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Related Manuals for GE TLE Scalable Series
Summary of Contents for GE TLE Scalable Series
- Page 1 Critical Power Installation Guide Uninterruptible Power Supply GE Consumer & Industrial SA General Electric Company CH – 6595 Riazzino (Locarno) Switzerland T +41 (0)91 / 850 51 51 F +41 (0)91 / 850 52 52 www.gecriticalpower.com imagination at work...
- Page 2 The present publication and any other documentation supplied with the UPS system is not to be reproduced, either in part or in its entirety, without the prior written consent of GE. The illustrations and plans describing the equipment are intended as general reference only and are not necessarily complete in every detail.
- Page 3 We thank you for selecting our products and are pleased to count you amongst our very valued customers at GE. We trust that the use of the TLE Scalable Series 40 - 150 Uninterruptible Power Supply System, developed and produced to the highest standards of quality, will give you complete satisfaction.
- Page 4 GE assumes no responsibility or liability for any losses or damages resulting from the use of the information contained in this document. WARNING! TLE Scalable Series 40 - 150 is a product that needs to be installed by a licensed and knowledgeable contractor. Installation restrictions or additional measures may be needed to prevent disturbances.
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Page 5: Table Of Contents
Battery cabinet connection to TLE Scalable Series 40 - 150 ..........................35 4.8.4 Use of TLE Scalable Series 40 - 150 in SEM Operation Mode (Super Eco Mode) ..................37 4.8.5 Use of TLE Scalable Series 40 - 150 as frequency converter ..........................38 RPA PARALLEL SYSTEM CONNECTION ................................ -
Page 6: Important Safety Instructions
Critical Power IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions for models TLE Scalable Series 40 - 150 that should be followed during installation and maintenance of the UPS and battery. GENERAL Move the UPS in an upright position in its original package to the final destination room. - Page 7 10 Where conductors may be exposed to physical damage, protect the conductors in accordance with all applicable codes. 11 If you are replacing the battery or repairing battery connections, shut OFF the UPS and remove the battery fuses. Modifications reserved Page 7/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1...
- Page 8 This symbol indicated the word “phase”. This symbol indicates the principal on/off switch in the on position. This symbol indicates the principal on/off switch in the off position. Modifications reserved Page 8/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1...
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Page 9: Layout
Fig. 2.1-2 Control panel Fig. 2.1-3 Q1 - UPS Output switch CONN2 J35µP - RS232 CONN3 CONN4 Fig. 2.1-1 TLE Scalable Series 40 - 150 - General view SNMP Fig. 2.1-4 Connectivity Slots Modifications reserved Page 9/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1... - Page 10 24Vdc connection Remove this panel or provide means to capture metal filings from cutting conduit entry holes Fig. 2.1-8 TLE Scalable Series 40 - 150 - General front view without protection panels Modifications reserved Page 10/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1...
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Page 11: Environment
WARNING ! Leads contained in the batteries is a dangerous substance for the environment, therefore it must be correctly recycled by specialized companies! Modifications reserved Page 11/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1... -
Page 12: Installation
WARNING ! When loading / unloading and when moving the UPS, it is forbidden: When loading / unloading and when moving the UPS, pay attention to: Modifications reserved Page 12/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1... -
Page 13: Dimensions And Weights Tle Scalable Series 40 - 150
Critical Power 4.1.1 Dimensions and weights TLE Scalable Series 40 – 150 Dimensions and weights TLE Scalable Series 40 & 50 23.62 x 34.06 x 64.17 inches Standard UPS 600 x 865 x 1630 mm UPS with options 27.56 x 34.06 x 75.00 inches “TCE”... - Page 14 For this and further information please consult the “Installation, Operation & Maintenance Manual” of the “Battery cabinet”. NOTE ! The weight of each single piece is marked outside the package! Modifications reserved Page 14/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1...
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Page 15: Delivery
6 months when the storage temperature is 68°F (20°C) 3 months when the storage temperature is 86°F (30°C) 2 months when the storage temperature is 95°F (35°C) Modifications reserved Page 15/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1... -
Page 16: Place Of Installation
Operation at temperatures higher than 77°F (25°C) will reduce battery life. The TLE Scalable Series 40 - 150 UPS can radiate radio frequency energy. Although some RFI (Radio Frequency Interference) filtering is inherent to the UPS there is no guarantee that the UPS will not influence sensitive devices such as cameras and monitors that are positioned close by. - Page 17 Fig. 4.4.1-2 TLE Scalable Series 40 - 150 Opening on the bottom of the cabinet for input and output cable connections Fixing of the UPS cabinet TLE Scalable Series 40 – 150 on the floor The UPS cabinet is free standing and normally does not require to be bolted to the floor.
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Page 18: Battery Location
Comply with the UL1778-CSAC22.2no170.3 UPS safety standard, ANSI/IEEE P1184 Guide for Batteries for Uninterruptible Power Supply Systems and applicable codes and governmental regulations. Modifications reserved Page 18/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1... -
Page 19: Ventilation And Cooling
6900 kW 1575 kW 1650 kW 1925 m 2013 m NOTE ! The ventilation and cooling system shall be rated as for operation in VFI mode. Modifications reserved Page 19/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1... -
Page 20: Unpacking
White color = without any anomaly Red color = anomaly evidence The package of the TLE Scalable Series 40 - 150 is equipped with ShockWatch (indicator for shock), and TiltWatch (indicator for overthrow) on the outside. These devices indicate an eventual shock or overthrow during transport. - Page 21 “A - Humidity indicator”. 10% to 70%: The UPS can be commissioned. 80%: The UPS shall not be commissioned. Please contact your “GE Service Center”. PROTECTIVE FOIL PROTECTIVE FOIL to remove as indicated in the label TLE Scalable Series 40 - 150 is provided with a “Protective Foil”, on the roof and door/front panels, to...
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Page 22: Electrical Wiring
While installing UPS dual input utility, the interconnection links BR1, BR2 and BR3 MUST BE REMOVED. See Fig. 4.8.2-2. Connect a single input Neutral to Bypass Utility (inside the UPS, common Neutral for Bypass and Rectifier). Modifications reserved Page 22/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1... -
Page 23: Input/Output Over Current Protection And Wire Sizing
Largest Fuse or Circuit Breaker should be rated at no more than 20% of the UPS Output Current Rating. NOTE ! The delivery and installation of fuses and input/output connections of the UPS are at the customer’s expense, unless agreed otherwise. Modifications reserved Page 23/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1... -
Page 24: Data For Input/Output And Battery Over Current Protection And Wire Sizing
153 A 175 A 289 A TLE Scalable Series 150/120 192 A 213 A 198 A 192 A 213 A 361 A TLE Scalable Series 150/150 Modifications reserved Page 24/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1... - Page 25 2x AWG 3/0 2x AWG 1/0 AWG 4 TLE Scalable Series 150/150 2x AWG 3/0 2x AWG 3/0 2x AWG 4/0 2x AWG 3/0 AWG 3 Modifications reserved Page 25/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1...
- Page 26 0.87 115 – 122°F (46 - 50°C) 0.58 0.75 0.82 0.58 0.75 0.82 124 – 131°F (51 - 55°C) 0.41 0.67 0.76 0.41 0.67 0.76 Modifications reserved Page 26/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1...
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Page 27: Installation Requirements
Critical Power 4.7.4 Installation requirements Typical examples for the connection of the TLE Scalable Series 40 - 150. Single UPS with Common Input Utility for Rectifier & Bypass Single UPS with Common Input Utility for Rectifier & Bypass, 3-wire distribution (3-phase plus ground) Single UPS with Dual Input Utility for Rectifier &... - Page 28 UPS Parallel System with Common Input Utility Rectifier & Bypass UPS Parallel System with Common Input Utility Rectifier & Bypass, 3-wire distribution (3-phase plus ground) Modifications reserved Page 28/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1...
- Page 29 (Connect a single input Neutral to Bypass Utility (inside the UPS, common Neutral for Bypass and Rectifier) UPS Parallel System with Dual Input Utility for Rectifier & Bypass 3-wire distribution (3-phase plus ground) Modifications reserved Page 29/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1...
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Page 30: Wiring Connection
Please remove the plate (C) before drilling any holes Fig. 4.8-1 TLE Scalable Series 40 -150 - Access to connection bus bars NOTE ! For UPS correct operation, the input utility phase rotation must be clock- wise. -
Page 31: Tle Scalable Series 40 - 150 - Power Connection With Common Input Utility
L1 L2 Load Fig. 4.8.1-1 TLE Scalable Series 40 - 150 - Power connection with Common Input Utility Power connection cables are connected to bus bars using M8 bolts. The bolts of the connection cables must be tightened with a torque wrench at 195 Lb-in / 22 Nm. - Page 32 This shall be accounted for in GFCIs settings NOTE ! Failure to properly adjust the GFCI settings could compromise the power delivery to the critical load. Modifications reserved Page 32/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1...
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Page 33: Tle Scalable Series 40 - 150 - Power Connection With Dual Input Utility
L1 L2 Load Fig. 4.8.2-1 TLE Scalable Series 40 - 150 - Power connection with Dual Input Utility Power connection cables are connected to bus bars using M8 bolts. The bolts of the connection cables must be tightened with a torque wrench at 195 Lb-in / 22 Nm. - Page 34 This shall be accounted for in GFCIs settings NOTE ! Failure to properly adjust the GFCI settings could compromise the power delivery to the critical load. Modifications reserved Page 34/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1...
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Page 35: Battery Cabinet Connection To Tle Scalable Series 40 - 150
! Output cables To UPS bus bars PE (GND) F ig. 4.8.3-1 Battery cabinet connection to TLE Scalable Series 40 - 150 1 3 6 2 B + Positive pole - Negative pole PE Battery cabinet ground A TTENTION ! - Page 36 The cable must be routed under the floor or through conduit, so that it’s not accessible and pulling is unlikely to happen. Keep this cable separated from SELV cables. Modifications reserved Page 36/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1...
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Page 37: Use Of Tle Scalable Series 40 - 150 In Sem Operation Mode (Super Eco Mode)
Critical Power 4.8.4 Use of TLE Scalable Series 40 - 150 in SEM Operation Mode (Super Eco Mode) NOTE ! For systems intended to be operated in SEM Operation Mode, the installation shall be protected with suitable surge protection devices (SPDs) on the AC bus feeding the UPSs. -
Page 38: Use Of Tle Scalable Series 40 - 150 As Frequency Converter
The UPS needs the connection of the Neutral at the input Bus Bars. When the TLE Scalable Series 40 - 150 is utilized for different output frequency compared to the input frequency, the Automatic Bypass function is disabled, therefore the Load cannot be transferred to Utility in case of overload, short circuit, or inverter failure. -
Page 39: Rpa Parallel System Connection
= UPS number 3 = UPS number 4 = UPS number 5 Fig. 4.9.1-1 Power wiring of RPA Parallel System = UPS number 6 Modifications reserved Page 39/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1... -
Page 40: Parallel Control Bus Connection
A unit number from 1 to 6 is defined by the setting of parameters and displayed on the panel (1 to 6). This number is also marked inside and outside the packaging. Modifications reserved Page 40/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1... - Page 41 On the two boards P13/P14 – IM0022 – Bus Interface Board, of the intermediate units of a Parallel System, the switches SW1-1/2/3/4/5/6 MUST BE IN POSITION OFF (see Fig. 4.9.2-3). Modifications reserved Page 41/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1...
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Page 42: Control Bus Cable Location
J1B/1 cables J1A – J2A (1/2/3/4/5) J1A/2÷5 and J1B – J2B (1/2/3/4/5) with the provided cable clamps. Fig. 4.9.3-2 View electronic module on intermediate unit Modifications reserved Page 42/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1... - Page 43 WARNING ! Connection and commissioning of an additional UPS to an existing Parallel System must be performed by a service engineer from of your Service Center. Modifications reserved Page 43/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1...
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Page 44: Epo - Emergency Power Off" Command Connection
In case of a Parallel System perform the “Inverter OFF” command from the screen: “Commands 1 / Inverter / OFF” of each unit connected on the Parallel Bus and having its output switch Q1 closed. Modifications reserved Page 44/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1... -
Page 45: Connectivity Interface
SNMP Fig. 5-1 Connectivity Slots and Serial port J35µP – RS232 TLE Scalable Series 40 - 150 has the following equipment’s: Serial Port J35µP - RS232 (see Section 5.1). Customer Interface board (see Section 5.2). 3-ph SNMP/WEB plug-in adapter board (see Section 5.3). -
Page 46: Serial Port J35Μp - Rs232 (Sub D, Female 9 Pin)
User Manual to Section 7.4 – SETUP / PRINTER). The serial port J35µP - RS232 is enabled on all the units of the RPA Parallel System. Modifications reserved Page 46/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1... -
Page 47: Customer Interface Board
Max. 24Vac / 1A or 60Vdc / 0,5A 12- BYPASS LOCKED 26- EMERGENCY OFF (EPO) IEC-UL-CSA 60950-1 (SELV circuit) Min. Signal Level: 5Vdc / 5mA 13- BYPASS UTILITY FAILURE 27- SEM/IEMi MODE Modifications reserved Page 47/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1... -
Page 48: X1 Terminal Block - Output Signals On Voltage-Free Contacts
X1 / 10, 21 User Input 1 (default = Not used) X1 / 11, 22 User Input 2 (default = GENERATOR ON) Modifications reserved Page 48/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1... -
Page 49: X1 Terminal Block - Gen Set Signalling (Gen On)
When using the “SEM/IEMi control” function on the programmable user relays of the Customer Interface X1 terminals in a Parallel System, a separate NO (Normally Open) contact must be connected to each individual unit. Modifications reserved Page 49/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1... -
Page 50: 3-Ph Snmp/Web Plug-In Adapter" Board
For additional information about “3-ph SNMP/WEB plug-in adapter” card configuration and functionalities, please refer to “3-ph SNMP/WEB plug-in adapter” manual included into CD-Rom. Modifications reserved Page 50/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1... -
Page 51: Options
“A” of the UPS cabinet. Fix the structure “Top Hat Fascia - B” with the appropriate screws. Fig. 6.1-2 Top Hat Fascia (THF) assembling Modifications reserved Page 51/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1... - Page 52 1 2 4 7 B - Fix side panel “G” with the appropriate screws. - Fix the structure “Top Hat Fascia - B” with the appropriate screws. Modifications reserved Page 52/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1...
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Page 53: Notes
It is recommended to note in this section Notes, with date and short description all the operations performed on the UPS, as: maintenance, components replacement, abnormal situations, etc. Date Description Done by Modifications reserved Page 53/53 GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010.docx Installation Guide TLE Scalable Series 40 - 150 UL S1...