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Siemens SIMOTICS DP 1PC13 Operating Instructions Manual
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Siemens SIMOTICS DP 1PC13 Operating Instructions Manual

Siemens SIMOTICS DP 1PC13 Operating Instructions Manual

Smoke extraction motors
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  • Page 3 ___________________ Smoke extraction motors Introduction ___________________ Safety information ___________________ SIMOTICS DP Description ___________________ Preparing for use Niederspannungsmotoren Smoke extraction motors ___________________ Assembly ___________________ Electrical connection Operating Instructions ___________________ Commissioning ___________________ Operation ___________________ Maintenance ___________________ Spare parts ___________________ Disposal ___________________ Service and Support 03/2016 5 610 80000 40 018...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Table of contents Introduction ..............................9 About these instructions ......................9 Safety information ............................ 11 Information for those responsible for the plant or system............11 The five safety rules ........................ 11 Qualified personnel ......................... 12 Safe handling .......................... 12 Interference voltages when operating the converter .............. 14 Special designs and construction versions ................
  • Page 6 Table of contents Electromagnetic compatibility ....................27 Converter operation ....................... 28 4.7.1 Parameterizing the converter ....................28 4.7.2 Reducing bearing currents during operation with converter (low voltage) ......28 4.7.3 Insulated bearings when operated with a converter .............. 30 4.7.4 Operation with insulated coupling (EX) ..................
  • Page 7 Table of contents 6.5.1 General information on conductor connection ................ 54 6.5.2 Type of conductor connection ....................55 Connecting the converter ......................56 Final measures ........................56 Commissioning ............................57 Reference to chapter Safety instructions ................57 Setpoint values for monitoring the bearing temperature............57 Monitoring of the bearing temperature in the event of a fault ..........
  • Page 8 11.3 Dismantling the machine ......................91 11.4 Disposal of components ......................92 Service and Support ..........................93 Siemens Industry Online Support ..................93 SIOS App ..........................93 Glossary ..............................95 Index ................................ 97 Smoke extraction motors Operating Instructions, 03/2016, 5 610 80000 40 018...

  • Page 9: Introduction

    Introduction About these instructions These instructions describe the machine and explain how to handle it, from initial delivery to final disposal of the equipment. Keep these instructions for later use. Read these operating instructions before you handle the machine and follow the instructions to become familiar with its design and operating principles and thus ensure safe, problem- free machine operation and long service life.
  • Page 10 Introduction 1.1 About these instructions Smoke extraction motors Operating Instructions, 03/2016, 5 610 80000 40 018...

  • Page 11: Safety Information

    Safety information Information for those responsible for the plant or system This electric machine has been designed and built in accordance with the specifications contained in Directive 2006/95/EC up to April 19, 2016 - and from April 20, 2016 according to Directive 2014/35/EU ("Low-Voltage Directive") and is intended for use in industrial plants.

  • Page 12: Qualified Personnel

    Safety information 2.3 Qualified personnel Qualified personnel All work at the machine must be carried out by qualified personnel only. For the purpose of this documentation, qualified personnel is taken to mean people who fulfill the following requirements: ● Through appropriate training and experience, they are able to recognize and avoid risks and potential dangers in their particular field of activity.
  • Page 13 Safety information 2.4 Safe handling WARNING Hot surfaces Electric machines have hot surfaces. Do not touch these surfaces. They could cause burns. • Allow the machine to cool before starting work on the machine. • Only remove the covers using the methods described by these operating instructions. •...

  • Page 14: Interference Voltages When Operating The Converter

    Before carry out any work on the machine, determine the machine version. If there are any deviations or uncertainty, contact the manufacturer, specifying the type designation and serial number (see the rating plate), or contact the Siemens Service Center. Smoke extraction motors...

  • Page 15: Description

    Description Area of application The three-phase machines of this series are used as industrial drives. They are designed for operation in automatic smoke and heat extraction units according to EN12101-3. These motors are designed for operation under normal and fault conditions when a fire occurs, i.e. they have a dual function.

  • Page 16: Ce Marking

    Description 3.2 Plates 3.1.2 CE marking Note Use of machines without CE identification Machines without marking are intended for operation outside the European Economic Area (EEA). Do not use any machines without CE mark within of the EEA! 3.1.3 IE2 marking Note IE2 marking Since January 1, 2015, according to REGULATION (EC) No.
  • Page 17 Description 3.2 Plates Item Description Item Description Country of origin Rated current [A] Production location Power factor [cosφ] Identification number of testing agency (op- Rated speed [rpm] tional) Regulations (optional) Efficiency class Mechanical data Efficiency Frame size Torque [Nm] (optional) Type of construction Rated power [hp] (optional) Degree of protection...

  • Page 18: Installation

    Description 3.3 Installation Accident plate Installation 3.3.1 Machine design Machines of this series are low-voltage three-phase asynchronous drives with a cylindrical shaft extension and featherkey way. They can be supplied as single-speed machines with different efficiency classes or as pole changing machines for several speeds. In the case of machines with feet (IM B3 type of construction), the feet are cast or bolted on.

  • Page 19: Cooling And Ventilation

    Description 3.3 Installation 3.3.3 Cooling and ventilation The machines of this series are three-phase asynchronous machines with a closed primary (internal) cooling circuit and an open secondary cooling circuit (surface cooling). The surface cooling varies depending on the version. 3.3.3.1 Machines with a fan Self-ventilation (standard): Cooling IC 411 in accordance with EN / IEC 60034-6 Located at the ND end of the stator housing is an air intake cowl that guides the external air...

  • Page 20: Balancing

    Description 3.3 Installation 3.3.5 Balancing As standard, the motor is balanced dynamically with a half featherkey (code "H") in accordance with ISO 8821. The balance quality corresponds to vibration level "A". Vibration level "B" is optional or possible on request. 3.3.6 Types of construction/method of installation 3.3.6.1...
  • Page 21 Description 3.3 Installation Basic type of construc- Diagram Other methods of in- Diagram tion code stallation IM B14 (IM 3601) IM V18 (IM 3611) IM V19 (IM 3631) Basic type of construc- Diagram tion code IM B35 (IM 2001) IM B34 (IM 2101) Special types of construction Basic type of construc- Diagram...

  • Page 22: Degree Of Protection

    Description 3.3 Installation 3.3.7 Degree of protection The machine has a type of protection as stamped on the rating plate, and can be installed in dusty or humid environments. Limit values for the standard version Relative humidity for ambient temperature T Max.

  • Page 23: Preparing For Use

    The drive systems are put together on an individual basis. When you take receipt of the delivery, please check immediately whether the items delivered are in accordance with the accompanying documents. Siemens will not accept any claims relating to items missing from the delivery and which are submitted at a later date.

  • Page 24: Transport And Storage

    Preparing for use 4.5 Transport and storage Transport and storage 4.5.1 Reference to chapter Safety instructions When carrying out any work on the machine, observe the general safety instructions (Page 11) and the specifications contained in EN 50110-1 regarding safe operation of electrical equipment.

  • Page 25: Types Of Construction On The Rating Plate

    Preparing for use 4.5 Transport and storage 4.5.3 Types of construction on the rating plate The type of construction of the machine is stated on the rating plate. If any transport locks are in place, remove them before commissioning. Store the transport locks or disable them.
  • Page 26 • Protect the motor against intensive solar radiation, rain, snow, ice and dust. Use a superstructure or additional cover, for example. • If required, contact the Siemens Service Center, or technically coordinate outdoors use. Smoke extraction motors Operating Instructions, 03/2016, 5 610 80000 40 018...

  • Page 27: Electromagnetic Compatibility

    Preparing for use 4.6 Electromagnetic compatibility Electromagnetic compatibility Note If the torque levels are very unequal (e.g. when a reciprocating compressor is being driven), a non-sinusoidal machine current will be induced whose harmonics can have an impermissible effect on the supply system and cause impermissible interference emissions as a result.

  • Page 28: Converter Operation

    Preparing for use 4.7 Converter operation Converter operation 4.7.1 Parameterizing the converter ● If the design of the motor requires connection to a particular converter type, the rating plate will contain corresponding additional information. ● Correctly parameterize the converter. Parameterizing data can be taken from the machine rating plate (not the supplementary rating plate with the operating data when connected to a converter).
  • Page 29 ● In the overall system, set up a properly meshed grounding system with low impedance. ● Use the common-mode filter (damping cores) at the converter output. The Siemens sales representative is responsible for selection and dimensioning.

  • Page 30: Insulated Bearings When Operated With A Converter

    Preparing for use 4.7 Converter operation Note Converter documentation The operating instructions for the converter are not part of this documentation. Refer also to the configuration information for the converter. 4.7.3 Insulated bearings when operated with a converter If the machine is operated from a low-voltage converter, insulated bearings are fitted at the NDE and an insulated encoder with insulated bearings (option).

  • Page 31: Operation With Insulated Coupling (Ex)

    Preparing for use 4.7 Converter operation Tandem operation If you connect two motors in series in "tandem operation", install an insulated coupling between the motors. ① ④ Driving machine Insulated bearings ② ⑤ Motor Insulated tachometer fitting ③ ⑥ Coupling Insulated coupling Image 4-2 Schematic representation of a tandem drive...
  • Page 32 Preparing for use 4.7 Converter operation Smoke extraction motors Operating Instructions, 03/2016, 5 610 80000 40 018...

  • Page 33: Assembly

    Assembly Reference to chapter Safety instructions When carrying out any work on the machine, observe the general safety instructions (Page 11) and the specifications contained in EN 50110-1 regarding safe operation of electrical equipment. Conformity Note Loss of conformity with European directives In the delivery state, the machine corresponds to the requirements of the European directives.

  • Page 34: Safety Instructions

    Assembly 5.3 Preparing for installation 5.3.2 Safety instructions Note Note also the technical data on the rating plates on the motor enclosure. NOTICE Damage to the motor To avoid material damage, before commissioning, check whether the correct direction of rotation of the machine has been set on the customer side, e.g. by decoupling from the driven load.

  • Page 35: Testing The Insulation Resistance And Polarization Index

    Assembly 5.3 Preparing for installation 5.3.3.2 Testing the insulation resistance and polarization index WARNING Hazardous voltage at the terminals During and immediately after measuring the insulation resistance or the polarization index (PI) of the stator winding, hazardous voltages may be present at some of the terminals. Contact with these can result in death, serious injury or material damage.
  • Page 36 Assembly 5.3 Preparing for installation Conversion to the reference temperature When measuring with winding temperatures other than 40° C, convert the measuring value to the reference temperature of 40° C according to the following equations from IEEE 43- 2000. Insulation resistance converted to 40° C reference temperature Temperature coefficient according to equation (2) ·...

  • Page 37: Installation

    Assembly 5.4 Installation NOTICE Damage to insulation If the critical insulation resistance is reached or undershot, this can damage the insulation and cause voltage flashovers. • Contact the Service Center. • If the measured value is close to the critical value, you must subsequently check the insulation resistance at shorter intervals.

  • Page 38: Cooling

    Assembly 5.4 Installation ● Avoid exposing them to direct, intense solar radiation, rain, snow, ice, or also dust for extended periods. Attach a covering structure or an additional cover when using or storing outdoors. ● Do not exceed the permissible axial and radial forces. ●...
  • Page 39 Assembly 5.4 Installation Table 5- 2 Air guidance Incorrect Correct Minimum dimension "x" for the distance between neighboring modules and the air intake of the ma- chine Smoke extraction motors Operating Instructions, 03/2016, 5 610 80000 40 018...

  • Page 40: Machines With Type Of Construction Im B15, Im B9, Im V8 And Im V9

    Assembly 5.4 Installation Table 5- 3 Minimum dimension "X" for the distance between neighboring modules and the air intake on machines Frame size [mm] 80 ... 100 180 ... 225 280 ... 315 5.4.3 Machines with type of construction IM B15, IM B9, IM V8 and IM V9 Types of construction without bearings on the drive side These machines do not have their own bearing system for the machine shaft at the drive end (DE).

  • Page 41: Foot Mounting

    Assembly 5.4 Installation 5.4.4 Foot mounting Note Only authorized retrofit partners must be employed to relocate the bolted on mounting feet at the machine enclosure. After attaching the mounting feet, you must note the following in order to avoid stressing and deforming the machine.
  • Page 42 Assembly 5.4 Installation The featherkey data on the shaft and transmission element must indicate the correct type of balancing in each case and must be correctly mounted. The balancing quality corresponds to vibration severity grade "A" for the complete machine; vibration severity grade "B"...

  • Page 43: Mounting And Withdrawing Output Transmission Elements

    Assembly 5.4 Installation 5.4.5.1 Mounting and withdrawing output transmission elements Withdrawing output transmission elements Mounting output transmission elements ● When mounting output transmission elements (coupling, gear wheel, belt pulley etc. ) use the thread at the shaft end. If possible, heat up the output transmission elements as required. ●...

  • Page 44: Noise Emission

    Assembly 5.5 Alignment and fastening 5.4.6 Noise emission CAUTION Hearing damage when operating three-phase motors If the permissible sound pressure level is exceeded, hearing damage can occur when operating three-phase motors at their rated power. Observe the maximum permissible sound pressure level according to the ISO 1680 standard.
  • Page 45 Assembly 5.5 Alignment and fastening ● Smooth running Preconditions for smooth, vibration-free operation according to DIN 4024 include: – Stable foundation design free of any shock or vibration. – A precisely aligned coupling. – A well-balanced drive output element (coupling, belt pulleys, fans, ...) Maintain the maximum permissible vibration in operation according to ISO 10816.
  • Page 46 Assembly 5.5 Alignment and fastening ● Screw the threads all he way in. ● Make sure that the fixing bolts are not tensioned against the motor lugs. ● Drill fixing holes in the fan unit so that the braces do not bend. Smoke extraction motors Operating Instructions, 03/2016, 5 610 80000 40 018...

  • Page 47: Flatness Of The Supporting Surfaces For Conventional Motors

    Assembly 5.5 Alignment and fastening 5.5.1 Flatness of the supporting surfaces for conventional motors Frame size Flatness [mm] ≤ 132 0.10 0.15 ≥ 180 0.20 5.5.2 Machine frame mounting feet (special design) Note For terminal boxes mounted at the NDE (option H08), dimension C can deviate from EN 50347.
  • Page 48 Assembly 5.5 Alignment and fastening Smoke extraction motors Operating Instructions, 03/2016, 5 610 80000 40 018...

  • Page 49: Electrical Connection

    Electrical connection Reference to chapter Safety instructions When carrying out any work on the machine, observe the general safety instructions (Page 11) and the specifications contained in EN 50110-1 regarding safe operation of electrical equipment. Connecting the motor DANGER Hazardous voltages Death, injury or material damage can occur.

  • Page 50: Terminal Designations

    Electrical connection 6.2 Connecting the motor The technical specifications stipulate the following that have to be taken into account with respect to the motor connection: ● Direction of rotation. ● The number and arrangement of the terminal boxes. ● The circuit and connection of the machine winding. 6.2.1 Terminal designations With the terminal designations according to DIN VDE 0530 Part 8 or EN / IEC 60034-8 for...

  • Page 51: Connection With/Without Cable Lugs

    Electrical connection 6.3 Tightening torques 6.2.3 Connection with/without cable lugs In the case of terminals with terminal clamps, distribute the conductors in such a way that the clamping heights on both sides of the fillet are about the same. This method of connection requires that you must bend a single conductor in a U shape or use a cable lug.

  • Page 52: Terminal Box, End Shields, Grounding Conductor

    Electrical connection 6.4 Connecting the grounding conductor You should refer to the table in order to find the correct tightening torque for any metal and plastic cable glands that are to be mounted directly on the machine, as well as for any other screw-type connections (such as adapters).

  • Page 53: Connecting The Ground Conductor

    Electrical connection 6.4 Connecting the grounding conductor 6.4.2 Connecting the ground conductor There is always a possibility of connecting an additional, outer grounding conductor to the motor. To do this, use the locations provided for this purpose at the enclosure that are appropriately labeled.

  • Page 54: Size Of Grounding Conductor Screw

    Electrical connection 6.5 Conductor connection ● Use the terminals designated for the grounding conductor in the terminal box. ● Comply with the tightening torque (Page 52) for the terminal screw. For machines, frame sizes 80 ... 90 with central terminal box locking, a cable lug, size M4 according to DIN 46237 can be used to connect the inner grounding.

  • Page 55: Type Of Conductor Connection

    Electrical connection 6.5 Conductor connection 6.5.2 Type of conductor connection Conductor cross- section [mm²] Connection with cable lug DIN 46 234 Bend down the cable lug for the ... 25 connection! Connection of an individual con- ductor with terminal clamp ...

  • Page 56: Connecting The Converter

    Electrical connection 6.6 Connecting the converter Connecting the converter WARNING Increased winding temperature in the case of a fault/fire Winding damage and failure of the motor can result in death and injury. In the case of a fire/fault condition, the motors must be directly connected to the line supply (DOL).

  • Page 57: Commissioning

    Commissioning Reference to chapter Safety instructions When carrying out any work on the machine, observe the general safety instructions (Page 11) and the specifications contained in EN 50110-1 regarding safe operation of electrical equipment. Setpoint values for monitoring the bearing temperature Prior to commissioning If the machine is equipped with bearing thermometers, set the temperature value for disconnection on the monitoring equipment before the first machine run.

  • Page 58: Monitoring Of The Bearing Temperature In The Event Of A Fault

    Commissioning 7.3 Monitoring of the bearing temperature in the event of a fault Monitoring of the bearing temperature in the event of a fault WARNING Shutdown of the machine caused by increased bearing temperature in the event of a fault Standstill of the machine in the event of a fault can lead to death or physical injuries.
  • Page 59 Commissioning 7.3 Monitoring of the bearing temperature in the event of a fault ● For versions with bearing thermometers, check the bearing temperatures when the machine starts to run for the first time. Set the values for alarm and shutdown at the monitoring device.

  • Page 60: Switching On

    Commissioning 7.4 Switching on Switching on Measures for start-up After installation or inspections, the following measures are recommended for normal start- up of the machines: ● Start the machine without a load. To do this, close the circuit breaker and do not switch the machine off prematurely.

  • Page 61: Operation

    Operation Reference to chapter Safety instructions When carrying out any work on the machine, observe the general safety instructions (Page 11) and the specifications contained in EN 50110-1 regarding safe operation of electrical equipment. Safety instructions 8.2.1 Safe handling Workplace safety depends on the attentiveness, care, and common sense of the personnel who install, operate, and maintain the machine.
  • Page 62 Operation 8.2 Safety instructions WARNING Rotating parts Electric machines contain dangerous rotating parts. Fatal or severe injuries and substantial material damage can occur if the covers are removed or if the machine is not handled, operated, or maintained properly. • Only remove the covers using the methods described by these operating instructions. •...
  • Page 63 Operation 8.2 Safety instructions Switching on the machine DANGER Hazardous voltages Electrical machines are at hazardous voltage levels. Contact with these can result in death, serious injury or material damage. Operating the machine on a line supply system with a non-grounded neutral point is only permitted for short periods of time that occur rarely, e.g.

  • Page 64: Safety Instructions When Operating Machines With Fan

    Operation 8.2 Safety instructions NOTICE Risk of corrosion due to condensation If the machine and/or ambient temperatures fluctuate, this can result in condensation inside the machine. • If available, remove the drain plugs or screws to drain the water depending on the ambient and operating conditions.

  • Page 65: Stoppages

    Operation 8.2 Safety instructions 8.2.4 Stoppages If the machine remains out of service for an extended period of time (> 1 month), it should be commissioned regularly (around once a month) or, at the very least, the rotor should be turned.

  • Page 66: Fault Tables

    Operation 8.3 Fault tables Fault tables Note Before removing any faults, please read the information in Chapter Safety information (Page 11). Note If you operate the motor with a converter, and an electrical fault occurs, then also observe the information in the converter operating instructions. The tables below list general faults caused by mechanical and electrical influences.

  • Page 67: Deactivating

    Operation 8.4 Deactivating Table 8- 2 Mechanical effects Mechanical fault characteristics ↓ Grinding noise ↓ Overheating ↓ Radial vibrations ↓ Axial vibrations Possible causes of faults Remedial measures Rotating parts are grinding Determine cause and adjust parts concerned Reduced air supply, fan possibly rotating in the wrong Check airways, clean machine direction Rotor not balanced.
  • Page 68 Operation 8.4 Deactivating Smoke extraction motors Operating Instructions, 03/2016, 5 610 80000 40 018...

  • Page 69: Maintenance

    Maintenance Through careful and regular maintenance, inspections, and overhauls you can detect faults at an early stage and resolve them. This means that you can avoid consequential damage. Operating conditions and characteristics can vary widely. For this reason, only general maintenance intervals can be specified here.

  • Page 70: Preparation And Notes

    Maintenance 9.2 Preparation and notes CAUTION Dust disturbances when working with compressed air When cleaning with compressed air, dust, metal chips, or cleaning agents can be whirled up. Injuries can result. When cleaning using compressed air, make sure you use suitable extraction equipment and wear protective equipment (safety goggles, protective suit, etc.).

  • Page 71: Inspection

    Maintenance 9.3 Inspection Inspection Notes Note Pay particular attention to the relubrication intervals for rolling bearings that deviate from the inspection intervals. Note When servicing a three-phase machine, it is generally not necessary to dismantle it. The machine only has to be dismantled if the bearings are to be replaced. 9.3.1 First inspection after installation or repair Perform the following checks after approximately 500 operating hours or at the latest six...

  • Page 72: Main Inspection

    Maintenance 9.3 Inspection 9.3.2 Main inspection Check that the installation conditions are observed. We recommend that the following checks are performed after approx. 16 000 operating hours or at the latest after two years: Table 9- 2 Checks that have to be performed during the general inspection Checking When the At stand-...

  • Page 73: Maintenance

    Maintenance 9.4 Maintenance Maintenance 9.4.1 Maintenance intervals CAUTION Skin irritations and eye inflammations Many greases can cause skin irritations and eye inflammations. • Follow all safety instructions of the manufacturer. The machines are equipped with permanently lubricated roller bearings. A regreasing device is optional.

  • Page 74: Re-Greasing

    Maintenance 9.4 Maintenance 9.4.2 Re-greasing For machines with regreasing system, relubrication intervals, grease quantity and grease grade are provided on the lubricant plate. Additional data can be taken from the main machine rating plate. Grade of grease for standard motors (IP55) UNIREX N3 - ESSO. Note It is not permissible to mix different types of grease.

  • Page 75: Cleaning Machines With Cover For The Textile Industry

    Maintenance 9.4 Maintenance Cleaning the cooling air ducts Regularly clean the cooling air ducts through which the ambient air flows. The frequency of the cleaning intervals depends on the local degree of fouling. NOTICE Damage to the machine Material damage can occur if you direct compressed air in the direction of the shaft outlet or machine openings.

  • Page 76: Corrective Maintenance

    Maintenance 9.5 Corrective maintenance Corrective maintenance 9.5.1 Reference to chapter Safety instructions When carrying out any work on the machine, observe the general safety instructions (Page 11) and the specifications contained in EN 50110-1 regarding safe operation of electrical equipment. 9.5.2 Safety instructions Safety instructions for smoke extraction motors...
  • Page 77 Maintenance 9.5 Corrective maintenance Replacing bearings Recommended interval after which bearings are to be replaced under normal operating conditions: Table 9- 4 Bearing replacement intervals Ambient temperature Principle of operation Bearing replacement intervals 40 °C Horizontal coupling operation 40 000 h 40 °C With axial and radial forces 20 000 h...

  • Page 78: Changing Bearings

    Maintenance 9.5 Corrective maintenance 9.5.3.1 Changing bearings ① Heat up 80 ... 100 °C Smoke extraction motors Operating Instructions, 03/2016, 5 610 80000 40 018...

  • Page 79: Dismantling

    Maintenance 9.5 Corrective maintenance 9.5.4 Dismantling 9.5.4.1 Disassembling smoke extraction motors Note Before commencing disassembly, you should mark how each of the fastening elements has been assigned, as well as how internal connections are arranged, for re-assembly purposes. 9.5.4.2 Notes on disassembly Note Before commencing removal, you should mark how each of the fastening elements has been assigned, as well as how internal connections are arranged.

  • Page 80: Assembly

    Maintenance 9.5 Corrective maintenance 9.5.5 Assembly If possible, assemble the machine on and alignment plate. This ensures that the mounting feet surfaces are all on the same plane. Avoid damaging the windings protruding out of the stator enclosure when fitting the end shield.

  • Page 81: Fitting Bearings For Smoke Extraction Motors

    Maintenance 9.5 Corrective maintenance 9.5.5.4 Fitting bearings for smoke extraction motors Sealing the bearings Note the following details: ● V rings are used on the shaft to seal the bearings, V rings on the shaft ● Use the specified bearings ●...

  • Page 82: Screw Lock Washers

    Maintenance 9.5 Corrective maintenance 9.5.6 Screw lock washers Nuts or bolts that are mounted together with locking, resilient and/or force-distributing elements (e.g., safety plates, spring-lock washers, etc.) must be refitted together with identical, fully functional elements. Locking and sealing elements must always be replaced! 9.5.7 Cable glands 9.5.7.1...

  • Page 83: Spare Parts

    ● Order number and serial number of the machine Spare parts information and database Using the Siemens order number and the associated serial number, you can download spare parts information from a database for almost all current motors → Spares On Web (https://b2b-extern.automation.siemens.com/spares_on_web)

  • Page 84: Example For Ordering Smoke Extraction Motors

    The following supply commitment apply to replacement machines and spare parts following delivery of the motor: ● For up to five years, in the event of total machine failure, Siemens will supply a comparable machine with regard to the mounting dimensions and functions.

  • Page 85: Machine Parts

    Spare parts 10.4 Machine parts 10.4 Machine parts 10.4.1 Part lists Part Description Part Description 1.00 DE bearings 5.00 Terminal box, complete 1.40 End shield 5.05 Cover plate, complete 1.43 Shaft sealing ring 6.00 NDE bearings 1.44 Bearing cover 6.02 Locking ring 1.46 Cover ring...

  • Page 86: Standardized Parts

    Spare parts 10.5 Standardized parts 10.5 Standardized parts Table 10- 1 Purchase commercially available standard parts according to the dimensions, materials and surface. Standard Picture Standard Picture 3.02 DIN 471 1.30 DIN 939 6.02 1.31 7.12 1.32 1.45 1.49 1.71 4.11 DIN 472 DIN 6912...
  • Page 87 Spare parts 10.5 Standardized parts Standard Picture Standard Picture 6.30 4.05 EN ISO 7089 7.48 EN ISO 7090 6.58 DIN 42013 1.81 DIN 7343 6.81 SN 60098 1.56 DIN 988 Smoke extraction motors Operating Instructions, 03/2016, 5 610 80000 40 018...

  • Page 88: Exploded Drawings

    Spare parts 10.6 Exploded drawings 10.6 Exploded drawings Image 10-1 1PC1300 FS 80 ... 90 Smoke extraction motors Operating Instructions, 03/2016, 5 610 80000 40 018...
  • Page 89 Spare parts 10.6 Exploded drawings Image 10-2 1PC1300 FS 100 ... 160 Smoke extraction motors Operating Instructions, 03/2016, 5 610 80000 40 018...
  • Page 90 Spare parts 10.6 Exploded drawings 1PC1301 FS 180 ... 315 Smoke extraction motors Operating Instructions, 03/2016, 5 610 80000 40 018...

  • Page 91: Disposal

    Disposal 11.1 Introduction Protecting the environment and preserving its resources are corporate goals of the highest priority for us. Our worldwide environmental management system to ISO 14001 ensures compliance with legislation and sets high standards in this regard. Environmentally friendly design, technical safety and health protection are always firm goals even at the product development stage.

  • Page 92: Disposal Of Components

    Disposal 11.4 Disposal of components 11.4 Disposal of components Components The machines consist mainly of steel and various proportions of copper and aluminum. Metals are generally considered to be unlimitedly recyclable. Sort the components for recycling according to whether they are: ●...

  • Page 93: Service And Support

    (www.siemens.com/yourcontact) SIOS App Siemens Support for on the move You can obtain optimum support anywhere you go using the "Siemens Industry Online Support” app. The app is available for Apple iOS, Android and Windows Phone. Smoke extraction motors Operating Instructions, 03/2016, 5 610 80000 40 018...
  • Page 94 Service and Support A.2 SIOS App Smoke extraction motors Operating Instructions, 03/2016, 5 610 80000 40 018...

  • Page 95: Glossary

    Glossary Drive end (DE) Operating instructions CE marking Code F Balanced with whole featherkey (full) Code H Balanced with half featherkey (half) Coolant temperature Drive end (D end of shaft) EC type examination certificate Evidence of a machine certified by an inspection body Electromagnetic compatibility International Cooling (standard) Smoke extraction motors...
  • Page 96 Glossary International mounting standard design Internet www.siemens.com/motors Degree of protection ISPM International Standards for Phytosanitary Measures N code Balanced without featherkey (non2) Non-drive end NE/NDE Non-drive end Shaft height Smoke extraction motors Operating Instructions, 03/2016, 5 610 80000 40 018...

  • Page 97: Index

    Index Grounding system Meshed, 29 Anti-condensation heating Insulation resistance, 37 Hazardous substances, 13, 62 Hot surfaces, 13, 62 Bearing currents Reduction, 28 Bearing insulation, 30 Installation Bearing temperature Initial inspection, 71 Monitoring, 57 Insulated bearings, 30 Set values, 57 Insulated coupling, 31 Insulation resistance, 34 Anti-condensation heating, 37 measure, 35...
  • Page 98 Index Qualified personnel, 12 Rating plate, 16 Repair Initial inspection, 71 Residual risks, 23 RF grounding point, 28 Rotating parts, 12, 62 Safety instructions Flammable substances, 13, 62 Hazardous substances, 13, 62 Hot surfaces, 13, 62 Live parts, 12, 61 Maintenance work, 69 Rotating parts, 12, 62 Spare parts, 93...

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