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Siemens SIMATIC NET RUGGEDCOM RS400 Installation Manual

Siemens SIMATIC NET RUGGEDCOM RS400 Installation Manual

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Installation Manual
SIMATIC NET
Rugged Ethernet Switches
RUGGEDCOM RS400
Edition
01/2021
https://www.siemens.com

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Table of Contents
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Summary of Contents for Siemens SIMATIC NET RUGGEDCOM RS400

  • Page 1 Installation Manual SIMATIC NET Rugged Ethernet Switches RUGGEDCOM RS400 Edition 01/2021 https://www.siemens.com...
  • Page 2 Preface Introduction Installing the Device SIMATIC NET Device Management Rugged Ethernet Switches RUGGEDCOM RS400 Communication Ports Technical Specifications Installation Manual Certification 01/2021 C79000-G8976-1016-11...
  • Page 3 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
  • Page 4: Table Of Contents

    Accessing Documentation ....................... v Registered Trademarks ......................v Warranty ..........................v Training ..........................vi Customer Support ........................vi Contacting Siemens ....................... vii Introduction ........................... 1 Feature Highlights ....................1 Description ......................2 Required Tools and Materials ................. 4 Decommissioning and Disposal ................5 Cabling Recommendations ..................
  • Page 5 Table of Contents Serial Ports ......................22 4.4.1 Serial RS232 DB9 Ports ..................22 4.4.2 Serial RS232/RS485/RS422 DB9 Ports ..............23 4.4.3 Serial RS232/RS485/RS422 RJ45 Ports ..............24 4.4.4 Serial Insulated Terminals ..................24 4.4.5 Connecting Multiple RS485 Devices ..............25 Technical Specifications ......................
  • Page 6: Preface

    Warranty Siemens warrants this product for a period of five (5) years from the date of purchase, conditional upon the return to factory for maintenance during the warranty term. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void.
  • Page 7: Training

    Siemens Sales representative. Customer Support Customer support is available 24 hours, 7 days a week for all Siemens customers. For technical support or general information, contact Siemens Customer Support through any of the following methods: Online Visit http://www.siemens.com/automation/support-request...
  • Page 8: Contacting Siemens

    Preface Contacting Siemens • Ask questions or share knowledge with fellow Siemens customers and the support community Contacting Siemens Address Siemens AG Industry Sector 300 Applewood Crescent Concord, Ontario Canada, L4K 5C7 Telephone Toll-free: 1 888 264 0006 Tel: +1 905 856 5288...
  • Page 9 Preface Contacting Siemens viii RUGGEDCOM RS400 Installation Manual, 01/2021, C79000-G8976-1016-11...
  • Page 10: Introduction

    Introduction The RUGGEDCOM RS400 is an industrially hardened, serial device server with an integrated, fully managed Ethernet switch, designed to operate reliably in electrically harsh and climatically demanding environments. Featuring an integrated 4 port serial server, a 4 port managed Ethernet switch, and an optional V.90 modem, the RUGGEDCOM RS400 is able to interconnect multiple types of intelligent electronic devices (IEDs) that have different methods of communications.
  • Page 11: Description

    Introduction 1.2 Description • Convert Modbus RTU to Modbus TCP • Supports multiple Modbus masters • Serial IP port redirection software to support PC applications statistics and built-in sniffer for troubleshooting Cyber Security Features • Multi-level user passwords • SSH/SSL (128-bit encryption) •...
  • Page 12 Introduction 1.2 Description POWER LED ALARM LED RESET Button Ethernet Port Status LEDs Serial Port Status LEDs Failsafe Alarm Relay Modem Port (Optional) RS232 Serial Console Port (DB9) Surge Ground Terminal Power Supply Terminal Block Figure 1.1 RUGGEDCOM RS400 Modules POWER LED Illuminates when power is being supplied to the device.
  • Page 13: Required Tools And Materials

    Introduction 1.3 Required Tools and Materials State Meaning Blinking Link activity (receive) No link activity Blinking Link activity (transmit) No link activity Ethernet Port Status LEDs Indicate the status of the associated serial port. State Meaning Blinking Link activity (receive) No link activity Blinking Link activity (transmit)
  • Page 14: Decommissioning And Disposal

    Siemens also does not recommend using copper Ethernet ports to interface with devices in the field across distances that could produce high levels of ground potential rise (i.e. greater than 2500 V), during line-to-ground fault conditions.
  • Page 15 Introduction 1.5.2 Supported Fiber Optic Cables Cable Type Wavelength (nm) Modal Bandwidth Distance (m) (MHz·km) 100Base-FX 1000Base-SX 10GBase-SR 1300 2000 — — OM3 (50/125) 1500 — 1300 2000 — — OM4 (50/125) 3500 — 1300 2000 — — Laser optimized. RUGGEDCOM RS400 Installation Manual, 01/2021, C79000-G8976-1016-11...
  • Page 16: Installing The Device

    This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void. Changes or modifications not expressly approved by Siemens AG could invalidate specifications, test results, and agency approvals, and void the user's authority to operate the equipment.
  • Page 17: Unpacking The Device

    Visually inspect each item in the package for any physical damage. Verify all items are included. IMPORTANT If any item is missing or damaged, contact Siemens for assistance. Mounting the Device The RUGGEDCOM RS400 is designed for maximum mounting and display flexibility. It can be equipped with connectors that allow it to be installed in a rack, on a DIN rail, or directly on a panel.
  • Page 18: Mounting The Device On A Din Rail

    Installing the Device 2.3.1 Mounting the Device on a DIN Rail Forced airflow is not required. However, any increase in airflow will result in a reduction of ambient temperature and improve the long-term reliability of all equipment mounted in the rack space. Note For detailed dimensions of the device with either rack, DIN rail or panel hardware installed, refer to...
  • Page 19: Mounting The Device To A Rack

    Installing the Device 2.3.2 Mounting the Device to a Rack Removing the Device To remove the device from a DIN rail, do the following: Loosen or remove the #8-32 lock screws on both sides of the device. Panel/DIN Rail Adapter DIN Rail Screw Figure 2.2 Removing the Device from a DIN Rail...
  • Page 20: Mounting The Device To A Panel

    Installing the Device 2.3.3 Mounting the Device to a Panel Make sure the rack mount adapters are installed on the correct side of the chassis. Note The chassis features multiple mounting holes, allowing the rack mount adapters to be installed up to 25 mm (1 in) from the face of the device. Rear Front Rack Mount Adaptor...
  • Page 21: Connecting The Failsafe Alarm Relay

    Installing the Device 2.4 Connecting the Failsafe Alarm Relay To mount the device to a panel, do the following: Place the device against the panel and align the adapters with the mounting holes. Screw Panel/DIN Rail Adaptor Figure 2.4 Panel Mounting Secure the device to the panel using four #6-32 screws. Connecting the Failsafe Alarm Relay The failsafe relay can be configured to latch based on alarm conditions.
  • Page 22: Grounding The Device

    Installing the Device 2.5 Grounding the Device Normally Closed Common Normally Open Figure 2.5 Failsafe Alarm Relay Wiring Grounding the Device The RUGGEDCOM RS400 chassis ground terminal uses a #6-32 screw. It is recommended to terminate the ground connection with a #6 ring lug and torque it to 1.7 N·m (15 lbf·in).
  • Page 23: Connecting Ac Power

    Installing the Device 2.6.1 Connecting AC Power Note • For 88-300 VDC rated equipment, an appropriately rated circuit breaker must be installed. • For 100-240 VAC rated equipment, an appropriately rated circuit breaker must be installed. • Use only #16 gage copper wiring when connecting terminal blocks. •...
  • Page 24: Connecting Dc Power

    Installing the Device 2.6.2 Connecting DC Power Connect the positive wire from the power source to the positive/hot (+/H) terminal on the terminal block. Positive/Hot (+/H) Terminal Negative/Neutral (-/N) Terminal Surge Ground Terminal Braided Ground Cable Figure 2.7 Terminal Block Wiring Connect the negative wire from the power source to the negative/neutral (-/N) terminal on the terminal block.
  • Page 25 Installing the Device 2.6.2 Connecting DC Power Connect the positive wire from the power source to the positive/hot (+/H) terminal on the terminal block. Positive/Hot (+/H) Terminal Negative/Neutral (-/N) Terminal Surge Ground Terminal Braided Ground Cable Figure 2.8 Terminal Block Wiring Connect the negative wire from the power source to the negative/neutral (-/N) on the terminal block.
  • Page 26: Device Management

    Device Management This section describes how to connect to and manage the device. Connecting to the Device The following describes the various methods for accessing the RUGGEDCOM RS400 console and Web interfaces on the device. For more detailed instructions, refer to the RUGGEDCOM ROS Configuration Manual for the RUGGEDCOM RS400.
  • Page 27: Configuring The Device

    Device Management 3.2 Configuring the Device Configuring the Device Once the device is installed and connected to the network, it must be configured. All configuration management is done via the RUGGEDCOM ROS interface. For more information about configuring the device, refer to the RUGGEDCOM ROS Configuration Manual associated with the installed software release.
  • Page 28: Communication Ports

    Communication Ports The RUGGEDCOM RS400 can be equipped with various types of communication ports to enhance its abilities and performance. To determine which ports are equipped on the device, refer to the factory data file available through RUGGEDCOM RS400 . For more information on how to access the factory data file, refer to the RUGGEDCOM ROS Configuration Manual for the RUGGEDCOM RS400.
  • Page 29: Fiber Optic Ethernet Ports

    Communication Ports 4.2 Fiber Optic Ethernet Ports WARNING Electric shock hazard – risk of serious personal injury and/or equipment interference If shielded cables are used, make sure the shielded cables do not form a ground loop via the shield wire and the RJ45 receptacles at either end. Ground loops can cause excessive noise and interference, but more importantly, create a potential shock hazard that can result in serious injury.
  • Page 30: Modem Port

    Communication Ports 4.3 Modem Port (Straight Tip) connectors. Make sure the Transmit (Tx) and Receive (Rx) connections of each port are properly connected and matched to establish a proper link. Port Types   Tx Connector Tx Connector Rx Connector Rx Connector Figure 4.4 LC Port Figure 4.3...
  • Page 31: Serial Ports

    Communication Ports 4.4 Serial Ports The modem card is equipped with a standard RJ11 telephone port. The following is the pin-out description for the RJ11 port:   Description Reserved (Do Not Connect) Reserved (Do Not Connect) Ring Figure 4.7 RJ11 Port Pin Configuration Reserved (Do Not Connect) Reserved (Do...
  • Page 32: Serial Rs232/Rs485/Rs422 Db9 Ports

    Communication Ports 4.4.2 Serial RS232/RS485/RS422 DB9 Ports communicating with an another DCE device, such as another RUGGEDCOM RS400, the RX and TX pins must be crossed-over using, for example, a NULL modem cable. The following is the pin-out description for the RS232 DB9 ports:  ...
  • Page 33: Serial Rs232/Rs485/Rs422 Rj45 Ports

    Communication Ports 4.4.3 Serial RS232/RS485/RS422 RJ45 Ports Pins 7 and 8 are connected together internally. In RS232 mode, these pins enter a high impedance state. A DTE that asserts RTS will see CTS asserted, although the device will not perform hardware flow control.
  • Page 34: Connecting Multiple Rs485 Devices

    Communication Ports 4.4.5 Connecting Multiple RS485 Devices The following is the pin-out description for the RS485 insulated terminals:   Terminal Description Positive Negative Common (Isolated Ground) Figure 4.11 Serial Insulated Terminal Port 4.4.5 Connecting Multiple RS485 Devices Each RS485 port can communicate with multiple RS485 devices by wiring devices together in sequence over a single twisted pair with transmit and receive signals on the same two wires (half duplex).
  • Page 35 Communication Ports 4.4.5 Connecting Multiple RS485 Devices 120Ω 10nF 120Ω 10nF RUGGEDCOM RS400 Common (Isolated Ground) Negative Positive Shield to Earth (Connected At a Single Point) RS485 Devices (32 Total) Figure 4.12 Recommended RS485 Wiring RUGGEDCOM RS400 Installation Manual, 01/2021, C79000-G8976-1016-11...
  • Page 36: Technical Specifications

    Technical Specifications This section details the specifications and operating conditions of the device. Power Supply Specifications Power Internal Maximum Power Minimum Input Maximum Input Supply Type Fuse Rating Consumption 12-24 VDC 10 VDC 36 VDC 6.3 A(F) 48 VDC 36 VDC 59 VDC 2 A(T) HI (125/250 VDC)
  • Page 37: Fiber Optic Ethernet Port Specifications

    To convert from average to peak, add 3 dBm. To convert from peak to average, subtract 3 dBm. Maximum segment length is greatly dependent on factors such as fiber quality, and the number of patches and splices. Consult a Siemens sales associate when determining maximum segment distances. Fast Ethernet (100 Mbps) Optical Specifications...
  • Page 38: Serial Port Specifications

    Technical Specifications 5.5 Serial Port Specifications Serial Port Specifications Port Type Media Distance Connector Type RS232 Standard RS232 15 m (49 ft) Shielded Serial Cable RS485 Shielded Twisted-Pair 1200 m (3937 ft) Insulated Terminals RS232/RS485/RS422 Shielded Twisted-Pair 1200 m (3937 ft) RS232/RS485/RS422 Shielded Twisted-Pair 1200 m (3937 ft)
  • Page 39 Technical Specifications 5.8 Dimension Drawings 44.2 291.3 25.4 Figure 5.1 Overall Dimensions 34.5 22.9 466.6 11.4 481.3 Figure 5.2 Rack Mount Dimensions RUGGEDCOM RS400 Installation Manual, 01/2021, C79000-G8976-1016-11...
  • Page 40 Technical Specifications 5.8 Dimension Drawings 335.0 324.9 Figure 5.3 Panel and Din Rail Mount Dimensions RUGGEDCOM RS400 Installation Manual, 01/2021, C79000-G8976-1016-11...
  • Page 41 Technical Specifications 5.8 Dimension Drawings RUGGEDCOM RS400 Installation Manual, 01/2021, C79000-G8976-1016-11...
  • Page 42: Certification

    UL 62368-1 Information Technology Equipment – Safety – Part 1: General Requirements) 6.1.2 European Union (EU) This device is declared by Siemens AG to comply with essential requirements and other relevant provisions of the following EU directives: • EN 62368-1 Information Technology Equipment –...
  • Page 43: Fcc

    Products with Respect to the Restriction of Hazardous Substances The device is marked with a CE marking and can be used throughout the European community. A copy of the CE Declaration of Conformity is available from Siemens AG. For contact information, refer to "Contacting Siemens (Page vii)".
  • Page 44: Iso

    Support at https://support.industry.siemens.com/cs/ww/en/view/89855782. 6.1.8 RoHS This device is declared by Siemens AG to meet the requirements of the following RoHS (Restriction of Hazardous Substances) directives for the restricted use of certain hazardous substances in electrical and electronic equipment: China RoHS 2 •...
  • Page 45: Other Approvals

    Certification 6.1.9 Other Approvals 6.1.9 Other Approvals This device meets the requirements of the following additional standards: • IEEE 1613 IEEE Standard Environmental and Testing Requirements for Communications Networking Devices in Electric Power Substations • IEC 61850-3 Communications Networks and Systems for Power Utility Automation – Part 3: General Requirements •...
  • Page 46 Certification 6.2 EMC and Environmental Type Tests Test Description Test Levels Severity Levels IEC 61000-4-8 Magnetic Field Enclosure Ports 40 A/m continuous,   1000 A/m for 1 s IEC 61000-4-29 Voltage Dips DC Power Ports 30% for 0.1 s, 100% for 0.05 s  ...
  • Page 47 Certification 6.2 EMC and Environmental Type Tests Description Test Levels AC Power Ports 2 kVAC HV Impulse Signal Ports 5 kV (Failsafe Relay) DC Power Ports 5 kV AC Power Ports 5 kV Environmental Type Tests Test Description Test Levels IEC 60068-2-1 Cold Temperature Test Ad -40 °C (-40 °F), 16 Hours...
  • Page 48 Further Information Siemens RUGGEDCOM https://www.siemens.com/ruggedcom Industry Online Support (service and support) https://support.industry.siemens.com Industry Mall https://mall.industry.siemens.com Siemens AG Digital Industry Process Automation Postfach 48 48 90026 NÜRNBERG GERMANY...

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