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Darex XT-3000 Operating Instructions Manual
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Darex XT-3000 Operating Instructions Manual

Automatic sharpening system
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  • Page 3: Table Of Contents

    Material Safety Data Sheet ..............page 6 Auto Specification Sheet................. page 7 Quick Start Instructions ................. page 8 Connecting Auto Sharpening System to XT-3000........page 9-14 Auto Controller/Display Details ............page 15-18 Auto Sharpening Fixture Details ............page 19-23 Auto Sharpening Fixture Parts List ............page 24 Auto Sharpening Fixture Schematic .............

  • Page 4: Safety Instructions

    • FOLLOW INSTRUCTIONS ENTITLED “DAREX ing parts. Nonslip footwear is recommended. XT-3000 Maintenance" in this Instruction Manual. Wear protective hair covering to contain long • NEVER TOUCH INTERNAL PARTS OF THE hair.

  • Page 5: Safety Instructions

    Safety Instructions GROUNDING INSTRUCTIONS • FOR ALL GROUNDED CORD CONNECTED TOOLS: • In the event of a malfunction or breakdown, ground- ing provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equip- ment-grounding conductor and a grounding plug.

  • Page 6: Material Safety Data Sheet

    Required under USDL Safety & Health Regulations for Ship Repairing, Shipbuilding and Chip breaking 129 CFR 1915, 1916.19171 SECTION I MANUFACTURERS NAME: Darex LLC EMERGENCY PHONE NO: (541) 488-2224 ADDRESS: 210 E. Hersey Street Ashland, Oregon 97520 CHEMICAL NAME & SYNONYMS Diazon-Electroplated Diamond/CBN Products, Diamond (uncoated) Man-Made Diamond.
  • Page 7 Auto Sharpening System Specification Sheet XT-3000 Auto Sharpening System Specifications Warranty - 1 year on defective parts A) Geared Chuck: Chuck Body Material - 303 Stainless Knob and Cam Material - 12L14 Capacity - 3mm - 12mm or 12mm - 21mm Gear Spline - 45 Tooth Weight - 2.1lbs each (0.95kg)
  • Page 8 (XT-3000 Instruction Manual Available chuck options listed below. The PP16180KF for Alignment details) Automated Sharpening System is for 11. Insert chuck into Sharpening fixture. use with the XT-3000 Expandable Secure chuck in sharpening fixture, see only Tool Sharpener and not for use page 21.
  • Page 9 Automated Sharpening System Attaching Sharpening Fixture to Base Casting: Make sure all contact areas are clean and free of metal dust. 1. Rotate the locking lever so the flat edge is on top, horizon- tal and in a straight line with the base casting.
  • Page 10 Automated Sharpening System Mounting Auto 5. Peel adhe- Controller/ sive backing Display to from dual-lock Base Casting: tape. 1. Install and tighten the two, 6mm BHSHC screws from the stamped bracket to the control box. 6. Carefully align Controller/ Display to XT base casting and press 2.
  • Page 11 Automated Sharpening System Connecting Sharpening Fixture to Controller/Display: Connect the mini DIN power cable coming from the Sharpening Fixture to the mini DIN receptacle located slightly underneath the bot- tom of the Controller/Display. Important: Be sure you have the DIN pins and receptacle aligned correctly before engaging.
  • Page 12 Power Connections - Back view Automated Sharpening System Vacuum Receptacle From Controller/Display To Power Source From Controller/Display...
  • Page 13 3. Connect both pigtail jumpers 2. Provided with the XT-3000 is a power cord. coming from Plug the cord into to a power outlet and into the Control- the power inlet located on the back of the ler/Display to Controller/Display.
  • Page 14 (SA16030TA). ing sharpening. *We highly recommend the use of a dust extraction system when the auto sharpening system is in use. DAREX offers a vacuum system com- patible with your XT3000. Call DAREX for pricing. • SA12075EA - 115V Vacuum •...

  • Page 15: Auto Controller/Display Details

    Display Details To operate the Auto Attachment you must first power up the XT-3000 sharpener. Once pow- ered up, the grinding wheel on the XT-3000 will begin to turn at full speed and the Control- ler/Display screen will illuminate. CYCLE START/SELECT/SAVE:...
  • Page 16 Display Details Pressing “Save ”, stores and exits. CLEAN UP TURNS: By selecting “Clean up turns”, The display shows: Pressing “Exit”, exits without sav- ing. AUTO: By selecting “Auto”, The display shows: The “Clean up turns” is active only when in “Auto” Sharpening mode.
  • Page 17 Display Details MANUAL: RESET BIT COUNT: By selecting “Manual”, By selecting “Reset Bit Count”, The display shows: The display shows: Pressing “Arrow up”, By pressing “Arrow up”, the number of Manual turns increases. “Arrow down”, will highlight each menu By pressing “Arrow Down”, the number option.
  • Page 18 This variable is set at a factory default of MOTOR STALL DELAY: This screen will appear on the display: 25. When Darex CBN and Diamond wheels are used, the setting of 25 is appropriate and will not need to be changed.
  • Page 19 Alignment Instructions Each chuck has an orientation line scribed on the chuck dog of the cam. To achieve the highest level of concentricity, in the alignment step, insert the chuck into the alignment port with the white line in the 12 o’clock position.

  • Page 21: Auto Sharpening Fixture Details

    Auto Sharpening Fixture Insert chuck into SECURE CHUCK IN SHARPENING FIXTURE After the drill has been properly aligned and sharpening port secured in the chuck, be sure to lock the chuck with the white line into the automated sharpening fixture. on the dog, aligned Located on the front of...
  • Page 22 Auto Sharpening System. DRILL STICK OUT- FINAL GRIND: IMPORTANT: This step is NOT necessary for the XT-3000-A & XT-3000I-A Com- You will need to adjust the Swing Bearing plete. assembly on your Auto sharpening attach-...
  • Page 23 Auto Sharpening System CALIBRATING DRILL STICK OUT - FINAL GRIND : The swing cam on the chuck rests and rides on the Swing Bearing assembly. This bearing assembly is eccentric. The Auto Sharpening Fixture will arrive with this bearing positioned so that the drill will NOT make contact with the grinding wheel.

  • Page 24: Auto Sharpening Fixture Parts List

    Auto Sharpening Fixture Parts List SA17050TA Auto Sharpening Fixture Complete 1) - PP17128PF Gear Cover 2) - SA17121TA Drive Gear Assembly 3) - PP17125MF Gear Motor 4) - PP17131PF Motor Cover 5) - SA17145EA Switch Harness 6) - SA16652TA Feed Bearing Assembly 7) - PP17065TF Gear Chuck Tube Liner 8) - PP12220FF...

  • Page 25: Auto Sharpening Fixture Schematic

    Auto Sharpening Fixture...
  • Page 26 Geared Chuck - Auto ITEM ITEM_DESC SA17010TA 3-12MM GEARED CHUCK (OPTIONAL) 3-12MM GEARED CHUCK BODY (B BP S N) 1) - PP17013TF 2) - SA12565RA CHUCK JAW SPRINGS (5 PIECES) 3) - SA16425SA JAW SET (5 PIECES) 4) - SA17018TA 3-12MM GEARED CHUCK CAM/KNOB ASSEMBLY 5) - PP16442FF 3-21MM SNAP RING...
  • Page 27 Geared Chuck - Auto...

  • Page 28: Auto Controller/Display Schematic

    Controller/Display Parts List SA17060TA Auto Controller/Display 115V Complete SA17061TA Auto Controller/Display 230V Complete 1) - SA17230EA Interface Harness Assembly 2) - SA17173TA Mounting Bracket Assembly 3) - SA17185EA Display Assembly 4) - PP117228PF Housing Main Side 5) - PP17231EA Interface PWB 6) - PP17180FF Dual Lock Mounting Tape 7) - PP17225PF...
  • Page 29 Controller/Display...

  • Page 31: Maintenance

    For best performance and longevity of the Auto Sharpener we highly recom- mend the use of a dust extraction sys- tem. For more information contact DAREX @ 800-547-0222. Once maintenance has been com- pleted, using the “Arrow up” “Arrow Every 100 sharpenings this alert will appear as down”...

  • Page 32: Maintenance

    See XT- 3000 instruction manual for detailed disassem- bly instructions. GRIT TRAY At the back of the XT-3000 machine, located underneath the grinding motor is the grit tray. Drill grindings will accumulate inside the grit tray. The grit tray has...
  • Page 33 28. • unit matches that of the user manual Note: Using fuses not supplied by DAREX is (power comes in to the controller, and not recommended and may cause damage both pigtails are firmly seated between the to the Controller/Display.

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