Related Manuals for ABB S4Cplus
Summary of Contents for ABB S4Cplus
- Page 1 Control Cabinet 503 623-102 S4Cplus 2001-05-18 ABB Flexible Automation AB Welding Systems...
- Page 2 The document, or parts of it, may not be reproduced or copied without prior permission from ABB Flexible Automation AB. It may neither be imparted to a third party nor otherwise be used without authorisation.
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Page 3: Table Of Contents
503 623-102 TABLE OF CONTENTS Page General ......................... Types of robot ....................Description top cabinet 620/820................. Structure......................2.1.1 Connections ................... 2.1.2 Option Extended emergency stop function ........... 2.1.3 Customer connections................2.1.4 Option swing frame ................2.1.5 Safety/Directives and Standards............2.1.6 Safety categories.................. - Page 4 503 623-102 503 623-102...
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Page 5: General
1.1 Types of robot The top cabinet for equipment from the standard product range is adapted for connection to the control system S4Cplus. Please refer to the Product and User Guide for a description of the control system. The product range has been designed for the robot models IRB 140/1400/2400 in the AW-design. - Page 6 503 623-102 General 503 623-102...
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Page 7: Description Top Cabinet 620/820
503 623-102 Description top cabinet 620/820 2 Description top cabinet 620/820 2.1 Structure The Control Cabinet consists of the following units: • Control system S4Cplus • Top cabinet with interfaces for: - positioner - process equipment - personal safety equipment •... -
Page 8: Connections
503 623-102 Description top cabinet 620/820 2.1.1 Connections Connection Connection positioner Safety equipment Connection Process Connection equipment Travel Track Connection Connection Operator External panel welding power source The interface modules in the top cabinet are connected to the control system via a signal interface that distributes the requisite system signals and feeds. -
Page 9: Option Extended Emergency Stop Function
503 623-102 Description top cabinet 620/820 Figure 2 1 Extra customer space in top cabinet 820mm 2.1.2 Option Extended emergency stop function Some installations require more emergency stop signals from the control system than are available in the standard design. This applies, for example, when emergency stop functions are required to be integrated in fixture control or distributed to external equipment. -
Page 10: Option Swing Frame
503 623-102 Description top cabinet 620/820 2.1.4 Option swing frame A swing frame is available as an accessory to top cabinet 620/820. The swing frame is fitted to the left-hand end of the top cabinet door opening. On the inside of the swing frame space is provided for the installation of further equipment and components. -
Page 11: Safety Categories
503 623-102 Description top cabinet 620/820 • EN954-1 Safety of machinery. Safety related parts of control systems. General principles for design. • EN50199 Electromagnetic compability (EMC):Product standard for arc welding equipment. 2.1.6 Safety categories Equipment for personal safety has been designed so that safety functions are maintained in the event of individual faults, such as a sticking relay, in the supervision system. - Page 12 503 623-102 Description top cabinet 620/820 503 623-102...
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Page 13: Technical Data
503 623-102 Technical Data 3 Technical Data Also refer to the Product Manual for the robot Weight 280kg (without power source) 380kg (with power source) Additional (20)kg top cabinet 820mm Additional 20kg swing frame Additional 30kg power source with transformer Dimensions (WxHxD), top cabinet 820mm in brackets 800x1570(1770)x623mm (without power source) 800x2010(2210)x623mm (with power source) - Page 14 503 623-102 Technical Data The following applies for the control cabinet with power source LRB400: Nätspänning/ Säkring (Trög) / Mains voltage Fuse (Slow-blow) ( V ) ( A ) ) 400 32 ( 35 ) 40 ( 50 ) 40 ( 35 ) 32 ( 35 ) 32 ( 35 ) 32 ( 35 )
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Page 15: Installation And Set-Up
503 623-102 Installation and set-up 4 Installation and set-up 4.1 Lifting instructions The control cabinet is fitted with lifting eyes to allow easy lifting. Qualified personnel may only lift the control cabinet using equipment that corresponds with applicable lifting standards. min 60 degrees 4.2 Mechanical installation The base of the control cabinet has fastening holes for secure mounting to the floor. - Page 16 503 623-102 Installation and set-up 720mm 400mm Also refer to the Product Manual for the robot. The control cabinet is supplied mounted on a stand in welding cells type FlexArc Compact. In this design the bottom section of the control cabinet is bolted directly to the stand.
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Page 17: Connections
503 623-102 Installation and set-up 4.3 Connections Mains connection The control cabinet is supplied as standard with cable glands for the entry of incoming supply cables. The mains voltage is connected to the control cabinet’s main power switch as set out in the wiring diagram. The main connection must be carried out by qualified personnel. - Page 18 503 623-102 Installation and set-up The system is now ready for use. 503 623-102...
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Page 19: Maintenance
503 623-102 Maintenance 5 Maintenance Clean any filters according to the instructions in the robot’s Product Manual and in the product Manual for the power source. Check that the cables/connectors are not damaged. Damaged components must be replaced immediately. If personnel safety equipment has been included this should be tested preferably in connection with each new shift. - Page 20 503 623-102 Maintenance 503 623-102...
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Page 21: Reservdelsförteckning/Spare Parts List
Rätt till ändring av specifikationer utan avisering förbehålles. Spare parts are to be ordered from ABB Flexible Automation AB. Kindly indicate type of unit, serial number, denominations and ordering number according to the spare parts list. - Page 22 503 623-400 Reservdelsförteckning/Spare Parts List Positions- nummer Antal Beställningsnummer Anmärkningar Benämning Denomination Position Quantity Ordering number Remarks number 502 273-880 ÖVERSKÅP 620mm Cabinet extension 620mm 489 327-025 Skruv MRT-TT M5X8 Screw MRT-TT M5X8 0.9m 418 883-003 Kabelkanal H50xB37.5 Cable trunking H50xB37.5 502 561-001 Förband...
- Page 23 503 623-400 Reservdelsförteckning/Spare Parts List 3/4/5 3/4/5 503 623-400...
- Page 24 503 623-400 Reservdelsförteckning/Spare Parts List Positions- nummer Antal Beställningsnummer Anmärkningar Benämning Denomination Position Quantity Ordering number Remarks number 502 272-880 ÖVERSKÅP 820mm Cabinett extension 820mm 489 327-025 Skruv MRT-TT M5X8 Screw MRT-TT M5X8 0.9m 418 883-003 Kabelkanal H50xB37.5 Cable trunking H50xB37.5 502 561-001 Förband...
- Page 25 503 623-400 Reservdelsförteckning/Spare Parts List 6/8/9 7/8/9 3/4/5 3/4/5 503 623-400...
- Page 26 503 623-400 Reservdelsförteckning/Spare Parts List Positions- nummer Antal Beställningsnummer Anmärkningar Benämning Denomination Position Quantity Ordering number Remarks number 503 221-880 UTÖKAD NÖDSTOPP Extended emergency FUNKTION stop function 500 861-881 Säkerh.relä kompl.2växl Safety relay complete 2 change over contact 193 540-004 Relä...
- Page 27 503 623-400 Reservdelsförteckning/Spare Parts List 503 623-400...
- Page 28 503 623-400 Reservdelsförteckning/Spare Parts List Positions- nummer Antal Beställningsnummer Anmärkningar Benämning Denomination Position Quantity Ordering number Remarks number 502 157-880 SVÄNGRAM 620/820mm Swing frame 620/820mm 5DLN 528301-60 Ramämne Frame 5DLN 216701-FHB Låssats Lock set 9ADA 629-54 Gängpressad skruv Screw 503 736-880 Transport säkring Locking device 503 623-400...
- Page 29 503 623-400 Reservdelsförteckning/Spare Parts List 503 623-400...
- Page 30 503 623-400 Reservdelsförteckning/Spare Parts List 503 623-400...
- Page 32 503 623-102 2000-09-12...