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Toshiba OIS Series User Manual
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Toshiba OIS Series User Manual

Operator interface station for toshiba t-series programmable logic controllers
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Contents
UMAN\OIS60\0603
Operator Interface Station
OIS60
USER’S MANUAL
Setup and Operation
CONTENTS
For Toshiba T-Series
Programmable Logic Controllers
Toshiba International Corporation
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Summary of Contents for Toshiba OIS Series

  • Page 1 Contents UMAN\OIS60\0603 Operator Interface Station OIS60 USER’S MANUAL Setup and Operation CONTENTS For Toshiba T-Series Programmable Logic Controllers Toshiba International Corporation...
  • Page 2 Rev.: IMPORTANT OIS Series Products are intended to be operator interfaces, to work with PLCs which actually take control actions. It is assumed that the user is well acquainted with the PLC system being used. Never use OIS units to perform emergency stop applications. It is advised that separate switches be used outside the PLC for ANY emergency stops.

  • Page 3: Table Of Contents

    Contents Table of Contents 1. Introduction Purpose of this Manual Introduction to OIS60 How OIS60 Works OIS60 Specifications 2. Hardware Installation Instructions Power Requirements Serial Port PLC Port 3. Getting Started Introduction Application - Tags, Screens, Touch Screen keys and Tasks PLC Communications 4.
  • Page 4 Contents 8. Diagnostics and Maintenance Diagnostics Maintenance Appendix Cable Diagrams Order Numbers for OIS, Converters & Cables viii...

  • Page 5: Introduction

    Introduction 1. INTRODUCTION In this Chapter Ø Purpose of this Manual Ø Introduction to OIS60 Ø How OIS60 works Ø OIS60 Specifications Page 1...

  • Page 6: Purpose Of This Manual

    Purpose of this Manual The intention of this Operation Manual is to provide a guide for safe installation, configuration and operation of OIS60. This manual is applicable for other OIS series models also. Read this operation manual thoroughly before installing and operating OIS60 This document is based on information available at the time of its publication.

  • Page 7: How Ois60 Works

    Introduction How OIS60 Works The OIS60 follows a specific sequence for performing the tasks defined by the user in the application. The sequence is as shown below START Power-up Message Power up Task Complete IBM Comm Communication Re-Start Re-establish PLC Comm Communication Error...
  • Page 8 Introduction Valid Screen password Perform Before Showing Task List for new Screen Upload Tag Block Upload Alarm Block Serv Alarm Display Screen Display Associated Screens Serv While Showing Task Check if same key pressed Same key Pressed Key Release task Load new keys Page 4...
  • Page 9 Introduction Pressed Password Protected Key ? Valid Key Password Serv Key Press Task Page 5...

  • Page 10: Ois60 Specifications

    Introduction OIS60 Specifications POWER COMM Power : 24V DC + 10%, 3W maximum Display : 6” diagonal, 320x240 pixel, 256 color, CCFL Backlit (20,000Hrs at 25 Bezel : IP 65 rated Touch Screen Operating Temperature : 0 C to 50 Storage Temperature : -20 C to 80...

  • Page 11: Hardware

    Hardware 2. HARDWARE In this Chapter Ø Installation Instructions Ø Power Requirements Ø Serial Port Ø PLC Port Page 7...

  • Page 12: Installation Instructions

    Hardware Installation Instructions The OIS60 should be mounted on a panel. Gasket, mounting clamps are provided with each OIS60 unit for proper mounting. Environmental Considerations: Make sure that the unit is installed correctly and that the operating limits are followed (see Specifications for OIS60).

  • Page 13: Power Requirements

    Hardware Follow the procedure given below for proper mounting: 1) Make a cutout of the required size. Panel cutout tolerance is + 0.1mm. 2) Put the gasket behind the bezel (see dimensional sketch for details). The gasket may be sealed to the case using an adhesive. 4) Put the OIS60 unit through the panel cutout.

  • Page 14: Serial Port

    Hardware Do not power unit and inductive loads with the same power supply even though there is enough immunity in the OIS to withstand the transients present on these lines. Avoid using power supplies with large capacitive outputs which may cause problems if power is cycled within a short time period.

  • Page 15: Getting Started

    Getting Started 3. GETTING STARTED In this Chapter Ø Introduction Ø Application - Tags, Screens, Keys and Tasks Ø PLC Communications Page 11...

  • Page 16: Introduction

    OIS60 unit along with the firmware. Communication driver varies from PLC to PLC. This driver enables unit to talk to a specific PLC, such as a Toshiba T1 PLC. 2. OIS60 - PLC Communication Cable: Proper OIS60 - PLC cable is required for error free communication with any PLC.

  • Page 17: Understanding Ois Features

    Understanding OIS .eatures 4. UNDERSTANDING OIS FEATURES In this Chapter Ø Screens and Touch-Screen Keys Ø Alarms Ø Application Task-List Page 13...

  • Page 18: Screens

    Understanding OIS .eatures This chapter explains in detail all the features of OIS60 unit. We recommend that you study this chapter before attempting to configure and use the OIS60. Screens Operator can view required information on the display of OIS60 unit. This information can be arranged in such a way that the operator can very easily interpret the information received.
  • Page 19 Understanding OIS .eatures Subtract Tag B from Tag A Turn Bit On Turn Bit Off Toggle Bit Copy Tag B to Tag A Swap Tag A and Tag B Print Data Copy Tag to STR (Screen Triggering Register) Copy Tag to LED Delay Wait Copy Recipe block to PLC block...
  • Page 20 Understanding OIS .eatures 12. Copy Tag B to Tag A:* Tag B can be copied to tag A using this task. The value of tag B will be unchanged. Tag A will be same as tag B. 13. Swap Tag A and Tag B:* Values of two tags can be swapped using this task.
  • Page 21 Understanding OIS .eatures 4.1.7. Touch-Screen Task List: OIS60 has a Touch-Screen for performing various tasks. Touch-Screen Tasks are same as the Screen tasks. Tasks can be performed in three different instances: Touch key Press, Touch Key Pressed and Touch Key Released Tasks. Please refer to Screen Task List details. Same touch key can have three tasks to be performed for three instances.
  • Page 22 Understanding OIS .eatures Plain Text: Plain text object is useful for displaying any message for the operator. Plain Text Objects do not depend on the PLC Tag. Even if the PLC is not connected, this object will be displayed. Coil Data Entry: Data Entry can not be performed unless user places a Numeric Keypad object on the screen.
  • Page 23 Understanding OIS .eatures from the Define Alarm window. First triggered alarm is on top. Alarm condition for alarm should be cleared. Each alarm has to be acknowledged. Touch key with definition ‘Acknowledge Alarm’ acknowledges the alarm. An Alarm is cleared from the screen when the alarm condition is cleared and the alarm is acknowledged.

  • Page 24: Alarms

    Understanding OIS .eatures Bitmaps: Stationary bitmaps can be placed on the screen. 256 color Bitmaps can be added to the screen. Alarms Any tag can be continuously monitored by defining alarms for each bit of that tag. To display an alarm on the screen as soon as it is triggered, alarm object has to be placed on the screen.
  • Page 25 Understanding OIS .eatures Goto Previous Screen Write Value to a Tag Add a Constant Value to Tag Subtract a Constant Value from Tag Add Tag B to Tag A Subtract Tag B from Tag A Turn Bit On Turn Bit Off Toggle Bit Copy Tag B to Tag A Swap Tag A and Tag B...
  • Page 26 Understanding OIS .eatures 10. Turn Bit Off: Any coil or bit can be turned off using this task. The bit/coil should be a read-write coil. 11. Toggle Bit: Any coil or bit can be toggled using this task. The bit/coil should be a read-write coil. 12.

  • Page 27: Configuration Software

    Configuration Software 5. CONFIGURATION SOFTWARE In this Chapter Ø Introduction to OISetup32 Software Ø Installing OISetup32 Software Ø OISetup32 Software - Basics Ø Create a New Application Ø Save andDownload Application Page 23...

  • Page 28: Introduction To Configuration Software - Oisetup32

    Configuration Software Introduction to Configuration Software - OISetup32 OISetup32 is Microsoft Windows® based software to configure the OIS60 by Toshiba International Corp. OISetup32’s tools and easy approach can help you create your applications quickly and easily. By using some of OISetup32’s new features, you can be more effective in what you need. Whether you need a small application to monitor data or a bigger application for both monitoring and changing data in your PLC, OISetup32 has it all.

  • Page 29: Oisetup32 Software Basic

    Configuration Software OISetup32 Software Basic The OIS60 unit has to be configured before its use in any system. Complete configuration consists of defining: OIS Settings OIS Network Configuration Tag Database Screens and Screens Task-List, Touch-keys, if required. Global Keys Alarms Global and Power-on Task list The complete configuration is stored as an Application.
  • Page 30 Configuration Software 5.3.2. OIS Network Configuration: This setting selects the PLC Model, PLC type, Node number in a system. User can also connect multiple PLCs of the same type/protocol to a single OIS. Each PLC must have unique identification number which is termed as NODE ID.
  • Page 31 Configuration Software Menu bar operates like any standard Windows Menu bar. Click with mouse or use keys in combination with ALT key just like any other standard Windows based software. When no application is open above Menu bar will be displayed. From ‘File’ menu, select ‘New...’ to create new application. Following Menu bar will be displayed.
  • Page 32 Configuration Software Ø Define Menu This menu defines the application. In the main window of OISetup32 software, bottom line of the icons is dedicated for this menu. OIS Settings Defines OIS settings. Normally there is no need to change these settings Network Configuration - Defines PLC node, node ID etc.
  • Page 33 Configuration Software Ø Communicate Menu Communicate Menu Downloads / uploads application to / from OIS. Communication Port Sets COM port for communicating with OIS. Download Downloads Application to OIS. Upload Uploads Application from OIS. Ø Utilities Menu Utilities Menu is basically useful for adding / removing PLC drivers. It also informs the user about the memory used for the application.
  • Page 34 Configuration Software Ø Help Menu Help Menu, as the name suggests, offers help for the user application. Index Lists all the Help topics About OIS Displays the software version number. Page 30...

  • Page 35: Create New Application

    Configuration Software Create New Application Select New from File menu or click on the New Application button. In the dialog presented, select OIS60 model and press OK. Page 31...
  • Page 36 Configuration Software Select OIS Settings from Define menu or Press F3 key or click on the OIS Settings button. In OIS Settings dialog box, select Application memory, Screen Saver, Float format, Key Queue Size, and Serial printout options. Press OK to accept the selections made. Select PLC to be used in the system.
  • Page 37 Configuration Software In Network Configuration dialog box, Press Add a Node button. Now select PLC and PLC Model. Assign a Node Address for the node Press OK to accept the selections made. If another node has to be added repeat above steps else press Close. Select Tag Database..
  • Page 38 Configuration Software In Tags dialog box select the Node, Tag type, Register, enter Tag name and finally select number of bytes for the Tag. Press Add to accept the Tag. After adding all the tags press Close button. Select Screens.. from Define menu or Press F6 key or click on the Screens button Page 34...
  • Page 39 Configuration Software In New Screen dialog box, enter the Screen number, Screen Name, Password, Screen Name and Screen description information. This is for programmers reference only. This information is NOT displayed on the actual OIS Screen. Select Screen background color. Associated Screen option is available only when some screens have already been defined.
  • Page 40 Configuration Software Text Object: Click on the Text button . The shape of the mouse pointer will change. Select the required Font Size Text Foreground color, Text Background color. Now place the mouse pointer at desired location and mark the area of text object while holding the left mouse button. Even if no area is marked, user can enter the text and later edit the object size.
  • Page 41 Configuration Software Register Data Entry Object: To edit a register in the PLC, select Register Data Entry in the Data entry dialog box. Register Data Entry dialog box allows user to select the tag, Data type, data format, low limit, high limit, Math -1st and operation.
  • Page 42 Configuration Software To display value of a word tag, select Register Value type in Display OIS or PLC Data window. The window will now change to display Register options. Select the register to be displayed. Select the Data type and Format to display the register. User can scale the value by performing math operations. 1st and 2nd math operation set the math operators.
  • Page 43 Configuration Software Display Date Object: The date can be displayed on the OIS display by placing a Display Date object. To display the object, click on the Date button . Place Date Object on the screen. To edit the format double click on the object.
  • Page 44 Configuration Software Display Alarm Object: An Alarm object displays an alarm immediately after any alarm is triggered. Alarm text is defined in the Alarms dialog box. To place an Alarm object, click on the Alarms button . Alarms objects can be edited by double clicking on the object placed on the screen.
  • Page 45 Configuration Software Display Ellipse Object: User can draw ellipse on the OIS display by using a Ellipse tool. To draw the object, click on the Ellipse button . Place on the screen, drag till required size is reached. To edit the object, double click on the object.
  • Page 46 Configuration Software Bit Button Object: To draw the object, click on the Bit Button icon . Place on the screen. Dialog box window will enable user to select Button properties, General Attributes and Operation. Button Properties defines the properties of actual button object. General Attributes page is similar for all the wizard objects. This page defines the label, border properties.
  • Page 47 Configuration Software Word Button Object: To draw the object, click on the Word Button icon . Place on the screen. Dialog box window will enable user to select State properties, General Attributes. User can define different tasks depending on different states (ranges) of a word tag. Button display can also be varied depending on the state of the tag.
  • Page 48 Configuration Software Bit Lamp Object: To draw the object, click on the Bit Lamp button . Place the tool on the screen. Dialog box with three pages will be presented. Lamp properties page defines the display of the actual lamp. General attribute defines label properties and border enable / disable.
  • Page 49 Configuration Software Word Lamp Object: To draw the object, click on the Word Lamp button . Place the tool on the screen. This object dis- plays various bitmaps depending on the states of a word tag. Place the tool on the screen. A dialog box with two pages will be presented.
  • Page 50 Configuration Software Single Bargraph Object: To draw the object, click on the Single Bargraph button . Place the tool on the screen. User can select style to plot a bar for the specifies word tag. Maximum and Minimum limits specify the range of tag to be plotted.
  • Page 51 Configuration Software Multiple Bargraph Object: To draw the object, click on the Multiple Bargraph button . Place the tool on the screen. User can select number of bars, style, bar width. Individual bar properties sets Bar tag, Bar color, Maximum and Minimum limits.
  • Page 52 Configuration Software Analog Meter Object: To draw the object, click on the Analog Meter button . Place the tool on the screen. This wizard represents the word register on a analog meter. Dialog box has four pages: Meter Foreground properties, Meter Background properties, General Properties, Operation.
  • Page 53 Configuration Software Numeric Keypad Object: To draw place object, click on the Numeric Keypad button . Place the tool on the screen. This wizard helps user to edit any data. Numeric keypad has to be placed on the screen which has a data entry object.
  • Page 54 Configuration Software Bitmap Object: To display a user defined bitmap, click on the Bitmap button. In the dialog box presented user can add bitmap to library, delete a bitmap from the library or add a library bitmap to screen. User can add any required bitmap.

  • Page 55: Save And Download Application

    Configuration Software Save and Download Application Complete application has to be saved. Click ‘Save’ from ‘File’ main menu or press F2 key on the PC keyboard. A dialog box will be presented. Select required directory to save the application. Enter the name to save the application.
  • Page 56 Configuration Software In the download dialog box, check ‘Application’ radio-button. Press ‘OK’ button to download application to OIS60 unit. Now application will be executed. Page 52...

  • Page 57: Applications Examples

    Applications Examples 6. APPLICATIONS EXAMPLES In this Chapter Ø Installations and Setup Ø Define Node and Tags Ø Define Screens Ø Define Alarms Ø Load Applications into OIS60 Page 53...

  • Page 58: Installations And Setup

    Applications Examples Installations and Setup We will create an application for OIS60. The application will be for internal tags only. Do the following: 6.1.1. Click on the OISetup32 icon to run OISetup32 6.1.2 When the main window is displayed, click on the New Application icon 6.1.3.

  • Page 59: Define Node And Tags

    Applications Examples Define Node and Tags 6.2.1. As said earlier, this application is being developed with internal tags only, hence we will not be adding any PLC in the network. If user wants to add PLC in the network, click on the Network Configuration icon .
  • Page 60 Applications Examples 6.2.1. We have to define tags required for the application. It is a good practice to define the tags before developing the application. To define Tags click on Tag Database icon . Following dialog box will be displayed. Select required register type and register address, enter your name for the tag. Click on the ‘Add’...

  • Page 61: Define Screens

    Applications Examples Define Screens 6.3.1 . Now we will define Screens. Screens form the most important part of any application as it displays the information required by the operator. OIS has various objects to make a screen operator-friendly. Click on Screens icon to define screens In the Screens dialog box, enter the screen number, name and password.
  • Page 62 Applications Examples Plain Text: Select Text Tool . Select font size 7x14. Place tool on the screen. Type the characters. Data entry: 1. Coil Data Entry: Select Data Entry Tool . Select Coil ‘Coil 1’. Enter On text as ‘On’. Enter Off text as ‘Off’.
  • Page 63 Applications Examples 2. Register Data Entry: Select Tag ‘D0001’. Set Low Limit as 10000. Set High Limit as 20000. Click ‘OK’ Page 59...
  • Page 64 Applications Examples Bit Lamp: Select Bitmap Lamp Tool . Place it at proper location. Select Lamp Style and size. From Operation Page, select the Tag as ‘Coil 1’. Page 60...
  • Page 65 Applications Examples Analog Meter: Select Bitmap Lamp Tool . Place it at proper location. From Operation page, select Tag as D0001. Set Display Range as 0 to 65535. Set End tag value as 60000. Page 61...
  • Page 66 Applications Examples Bit Buttons: Select Bit Button Tool . Place on the screen. Buttons will be used to Acknowledge alarm, View Next alarm, Previous alarm, Clear Alarm Tag value. Select appropriate tasks fro Operation page for the button. Edit button text according to the task. Page 62...
  • Page 67 Applications Examples Alarm Object: Select Alarms Object Tool . Add the Number field. Set Alarm text length as 10. Click ‘OK’ to accept object. Page 63...

  • Page 68: Define Alarms

    Applications Examples Define Alarms Alarm will be displayed in the alarm window only if it is defined from the ‘Define Alarm’ menu. Close screen window. Click tool. Select tag as D0001. Add ‘Alarm 0’ text for ‘Bit 0’. Add ‘Alarm 1’ text for ‘Bit 1’.

  • Page 69: Define Applicationtasks

    Applications Examples Define ApplicationTasks After user has completed defining all the screens, he must select the screen to be displayed after power up. User can also define some tasks which need to be done only after power-up. After a new application is created in OISetup32 Software, default power-on task is defined to be ‘Goto Screen of number: 00001’.

  • Page 70: Load Applications Into Ois60

    Applications Examples Load Applications into OIS60 Click to save this application. Click to download application in OIS60. Select Application from the download window presented. Click ‘OK’ to start Download. Page 66...

  • Page 71: Frequently Asked Questions

    .requently Asked Questions 7. FREQUENTLY ASKED QUESTIONS In this Chapter Ø How Do I ? Page 67...

  • Page 72: How Do I

    .requently Asked Questions How Do I ? This chapter answers the questions users often times ask. How do I read PLC data? To read any PLC data, the required tag should be defined in the Tag Database. In a screen the tag should be embedded in the required format.
  • Page 73 Diagnostics and Maintenance 8. DIAGNOSTICS AND MAINTENANCE In this Chapter Ø Diagnostics Ø Maintenance Page 69...
  • Page 74 OIS60 Toshiba T1 PLC (Programmed for Running Timer T0) OIS to Toshiba T1 PLC Programming port cable (Part code no. EC-P-019A-00) OIS to Toshiba T1 PLC RS485 port cable (Part code no. EC-P-046A-00) OIS Programming Cable (Part code no. 26-117B) OISetup32 Software (Version 1.1A or higher)
  • Page 75 Diagnostics and Maintenance 8.1.2 Touch Screen Calibration Loss: Touch screens are factory calibrated. Calibration is stored in an EEPROM. If user faces any of the following problems: - Any press inside defined object boundary results in three short beeps. - Undefined area performs a task of some other defined object. User will have to calibrate the touch screen of the unit.
  • Page 76 Appendix APPENDIX In this Chapter Ø Cable Diagrams Ø Order Numbers for Model and Cables...
  • Page 77 Appendix Cable Diagrams Pin Configuration for Programming Cable for OIS60: PC End OIS End DB9 Female DB9 Male 1 2 3 1 2 3 4 1 2 3 1 2 3 4 1 2 3 1 2 3 4 Pin Configuration for EC-P-019A-00 PLC End OIS End 8 Pin MINIDIN...
  • Page 78 Appendix Pin Configuration for EC-P-046A-00 OIS End PLC End DB9 Male 1 2 3 1 2 3 1 2 3 RXA (Yellow) TXA (Green) RXB (White) TXB (Blue) GND (Black & Shield) RX+ is also known as RXA Pin Configuration for EC-P-046B-00 PLC End OIS End DB15 Male...
  • Page 79 Appendix Order Numbers for OIS, Converters & Cables This section lists the model number and suitable cables. Part Numbers Description Model OIS60 Operator Interface Station Cables for OIS60: EC-P-019A-00 Cable connects to T1 programing port, (2 meter) EC-P-019B-00 Cable connects to T2 programing port, (2 meter) EC-P-046A-00 Cable connects to T1 / T2E RS485 port, (2 meter) EC-P-046B-00...
  • Page 80 TOSHIBA INTERNATIONAL CORPORATION 13131 W. Little York Road, Houston TX77041 Tel: 1-800-231-1412 Fax: 713 896 5218 Website: www.tic.toshiba.com E-mail: plc@tic.toshiba.com...

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