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OWNER'S , SERVICE & INSTRUCTION
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IMPORTANT INSTRUCTIONS FOR
OVEN INSTALLATION, OPERATION AND
6450 HUTCHISON, MONTREAL, QUEBEC, H2V 4C8 TEL(514)278-4621 FAX(514)278-4622
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MAINTENANCE
FOOD EQUIPMENT MANUFACTURING INC.
MANUFACTURIER D'EQUIPEMENT EN ALIMENTATION INC.
e-mail: info@zesto.ca
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Table of Contents
Summary of Contents for zesto CE 2416
- Page 1 REF #0907-53 OWNER'S , SERVICE & INSTRUCTION M A N U A L IMPORTANT INSTRUCTIONS FOR OVEN INSTALLATION, OPERATION AND MAINTENANCE FOOD EQUIPMENT MANUFACTURING INC. MANUFACTURIER D'EQUIPEMENT EN ALIMENTATION INC. 6450 HUTCHISON, MONTREAL, QUEBEC, H2V 4C8 TEL(514)278-4621 FAX(514)278-4622 e-mail: info@zesto.ca www.zesto.ca...
- Page 2 REF #0907-53 NOTICE A permanently connected appliance provided with casters or wheels on all legs of the appliance shall be provided with a means for securing the appliance to the building structure to limit the movement of the appliance so that stress is not transmitted to the electrical supply conduit complying with either UL 197 or ISBN 0-7629-0856-4 IMPORTANT FOR YOUR SAFETY...
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Page 3: Table Of Contents
REF #0907-53 ........ -
Page 4: General
Do not modify or alter the construction of the oven or any of its components. Install the oven as described in these instructions. Use only ZESTO components. Failure to do so will void the Certification approvals and the warranty of this oven. - Page 5 REF #0907-53 RECEIVING: Immediatly after receiving the oven, check for possible shipping damages. If this oven is found to be damaged, save the packaging material and contact the carrier within 15 days of delivery. Prior to installation, verify that the electrical service and type of gas (natural or propane) agree with the specifications on the oven data plate, located on right front side service panel.
- Page 6 REF #0907-53 MODELLE CG/CE 3018, 3018HD, 4018 MODELLE CG/CE 3624, 3632, 4824, 4832, 6024, 6032...
- Page 7 REF #0907-53 TEMPERATURE CONTROLLER: NOTE: * DON’T TOUCH THESE ADJUSTMENTS, IT’S ALREADY CALIBRATED #VD 2001 / 2601 INITIAL POWER-UP: (Part #ZDIVD2001TRIDNA) When power is applied to the control it will begin operating using the factory set point. The process temperature as measured by the thermocouple will appear in the digital display and the LOAD (PV) will indicate if the control output (load) is on.
- Page 8 REF #0907-53 SPEED CONTROL: Model ZRA620 Speed control is made of three different parts: a digital time panel, a reverse switch for belt direction (for use by serviceman only) and an electronic pcb board. This control is conected to a tachometer on the back of the gear drive motor which controls the amount of pulses to regulate the the speed.
- Page 9 REF #0907-53 MAINTENANCE: Periodically, depending on the amount of use and product you are cooking, the oven belt and cavity of the oven must be cleaned. STEP # 1 Remove both exterior crumb trays daily and wash with soap & water. STEP # 2 Remove chain cover panel.
- Page 10 REF #0907-53 STEP # 6 It is imperative that the wire netting be kept clean and free of obstructions as this could cause the fan to stop which would result in serious damages to the air circulating motor inside the oven and would void the warranty of this product.
- Page 11 REF #0907-53 CONVEYOR BELT ASSEMBLING AND DISASSEMBLING INSTRUCTIONS: Install belt so it always runs in the direction indicated by this arrow. Closed end of loop towards direc- tion of travel. The arrows in the belt illustrate the movement of the splicing strand between steps.
- Page 12 REF #0907-53 ADJUSTABLE AIR DISTRIBUTION PANELS: Ovens have a top adjustable air distribution panel, bottom adjustable air distribution panel and crumb tray. Top adjustable air distribution panel Bottom adjustable air distribution panel Crumb tray Top underside Bottom underside Bottom 1) Lift and pull out front panel with access door.
- Page 13 REF #0907-53 AIR DISTRIBUTION PANEL ADJUSTMENT: IMPORTANT NOTICE: All adjustments on conduits must be set to the same opening. Failing to set the same openings on all conduits will result in uneven cooking and air flow distribution. Top Air Distribution panel has two adjustments, one for the quantity of air over product and the other to control the distribution of air front to back for even cooking.
- Page 14 REF #0907-53...
- Page 15 REF #0907-53 “A” Damper to adjust “B” Damper to adjust quantity of air distributed air flow from front to back on top conduits. and back to front. ( " " 8 ( " " 8 ( " " 8 ( " "...
- Page 16 REF #0907-53 TECHNICAL SECTION FOR SERVICE ELECTRICAL HEATING SYSTEM: The system used to heat the oven and transfer the heat to the product to be cooked is by having the return air of the cavity circulate over hot open element coils. This is controlled by a thermostat set to your desired temperature.
- Page 17 REF #0907-53 STEP # 3: Remove screws & wires from element box and proceed to remove complete box from oven. STEP # 4: Once removed you can clean with a vacum the interior of heat chamber if necessary. Closed coil type Open back STEP # 5: With element box removed you can now change elements.
- Page 18 REF #0907-53 GEAR MOTOR: 2416, 2418, 3018 & 4018 3624, 3632, 4824, 4832, 6024, 6032 4032DD & 653DD...
- Page 19 HEAT CIRCULATING BLOWER MOTOR: REF #0907-53 STEP #1 2416, 2418, 3018 & 4018 3624, 3632, 4824, 4832, 6024, 6032 4032DD & 653DD STEP #2 STEP #3 Vibrations and noises generated by the Heat Circulating Blower Motors 1. Make sure the bolts and nuts on the motor bracket are correctly fixed. 2.
- Page 20 REF #0907-53 COOLING FAN: A cooling fan is installed on the left side, at the back of the unit. The function of this fan is to maintain the ambient temperature surrounding the motors at the proper level as recommended in the standard. It is imperative that the wire netting be kept clean and free of obstructions as this could cause the fan to stop which would result in serious damages to the air circulating motor inside the oven and would void the warranty of this product.
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- Page 25 REF #0907-53 c t i t i n s t l l l i v i t s t l i t c i t c . p i c t i i t c c t i c t i c t i «...
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Page 26: I L I Y T
REF #0907-53 & l l i i d r ) t c / ) ° ) ° i h t & & & & & &... -
Page 27: Warranty
DURING REGULAR WORKING HOURS. ALL WARRANTY REPAIRS MUST BE APPROVED BY AN AUTHORIZED COMPANY OFFICIAL BEFORE ANY WORK IS DONE. LABOUR COSTS TO BE BORNE BY ZESTO MUST NOT EXCEED THE RETAIL PRICE OF THE PARTS REPLACED. ALL REQUESTS FOR RE-IMBURSEMENT OF CHARGES MUST BE ACCOMPANIED BY THE MODEL AND SERIAL NUMBER OF THE OVEN UNDER WARRANTY.