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Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Table of contents Product description ..........................9 What are M200D distributed motor starters? ................9 Fieldbus interfaces ........................11 1.2.1 PROFIBUS DP ........................11 1.2.2 PROFINET IO ......................... 13 PROFIenergy .......................... 15 Product family ............................17 M200D PROFIBUS/PROFINET motor starter ................ 17 Overview of the device functions ....................
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Table of contents 3.7.5.2 Motor connector ........................63 Short-circuit protection (circuit breaker/disconnecting means) ..........64 Maintenance ........................... 65 3.10 Communication over PROFIBUS/PROFINET ............... 66 3.10.1 Mode monitoring ........................66 3.10.2 Commands ..........................68 3.10.3 Data plausibility check ......................69 3.10.4 Message output........................
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Table of contents 4.2.8 Communication modules ...................... 112 4.2.8.1 PROFIBUS DP ........................112 4.2.8.2 PROFINET IO ........................115 Configuration / parameterization ......................119 Configuring ..........................119 5.1.1 Configuring with STEP 7 ....................... 120 5.1.2 Configuring using the GSD file (PROFIBUS DP) ..............121 5.1.3 Configuring using the GSDML file (PROFINET IO) ..............
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Table of contents Technical data ............................. 169 General technical specifications ..................169 Motor starters ........................170 Brake control ........................172 Inputs ........................... 173 Outputs ..........................173 Thermistor motor protection ....................174 Switching frequency ......................175 Electrical service life of contactor ..................183 Dimension drawings ......................
Product description What are M200D distributed motor starters? M200D motor starters are standalone devices with a high degree of protection (IP65) for distributed use near the motor. Depending on the order variant, they are available as: ● Direct starters, electromechanical (DSte) or electronic (sDSte) ●...
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Product description 1.1 What are M200D distributed motor starters? Integration of the motor starter into PROFINET, PROFIBUS and AS-Interface Figure 1-1 Possible fields of application of the M200D motor starter Motor starter manuals The following manuals are available for M200D motor starters: ●...
Product description 1.2 Fieldbus interfaces Fieldbus interfaces 1.2.1 PROFIBUS DP What is PROFIBUS DP? PROFIBUS DP is an open bus system in accordance with the standard IEC 61784-1:2002 Ed1 CP 3/1 with the transmission protocol "DP" (DP is the abbreviation of the German term "dezentrale Peripherie"...
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PROFIBUS DP interface. The DP slaves are the distributed I/O systems that are linked with the DP masters via the PROFIBUS DP. Figure 1-2 Typical structure of a PROFIBUS DP network Reference Further information on PROFIBUS can be found on the Internet (www.siemens.com/profibus). M200D PROFIBUS/PROFINET Manual, 08/2014, A5E01577426A/RS-AA/004...
Product description 1.2 Fieldbus interfaces 1.2.2 PROFINET IO What is PROFINET IO? PROFINET IO is an open transmission system with real-time functionality defined in accordance with the PROFINET standard. This standard defines a manufacturer- independent communication, automation and engineering model. Accessories for wiring the PROFINET components are available in industrial quality.
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The figure below shows a typical PROFINET IO network topology. Existing PROFIBUS slaves can be integrated using an IE/PB link. Figure 1-3 Typical structure of a PROFINET IO network Reference Further information on PROFINET can be found on the Internet (www.siemens.com/profinet). M200D PROFIBUS/PROFINET Manual, 08/2014, A5E01577426A/RS-AA/004...
Product description 1.3 PROFIenergy PROFIenergy What is PROFIenergy? PROFIenergy is a multi-vendor profile on PROFINET. The profile supports tripping during idle times (energy saving function), measuring the power flow (measured value function) and the status function, with which the current statuses and further information on PROFIenergy can be read out.
Product family M200D PROFIBUS/PROFINET motor starter Introduction M200D motor starters with PROFIBUS and PROFINET comprise two modules: 1. Motor starter module 2. Communication module Figure 2-1 Motor starter and communication module The communication module is screwed onto the motor starter module. A communication module can be selected for each bus system: ●...
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Product family 2.1 M200D PROFIBUS/PROFINET motor starter Variants available to order ● Brake output for: – 400 V AC/230 V AC brake coils – 180 V DC brake coils ● Integrated manual local control (key-operated switch and keypad) Connections on the PROFIBUS communication module ●...
Product family 2.2 Overview of the device functions Overview of the device functions Device function Electromech. Electronic (DSte, RSte) (sDSSte, sRSSte) Fieldbus interface ● ● Control function reversing starter ○ ○ Control function soft starter — ● Brake output 400 V / 230 V AC ○...
Product family 2.3 Design concept Design concept Connections and controls on the motor starter ① Disconnecting means (circuit breaker), can be locked ② Optical device interface ③ 7/8" connection for 2 x 24 V (IN/OUT) ④ Diagnostic LEDs ⑤ PROFIBUS/PROFINET connection M12 ⑥...
Product family 2.3 Design concept 2.3.1 Operator controls The motor starter is equipped with the following operator controls: ① Key-operated switch (order variant) ② Keypad (order variant manual local control) ③ Disconnecting means (circuit breaker) ④ Setting elements on PROFIBUS communication module ①...
Product family 2.3 Design concept 2.3.2 Connections The motor starter has the following connections: Power connections ① Infeed for the three phases as well as the PE and N conductor via power connectors (Han Q4/2 with ISO23570 assignment) ② Connection of the motor via power connectors (Han Q8/0) Control circuit / bus ①...
Product family 2.3 Design concept 2.3.3 Status displays The following LEDs on the front of the starter indicate the device status: ① Indicators for the device status and communication ② Indicators for the port LEDs on PROFINET ③ Indicators for the outputs OUT1 and OUT2 ④...
Functions Overview of the device functions Device function Electromech. Electronic (DSte, RSte) (sDSSte, sRSSte) Fieldbus interface (Page 31) ● ● Control function reversing starter (Page 33) ○ ○ Control function soft starter (Page 34) ● Brake output 400 V / 230 V AC (Page 38) ○...
Functions 3.2 Introduction Introduction Device function This section describes the device functions. All the device functions are assigned inputs (e.g. device parameters) and outputs (e.g. messages). The following schematic diagram illustrates the functional principle of the device: Figure 3-1 Functional principle of the device Further details regarding device parameters and their change options can be found in the chapter entitled Parameterizing Self-protection...
Functions 3.3 Basic functions / parameters Basic functions / parameters Definition Basic parameters are "central" parameters required by a range of device functions. 3.3.1 Rated operating current Here, you can enter the rated operating current that the branch (switchgear and motor) can carry without interruption.
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Functions 3.3 Basic functions / parameters Instructions ● In the motor starter, the rated operating current is preset at the factory to the maximum value. (For testing at startup without fieldbus and without previous parameterization) ● In the GSD and the "Motor Starter ES" software, the rated operating current is preset to the minimum value for safety reasons.
Functions 3.3 Basic functions / parameters 3.3.2 Load type Here, you can specify whether the motor starter must protect a single-phase or a three- phase load. ● Asymmetry detection is deactivated in the case of a single-phase load, such as a single- phase AC motor! The single-phase load can be connected between any two paths of the motor starter for all mechanically switched motor starters.
Functions 3.3 Basic functions / parameters 3.3.4 Response to switching element supply voltage cut-off With this parameter, you determine which message the motor starter is to output if the supply voltage of the switching elements fails. Note Supply voltage of the switching elements The supply voltage of the switching elements (24 V) must be applied via the auxiliary voltage connections (7/8").
Functions 3.4 Fieldbus interface Fieldbus interface 3.4.1 Response to CPU/master STOP This device parameter enables you to specify how the motor starter is to behave in the event of a CPU/Master stop: ● Retain last value ● Switch substitute value Note This is only relevant in "automatic"...
Functions 3.4 Fieldbus interface Settings Device parameter Default setting Setting range Response to CPU/master STOP Switch substitute value Switch substitute value • Retain last value • Substitute value 8 x (0 or 1) Messages and actions Message Action CPU/master STOP Dependent on parameterization Bus error "Response to CPU/master STOP"...
Functions 3.5 Motor control Motor control 3.5.1 Control function reversing starter Description This control function allows the motor starter to control the direction in which motors rotate. Simultaneous activation of both directions of rotation is prevented by the internal logic. Delayed switching from one direction of rotation to the other is implemented by means of the lock-out time.
Functions 3.5 Motor control 3.5.2 Control function soft starter Description Soft starters function according to the phase angle control principle. You can specify soft starting and soft run-down using a settable voltage ramp. This function only applies to soft starters. The figure below illustrates the principle: Figure 3-2 Soft starting/soft run-down principle...
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Functions 3.5 Motor control The figure below shows the principle of the loaded motor: Figure 3-3 Principle of soft run-down on motor starters with mechanical braking You can find more information on the "Brake holding time on stopping" in the chapter "Mechanical braking".
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Functions 3.5 Motor control Run-down time During the parameterized run-down time, the motor terminal voltage is reduced linearly from the line voltage to the stopping voltage. A setting of 0s means that the motor is switched off directly, without a voltage ramp. Startup mode There are four methods of starting the motor: ●...
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Functions 3.5 Motor control Current limit value With the startup modes "Current limiting" and "Voltage ramp + current limiting", the motor current is limited to a maximum value during starting. Note At a rated operating current ≥ 9 A, the motor starter automatically reduces the current limit value to 550%.
Functions 3.5 Motor control 3.5.3 Brake output Description A motor-mounted mechanical disk or spring-loaded brake is used to brake the motor. The brake is controlled via the brake output. M200D motor starters offer the possibility of switching the brake of a motor separately via an internal electronic output (order variant).
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Note With both brake output versions, the electronic switching element is located on the AC side. Please refer to the technical data of the brake (e.g. Catalog D87.1 "SIEMENS MOTOX Geared Motors") for the resulting engaging time of the brake.
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Functions 3.5 Motor control Brake release delay on starting Note Only active if an ON command is simultaneously present for the brake and the motor. Positive times: Delayed switch-on of the brake output compared to the motor. Negative times: Delayed switch-on of the motor compared to the brake output. In reversing operation, the release delay does not begin until the lock-out time has expired.
Functions 3.6 Motor protection Motor protection 3.6.1 Thermal motor model Description The approximate temperature of the motor is calculated using the measured motor currents and device parameters "Rated operating current" and "Tripping class". This indicates whether the motor is overloaded or functioning in the normal operating range. Response to overload - thermal motor model You use this device parameter to specify how the motor starter is to respond in an overload situation:...
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Functions 3.6 Motor protection Trip class The trip class (CLASS) specifies the maximum time within which a protective device must trip from a cold state at 7.2 x the setting current (motor protection to IEC 60947). The tripping characteristics represent the time to disengagement as a function of the operating current. Figure 3-4 Tripping characteristics Note...
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Functions 3.6 Motor protection Note Deactivation rule To guarantee motor protection, the trip class cannot be deactivated in the case of a deactivated temperature sensor (= CLASS OFF). See also Chapter Data plausibility check (Page 69). Note Parameter dependence of thecontrol function soft starter If the startup mode "direct"...
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Functions 3.6 Motor protection Idle time The idle time is a time specification for the cooling characteristics after operational tripping, that is, not in the case of overload tripping. After expiry of this time, the thermal memory of the motor starter is deleted. Cold restart is possible.
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Functions 3.6 Motor protection Settings Device parameter Default setting Setting range Response to overload - thermal Tripping without restart Tripping without restart • motor model Tripping with restart • Warning • Trip class CLASS 10 CLASS 5 (10a) • CLASS 10 •...
Functions 3.6 Motor protection 3.6.2 Temperature sensor Description Temperature sensors are used to directly monitor the motor winding temperature. This indicates whether the motor is overloaded or functioning normally. If temperature sensors are installed in the motor stator winding (order option for the motor), the M200D motor starter can use these to monitor the motor.
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Functions 3.6 Motor protection Response to overload temperature sensor You use this parameter to specify how the motor starter is to respond in an overload temperature sensor situation: ● Tripping without restart (AUTO RESET = off) ● Tripping with restart (AUTO RESET = on) WARNING Motor restarts automatically if AUTO RESET is on.
Functions 3.7 System monitoring Messages and actions Message Action Temperature sensor - overload Dependent on parameterization Temperature sensor wire break Dependent on parameterization Temperature sensor short circuit Dependent on parameterization Temperature sensor deactivated No motor protection through temperature sensor; motor protection required by means of motor model.
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Functions 3.7 System monitoring Response to current limit violation You use this device parameter to specify how the motor starter is to behave in the event of the current limits being violated: ● Warning ● Trip Upper/lower current limit You can enter an upper and/or lower current limit. Example: ●...
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Functions 3.7 System monitoring Blocking protection principle in run-up phase: The figure below shows the principle of blocking protection during the run-up phase, that is, the interaction of blocking current and blocking time: Figure 3-6 Blocking protection principle Blocking protection principle after run-up After run-up, blocking protection behaves as follows during continuous operation: ●...
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Functions 3.7 System monitoring Settings Device parameter Default setting Setting range Response to residual current detection Trip Warning • Trip • Response to current limit violation Warning Warning • Trip • Lower current limit 18,75 % 18.75 to 100% of I •...
Functions 3.7 System monitoring 3.7.2 Asymmetry monitoring Description Three-phase induction motors respond to slight asymmetries in the supply voltage with a higher asymmetric current consumption, which causes the temperature in the stator and rotor windings to increase. In this case, the M200D motor starter protects the motor against overload by shutting it down.
Functions 3.7 System monitoring 3.7.3 Inputs Description Using the "Inputs" device function, the motor starter can carry out different actions that you can parameterize whereby the signals at the digital inputs are evaluated. You can connect the inputs directly to sensors (PNP) (2 and 3-wire system). The signal status values are transferred in parallel via the process image.
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Functions 3.7 System monitoring Input signal extension A short input signal can be extended compared to the actual input signal with the help of the "input signal extension" parameter. Reliable transmission to the controller can thus be guaranteed (compensation of bus transfer times and processing time in the controller). Input signal delay You can set a debounce time for the inputs in order to achieve interference immunity.
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Functions 3.7 System monitoring Input n action Different actions can be triggered when an input signal is present. You can parameterze the following actions dependent on "Input n level", "Input n signal" and "Mode". Note If "Input n signal" = retentive and "Input n action" = Motor CW/CCW, at least one input must always be parameterized with input action "Tripping ...
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Functions 3.7 System monitoring Input n action Level Signal Mode Description Emergency start NO / - n.ret./- Starts the motor when an ON command is issued • despite the fact that an internal trip command is present. Switches on the brake output too if an ON switching •...
Functions 3.7 System monitoring 3.7.3.1 Quick stop ● The motor and brake output are tripped without a group fault. ● "Quick stop" has priority over "Motor CW" and "Motor CCW". ● The input action responds to the active edge of the input signal, which means that deactivation is possible when the static input signal "Quick stop"...
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Functions 3.7 System monitoring Example 2: Input 1 signal = non-retentive ① The motor is switched on and off by "Motor CW". ② The motor is switched on by "Motor CW", then switched off by the level at digital input 1 (parameterized with input action 1 = Quickstop).
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Functions 3.7 System monitoring Settings Device parameter Default setting Setting range Input signal extension 0 ms 0 to 200 ms Increment: 10 ms Input signal delay 10 ms 10 ... 80 ms Increment: 10 ms Input 1 level Normally open Normally closed •...
Functions 3.7 System monitoring Messages and actions Message Action Input 1 Dependent on parameterization Input 2 Dependent on parameterization Input 3 Dependent on parameterization Input 4 Dependent on parameterization Input tripping Trip Input tripping - end position CW rotation Tripping (must be acknowledged with Motor OFF) Input tripping - end position CCW rotation Input control...
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Functions 3.7 System monitoring Settings Device parameter Default setting Setting range Output level 1 Not inverted Not inverted • Inverted • Output level 2 Output 1 signal Continuous signal Continuous signal • Flashing • Output 2 signal Output 1 action Control source Triggering by means of external control source PIO DO 1.0...
Functions 3.7 System monitoring 3.7.5 Connector monitoring 3.7.5.1 Power connector The motor starter monitors whether the infeed connector on the line side of the motor starter is plugged in. Connector monitoring is implemented by means of an input activated via a jumper between pins 11 and 12, which informs the motor starter that the connector is plugged in.
Functions 3.7 System monitoring Connector monitoring Line side connector monitoring can be deactivated. Response when connector removed You use this device parameter to determine how the motor starter is to behave when the connector is unplugged: ● Group fault ● Group fault only after ON command ●...
Functions 3.8 Short-circuit protection (circuit breaker/disconnecting means) Short-circuit protection (circuit breaker/disconnecting means) Description The motor starter is equipped with an integrated circuit breaker for short-circuit protection to ensure that the system is safe and to protect personnel. Short-circuits between one phase and ground (= ground fault) as well as between two phases are monitored.
Functions 3.9 Maintenance Maintenance Description Maintenance functions are necessary to prevent wear-related failures of devices and systems. System availability is improved as a result. The most important advantage is that the motor starter reports its own imminent failure or that of the motor in good time in a series of steps.
Functions 3.10 Communication over PROFIBUS/PROFINET 3.10 Communication over PROFIBUS/PROFINET Description Communication is a higher-level device function comprising a number of sub-functions: ● Mode monitoring ● Fieldbus interface ● Commands ● Data plausibility check ● Message output 3.10.1 Mode monitoring Data channels M200D motor starters have 3 different data channels: ●...
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Functions 3.10 Communication over PROFIBUS/PROFINET ● Manual mode local The motor starter can be controlled with: – Integrated manual local control (key-operated switch + keypad, order variant) – Local control station at digital inputs (Motor CW, Motor CCW, e.g. with switch module comprising test connector set or with external switches) Requirement: Manual mode local set (see below).
Functions 3.10 Communication over PROFIBUS/PROFINET Connection monitoring If the motor starter is controlled via the device interface (Motor Starter ES or hand-held device), this connection is monitored. If this connection is broken, the motor shuts down with the message "Connection abort in manual mode". To exit this state, re-establish the connection and control again using the device interface.
Functions 3.10 Communication over PROFIBUS/PROFINET Command Meaning Parameter block CPU/master OFF Motor starter accepts the parameters from the master (PLC) Parameter block CPU/master ON Motor starter ignores the parameters from the master (PLC) Delete Logbook - Triggering Delete logbook with recorded fault causes operations Delete Logbook - Events Delete logbook with recorded warnings and specific actions...
Functions 3.10 Communication over PROFIBUS/PROFINET 3.10.4 Message output Message Meaning General messages Ready (automatic) Device can be activated via the BUS (e.g. PLC). Group fault At least one fault is set. Group warning At least one warning is present. Group prewarning At least one pre-warning is present.
Functions 3.11 Trace functions 3.11 Trace functions Description Data, events, measured values, etc. can be recorded and saved in the time history using the trace function. They can then be represented in graphical form with the help of a PC and Motor Starter ES (from SP2).
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Functions 3.11 Trace functions Trigger event The motor starter supports the following trigger events: ● No trigger event (= deactivated) ● Restart (Power ON) ● Group fault/group warning/group prewarning ● Beginning/end startup ● Beginning/end coasting down ● Input IN1 to IN4 ●...
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Functions 3.11 Trace functions Channel x signal type (x = 1 to 4) It is possible to record up to 4 signals. These 4 parameters enable separate selection of subsequent signals or events for each of the four recording channels. ●...
Functions 3.12 Emergency start 3.12 Emergency start Description Emergency start enables restart despite an internal trip command. Emergency start is possible if ● There is an ON command for the motor. The motor is switched on despite a pending trip cause.
Functions 3.13 Trip reset 3.13 Trip reset Trip reset acknowledges all the faults that are currently present in the starter and that can be acknowledged. A fault can be acknowledged if its cause has been rectified or if it is no longer present.
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Functions 3.15 Factory settings Test steps The self-test comprises 3 test steps. The test steps are followed in dependence of the signal duration of the test command: Test step Signal Test scope Explanations duration < 2 s LED test All LEDs are switched on for 2 seconds! User check, no message bit •...
Functions 3.15 Factory settings 3.15 Factory settings Description The factory setting restores the settings of the motor starter as supplied, that is, the motor model is deleted, faults are reset (if possible), and the operating hours counter is deleted, etc. This provides the option of resetting the motor in the event of incorrect parameterization.
Functions 3.16 Main power monitoring When the factory setting is restored, the LEDs behave as follows for 5 seconds: ● SF off ● STAT off ● DEVICE flickers red Messages and actions Messages Meaning Factory settings restored All parameters now again have the values set at the factory.
Functions 3.17 Electronic/mechanical switching 3.17 Electronic/mechanical switching Electronic switching The motor starter controls the motor (two phases) with thyristors. Phase L1 is not switched but is instead looped through from the 400 V power connection to the motor connection via the integrated disconnecting means.
Functions 3.18 Cold run 3.18 Cold run Description This function enables activation of the motor without main power supply. The motor starter responds here as if the main power supply were connected to the system. Thus, in the commissioning phase, for example, the relevant control commands are accepted from the controller and the relevant messages are sent.
Functions 3.19 Local device interface 3.19 Local device interface Description The local optical device interface can be used to connect the motor starter to a PC or hand- held device (order no.: 3RK1922-3BA00; RS232 interface cable: 3RK1922-2BP00 or USB interface cable 6SL3555-0PA00-2AA0). This control source has the highest priority. To stop the fiber-optic cable for the device interface from getting dirty, it is located under the removable unit labeling plate.
Functions 3.20 Integrated manual local control 3.20 Integrated manual local control Integrated manual local control (ordering option) for the M200D motor starter involves a key- operated switch and a keypad with four pushbuttons. Key-operated switch Figure 3-12 Key-operated switch The key-operated switch can be set to three different positions. Position Meaning Function...
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Functions 3.20 Integrated manual local control Keypad The keypad has four pushbuttons arranged in a square. Note They are only active when the key-operated switch is set to manual mode. Figure 3-13 Keypad Pushbutton Meaning Function Continuous The mode switches every time you press this pushbutton (continuous / jog). operation / jog mode "Continuous"...
Functions 3.21 PROFIenergy Note If the "CW rotation" and "CCW rotation" pushbuttons are pressed simultaneously, this is classed as an operation fault. A function cannot be restarted. A function that is being executed is interrupted (the starter shuts down). A function cannot be restarted until both pushbuttons have been released. Note When the "CCW rotation"...
Functions 3.21 PROFIenergy 3.21.2 PROFIenergy (version V1.0) in the M200D PROFINET motor starter The M200D PROFINET motor starter supports the "PE_Energy_saving_function" and "PE_Measured_value_function" for the motor current. These are identified as commands, since they trigger reactions in the M200D motor starter. In addition, the M200D motor starter also provides so-called services, which provide information on the status of the motor starter as defined in PROFenergy.
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Functions 3.21 PROFIenergy Time_to_Pause Time the starter requires in order to change to power saving mode. This time is always 100 ms for M200D. A parameterized running down time is added to this in the case of a soft starter (if available and if the starter was in the ON state): = 100 ms + running down time If the soft starter was already off before the pause, pause...
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Functions 3.21 PROFIenergy "PE_Measured_value_function" command To guarantee efficient energy management, measured energy values must be provided. Various measured values are made available for selection from the PROFIenergy specification, which are each assigned a measured value ID. The M200D motor starter supports the instantaneous values of the phase current and the mean value of the phase currents as measured values.
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How do I use PROFIenergy with M200D? SIEMENS provides two function blocks for using PROFIenergy: ● PE_START_END (FB815) supports the switch to an energy-saving mode ● PE_CMD (FB816) supports the reading out of measured values and the switch to an...
Functions 3.22 Logbook 3.22 Logbook Description The logbook contains a chronological list of triggering operations, device errors, and events, which are assigned a time stamp and can be used to create a log. The log is stored internally so that the causes can be evaluated at a later stage. Logbooks Three types of logbook are available.
Mounting / connection Mounting 4.1.1 Mounting rules DANGER Hazardous Voltage Can Cause Death, Serious Injury, or Property Damage Before starting work, disconnect the system and devices from the power supply. Simple mounting The distributed M200D motor starter is designed for simple mounting. Carry out the following steps: 1.
Mounting / connection 4.1 Mounting Installation position and dimensions The M200D motor starter is suitable for the following installation positions on a flat surface: Figure 4-1 Installation positions: horizontal, vertical, flat; must not be positioned as shown on the right Please note the following external dimensions when mounting the motor starter: HxWxD: Approx.
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Mounting / connection 4.1 Mounting Derating diagrams You can use the following diagrams to determine the derating factors for horizontal, vertical, or flat mounting. ① DSte, RSte, sDSSte, sRSSte with bypass in "soft start" startup mode (from 7 A) ② sDSSte, sRSSte with bypass in "direct"...
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Mounting / connection 4.1 Mounting ① DSte, RSte, sDSSte, sRSSte with bypass in "soft start" startup mode (from 7 A) ② sDSSte, sRSSte with bypass in "direct" startup mode (from 7 A) ③ sDSSte, sRSSte without bypass in startup mode "Direct" and "Soft start" Figure 4-3 Derating for vertical mounting ①...
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Mounting / connection 4.1 Mounting Motors with a high efficiency and high motor starting currents High starting currents may have to be taken into consideration when using motor starters on high-efficiency motors. Motor starters are designed for motors with a maximum 8-fold starting current in accordance with IEC 60947-4-2.
Mounting / connection 4.1 Mounting 4.1.3 Installing the protection guards Protection guard (accessory) NOTICE The protection guards are designed for a maximum load of 10 kg. To prevent mechanical damage to the motor starter cables and connections, you can install protection guards on the side and top (order no.: 3RK1911-3BA00).
Mounting / connection 4.1 Mounting 4.1.4 Installing the motor starter Carry out the following steps to install the motor starter: Step Description Find a flat surface for mounting the device. Drill four holes for the screws. Secure the motor starter using four screws (M5). If necessary, use plain washers and spring washers.
Mounting / connection 4.1 Mounting 4.1.5 Connecting to functional ground The motor starter must be connected to functional ground. The connection to functional ground is required to discharge interference and ensure EMC resistance. Unlike the protective conductor, functional ground does not offer protection against electric shock. It is crucial for the EMC of the motor starter and must be laid separately.
Mounting / connection 4.1 Mounting 4.1.6 Installing the communication module Carry out the following steps to install the communication module: Step Description Insert the connection module onto the motor starter module. Secure the communication module on the motor starter module with the 4 captive screws. PZ 2;...
Mounting / connection 4.1 Mounting Indicators on the device When unplugged, the following LEDs light up: ● SF (red) ● DC 24V-S ● DC 24V-NS 4.1.8 Setting the PROFIBUS DP address and terminating resistor Introduction Set the PROFIBUS DP address and terminating resistor at the communication module. ●...
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Mounting / connection 4.1 Mounting Setting the PROFIBUS DP address at the communication module and activating the terminating resistor 1. Remove the screw cap from the communication module. 2. Set the PROFIBUS DP address using the DIP switches (see the example). 3.
Connection 4.2.1 Solution Partner More connection technology products can be found in "Siemens Solution Partners" (www.siemens.com/automation/partnerfinder) under "Distributed Field Installation System". The Solution Partner Program provides you with a complete range of connection methods in all the versions available from your preferred suppliers. This gives you the competitive edge with cost-effective cables in any length and design.
Mounting / connection 4.2 Connection 4.2.2 Required components/cables Selecting the power cables DANGER Hazardous Voltage Can Cause Death, Serious Injury, or Property Damage Before starting work, disconnect the system and devices from the power supply. The cross-section of the power cables must be suitable for the prevailing ambient conditions. The following factors determine the cross-section: ●...
Mounting / connection 4.2 Connection 4.2.3 Prefabricating power cables To prefabricate power cables, you require the following: ● A crimping tool for attaching the sockets and pins on the individual wires ● For infeed on motor starters Assignment of X1: see section Power terminal (Page 106): –...
Mounting / connection 4.2 Connection 4.2.4 Installing and wiring power connectors DANGER Hazardous voltage Can Cause Death, Serious Injury, or Property Damage Before starting work, disconnect the system and devices from the power supply. Installa and wire the power connectors as follows: Step Procedure Route the cable through the cable gland, sealing insert (enclosed), and the connector housing.
Mounting / connection 4.2 Connection 4.2.5 Power terminal Wiring X1 (power supply) and X2 (motor connection) The supply voltage is fed via power connector X1. The motor is supplied via power connector X2. Note When inserting the pin/female contact insert into the connector housing, make sure that the coding is positioned correctly.
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Mounting / connection 4.2 Connection Power supply: Han Q4/2 socket (connection for X1) Socket Assignment Phase L1 Phase L2 Phase L3 Connector monitoring Connector monitoring PE (yellow/green) Note When you use the "connector monitoring" function, you have to connect pin 11 to pin 12 in the connector.
Mounting / connection 4.2 Connection Brake variants 400 V AC 230 V AC 180 V DC Note Please note the different pin assignment in the case of the operating voltages of the brake. 4.2.6 Brake output M200D motor starters can be equipped with an optional electronic brake control (order variant).
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Mounting / connection 4.2 Connection The brake output for the M200D motor starter The brake voltage is fed to the motor together with the motor infeed via a joint cable (e.g. 6 x 1.5 mm WARNING Hazardous Voltage Can Cause Death or Serious Injury. The brake is only switched in a single phase.
Mounting / connection 4.2 Connection 4.2.7 Inputs / outputs Assignment of the digital inputs and outputs (M12 socket) Input assignment Output assignment + 24 V DC24V-NS (+) 0 V DC24V-NS (-) 0 V DC24V-S (-) OUTx 4.2.7.1 Digital inputs IN1 to IN4 The motor starters are equipped with four digital inputs, which you can connect directly to sensors (PNP) (2 and 3-wire system).
Mounting / connection 4.2 Connection 4.2.7.2 Digital outputs OUT1, OUT2 The motor starter is equipped with two digital outputs that you can connect direct to an actuator. The outputs can be loaded to max. 0.5 A and protected electronically against short circuits. A connector (M12, 4 or 5 pin) is used for establishing the connection.
Mounting / connection 4.2 Connection 4.2.8 Communication modules 4.2.8.1 PROFIBUS DP Introduction You connect the supply voltage and PROFIBUS DP at the M200D PROFIBUS communication module. Figure 4-7 PROFIBUS DP communication module -X33 7/8" circular socket connector (with pin insert) for infeed of the DC 24V-NS 24V DC electronic/encoder supply and the DC 24V-S load voltage supply -X34...
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Mounting / connection 4.2 Connection Requirements ● The communication module is mounted on the motor starter module as shown in Chapter Installing the communication module (Page 99) ● You have set the PROFIBUS DP address on the DIP switch according to your configuration.
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Mounting / connection 4.2 Connection Auxiliary voltage connection (7/8") Pin (infeed) Socket (routing) Assignment Switched 0 V (24V-S DC (-)) Unswitched 0 V (24V-NS DC (-)) — Unswitched + 24 V (24V-NS DC (+)) Switched + 24 V (DC 24V-S (+)) Connecting M12 and 7/8"...
Mounting / connection 4.2 Connection 4.2.8.2 PROFINET IO Introduction You connect the supply voltage and PROFINET IO at the M200D PROFINET communication module. The communication module is equipped with a PROFINET switch This allows direct looping through of PROFINET IO, or the direct connection of a further IO device.
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Mounting / connection 4.2 Connection Requirements ● The communication module is mounted on the motor starter module as shown in Chapter Installing the communication module (Page 99). ● You have assigned the device name according to your configuration. Further information: Assigning IO device names (PROFINET IO) (Page 123) Required tools ●...
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Mounting / connection 4.2 Connection Auxiliary voltage connection (7/8") Pin (infeed) Socket (routing) Assignment Switched 0 V (24 V-S DC (-)) Unswitched 0 V (24 V-NS DC (-)) — Unswitched + 24 V (24 V-NS DC (+)) Switched + 24 V (DC 24V-S (+)) Connecting M12 and 7/8"...
Configuration / parameterization Configuring Introduction Configuration involves configuring and assigning parameters to the motor starters. Configuration: Systematic arrangement of individual motor starters (configuration). Parameterization: Definition of parameters using the configuration software. The M200D motor starters can be parameterized, and they allow access to extensive diagnostics and statistics data.
Configuration / parameterization 5.1 Configuring 5.1.1 Configuring with STEP 7 Introduction The M200D motor starter is listed in the hardware catalog of HW Config after you start STEP 7. Requirements ● STEP 7 Version 5.4 + SP5 or higher ● Current software (STEP 7 HSP) for M200D PROFIBUS or M200D PROFINET ●...
Requirements A GSD file, available for download from the Internet at: (www.siemens.com/profibus-gsd) → PROFIBUS communication module: GSD file SIEM8166.GSG Configuring the M200D on PROFIBUS DP with STEP 7 1. Start STEP 7 and select "Options" > "Install New GSD Files" in HW Config.
A GSDML file, available for download from the Internet at: (www.siemens.com/profinet-gsd) → PROFINET communication module: GSDML-V2.2-Siemens-M200D-"Datum im Formatyyyymmdd".xml Configuring the M200D PROFINET on PROFINET IO with STEP 7 1. Start STEP 7 and select "Options" > "Install GSD File" in HW Config.
Configuration / parameterization 5.1 Configuring 5.1.4 Assigning IO device names (PROFINET IO) Introduction Each PROFINET IO device is assigned a unique device ID at the factory (MAC address). Each M200D PROFINET I/O device is addressed during configuration and in the user program on the basis of its device name.
After you have implemented (compatible) functional expansions or enhanced performance at the PROFINET communication module, you must update it with the latest firmware version. You can obtain the most recent firmware versions from your Siemens representative, or download them from the Internet. (http://www.siemens.com/automation/service&support)
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Configuration / parameterization 5.1 Configuring Performing a firmware update 1. Start Step 7 (SIMATIC Manager). 2. Select the menu command "PLC" > "Display Accessible Nodes". 3. Highlight the motor starter you wish to update. 4. Select the "PLC" > "Update Firmware" menu command. 5.
Configuration / parameterization 5.2 Parameterize Parameterize 5.2.1 Parameter dependencies in the GSD/GSDML Note When parameterizing with the GSD/GSDML file, values can be selected that are mutually dependent and are not permissible in combination! The relevant parameter is reported as "Invalid parameter value" in data set 92! The following table shows which parameters are mutually dependent and how they must be set: Dependent parameters...
Configuration / parameterization 5.2 Parameterize 5.2.2 Parameter overview More information on the individual parameters can be found in Chapter Functions (Page 25). The table below provides an overview of all parameters of the M200D PROFIBUS/PROFINET motor starter. Device parameter Default setting Setting range Basic functions / parameters (Page 27) Rated operating...
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Configuration / parameterization 5.2 Parameterize Device parameter Default setting Setting range Current limit value 600% (Ie ≤ 9 A) Ie ≤ 9 A: 125 % ... 600 % • • (x 3.125%) 550% (Ie ≤ 9 A) Ie > 9 A: 125 % ... 550 % •...
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Configuration / parameterization 5.2 Parameterize Device parameter Default setting Setting range System monitoring (Page 48) Response to current Warning Warning • limit violation Trip • Lower current limit 18,75 % 18.75 to 100% of I • 0% (= deactivated) • Increment: 3,125 % Upper current limit 112,5 %...
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Configuration / parameterization 5.2 Parameterize Device parameter Default setting Setting range Input 1 signal Non-retentive Retentive • Input 2 signal Non-retentive • Input 3 signal Input 4 signal Output level 1 Not inverted Not inverted • Output level 2 Inverted •...
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Configuration / parameterization 5.2 Parameterize Device parameter Default setting Setting range Output 1 action Control source PIO DO 1.1 Connector monitoring Deactivated Deactivated • Line side • Response when Group fault Group fault • connector removed Group fault only after ON command •...
Configuration / parameterization 5.3 Process images Process images Definition of process image The process image is a component of the system memory of the DP master/IO controller. At the start of the cyclic program, the signal states of the inputs are transferred to the process image for the inputs.
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Configuration / parameterization 5.3 Process images Output signals Byte / bit Meaning Byte / bit Meaning DO 0.0 Motor CW DO 1.0 Output 1 0 Motor off 0 Not active 1 Motor on 1 Active DO 0.1 Motor CCW (for RSte and sRSSte) DO 1.1 Output 2 0 Motor off...
Configuration / parameterization 5.4 Motor Starter ES software Motor Starter ES software Properties The Motor Starter ES diagnostics and commissioning tool (Version 2007 SP2 and higher) offers you the following: ● Structured, tool-based configuration of low-voltage switching devices ● Fast diagnostics ●...
Commissioning Commissioning The motor starter is parameterized using the PROFIBUS DP/PROFINET IO standard procedure at startup. Modification of parameters and HMI (human machine interfacing) can take place during operation, either via the bus and the acyclic mechanism or locally via the optical device interface.
Commissioning 6.2 Requirements Requirements Software requirements Configuration software used Explanations Configuring software for the See the manual of the master/controller master/controller used Configuring software Order No.: 3ZS1310-6CC10-0YA5 Motor Starter ES For parameterizing, operating and monitoring using a local (optional accessories) device interface or fieldbus interface (See online help of Motor Starter ES) Commissioning requirements...
Commissioning 6.3 M200D components M200D components Required components For this example, you need the following components: ● A higher-level controller (e.g. S7 series) ● The motor starter (motor starter module and communication module) ● Power supplies for the 24 V auxiliary voltage ●...
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Commissioning 6.3 M200D components The overview shows the components you need for operation with PROFINET IO: Figure 6-2 Minimal PROFINET configuration Procedure at commissioning 1. Addressing (PROFIBUS only) 2. Mounting all components – Bus cable – Power supply – Sensors/actuators –...
Diagnostics The M200D motor starter has the following diagnostics modes: ● Diagnostics with LED (Page 140) ● Diagnostics as device diagnostics ● Diagnostics via system diagnostics The structure of system diagnostics is manufacturer-independent (PROFIBUS standard diagnostics). The contents of individual bytes, however, are defined by the manufacturer. ●...
Diagnostics 7.1 Diagnostics with LED Diagnostics with LED 7.1.1 Statuses of the individual LEDs The following LEDs indicate the status of the motor starter: Figure 7-1 Diagnostic LEDs SF LED (possible colors: red / OFF) Status Meaning Possible causes No error No error is present Device detects error Device error:...
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Diagnostics 7.1 Diagnostics with LED DEVICE LED (possible colors: red / green / yellow / OFF) Status Meaning Possible cause Device not ready System error: No electronics supply voltage (DC24V-NS) • or supply is < 18 V Start-up parameters missing •...
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Diagnostics 7.1 Diagnostics with LED STATE LED (possible colors: red / green / yellow / OFF) Status Meaning Possible cause No activation Switching element OFF Green Activation Switching element ON by means of controller or human machine interfacing Flashing green Control and motor in soft Switching element ON start-up/soft run-down...
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Diagnostics 7.1 Diagnostics with LED Output LEDs OUT1 to OUT2 (possible colors: green / OFF) Status Meaning Possible cause No 24 V DC No output signal Green 24 V present Output signal present PROFINET port LEDs P1/P2 (possible colors LNK: Green/Off; ACT: Yellow / Off) Figure 7-2 Port LEDs LNK LED...
Diagnostics 7.1 Diagnostics with LED 7.1.2 LED display combinations Additional diagnostics options are created from combining the indicator statuses: Device status / operating mode SF LED STATE LED DEVICE LED Device status / operating mode Green Green Motor ON; no fault Green Motor OFF;...
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Diagnostics 7.1 Diagnostics with LED System error / warning STATE LED DEVICE LED System error / warning Yellow Current not flowing despite ON command • (residual current detected) Internal trip • Green Flashing yellow Group warning due to: (when Thermal motor model overload •...
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Diagnostics 7.1 Diagnostics with LED Group fault STATE LED DEVICE LED Group fault Device diagnostics pending with enabled group diagnostics Thermal motor model overload • Temperature sensor overload • Asymmetry detected • Current limit violation • Connector monitoring • Circuit breaker tripped/switched off •...
Diagnostics 7.2 System diagnostics System diagnostics System diagnostics In the M200D PROFIBUS/PROFINET, device-specific diagnostics are recorded via assigned PROFIBUS/PROFINET error codes. System diagnostics indicate the existence of a channel fault. The existence of further channel-related information is also indicated. The stored values are extracted by the starter from the diagnostics captured in data set 92. Since there are not sufficient uniquely defined DP/PN error codes available for the starter, different DS 92 diagnoses must be mapped to one and the same error code (= multiple assignment;...
Diagnostics 7.3 Diagnostics via data sets Diagnostics via data sets Process data consists of analog and digital values, which are obtained from a technical process by means of sensors. Process data represents the current state of the process in control technology. Process data is displayed to the operator and then archived, and is used to automatically influence the process (see Process image (Page 132)).
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Diagnostics 7.3 Diagnostics via data sets Statistical data (DS 95) The following data is stored in data set 95 (Page 206) of the starter: ● Operating hours device ● Operating hours motor ● Operating hours motor current= 18 to 49.9% of I e max ●...
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Diagnostics 7.3 Diagnostics via data sets Maximum pointer (DS 96) The extreme values of individual values measured in the elapsed time are stored in the maximum pointers. Maximum pointers can be deleted or set to "0" by the user with the command "Delete maximum pointers".
Diagnostics 7.4 Diagnostics with STEP 7 on PROFIBUS DP Diagnostics with STEP 7 on PROFIBUS DP 7.4.1 Reading out the diagnostic data Length of the diagnostics frame The maximum message frame length is 32 bytes. Options for reading diagnostics data Reading diagnostics data with STEP 7 Automation system with Blocks or registers in...
Diagnostics 7.4 Diagnostics with STEP 7 on PROFIBUS DP 7.4.2 Evaluation of interrupts with PROFIBUS DP Introduction Certain errors cause the DP slave to trigger an interrupt. The M200D PROFIBUS supports the following interrupts: ● Diagnostics interrupts Evaluating interrupts with the DPV1 master The CPU of the DP master automatically calls the interrupt OBs after an interrupt was generated.
Diagnostics 7.4 Diagnostics with STEP 7 on PROFIBUS DP 7.4.3 Structure of the slave diagnostics The figure below shows the structure of the slave diagnostics: Figure 7-3 Structure of the slave diagnostics M200D PROFIBUS/PROFINET Manual, 08/2014, A5E01577426A/RS-AA/004...
Diagnostics 7.4 Diagnostics with STEP 7 on PROFIBUS DP 7.4.3.1 Station status 1 to 3 Definition The stations status 1 to 3 provides an overview of the status of a DP slave. Station Status 1 Structure of station status 1 (byte 0) Meaning Cause/remedy 1: The DP slave cannot be...
Diagnostics 7.4 Diagnostics with STEP 7 on PROFIBUS DP Station status 2 Structure of station status 2 (byte 1) Meaning 1: The DP slave parameters need to be reassigned. 1: A diagnostics message is pending. The DP slave will not operate until the problem is eliminated (static diagnostics message).
Diagnostics 7.4 Diagnostics with STEP 7 on PROFIBUS DP 7.4.3.3 Manufacturer ID Definition The manufacturer ID contains a code specifying the type of the DP slave. Manufacturer ID Structure of the manufacturer ID Byte 4 Byte 5 Manufacturer ID for Motor starter 7.4.3.4 Identifier-related diagnostics...
Diagnostics 7.4 Diagnostics with STEP 7 on PROFIBUS DP 7.4.3.5 Module status Definition The module status represents the status of the configured modules (in this case: motor starters) and provides details of the identifier-related diagnostics. The module status begins after the identifier-related diagnostics and comprises 5 bytes. Structure of the module status The module status is structured as follows: Figure 7-5...
Diagnostics 7.4 Diagnostics with STEP 7 on PROFIBUS DP 7.4.3.6 Channel-specific diagnostics Definition Channel-specific diagnostics provides information about channel faults in modules (in this case: motor starters) and provides details of the identifier-related diagnostics. Channel- specific diagnostics begin after the module status. The maximum length is limited by the maximum total length of slave diagnostics of 62 bytes.
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Diagnostics 7.4 Diagnostics with STEP 7 on PROFIBUS DP Fault types The diagnostics message is signaled on channel 0. Fault type Error text Meaning / cause Delete/acknowledge message bit 00001 Short-circuit Message bit is automatically deleted when Temperature sensor - short circuit •...
Diagnostics 7.4 Diagnostics with STEP 7 on PROFIBUS DP 7.4.4 H status Requirement The motor starter only supplies the H status in the diagnostics frame when operated behind a Y link (e. g. IM 157) in DPV1 mode. This block can be passed over during the evaluation of the diagnostics frame.
Diagnostics 7.4 Diagnostics with STEP 7 on PROFIBUS DP 7.4.5 Interrupts Definition The interrupt section of the slave diagnostics provides information on the type of interrupt and what triggered it. The interrupt part consists of a maximum of 20 bytes. Position in the diagnostics frame The interrupt section comes after the channel-specific diagnostics (only in DPV1 mode).
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Diagnostics 7.4 Diagnostics with STEP 7 on PROFIBUS DP Structure of the interrupts Once configuration with STEP 7 is completed the interrupt data is evaluated and transferred to the relevant organization blocks (OBs). The interrupt section has the following structure: Figure 7-8 Structure of the interrupt status of the interrupt section M200D PROFIBUS/PROFINET...
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Diagnostics 7.4 Diagnostics with STEP 7 on PROFIBUS DP Diagnostics interrupt, byte x+4 to x+7 Figure 7-9 Structure of byte x + 4 to byte x + 7 for diagnostics interrupt Diagnostics interrupt from the modules, bytes x+8 to x+11 Figure 7-10 Structure of byte x + 8 to byte x + 11 for diagnostics message frame M200D PROFIBUS/PROFINET...
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Diagnostics 7.4 Diagnostics with STEP 7 on PROFIBUS DP Diagnostics interrupt from the modules, bytes x+12 to x+15 Figure 7-11 Structure of byte x + 12 to byte x + 15 for diagnostics frame M200D PROFIBUS/PROFINET Manual, 08/2014, A5E01577426A/RS-AA/004...
Additional information regarding the data records for PROFINET IO The structure of the diagnostic data records and examples for programming can be found in the From PROFIBUS DP to PROFINET IO programming manual. (http://support.automation.siemens.com/WW/view/en/19289930) Reading out the diagnostic data Options for reading diagnostics data...
Diagnostics 7.5 Diagnostics with STEP 7 on PROFINET IO 7.5.1 Evaluation of interrupts with PROFINET IO Introduction The I/O device generates interrupts as a reaction to specific error events. Interrupts are evaluated depending on the I/O controller used. Evaluating interrupts using an IO controller The M200D PROFINET motor starter supports the following interrupts: ●...
Diagnostics 7.6 Troubleshooting Troubleshooting 7.6.1 Response to faults Description In some cases, the device can be set in such a way that it responds to faults by either issuing a warning or by tripping. Examples: "Response to asymmetry", "response to temperature sensor overload".
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Diagnostics 7.6 Troubleshooting Acknowledgement You can acknowledge system faults / warnings as follows: ● With "trip reset" – Bit DO 0.3 "Trip reset" via fieldbus – "Trip reset" command – Parameterized input action "Trip reset" – Key-operated switch (order variant) in position O –...
Technical data General technical specifications Location In the plant Wall mounted (near motor) Permissible mounting Vertical, horizontal, flat positions Degree of protection IP65 According to IEC 529 (DIN 40050) Type 12 According to UL Protection class IEC 60364-4-41 (DIN VDE 0100-410) Touch protection Finger-safe Degree of pollution...
Technical data 8.2 Motor starters Note This product is designed for environment A (industrial environments). In household environments, this device can cause unwanted radio interference. The user may be required to implement appropriate measures in this case. Motor starters Motor starter version PROFIBUS/PROFINET DSte / RSte sDSSte/sRSSte...
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Technical data 8.2 Motor starters Motor starter version PROFIBUS/PROFINET DSte / RSte sDSSte/sRSSte Motor ratings according to UL / CSA 3RK13.5- .K (2 A) At 460/480 V AC 0.75 hp / 1.6 A 0.75 hp / 1.6 A power (3ph /hp) / max. FLA At 575/600 V AC 1 hp / 1.7 A —...
Technical data 8.3 Brake control Note Electromagnetic compatibility with pulse-shaped disturbance variables With surges, you require a lightning protection element on the 24 V power supply. (see DP master manual and description of SIMATIC NET PROFIBUS networks) Note To change the direction of rotation, a mechanically-switching reversing contactor is integrated in reversing starters with solid-state switching.
Technical data 8.4 Inputs Inputs Input characteristic to IEC60947-1 Appendix S and IEC61131-2 Type 1 Input voltage - Rated value 24 V DC - for signal "0" -3 to +5 V - for signal "1" 11 to 30 V Input current for signal "1" 7 mA, typ.
Technical data 8.6 Thermistor motor protection Thermistor motor protection Temperature sensor Thermoclick Evaluation characteristic curve in accordance with IEC60947-8 Type A — Summation cold resistance sensor circuit < 1.5 kΩ No-load voltage of sensor circuit < 30 V Short-circuit current sensor circuit <...
Technical data 8.7 Switching frequency Switching frequency The switching frequency specifies how many switching cycles can be performed in one time unit (e.g. in 1 hour) with the switching device under normal operating conditions. If motors are switched too often, this causes the thermal motor model to respond. The maximum permissible switching frequency depends on the following operating data: ●...
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Technical data 8.7 Switching frequency The following tables provide an overview of the switching cycles/hour according to influencing factors. Direct and reversing starters, electronic (sDSSte / sRSSte) up to 5.5 kW Switching frequencies with active soft start function Switching cycles/hour for 3RK1395-6KS71-.AD. (0.15 A to 2 A) Installation position Vertical Horizontal...
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Technical data 8.7 Switching frequency Switching cycles/hour for 3RK1395-6LS71-.AD.(1.5 A to 12 A) Installation position Vertical Horizontal Rated current I 4.5 A Ambient temperature 40 °C 50 °C 55 °C 40 °C 50 °C 55 °C Motor protection Class 5 (10a) ED=30 %, Start 4 x I / 1 s ED=70 %, Start 4 x I...
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Technical data 8.7 Switching frequency Switching cycles/hour for 3RK1395-6LS71-.AD.(1.5 A to 12 A) Installation position Vertical Horizontal Rated current I 5.8 A 4.5 A Ambient temperature 40 °C 50 °C 55 °C 40 °C 50 °C 55 °C Motor protection Class 5 (10a) ED=30 %, Start 4 x I / 1 s...
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Technical data 8.7 Switching frequency Switching cycles/hour for 3RK1395-6LS71-.AD.(1.5 A to 12 A) Installation position Vertical Horizontal Rated current I Ambient temperature 40 °C 50 °C 55 °C 40 °C 50 °C 55 °C Motor protection Class 5 (10a) ED=30 %, Start 4 x I / 1 s ED=70 %, Start 4 x I / 1 s...
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Technical data 8.7 Switching frequency Switching cycles/hour for 3RK1395-6LS71-.AD.(1.5 A to 12 A) Installation position Vertical Horizontal Rated current I 12 A 12 A 12 A 12 A 12 A 11 A Ambient temperature 40 °C 50 °C 55 °C 40 °C 50 °C 55 °C...
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Technical data 8.7 Switching frequency Switching frequencies with deactivated soft start function (direct start) Switching cycles/hour for 3RK1395-6KS71-.AD. (0.15 A to 2 A) Installation position Vertical Horizontal Rated current I Ambient temperature 40 °C 50 °C 55 °C 40 °C 50 °C 55 °C Motor protection...
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Technical data 8.7 Switching frequency Switching cycles/hour for 3RK1395-6LS71-.AD.(1.5 A to 12 A) Installation position Vertical Horizontal Rated current I 4.5 A Ambient temperature 40 °C 50 °C 55 °C 40 °C 50 °C 55 °C Motor protection Class 5 (10a) ED=30% (8 x I ) / 0.1 s 3400...
Technical data 8.8 Electrical service life of contactor Switching cycles/hour for 3RK1395-6LS71-.AD.(1.5 A to 12 A) Installation position Vertical Horizontal Rated current Ie Ambient temperature 40 °C 50 °C 55 °C 40 °C 50 °C 55 °C Motor protection Class 5 (10a) ED=30 % (8 x I ) / 0.35 s ED=70 % (8 x I...
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Technical data 8.8 Electrical service life of contactor If mixed operation is available, i.e. if normal switching operation (breaking of rated operating current in accordance with utilization category AC-3) is mixed with occasional inching (breaking of the multiple rated operating current in accordance with utilzation category AC- 4), the service life of the contacts can be calculated approximately with the following formula: Contact service life for mixed operation in operating cycles Contact service life for normal operation (I...
Technical data 8.9 Dimension drawings Dimension drawings 8.9.1 M200D motor starter module Figure 8-3 Dimensions of the M200D motor starter module without protection guard Figure 8-4 Dimensions of the M200D motor starter module with protection guard M200D PROFIBUS/PROFINET Manual, 08/2014, A5E01577426A/RS-AA/004...
Technical data 8.9 Dimension drawings 8.9.2 M200D PROFIBUS communication module Figure 8-5 Dimensions of the M200D PROFIBUS communication module 8.9.3 M200D PROFINET communication module Figure 8-6 Dimensions of the M200D PROFINET communication module M200D PROFIBUS/PROFINET Manual, 08/2014, A5E01577426A/RS-AA/004...
Appendix Data formats and data sets A.1.1 Data formats Properties The motor starter calculates a host of operating, diagnostic, and statistical data. Control data is transferred to the motor starter. Control data Data that is transferred to the motor starter, e.g. switching command motor CCW, trip reset, etc.
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Appendix A.1 Data formats and data sets Current values Current values are encoded in different formats: 6-bit current format, 8-bit current format, and 9-bit current format: Current values are ● Motor current I (6-bit current format) ● Phase currents I (8-bit current format) L1 max L2 max...
Appendix A.1 Data formats and data sets Statistical data on device service life ● Operating hours The motor starter records 2 operating hours values: – The operating hours of the motor. This indicates how long the motor was switched on. –...
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Appendix A.1 Data formats and data sets Statistical data maximum pointers Maximum pointers are used for preventive diagnostics: The maximum measured value is stored in the device. The higher-level PLC can fetch the measured value at any time. The higher-level PLC can delete the measured value at any time. The following data is available in the form of a maximum pointer: ●...
Appendix A.1 Data formats and data sets A.1.2 Object number, error codes Object number The object number is used for unique identification of all the information available in the motor starter (parameters, control commands, diagnostics, commands, etc.). The object number is returned in the case of the logbook data records. The object number uniquely identifies the meaning.
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Appendix A.1 Data formats and data sets Error codes The following error codes are generated by the motor starter: Error codes byte Error messages Cause high No error — Communication interface Negative acknowledgment in the case of Data set write-only "Read data set"...
Appendix A.1 Data formats and data sets A.1.3 Data sets Reading/writing data sets with STEP 7 You can access the data sets of the motor starter from the user program. ● Writing data sets: S7-DPV1 master: by calling SFB 53 "WR_REC" or SFC 58 S7 master: by calling SFC 58 ●...
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Appendix A.1 Data formats and data sets Byte arrangements When data longer than one byte is stored, the bytes are arranged as follows ("big endian"): M200D PROFIBUS/PROFINET Manual, 08/2014, A5E01577426A/RS-AA/004...
Appendix A.1 Data formats and data sets A.1.4 DS68 - Read/write process output image Note Please note that data set 68 is overwritten by the cyclic process image in automatic mode! Byte Content Value / value range Meaning Preamble Coordination 0x21 Write via acyclic bus channel (PLC) Reserved...
Appendix A.1 Data formats and data sets A.1.5 DS69 - Read process image of the inputs Byte Content Value / value range Meaning Process data DI 0.0 to DI 0.7 See table below Process data DI 1.0 to DI 1.7 See table below Reserved —...
Appendix A.1 Data formats and data sets Object No. Trips - Messages Process image error Invalid parameter value Self-test error (= device error) 1406 Cold start tripping 1201 Blocking protection has responded at startup 1202 Blocking protection has responded during operation A.1.8 DS75 logbook - Read events Byte...
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Appendix A.1 Data formats and data sets The supported object numbers and their meaning are shown in the table below: Object No. Event - Messages Prewarnings 1419 ± Prewarning limit - remaining time for tripping undershot 1420 ± Prewarning limit - motor heating exceeded 1457 ±...
Appendix A.1 Data formats and data sets A.1.9 DS81 Read factory setting Data set 81 corresponds in structure and content to data set 131. Data set 81 supplies the default values for all parameters of DS131. A.1.10 DS92 Read device diagnostics Object Byte.Bit Encoding...
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Appendix A.1 Data formats and data sets Object Byte.Bit Encoding Meaning Relevant for DSte / RSte sDSSte/sRSSte Bit (1 = active) Input 1 Input 2 Input 3 Input 4 Input tripping Input tripping limit position CW rotation Input warning Input tripping limit position CCW rotation Bit (1 = active) Sensor supply overload Trip reset executed...
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Appendix A.1 Data formats and data sets Object Byte.Bit Encoding Meaning Relevant for DSte / RSte sDSSte/sRSSte 1409 15.2 Bit (1 = active) Phase failure L1 1410 15.3 Phase failure L2 1411 15.4 Phase failure L3 1412 15.5 Rotational direction of line frequency right 1413 15.6 Rotational direction of line frequency left...
Appendix A.1 Data formats and data sets A.1.11 DS93 Write command Structure of the command data set: Byte Content Value / value range Meaning Preamble Coordination 0x21 Write via acyclic bus channel (PLC) Reserved 0x00 — Reserved 0x00 — Reserved 0x00 —...
Appendix A.1 Data formats and data sets Object Command Command Meaning number Parameters disabled Parameterization by parameterizing master is possible CPU/master OFF Delete Logbook - Delete logbook with recorded fault causes. Triggering operations Delete Logbook - Events Delete logbook with recorded warnings and specific actions. Cold start - ON Enables activation of the switching contacts without main power Cold start - OFF...
Appendix A.1 Data formats and data sets A.1.13 DS95 Read statistics Object Byte.Bit Meaning Value range/[encoding] Increment Relevant for Motor current I 0 ... 797 % 3.125 % — Reserved — — — 2 ... 3 Last trip current 0 ... 1 000 % / [unsigned 16] 3.125 % 4 ...
Appendix A.1 Data formats and data sets A.1.14 DS96 Read maximum pointer The extreme values of individual values measured in the elapsed time are stored in the maximum pointers. Maximum pointers can be deleted or set to "0" by the user with the command "Delete maximum pointers".
Appendix A.1 Data formats and data sets A.1.16 DS131 Read/write device parameters Complete data sets can be exchanged with the starters during operation via the acyclic channel (PROFIBUS) and the NRT channel (PROFINET). We recommend initially reading out data set 131 from the motor starter with the current parameters, changing the corresponding parameters and then rewriting these to the motor starter.
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Appendix A.1 Data formats and data sets Object Byte.Bit Parameters / content Range of values Increment Default Relevant for setting 24.4 ... 6 Temperature sensor [0] Deactivated — All starters [1] Thermoclick [2] PTC Typ A 24.7 Temperature sensor [0] No —...
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Appendix A.1 Data formats and data sets Object Byte.Bit Parameters / content Range of values Increment Default Relevant for setting 39.0 ... 3 Input 1 – action [0] No action — All starters NO contact/NC contact [1] Tripping without restart NO contact/NC contact [2] Tripping with restart NO contact/NC contact...
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Appendix A.1 Data formats and data sets Object Byte.Bit Parameters / content Range of values Increment Default Relevant for setting 41.0 Input 1 signal [0] Non-retentive / — All starters [1] Retentive 41.1 Input 2 – Signal [0] Non-retentive — [1] Retentive 41.2 Input 3 –...
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Appendix A.1 Data formats and data sets Object Byte.Bit Parameters / content Range of values Increment Default Relevant for setting Output 1 action [00]: No action — [01] All starters [01]: Control source PIO DO 1.0 All starters [02]: Control source PIO DO 1.1 All starters [03]: Control source PIO DO 0.2 All starters...
Appendix A.1 Data formats and data sets A.1.17 DS134 Read/write maintenance Byte Parameter Range of values Increment Factory setting Relevant for Preamble Coordination 0x21 Write via acyclic bus channel (PLC) Reserved 0x00 Reserved 0x00 4 ... 7 Reserved 0x00 User data 8 ...
Appendix A.1 Data formats and data sets A.1.19.2 DS232 Read/write designation PROFIBUS: I&M 1 The following data is saved in data set DS 232: Byte Length Content Meaning I&M header 0 ... 9 (10 bytes) Reserved — I&M data block 1 10 ...
Appendix A.2 Order numbers Order numbers A.2.1 Motor starter module Type Current range Brake Manual Order number Contacts operation Direct starter 0.15 to 2.0 A 3RK1395-6KS41-0AD0 electromechanical 400 / 230 V AC 3RK1395-6KS41-0AD3 DSte 180 V DC 3RK1395-6KS41-0AD5 With HMI 3RK1395-6KS41-2AD0 400 / 230 V AC With HMI...
Appendix A.2 Order numbers Type Current range Brake Manual Order number Contacts operation Reversing soft starter 0.15 to 2.0 A 3RK1395-6KS71-1AD0 electronic 400 / 230 V AC 3RK1395-6KS71-1AD3 sRSSte 180 V DC 3RK1395-6KS71-1AD5 With HMI 3RK1395-6KS71-3AD0 400 / 230 V AC With HMI 3RK1395-6KS71-3AD3 180 V DC...
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Appendix A.2 Order numbers Motor cable Identifier Order no. Motor connector for connection to M200D motor starters, consisting of socket shell, angled outlet, pin insert for HAN Q8/0, incl. cable gland 8 contact pins 1.5 mm 3RK1902-0CE00 6 contact pins 2.5 mm 3RK1902-0CC00 Motor connector for connection to motor, consisting of socket shell, straight outlet, socket insert for HAN 10e, incl.
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Appendix A.2 Order numbers Identifier Order no. Power supply connecting cable, one end prefabricated, 7/8" socket for screws, angled, 5-pin, 1.5 mm²: 3.0 m 3RK1902-3GB30 5.0 m 3RK1902-3GB50 10.0 m 3RK1902-3GC10 Power supply connecting cable, both ends prefabricated, 7/8" socket/pin for screws, angled, 5-pin, 1.5 mm²: 3.0 m 3RK1902-3NB30...
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Have you noticed any errors while reading this manual? If so, please use this form to tell us about them. We welcome comments and suggestions for improvement. Fax response From (please complete): Name SIEMENS AG I IA CE MK&ST 3 Company/Department 92220 Amberg / Germany Address...
Glossary 24 V-NS DC Electronics supply voltage 24 V-S DC Switching element supply voltage AS-Interface (AS-i) The AS-Interface (or actuator/sensor interface; abbreviated to AS–i) is a connection system for the lowest process level in automation systems. Brake output Combined Transaction Type 2 (CTT2) Communication protocol on AS-Interface in accordance with Specification V3.0 for the transfer of large volumes of data (analog values, strings, etc.).
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Glossary Ground fault Fault whereby an external conductor comes into contact with ground or the grounded neutral point. Device master data GSDML The GSDML language is defined by the GSDML scheme. A GSDML scheme contains validity rules that allow you to check the syntax of a GSD file, for example. Manufacturers of IO devices can obtain GSDML schemes (in the form of scheme files) from PROFIBUS International.
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Glossary N conductor (neutral conductor) EN 60947-1: A conductor connected to the center point or neutral point of the system and designed to transfer electrical energy. EN 60050-141: Conductor in a multi-phase cable that is connected to the neutral point N ) of a multi-phase combination. PE (protective conductor) ●...
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Glossary Reversing starter Starting control function for the direction of rotation (CW / CCW). RSte Abbreviation for "reversing starter, electromechanical" sDSSte Abbreviation for "direct soft starter, electronic" sDSte Direct starter (electronic) Soft starter Function for starting/stopping motors smoothly. sRSSte Abbreviation for "reversing soft starter, electronic" sRSte Reversing starter (electronic) Step 7...
Index AS-Interface, 10 Data channels, 66 Asymmetry, 52 Deactivation rule, 43 Auxiliary voltage connection (7/8"), 114 Derating, 92 Diagrams, 93 Factors, 92 Design concept, 20 Device, 13 Blocking current, 51 Device functions, 19, 25 Blocking current monitoring, 49 Introduction, 26 Blocking protection Device status, 23 after run-up, 50...
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Index n signal, 54 Overload, 41 signal delay, 54 signal extension, 54 Installation Communication module, 99 Parameter settings, 21 of the motor starter, 97 Plausibility check, 69 Protection guard, 96 Power cables, 103 Installation position, 92 Power connector, 62 Integrated manual local control, 21, 82 Power connectors, 105 Automatic mode, 82 Power terminal...