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Sony KLV-40W300A Service Manual
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Sony KLV-40W300A Service Manual

Fix2 chassis
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Ver.
1.0
1.1
1.2
D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BE3E1A7273D346DB3E46563B45E4A2DC
All manuals and user guides at all-guides.com
MODIFICATION HISTORY
DATA
2007.08
Issued
2008.01
Correction of parts number for SEC. 5 EXPLODED VIEWS.
2008.06
Correction of parts number for SEC. 5 EXPLODED VIEWS.
KLV-40/46/52W300A
MODEL NAME :
SERVICE MANUAL
PARTS No. : 9-834-165-03
* Blue characters are linking.
CONTENTS
(P.
5-10)
(P.
5-19)

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  • Page 1 All manuals and user guides at all-guides.com MODIFICATION HISTORY KLV-40/46/52W300A MODEL NAME : SERVICE MANUAL PARTS No. : 9-834-165-03 * Blue characters are linking. Ver. DATA CONTENTS 2007.08 Issued 2008.01 Correction of parts number for SEC. 5 EXPLODED VIEWS. 5-10) 2008.06 Correction of parts number for SEC.
  • Page 2 All manuals and user guides at all-guides.com KLV-40W300A/46W300A/52W300A SERVICE MANUAL China Model FIX2 CHASSIS LCD Colour TV D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BE3E1A7273D346DB3E46563B45E4A2DC...
  • Page 3 All manuals and user guides at all-guides.com SPECIFICATIONS Model name KLV-40W300A KLV-46W300A KLV-52W300A System Panel System LCD (Liquid Crystal Display) Panel TV System D/K, B/G, I, M Colour System PAL, SECAM, NTSC 3.58, NTSC 4.43 (only Video In) Channel Coverage...
  • Page 4 All manuals and user guides at all-guides.com Model name KLV-40W300A KLV-46W300A KLV-52W300A Design and specifications are subject to change without notice. PC Input Signal Reference Chart Horizontal Vertical Signals Horizontal (Pixel) Vertical (Line) frequency Standard frequency (Hz) (kHz) 31.5 37.5 VESA 31.5...
  • Page 5 1) Do not press on the panel or frame edge to avoid the risk of electric shock. Replace all components with Sony parts whose part numbers 2) Do not scratch or press on the panel with any sharp objects. appear as shown in this manual or in supplements 3) Do not leave the module in high temperatures or in areas of published by Sony.
  • Page 6 All manuals and user guides at all-guides.com SAFETY CHECK-OUT After correcting the original service problem, perform the Leakage Test following safety checks before releasing the set to the customer: The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part 1.
  • Page 7 All manuals and user guides at all-guides.com SELF DIAGNOSIS FUNCTION The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash. The number of times the LED flashes translates to a probable source of the problem. A definition of the STANDBY LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.
  • Page 8 All manuals and user guides at all-guides.com 1-4. SELF-DIAGNOSTIC SCREEN DISPLAY For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of failure for confirmation on the screen. 1-4-1.

  • Page 9: Table Of Contents

    2-3. Change Setting Data for TV ........2-2 1. DISASSEMBLY ..........1-1 2-4. Write data for TVM ..........2-3 1-1. KLV-40W300A ............1-1 2-5. Entering BEM service menu ........2-4 1-1-1. REAR COVER ASSY REMOVAL ....1-1 2-6. Change Setting Data for BEM ....... 2-5 1-1-2.
  • Page 10 All manuals and user guides at all-guides.com 5. EXPLODED VIEWS ........5-1 5-1. KLV-40W300A ............5-2 5-1-1. REAR COVER ASSY AND STAND ASSY .. 5-2 5-1-2. ARM ASSY AND HW1 AND HW2 BOARDS ............5-3 5-1-3. CHASSIS-1 ............5-4 5-1-4. CHASSIS-2 ............5-5 5-1-5.

  • Page 11: Disassembly

    All manuals and user guides at all-guides.com SECTION 1 DISASSEMBLY 1-1. KLV-40W300A 1-1-1. REAR COVER ASSY REMOVAL 3 Two screws (+BVTP 3X12) 1 Five screws (+BVTP2 4X16) 1 Two screws (+BVTP2 4X16) 2 Two screws (+PSW M5X12) 1 One screw...

  • Page 12: Multi Button Assy And Hw1 Board Removal

    All manuals and user guides at all-guides.com KLV-40W300A 1-1-3. MULTI BUTTON ASSY AND HW1 BOARD REMOVAL 1 Connector assy CN7001 2 Multi button assy 3 HW1 board 1-1-4. HW2 BOARD REMOVAL 2 Two screws (+BVTP 3X12) 1 Connector assy CN7022...

  • Page 13: Df1 Board And Gf1 Board Removal

    All manuals and user guides at all-guides.com KLV-40W300A 1-1-5. DF1 BOARD AND GF1 BOARD REMOVAL 1 Connector assy 1 Connector assy CN6153 2 Four screws 5 Four screws (+PSW 3SG) (+PSW 3SG) CN6600 3 GF1 board (STT) CN6502 6 DF1 board...

  • Page 14: Ag Board And Fb2 Board Removal

    All manuals and user guides at all-guides.com KLV-40W300A 1-1-7. AG BOARD AND FB2 BOARD REMOVAL 3 Board to board connector 80P 4 Board to board connector 50P 6 Connector assy 8 AG board 2 Ten screws 7 Nine screws (+PSW M3X5)

  • Page 15: Ac Inlet, Chassis Bracket And Stay Removal

    All manuals and user guides at all-guides.com KLV-40W300A 1-1-9. AC INLET, CHASSIS BRACKET AND STAY REMOVAL qh One screw (+PSW M3X5) qk Chassis bracket (FIX2) qh Four screws (+PSW M3X5) qj One screw (+BVST 4X8) qh One screw (+PSW M3X5)

  • Page 16: Lcd Panel, Hw3 Board And Bezel Assy Removal

    All manuals and user guides at all-guides.com KLV-40W300A 1-1-11. LCD PANEL, HW3 BOARD AND BEZEL ASSY REMOVAL 1 Two screws (+BVTP2 4X16) 2 Connector assy 3 LCD panel (40inch FHD TFT) 1 One screw (+BVTP2 4X16) 5 Two screws (+BVTP 3X12)

  • Page 17: Rear Cover Assy Removal

    All manuals and user guides at all-guides.com 1-2. KLV-46W300A 1-2-1. REAR COVER ASSY REMOVAL 2 Two screws (+PSW M5X12) 1 One screw (+BVTP2 4X16) 3 Two screws (+BVTP 3X12) 1 Four screws 1 Five screws (+BVTP2 4X16) (+BVTP2 4X16) 1 Four screws 1 Four screws (+BVTP2 4X16) (+BVTP2 4X16) 1 Four screws (+BVTP2 4X16)

  • Page 18: Multi Button Assy And Hw1 Board Removal

    All manuals and user guides at all-guides.com KLV-46W300A 1-2-3. MULTI BUTTON ASSY AND HW1 BOARD REMOVAL 1 Connector assy CN7001 2 Multi button assy 3 HW1 board 1-2-4. HW2 BOARD REMOVAL 2 Two screws (+BVTP 3X12) 1 Connector assy CN7022 3 HW2 board 4 One screw 4 Two screws...

  • Page 19: Df2, Df3 And Gf1 Boards Removal

    All manuals and user guides at all-guides.com KLV-46W300A 1-2-5. DF2, DF3 AND GF1 BOARDS REMOVAL 5 Connector assy 5 Connector assy CN6153 8 Four screws 6 Four screws (+PSW 3SG) (+PSW 3SG) 1 Connector assy CN6600 CN6800 2 Five screws (+PSW 3SG) CN6000 CN6706 1 Connector...

  • Page 20: Ag And Fb2 Boards Removal

    All manuals and user guides at all-guides.com KLV-46W300A 1-2-7. AG AND FB2 BOARDS REMOVAL 3 Board to board connector 80P 4 Board to board connector 50P 6 Connector assy 8 AG board 1 Ten screws 7 Nine screws (+PSW M3X5) (+PSW M3X5) 5 FB2 board CN006...

  • Page 21: Ac Inlet, Chassis Bracket And Stay Removal

    All manuals and user guides at all-guides.com KLV-46W300A 1-2-9. AC INLET, CHASSIS BRACKET AND STAY REMOVAL qh One screw (+PSW M3X5) 4 Chassis bracket (FIX2) qh Four screws qj One screw (+BVST 4X8) (+PSW M3X5) qh One screw (+PSW M3X5) 7 Two screws (+PSW M5X8) 8 Two screws (+BVTP2 4X16) qa Two screws (+KTT 3X10)

  • Page 22: Lcd Panel, Hw3 Board And Bezel Assy Removal

    All manuals and user guides at all-guides.com KLV-46W300A 1-2-11. LCD PANEL, HW3 BOARD AND BEZEL ASSY REMOVAL 1 Two screws (+BVTP2 4X16) 2 Connector assy 3 LCD panel (46inch FHD TFT) 1 One screw (+BVTP2 4X16) 4 HW3 board Bezel assy TO INSERT THE CONNECTOR The connector might not be properly locked when only pressed from the middle.

  • Page 23: Rear Cover Assy Removal

    All manuals and user guides at all-guides.com 1-3. KLV-52W300A 1-3-1. REAR COVER ASSY REMOVAL 2 Two screws (+PSW M5X12) 1 One screw 3 Two screws (+BVTP 3X12) (+BVTP2 4X16) 1 Five screws (+BVTP2 4X16) 1 Four screws (+BVTP2 4X16) 1 One screw (+BVTP2 4X16) 1 Four screws (+BVTP2 4X16) 1 Four screws...

  • Page 24: Multi Button Assy And Hw1 Board Removal

    All manuals and user guides at all-guides.com KLV-52W300A 1-3-3. MULTI BUTTON ASSY AND HW1 BOARD REMOVAL 1 Connector assy CN7001 2 Multi button assy 3 HW1 board 1-3-4. HW2 BOARD REMOVAL 2 Two screws (+BVTP 3X12) 1 Connector assy CN7022 4 One screw (+PSW M3X5) 3 HW2 board...

  • Page 25: Df4, Df5 And Gf2 Boards Removal

    All manuals and user guides at all-guides.com KLV-52W300A 1-3-5. DF4, DF5 AND GF2 BOARDS REMOVAL 5 Connector assy 5 Connector assy CN6153 6 Four screws (+PSW 3SG) 7 GF2 board (STT) 5 Connector 1 Connector assy assy CN6502 CN6800 2 Five screws CN6000 (+PSW 3SG) 1 Connector...

  • Page 26: Ag And Fb2 Boards Removal

    All manuals and user guides at all-guides.com KLV-52W300A 1-3-7. AG AND FB2 BOARDS REMOVAL 3 Board to board connector 80P 4 Board to board connector 50P 7 Connector assy 8 AG board 6 Nine screws (+PSW M3X5) 1 Ten screws (+PSW M3X5) CN4002 CN001 CN4001...

  • Page 27: Ac Inlet, Chassis Bracket And Stay Removal

    All manuals and user guides at all-guides.com KLV-52W300A 1-3-9. AC INLET, CHASSIS BRACKET AND STAY REMOVAL qh ONE screw (+PSW M3X5) qk Chassis bracket (FIX2) qj One screw (+BVST 4X8) qh Four screws (+PSW M3X5) qh One screw (+PSW M3X5) 7 Two screws (+PSW M5X8) 8 Two screws (+BVTP2 4X16) qa Two screws (+KTT 3X10)

  • Page 28: Lcd Panel, Hw3 Board And Bezel Assy Removal

    All manuals and user guides at all-guides.com KLV-52W300A 1-3-11. LCD PANEL, HW3 BOARD AND BEZEL ASSY REMOVAL 1 Three screws (+BVTP2 4X16) 2 Connector assy 3 LCD panel (52inch FHD TFT) 1 One screw (+BVTP2 4X16) 4 HW3 board Bezel assy TO INSERT THE CONNECTOR The connector might not be properly locked when only pressed from the middle.
  • Page 29 All manuals and user guides at all-guides.com D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BE3E1A7273D346DB3E46563B45E4A2DC...
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  • Page 37: Trouble Shooting

    All manuals and user guides at all-guides.com SECTION 3 TROUBLE SHOOTING Trouble Shooting 3-1. No Power Set Power (Flow Chart_B) Set Re-boots 3-2. Reboot 3-3. Self Diagnosis Self diagnosis It takes about a minute until 3-4. Communication Error picture appears Video Audio 3-5.
  • Page 38 All manuals and user guides at all-guides.com D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BE3E1A7273D346DB3E46563B45E4A2DC...
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  • Page 50: Diagrams

    All manuals and user guides at all-guides.com SECTION 4 DIAGRAMS 4-1. CIRCUIT BOARDS LOCATION (1) KLV-40/46W300A DF3 board (KLV-46W300A) HW1 board TUG board FB2 board DF1 board (KLV-40W300A) DF2 board (KLV-46W300A) HW2 board GF1 board AG board HW3 board (2) KLV-52W300A DF5 board HW1 board...

  • Page 51: Exploded Views

    All manuals and user guides at all-guides.com SECTION 5 EXPLODED VIEWS NOTE: • Items with no part number and no description are not stocked because they are seldom required for roution service. • The construction parts of an assembled part are indicated with a collation number in the remark colum.
  • Page 52 All manuals and user guides at all-guides.com 5-1. KLV-40W300A 5-1-1. REAR COVER ASSY AND STAND ASSY REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK X-2179-151-1 STAND (ML) ASSY 2-580-640-01 SCREW, +BVTP2 4X16 3-094-362-01 FOOT (15X30) 3-274-400-01...

  • Page 53: Klv-40W300A

    All manuals and user guides at all-guides.com KLV-40W300A 5-1-2. ARM ASSY AND HW1 AND HW2 BOARDS REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK 2-580-606-01 SCREW, +PSW M5X8 2-580-591-01 SCREW, +PSW M3X5 2-580-629-01 SCREW, +BVST 3X8...

  • Page 54: Chassis-1

    All manuals and user guides at all-guides.com KLV-40W300A 5-1-3. CHASSIS-1 REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK 2-674-965-51 SCREW, +PSW 3SG 4-035-862-01 CLAMP, FG 1-910-036-82 XA CONNECTOR ASSY (DF1) 9P 1-910-036-86 XA CONNECTOR ASSY (BL) 5P...

  • Page 55: Chassis-2

    All manuals and user guides at all-guides.com KLV-40W300A 5-1-4. CHASSIS-2 REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK 2-580-629-01 SCREW, +BVST 3X8 1-910-037-69 SHLDP CONNECTOR ASSY 20P 1-251-658-41 SPLITTER RF 3-106-942-41 BRACKET, CARD A-1314-425-A TUG MOUNT...

  • Page 56: Chassis Bracket Assy And Speaker

    All manuals and user guides at all-guides.com KLV-40W300A 5-1-5. CHASSIS BRACKET ASSY AND SPEAKER REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK 2-580-591-01 SCREW, +PSW M3X5 2-580-599-01 SCREW, +PSW M4X6 2-580-630-01 SCREW, +BVST 4X8 207 ! 1-819-729-14...

  • Page 57: Bezel Assy And Lcd Panel

    All manuals and user guides at all-guides.com KLV-40W300A 5-1-6. BEZEL ASSY AND LCD PANEL REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK 2-580-640-01 SCREW, +BVTP2 4X16 3-095-419-31 ORNAMENT (40) 252 ! 1-802-488-13 LCD PANEL (40INCH FHD TFT)
  • Page 58 All manuals and user guides at all-guides.com 5-2. KLV-46W300A 5-2-1. REAR COVER ASSY AND STAND ASSY REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK X-2179-152-2 STAND (L) ASSY 2-580-640-01 SCREW, +BVTP2 4X16 3-094-362-01 FOOT (15X30) 3-274-400-01 LABEL, HDMI 2-580-607-01 SCREW, +PSW M5X12...

  • Page 59: Klv-46W300A

    All manuals and user guides at all-guides.com KLV-46W300A 5-2-2. ARM ASSY AND HW1 AND HW2 BOARDS REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK 2-580-606-01 SCREW, +PSW M5X8 2-580-591-01 SCREW, +PSW M3X5 2-580-629-01 SCREW, +BVST 3X8 3-095-439-61 BRACKET, SIDE TERMINAL X-2178-763-1...

  • Page 60: Chassis-1

    All manuals and user guides at all-guides.com KLV-46W300A 5-2-3. CHASSIS-1 REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK 2-674-965-51 SCREW, +PSW 3SG 2-580-629-01 SCREW, +BVST 3X8 1-910-036-82 XA CONNECTOR ASSY (DF1) 9P 4-035-862-01 CLAMP, FG 403 ! A-1361-279-C GF1 COMPL 1-910-036-92...

  • Page 61: Chassis-2

    All manuals and user guides at all-guides.com KLV-46W300A 5-2-4. CHASSIS-2 460 468 REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK 2-580-629-01 SCREW, +BVST 3X8 A-1362-570-A FB2 COMPL 1-251-658-41 SPLITTER RF 1-910-029-20 EH CONNECTOR ASSY 2P A-1314-425-A TUG MOUNT 3-106-942-41 BRACKET, CARD 1-558-924-21...

  • Page 62: Chassis Bracket Assy And Speaker

    All manuals and user guides at all-guides.com KLV-46W300A 5-2-5. CHASSIS BRACKET ASSY AND SPEAKER REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK 2-596-649-01 +KTT 3X10 (S TYPE) 1-826-698-11 LOUD SPEAKER (5.5X15.5CM) 502 ! 1-821-380-11 INLET, AC (WITH NOISE FILTER) 1-826-695-11 LOUDSPEAKER (40MM TWEETER) 2-580-599-01...

  • Page 63: Bezel Assy And Lcd Panel

    All manuals and user guides at all-guides.com KLV-46W300A 5-2-6. BEZEL ASSY AND LCD PANEL REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK A-1314-430-B HW3 MOUNT 3-095-424-31 ORNAMENT (46) 2-580-640-01 SCREW, +BVTP2 4X16 553 ! 1-802-486-12 LCD PANEL (46INCH FHD TFT) 7-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-3...
  • Page 64 All manuals and user guides at all-guides.com 5-3. KLV-52W300A 5-3-1. REAR COVER ASSY AND STAND ASSY REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK X-2177-865-1 STAND (LL) ASSY 3-274-400-01 LABEL, HDMI X-2177-856-2 REAR COVER ASSY (52) 3-106-921-41 LABEL, REAR TERMINAL 2-580-607-01...

  • Page 65: Klv-52W300A

    All manuals and user guides at all-guides.com KLV-52W300A 5-3-2. ARM ASSY AND HW1 AND HW2 BOARDS REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK 2-580-606-01 SCREW, +PSW M5X8 1-834-140-11 LEAD WIRE WITH CONNECTOR 2-580-591-01 SCREW, +PSW M3X5 (LVDS) X-2178-763-1 BUTTON, MULTI ASSY...

  • Page 66: Chassis-1

    All manuals and user guides at all-guides.com KLV-52W300A 5-3-3. CHASSIS-1 REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK 2-674-965-51 SCREW, +PSW 3SG 1-910-036-92 XA CONNECTOR ASSY (BL) 7P 702 ! A-1361-550-A GF2 COMPL 1-834-264-11 CONNECTOR ASSY 1-910-037-32 VH CONNECTOR ASSY (DF4) 3P 1-834-262-11...

  • Page 67: Chassis-2

    All manuals and user guides at all-guides.com KLV-52W300A 5-3-4. CHASSIS-2 REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK 2-580-629-01 SCREW, +BVST 3X8 1-834-309-11 LEAD WIRE WITH CONNECTOR 1-251-658-41 SPLITTER RF (LVDS) A-1314-425-A TUG MOUNT 2-580-591-01 SCREW, +PSW M3X5 1-558-924-21 CABLE, PIN 4-635-966-01...

  • Page 68: Chassis Bracket Assy And Speaker

    All manuals and user guides at all-guides.com KLV-52W300A 5-3-5. CHASSIS BRACKET ASSY AND SPEAKER REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK 2-596-649-01 +KTT 3X10 (S TYPE) 1-826-695-11 LOUDSPEAKER (40MM TWEETER) 802 ! 1-819-729-14 INLET, AC (WITH NOISE FILTER) 2-580-606-01 SCREW, +PSW M5X8 2-580-599-01...

  • Page 69: Bezel Assy And Lcd Panel

    All manuals and user guides at all-guides.com KLV-52W300A 5-3-6. BEZEL ASSY AND LCD PANEL REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK A-1314-430-B HW3 MOUNT 3-095-429-31 ORNAMENT (52) 852 ! 1-802-487-11 LCD PANEL (52INCH FHD TFT) 2-580-640-01 SCREW, +BVTP2 4X16 7-685-648-79...

  • Page 70: Packing Materials

    REF. No. PART No. DESCRIPTION MARK * 4-041-425-11 BAG, PROTECTION (KLV-52W300A) 2-593-320-02 SCREW, CION (M6X18) * 3-218-578-01 CUSHION LOWER (KLV-40W300A) 2-580-663-01 SCREW, WOOD 3.8X20 * 3-219-999-01 CUSHION LOWER (KLV-46W300A) 1-480-335-11 REMOTO COMMANDER (RM-SA013) * 3-219-348-01 CUSHION LOWER (KLV-52W300A) * 3-218-576-01...
  • Page 71 All manuals and user guides at all-guides.com English Sony EMCS Corporation 2008FL08-Data Made in Japan Inazawa TEC  2008. 6 9-834-165-03 KLV-40/46/52W300A (CH) D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA6BE3E1A7273D346DB3E46563B45E4A2DC...

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