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Honeywell VERSAFLOW VORTEX 200 Supplementary Instructions Manual
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Honeywell VERSAFLOW VORTEX 200 Supplementary Instructions Manual

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VERSAFLOW VORTEX 200
VERSAFLOW VORTEX 200
VERSAFLOW VORTEX 200
VERSAFLOW VORTEX 200
Vortex flowmeter
Equipment category II 2 G and II 2 D, EPL Gb and Db
in protection type "Flameproof enclosure" Ex d and
in protection type "Increased safety" Ex e and
in protection type "Equipment - dust ignition protection by enclosure" Ex t
Supplementary Instructions
Supplementary Instructions
Supplementary Instructions
Supplementary Instructions

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Summary of Contents for Honeywell VERSAFLOW VORTEX 200

  • Page 1 VERSAFLOW VORTEX 200 VERSAFLOW VORTEX 200 VERSAFLOW VORTEX 200 VERSAFLOW VORTEX 200 Supplementary Instructions Supplementary Instructions Supplementary Instructions Supplementary Instructions Vortex flowmeter Equipment category II 2 G and II 2 D, EPL Gb and Db in protection type "Flameproof enclosure" Ex d and in protection type "Increased safety"...

  • Page 2: Table Of Contents

    CONTENTS VERSAFLOW VORTEX 200 1 Safety instructions 1.1 General notes ........................3 1.2 EU conformity ........................3 1.3 Approval according to the IECEx scheme ................ 3 1.4 Safety instructions......................4 2 Device description 2.1 Device description ......................5 2.2 Marking..........................5 2.3 Flammable products ......................

  • Page 3: Safety Instructions

    SAFETY INSTRUCTIONS VERSAFLOW VORTEX 200 1.1 General notes This additional instruction applies to explosion-protected versions of vortex flowmeters with protection type flameproof enclosure "d", increased safety "e" and equipment dust-ignition protection through enclosure "t", equipment protection level EPL Gb and EPL Db.

  • Page 4: Safety Instructions

    SAFETY INSTRUCTIONS VERSAFLOW VORTEX 200 1.4 Safety instructions If these instructions are not followed, there is a risk of explosion. Assembly, installation, start-up and maintenance may only be performed by personnel trained in explosion protection! CAUTION! Operating conditions and place of installation may require compliance with additional standards, directives or laws.

  • Page 5: Device Description

    Foundation Fieldbus or Profibus PA. Signal converters with signal output have a separate binary output and a separate current input. The VersaFlow Vortex 200 remote version consists of the VersaFlow Vortex 200F flow sensor and the TWV 9200...-Ex signal converter.
  • Page 6 DEVICE DESCRIPTION VERSAFLOW VORTEX 200 Figure 2-2: Example of nameplates for the remote version 1 Device version TWV 9200... -Ex / VersaFlow Vortex 200F 2 Production order number 3 Serial number 4 Year of manufacture 5 Marking according to KIWA 18 ATEX 0035X and IECEx KIWA 18.0016X...

  • Page 7: Flammable Products

    DEVICE DESCRIPTION VERSAFLOW VORTEX 200 2.3 Flammable products Atmospheric conditions: Atmospheric conditions: Atmospheric conditions: Atmospheric conditions: The standard atmospheric conditions under which it may be assumed that Ex equipment can be operated are: • Temperature: -20...+60°C / -4...+140°F • Pressure: 80...110 kPa (0.8...1.1 bar) / 11.6...15.9 psi •...

  • Page 8: Types Of Protection

    DEVICE DESCRIPTION VERSAFLOW VORTEX 200 2.5 Types of protection Electronics compartment Ex db (Gb) or Ex tb (Db) Ex db (Gb) or Ex tb (Db) Ex db (Gb) or Ex tb (Db) Ex db (Gb) or Ex tb (Db) Terminal compartment...

  • Page 9: Ambient Temperature / Temperature Classes

    DEVICE DESCRIPTION VERSAFLOW VORTEX 200 The marking contains the following information: II II II II Explosion protection, group II 2 2 2 2 Equipment category 2 G G G G Gas explosion protection D D D D Dust ignition protection...
  • Page 10 DEVICE DESCRIPTION VERSAFLOW VORTEX 200 INFORMATION! The maximum permissible product temperatures listed in the tables are valid under the following conditions: The measuring device is installed and operated in accordance with the manufacturer's • installation instructions. It must be ensured that the flowmeter is not heated by the effects of additional heat radiation •...
  • Page 11 DEVICE DESCRIPTION VERSAFLOW VORTEX 200 The permitted ambient temperature range is indicated on the nameplate; depending on the device version it is T = -40...+65°C / -40...+149°F. The minimum product temperature is -40°C / -40°F. When using in zone 21, observe the maximum permissible product and ambient temperatures for temperature class 2 and the information for use of a heat-resistant connecting cable and cable entry.
  • Page 12 DEVICE DESCRIPTION VERSAFLOW VORTEX 200 Max. permissible product and ambient temperatures with signal converter or connection box mounted at side or underneath the flow sensor Figure 2-4: Signal converter at side of the flow sensor Temperature class in °C Nominal size DN15…25...
  • Page 13 DEVICE DESCRIPTION VERSAFLOW VORTEX 200 Max. permissible product and ambient temperatures for devices with painted flow sensors / signal converters or connection box mounted above the flow sensor Temperature class in °C Nominal size DN15…25 95 1 DN40…50 95 1 DN65…100...
  • Page 14 DEVICE DESCRIPTION VERSAFLOW VORTEX 200 Max. permissible product and ambient temperatures for devices with painted flow sensors / signal converters or connection box mounted at side or underneath the flow sensor Temperature class in °C Nominal size DN15…25 120 120 1...
  • Page 15 DEVICE DESCRIPTION VERSAFLOW VORTEX 200 Max. permissible product and ambient temperatures with signal converter in stainless steel (bright) or connection box in stainless steel (bright) mounted above the flow sensor Temperature class in °C Nominal size DN15…25 135 135 1...
  • Page 16 DEVICE DESCRIPTION VERSAFLOW VORTEX 200 Max. permissible product and ambient temperatures with signal converter in stainless steel (bright) or connection box in stainless steel (bright) mounted at side or underneath the flow sensor Temperature class in °C Nominal size DN15…25...

  • Page 17: Surface Temperature For Equipment Protection Level Db

    Binary output 8...32 VDC M1, M2, M3, M4 Current input 9...32 VDC 4...20 mA I1, I2 VersaFlow Vortex 200 C FF -Ex Bus connection 9...32 VDC 20 mA TWV 9200 FF -Ex 1 A1, A2 B1, B2 VersaFlow Vortex 200 C PA -Ex...
  • Page 18 DEVICE DESCRIPTION VERSAFLOW VORTEX 200 www.honeywellprocess.com 34-VF-25-137 iss.1 GLO July 2019 US...

  • Page 19: Installation

    INSTALLATION VERSAFLOW VORTEX 200 3.1 Mounting Mounting and setup must be carried out according to the applicable installation standards (e.g. IEC 60079-14) by qualified personnel trained in explosion protection. The information given in the manual and these instructions must always be observed.

  • Page 20: Special Conditions

    INSTALLATION VERSAFLOW VORTEX 200 3.2 Special conditions Flameproof joints in the housing The housing must be replaced if there is any damage to the joint area. The flameproof thread gaps and the cylindrical joint between the terminal and the electronics compartments must be inspected visually after opening.

  • Page 21: Electrical Connections

    VERSAFLOW VORTEX 200 4.1 General notes Rated values for insulation • The insulation of the flowmeter VersaFlow Vortex 200 - Ex is rated in compliance with IEC 60 664-1. The following rating parameters are taken into account: • Overvoltage category for signal and instrument loops: II •...
  • Page 22 ELECTRICAL CONNECTIONS VERSAFLOW VORTEX 200 Connecting cables The connecting cables should be selected according to the applicable installation standards (e.g. IEC 60079-14) and the maximum operating temperature. The connecting cable between the flow sensor and the wall bracket for remote versions is part of the supply.

  • Page 23: Power Supply

    ELECTRICAL CONNECTIONS VERSAFLOW VORTEX 200 4.2 Power supply The vortex flowmeter does not require a separate power supply. The required supply for the built-in electronics is provided via the 4...20 mA current output or the bus connection. 4.3 Inputs / Outputs The terminal assignment of the built-in electrical equipment is described in the standard documentation.

  • Page 24: Grounding And Equipotential Bonding

    ELECTRICAL CONNECTIONS VERSAFLOW VORTEX 200 4.4 Grounding and equipotential bonding CAUTION! Equipotential bonding Equipotential bonding Equipotential bonding Equipotential bonding Vortex signal converters and flow sensors must be included in the on-site equipotential bonding system according to the installation standard! They are connected to the PA terminals.
  • Page 25 ELECTRICAL CONNECTIONS VERSAFLOW VORTEX 200 For remote versions the connection of the flow sensor can either be made via the PA connection in the terminal compartment of the signal converter or via the external PA connection. Figure 4-2: Ground connection of the remote version...

  • Page 26: Flow Sensor Circuits (Remote Version Only)

    ELECTRICAL CONNECTIONS VERSAFLOW VORTEX 200 4.5 Flow sensor circuits (remote version only) Observe the following points when connecting the flow sensor to the signal converter: • Use only the supplied connecting cable (max. length 50 m / 164 ft). • Before connecting or loosening the equipotential bonding cable, ensure there are no differences in potential.

  • Page 27: Operation

    OPERATION VERSAFLOW VORTEX 200 5.1 Start-up Start-up is only permitted when the measuring device: • is correctly installed in the system and connected. • has been checked for the proper state with regard to its installation and connection requirements. • has been correctly locked to the electronics and terminal compartment.

  • Page 28: Electrostatic Charge

    OPERATION VERSAFLOW VORTEX 200 5.3 Electrostatic charge In order to avoid ignition hazards due to electrostatic charge, vortex flowmeters may not be used in areas with: • processes that generate strong charges, • mechanical friction and cutting processes, • spraying of electrons (e.g. in the vicinity of electrostatic painting systems) or •...

  • Page 29: Service

    The display can be rotated in 90° increments. It is connected to the connector as shown in the following figure. Exchanging the signal converter insert It is permitted to replace the entire VersaFlow Vortex 200 signal converter insert with a brand- new version identical in type. 34-VF-25-137 iss.1 GLO July 2019 US...
  • Page 30 SERVICE VERSAFLOW VORTEX 200 Take special note of the following figure and • ensure that the type is the same by checking the nameplates. • the connecting cable of the flow sensor circuits is to be laid in the cutout provided between the signal converter insert and housing.
  • Page 31 SERVICE VERSAFLOW VORTEX 200 34-VF-25-137 iss.1 GLO July 2019 US www.honeywellprocess.com...
  • Page 32 Fort Washington, PA 19034, USA Fort Washington, PA 19034, USA www.honeywellprocess.com www.honeywellprocess.com www.honeywellprocess.com www.honeywellprocess.com © Honeywell International Inc. © Honeywell International Inc. © Honeywell International Inc. © Honeywell International Inc. Subject to change without notice. Subject to change without notice.

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