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Siemens SIMATIC ET 200SP System Manual
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Siemens SIMATIC ET 200SP System Manual

Motor starter
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SIMATIC
ET 200SP
Motor Starter (3RK1308-0**00-0CP0)
System Manual
Edition
04/2016
siemens.com

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Summary of Contents for Siemens SIMATIC ET 200SP

  • Page 1 SIMATIC ET 200SP Motor Starter (3RK1308-0**00-0CP0) System Manual Edition 04/2016 siemens.com...
  • Page 3 ___________________ Motor starter Preface ___________________ Documentation guide ___________________ System overview Industrial Controls ___________________ Application planning SIMATIC ET 200SP Motor starter ___________________ Mounting ___________________ Connecting System Manual ___________________ Configuration ___________________ Commissioning ___________________ Maintenance ___________________ Technical specifications ___________________ Dimension drawings ___________________ Accessories/spare parts...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Preface

    ● Industrial controls ● Digital circuit logic ● Automation technology ● Safety technology Definition In this manual, "SIMATIC ET 200SP motor starter" is used as a synonym for all variants of the SIMATIC ET 200SP motor starter. Safety instructions WARNING Hazardous Voltage Can Cause Death, Serious Injury, or Property Damage.
  • Page 6 Siemens recommends strongly that you regularly check for product updates. For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept.

  • Page 7: Table Of Contents

    Table of contents Preface ..............................5 Documentation guide ..........................9 System overview ........................... 13 What is the SIMATIC ET 200SP distributed I/O system? ............13 Components ..........................16 DataMatrix code ........................19 3DI/LC module ........................20 Application planning ..........................25 Installation conditions......................
  • Page 8 Table of contents Technical specifications ........................55 Electromagnetic compatibility ....................55 Declaration of conformity ....................... 56 Dimension drawings ..........................57 10.1 3DI/LC module ........................58 10.2 Fan ............................58 10.3 Labeling strip .......................... 59 10.4 Reference identification labels ....................60 Accessories/spare parts ........................

  • Page 9: Documentation Guide

    Documentation guide The documentation for the SIMATIC ET 200SP distributed I/O system is arranged into three areas. This arrangement enables you to access the specific content you require. Basic information The system manual describes in detail the configuration, installation, wiring and commissioning of the SIMATIC ET 200SP.
  • Page 10 Documentation guide Manual Collection ET 200SP The Manual Collection contains the complete documentation on the SIMATIC ET 200SP distributed I/O system gathered together in one file. You can find the Manual Collection on the Internet (http://support.automation.siemens.com/WW/view/en/84133942). "mySupport" With "mySupport", your personal workspace, you make the most of your Industry Online Support.
  • Page 11 Solutions are shown in interplay with multiple components in the system - separated from the focus in individual products. You can find the application examples on the Internet (https://support.industry.siemens.com/sc/ww/en/sc/2054). TIA Selection Tool With the TIA Selection Tool, you can select, configure and order devices for Totally Integrated Automation (TIA).
  • Page 12 Documentation guide Motor starter System Manual, 04/2016, A5E35582704002A/RS-AA/001...

  • Page 13: System Overview

    What is the SIMATIC ET 200SP distributed I/O system? SIMATIC ET 200SP SIMATIC ET 200SP is a scalable and highly flexible distributed I/O system for connecting process signals to a higher-level controller via a fieldbus. Customer benefits of the system...
  • Page 14 The CPU can also be used as standalone device. A wide range of I/O modules rounds off the product range. SIMATIC ET 200SP is designed in degree of protection IP20 and is intended for installation in a control cabinet.
  • Page 15 System overview 2.1 What is the SIMATIC ET 200SP distributed I/O system? Configuration example ① CPU/interface module ② Light-colored BaseUnit BU..D with infeed of supply voltage ③ Dark-colored BaseUnits BU..B for extending the potential group ④ BaseUnit for motor starter ⑤...

  • Page 16: Components

    System overview 2.2 Components Components Basic components of the SIMATIC ET 200SP motor starters Table 2- 1 Basic components of SIMATIC ET 200SP motor starters Basic component Function Figure 7 mm/15 mm mounting rail The mounting rail is the module carrier of the according to EN 60715 ET 200SP system.
  • Page 17 Function Figure BaseUnit The BaseUnits ensure the electrical and mechan- ical connection between the SIMATIC ET 200SP motor starters and the ET 200SP station. Place the motor starter modules onto the BaseUnits. Suitable BaseUnits are available for each of the different requirements.
  • Page 18 System overview 2.2 Components Accessories of the SIMATIC ET 200SP motor starters Table 2- 2 SIMATIC ET 200SP motor starter accessories Accessories Function Figure 3DI/LC module The optional 3DI/LC module has three digital inputs and one LC input. For reasons of oper- ational safety, input LC is permanently set to manual local mode (Local Control).

  • Page 19: Datamatrix Code

    (https://support.industry.siemens.com), such as operating instructions, manuals, data sheets, FAQs, etc. We provide the SIEMENS Industry Support app free of charge for this purpose and it can be used on most commercially available smart phones and tablets. The SIEMENS Industry Support app is available for iOS and Android-based devices and can...

  • Page 20: 3Di/Lc Module

    The optional 3DI/LC module with three inputs and one further LC input can be connected to the SIMATIC ET 200SP motor starter. The status of the inputs of the 3DI/LC module can be seen via the process image input (PII) of the SIMATIC ET 200SP motor starter.
  • Page 21 Revoke the ON commands at DI1 to DI3 before mounting the 3DI/LC module. To mount a 3DI/LC module on a SIMATIC ET 200SP motor starter module, proceed as follows: 1. Wire the 3DI/LC module according to the connection diagram.
  • Page 22 System overview 2.4 3DI/LC module The figure below shows a SIMATIC ET 200SP motor starter with a mounted 3DI/LC module. Disassembly To remove a 3DI/LC module from a SIMATIC ET 200SP motor starter module, proceed as follows: 1. Push the release lever on the rear of the 3DI/LC module.
  • Page 23 Connect only cables of a width not exceeding 30 m to the 3DI/LC module. Functions with inserted 3DI/LC module You require the 3DI/LC module to use the following functions of the SIMATIC ET 200SP motor starter, for example: ● Manual control (CCW/CW) ●...
  • Page 24 2.4 3DI/LC module Manual local Manual local control with the SIMATIC ET 200SP motor starter is only possible when the 3DI/LC module is inserted. A digital input (LC) is permanently assigned the function "Manual local". If the digital input is active, that is, "manual local" is requested, the SIMATIC ET 200SP motor starter changes to manual local mode even in the case of motor ON.

  • Page 25: Application Planning

    Application planning Installation conditions Observe the following installation conditions when using an ET 200SP motor starter: ● Installation altitude The installation altitude is the height of the installation location above sea level. ● Mounting position You can install the motor starter vertically, horizontally or on its back. The mounting position refers to the alignment of the mounting rail The maximum permissible ambient temperature range depends on the mounting position: –...

  • Page 26: Selecting The Motor Starter

    Application planning 3.2 Selecting the motor starter Selecting the motor starter You select the suitable motor starter using the load type according to the following scheme: Motor starter System Manual, 04/2016, A5E35582704002A/RS-AA/001...

  • Page 27: Designing Interference-Free Motor Starters

    Note the following mounting rules: Use the following dummy module on the standard mounting rail between the previous module and the SIMATIC ET 200SP motor starter: BU cover 15 mm: 6ES7133-6CV15-1AM0 with BaseUnit 6ES7193-6BP00-0BA0 For operation of the ET 200SP station with an unused BaseUnit, a cover must be provided for the open BaseUnit plug contacts (power connector, power bus connector, and backplane bus connector).

  • Page 28: Selecting Accessories

    Application planning 3.4 Selecting accessories Selecting accessories Observe the installation conditions of the station with ET 200SP motor starters. The figure below shows the criteria the station must meet: Motor starter System Manual, 04/2016, A5E35582704002A/RS-AA/001...
  • Page 29 Application planning 3.4 Selecting accessories Permissible ambient temperatures up to 1000 m above sea level. In the case of stand-alone installation, you can use the full current range of the motor starter with fan up to 60° C. The figure below shows the derating curves of an ET 200SP direct-on- line starter 1-9 A side-by-side mounting: The figure below shows the derating curves of an ET 200SP reversing starter 1-9 A side-by- side mounting:...
  • Page 30 Application planning 3.4 Selecting accessories If the motor starter is to be used in accordance with UL requirements, you must always use a fan regardless of the ambient temperature. The figure below shows the derating curves of an ET 200SP direct-on-line starter and reversing starter according to UL requirements: Permissible ambient temperatures at more than 1000 m above sea level.

  • Page 31: Selecting The Baseunit

    Application planning 3.5 Selecting the BaseUnit End retainers In the case of a vertical mounting position, use an end retainer at both ends of the ET 200SP station: 8WA1808 Mechanical bracket Use the mechanical bracket in the following situations: ● When using a 15 mm mounting rail ●...
  • Page 32 Application planning 3.5 Selecting the BaseUnit Current carrying capacity The maximum current carrying capacity of the 24 V potential group is 7 A across the entire permissible temperature range. The following values apply for the potential group of the AC infeed: ●...
  • Page 33 Application planning 3.5 Selecting the BaseUnit Selection criteria for the BaseUnit The figure below shows the criteria you use to select the appropriate BaseUnit: Form separate potential groups on the infeed bus for single-phase (L, N, PE) and three- phase (L1, L2, L3, PE) operation. Use end retainers In the case of a vertical mounting position, use an end retainer at both ends of the ET 200SP station (8WA1808).
  • Page 34 Application planning 3.5 Selecting the BaseUnit Motor starter System Manual, 04/2016, A5E35582704002A/RS-AA/001...

  • Page 35: Mounting

    DIN EN 60715, or a SIMATIC S7 DIN rail is properly secured either horizontally, vertically or on its back at the installation location ● Mounting position: You can assemble the SIMATIC ET 200SP motor starter horizontally, vertically, or on its back with the help of a DIN rail.
  • Page 36 Assemble the BaseUnits only on the DIN rail. 4. Wire the BaseUnits according to the connection diagram. 5. Set the mechanical rotary interlock of the SIMATIC ET 200SP motor starter to the assembly/disassembly position. 6. Place the SIMATIC ET 200SP motor starter onto the BaseUnit.
  • Page 37 8. Turn the mechanical rotary interlock clockwise to the operating position (= end position). ① Assembly/disassembly position All electrical contacts are open, and you can use the SIMATIC ET 200SP motor starter in the BaseUnit, or you can remove it from the BaseUnit. ②...
  • Page 38 Replacing the SIMATIC ET 200SP motor starter The SIMATIC ET 200SP motor starter is wired. To replace a SIMATIC ET 200SP motor starter, proceed as follows: 1. Turn the mechanical rotary interlock counter-clockwise to the assembly/disassembly position.
  • Page 39 Mounting 4.1 Assembling/disassembling the motor starter Disassembling the BaseUnit WARNING Hazardous Voltage Hazardous electrical voltage can cause electric shock, burns and property damage. Disconnect your system and devices from the power supply before starting any assembly tasks. To disassemble the BaseUnit, proceed as follows: 1.

  • Page 40: Mounting The Fan

    To mount a fan on a SIMATIC ET 200SP motor starter module, proceed as follows: 1. Remove the starter from the BaseUnit. 2. Slide the fan onto the SIMATIC ET 200SP motor starter module until you can hear the fan engage. Observe the blowing direction of the fan used.

  • Page 41: Mounting The Cover For The 500 V Ac Infeed Bus

    Procedure To mount the infeed bus cover on a SIMATIC ET 200SP motor starter module, proceed as follows: 1. Press the cover onto the opening of the BaseUnit on the right until it audibly engages.

  • Page 42: Mounting The Mechanical Bracket For The Baseunit

    Mounting 4.4 Mounting the mechanical bracket for the BaseUnit Mounting the mechanical bracket for the BaseUnit Introduction You can use the mechanical bracket on 7 mm and 15 mm mounting rails. You must use the mechanical bracket in the following situations: ●...
  • Page 43 Mounting 4.4 Mounting the mechanical bracket for the BaseUnit Procedure To mount the mechanical bracket, proceed as follows: 1. Insert the mechanical bracket into the opening at the bottom of the BaseUnit. You use the same mechanical bracket for both mounting rails, rotated through 180° respectively.
  • Page 44 Mounting 4.4 Mounting the mechanical bracket for the BaseUnit The figures below show the mechanical bracket after installation on a 7 mm or 15 mm mounting rail. Motor starter System Manual, 04/2016, A5E35582704002A/RS-AA/001...

  • Page 45: Connecting

    WARNING Line protection The line protection of the SIMATIC ET 200SP motor starter is provided for the motor outgoing feeder cable when the following condition is met: The cross-section of the motor outgoing feeder cable must be dimensioned for the load ratios of the motor and for the cable-laying method.

  • Page 46: Wiring Baseunits

    Connecting 5.2 Wiring BaseUnits Wiring BaseUnits Introduction The following versions of BaseUnits can be used: ● BU30-MS1 (with infeed 24 V and 500 V) ● BU30-MS2 (with infeed 500 V) ● BU30-MS3 (with infeed 24 V) ● BU30-MS4 (without infeed) ①...
  • Page 47 5. Check whether or not the conductor is firmly connected by pulling on the cable. Video sequence At the following Internet link, you can see a video about connecting conductors: Wire BaseUnits (http://support.automation.siemens.com/WW/view/en/95886218) Releasing conductors To release a conductor, proceed as follows: 1.

  • Page 48: Protection Against Short Circuit

    Following a short-circuit, the SIMATIC ET 200SP motor starter is defective. Replace the motor starter following a short-circuit. 500 V AC infeed bus Supply the main circuit of the SIMATIC ET 200SP motor starter via the BaseUnits with infeed BU30-MS1 and BU30-MS2. Observe the following general information concerning the infeed bus: ●...

  • Page 49: Configuration

    Configuration You configure SIMATIC ET 200SP motor starters in exactly the same way as the I/O modules of the ET 200SP distributed I/O system. The GSD and GSDML files can be used with STEP 7 V5.5 SP4 and higher, and TIA Portal V13 SP1 and higher.
  • Page 50 Configuration 6.1 Configuration control Motor starter System Manual, 04/2016, A5E35582704002A/RS-AA/001...

  • Page 51: Commissioning

    Commissioning A SIMATIC ET 200SP motor starter behaves like an I/O module of the ET 200SP distributed I/O system. You will find the general procedure for commissioning in the System Manual of the ET 200SP distributed I/O system (http://support.automation.siemens.com/WW/view/en/58649293) in Chapter "Commissioning".
  • Page 52 Commissioning Motor starter System Manual, 04/2016, A5E35582704002A/RS-AA/001...

  • Page 53: Maintenance

    The SIMATIC ET 200SP motor starter indicates a detected function fault when the relevant LEDs are parameterized. You can find information on the status indicators of the SIMATIC ET 200SP motor starter in the Manual ET 200SP motor starters (https://support.industry.siemens.com/cs/ww/en/view/109479973) in Chapter "Alarms, diagnostics, faults and system messages".
  • Page 54 Maintenance 8.3 Warranty Motor starter System Manual, 04/2016, A5E35582704002A/RS-AA/001...

  • Page 55: Technical Specifications

    Technical specifications The same general technical specifications apply for the SIMATIC ET 200SP motor starters and accessories as for the modules of the ET 200SP I/O system. You will find the system-specific technical specifications in the System Manual ET 200SP distributed I/O system (http://support.automation.siemens.com/WW/view/en/58649293).

  • Page 56: Declaration Of Conformity

    (https://support.industry.siemens.com/cs/ww/en/view/59193566) Declaration of conformity The manufacturer declares that the safety components of the SIMATIC ET 200SP motor starter series in the designs marketed by us comply with the applicable basic health and safety requirements of the EC Directives* stated (including amendments), and that the stated standards* were applied in their design and construction.

  • Page 57: Dimension Drawings

    Dimension drawings The figure below shows the dimension drawing of the SIMATIC ET 200P motor starter in the front and side view. Image 10-1 Dimension drawing Motor starter System Manual, 04/2016, A5E35582704002A/RS-AA/001...

  • Page 58: 3Di/Lc Module

    Dimension drawings 10.1 3DI/LC module 10.1 3DI/LC module The figure below shows the dimension drawing of the 3DI/LC module in the front and side view. 10.2 The figure below shows the dimension drawing of the fan in the front and side view. Motor starter System Manual, 04/2016, A5E35582704002A/RS-AA/001...

  • Page 59: Labeling Strip

    Dimension drawings 10.3 Labeling strip 10.3 Labeling strip Dimension drawing of labeling strips and roll Image 10-2 Dimension drawing of labeling strips and roll Motor starter System Manual, 04/2016, A5E35582704002A/RS-AA/001...

  • Page 60: Reference Identification Labels

    Dimension drawings 10.4 Reference identification labels 10.4 Reference identification labels Dimension drawing of reference identification label and sheet Image 10-3 Dimension drawing of reference identification label and sheet Motor starter System Manual, 04/2016, A5E35582704002A/RS-AA/001...

  • Page 61: Accessories/Spare Parts

    Accessories/spare parts Article numbers for the SIMATIC ET 200SP motor starters Table 11- 1 Article numbers of standard starters Short designation Packaging unit Article number Direct-on-line starters DS 0.3 - 1 A 1 unit 3RK1308-0AB00-0CP0 DS 0.9 - 3 A...
  • Page 62 With a total of 1000 labeling strips Reference identification labels Reference identification label, 10 units 6ES7193-6LF30-0AW0 sheet with 16 labels Article numbers for the accessories of the SIMATIC ET 200SP motor starters Table 11- 4 Article numbers for the accessories Short designation Packaging unit Article number...

  • Page 63: Esd Guidelines

    ESD guidelines What does ESD mean? All electronic devices are equipped with large-scale integrated ICs or components. Due to their design, these electronic elements are highly sensitive to overvoltage, and thus to any electrostatic discharge. The acronym ESD has become the established designation for such electrostatic sensitive components/devices.
  • Page 64 ESD guidelines Electrostatic charging Anyone who is not connected to the electrical potential of their surroundings is subject to electrostatic charge. The figure below shows the maximum values of the electrostatic voltages to which you, as an operator, can become charged. Observe these maximum values of the specified materials before contact with these materials.

  • Page 65: Glossary

    Infeed system The 3-phase busbar enables several SIMATIC ET 200SP motor starters to be supplied using a single infeed terminal. Motor starter...
  • Page 66 Glossary Main switch Every industrial machine which falls under the scope of DIN EN 60204 Part 1 (VDE 0113, Part 1) must be equipped with a main switch which disconnects all electrical equipment from the network while cleaning, maintenance, and repair work is being carried out, as well as during long periods of downtime.
  • Page 67 Glossary Rated conditional short-circuit current I Assured short-circuit breaking capacity of switchgear assemblies and load feeders, also called "rated conditional short-circuit current". Rating data for the main circuit The most important rating data for the main circuit in terms of selecting a switching device are the rated operational current I (current specified by the conditions of use) or the rated power (motor power), as well as the corresponding rated voltage U...
  • Page 68 Type of coordination 1 The load feeder may be non-operational after a short circuit has been cleared. Damage to the SIMATIC ET 200SP motor starter is permissible. Types of coordination The IEC 60947-4-1 (VDE 0660 Part 102) standard distinguishes between two types of coordination (type of coordination) referred to as coordination type "1"...

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