, the key in the “OFF” position, the shifter position in “PARK” and parking brake applied. Open side access door. Remove dipstick from crankcase, wipe it with a cloth. Insert it fully and take out it gently again.

  • Page 155: Lubrication Chart

    AINTENANCE LUBRICATION CHART Item Identification Service Lubricant STEERING LINKAGE LUBE EP MULTIPURPOSE GREASE TRANSMISSION OIL CHECK DEXTRON III TYPE TRANSMISSION FLUID ENGINE OIL CHANGE 15W40 CD OE/HDO (MIL-L-2104) DRIVE AXLES CHECK 80-90 GEAR OIL (MIL-L-2105) POWER STEERING RESERVOIR CHECK AUTOMOTIVE POWER STEERING FLUID DRIVE SHAFT LUBE EP MULTIPURPOSE GREASE...

  • Page 156: Recommended Filter Guide

    AINTENANCE ECOMMENDED ILTER UIDE Part Number Filter Description 129150-35153 Oil Filter 123907-55801 Fuel Filter 129242-55730 Fuel/Water Separator Filter Fleetguard FS20000 Lubricity Filter Donaldson P601437 Air Filter Wix 58705 Transmission Filter and Gasket SF-6520 Power Steering Filter *See Steering Fluid and Fill Procedure. REV23 4.14.15 TT10-12 4TNV98T...

  • Page 157: Preventative Maintenance Schedule

    AINTENANCE REVENTIVE AINTENANCE CHEDULE Preventive Maintenance Item Any items found to be deficient during the preventive maintenance re- view should be repaired or replaced. All fluids found low should be topped off. Perform daily pre-operation checklist (see Operations Manual) Engine Oil Change engine oil and replace filter Transmission Oil Change transmission fluid and replace filter...

  • Page 158: Tt10-Tt12 Specifications & Capacities

    AINTENANCE TT10-12 DIESEL SPECIFICATIONS & CAPACITIES MODEL # YANMAR 4TNV98T DESCRIPTION: Vertical In-line diesel, 3.3 Liter, four cylinder, direct injection engine # OF CYLINDERS 4 IN-LINE BORE & STROKE INCHES (mm) 3.858 X 4.3307 in (98 X 110 mm) DISPLACEMENT, CUBIC INCHES (L) 202, 502 cu in (3.319L) COMPRESSION RATIO 18.1...
  • Page 159 AINTENANCE TT10-12 DIESEL SPECIFICATIONS & CAPACITIES TRANSMISSION REFILL CAPACITIES ENGINE U.S. PINTS IMPERIAL PINTS LITRES 3.3 L DIESEL 8.00 6.60 3.80 * USE DEXTRON III TYPE TRANSMISSION FLUID OR EQUIVALENT **ADD 9 PINTS, 7.5 IMPERIAL PINTS OR 4.25 LITERS IF TORQUE CONVERTOR HAS BEEN DRAINED ENGINE COOLING SYSTEM REFILL CAPACITIES ENGINE U.S.
  • Page 160 AINTENANCE YANMAR ENGINE TROUBLE SHOOTING SYMPTOM PROBABLE CAUSE ACTION Indicator Turns On-Engine Running Low engine Coolant Add engine coolant Dirty radiator fins Clean the radiator fins See authorized Yanmar Engine coolant leaking industrial engine dealer Engine Coolant or distributor Indicator V-belt loose or damaged Adjust V-belt or replace See authorized Yanmar...
  • Page 161 AINTENANCE YANMAR ENGINE TROUBLE SHOOTING SYMPTOM PROBABLE CAUSE ACTION Engine Does Not Start No diesel fuel Refuel and prime fuel system Air in fuel system Prime fuel system Replace with recommended Improper diesel fuel diesel fuel Starter motor operates Clogged fuel filter Replace fuel filter but engine does not start See authorized Yanmar...

  • Page 162: Tool List

    AINTENANCE Recommended TT 4-12 Tool List Screwdrivers a. Philips #1, #2 4” long b. Slotted 1/8 X 4, 3/16 X 4, 1/4 X 6, 5/16 X 8 Torx a. T25, T27, T30, T40 Nut Drivers a. 1/4”, 5/16”, 3/8” Allen Wrench a.
  • Page 163 AINTENANCE 14) Swivel Universal 1/2, 3/8 Drives 15) Extension 3/8 Drive 3, 6, 10 inch 16) Extension ½ Drive 3, 6, 10 inch 17) OTC 7157 18) OTC 7080 19) OTC 1902 20) 12 volt test light 21) Torque Wrench 25-250 Foot Pounds 22) 7 inch diagonal pliers 23) 8 inch long nose pliers...

  • Page 164: Tips For All Weather Traction

    7.Keep fuel tank full, as much as possible. 8.Consult with Eagle Tugs factory for additional assistance. REV23 4.14.15 TT10-12 4TNV98T...

  • Page 165: Front End Alignment Procedure

    AINTENANCE FRONT END ALIGNMENT PROCEDURE Find center line of tire front and back Check with tape measure to see difference The front should be 1/16 inch more that the rear 1/16 inch toe out, if less or greater loosen the two bolts on the tie rod clamp Turn clamp in or out to achieve desired setting—1/16 in toe out Retighten two bolts on the tie rod clamp + 1/16 TOE OUT...

  • Page 166: Revision Log

    EVISION Date Description Appr. 29-May-2013 Added information for single rear wheel axle option 29-Aug-2013 Replaced cab wiring schematic 26-Sep-2013 Modified upper radiator shroud and rear wheel part numbers 21-Oct-2013 Revised Tier III vehicle harness diagram for alternator excite circuit 30-Oct-2013 Added key switch and key switch bracket part numbers 19-Nov-2013 Removed Warranty Statement.

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