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GE Healthcare
Giraffe
®
Service Manual
OmniBed
To reorder this manual, order kit:
6600-0834-801 (USA)
6600-0834-802 (INTL)
Copyright 2001 by Datex-Ohmeda, Inc.
All rights reserved.
6600-0343-000 104

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Summary of Contents for GE Giraffe OmniBed

  • Page 1 GE Healthcare Giraffe OmniBed ® Service Manual To reorder this manual, order kit: • 6600-0834-801 (USA) • 6600-0834-802 (INTL) Copyright 2001 by Datex-Ohmeda, Inc. All rights reserved. 6600-0343-000 104...
  • Page 2 GE Representative for the most current information. Giraffe and Panda are registered trademarks owned by ® Datex-Ohmeda, Inc. GE and GE Monogram are trademarks of General Electric Company. All other company and product names mentioned may be trademarks of the companies with which they are associated.
  • Page 3: Table Of Contents

    Table of Contents About this Manual ......................xv Scope and Intended Users ............................xv Conventions .................................. xv References ..................................xvi Symbol Definitions ..............................xvi User Responsibility ..............................xviii Important ..................................xviii Technical Competence ............................xix Warnings ..................................xix Cautions ..................................xx Chapter 1: Functional Description ................. 1 1.1 Control Board .................................
  • Page 4 Table of Contents 2.6 Scale Check ................................16 2.6.1 Mechanical Check ..........................16 2.6.2 Weight Checks ............................16 2.6.2.1 Center Weight Check ......................16 2.6.2.2 Off Center Weight Check ....................17 2.7 Other Accessory Checks..........................17 2.8 Cable Connections and Mechanical Controls ..................18 Chapter 3: Calibration and Maintenance ..............
  • Page 5 Table of Contents 4.3.19 “In Transition - Heat Off” Alarm ....................41 4.3.20 “Motor Drive Failure” Alarm ......................41 4.3.21 Power Failure (LED Indicator) ...................... 42 4.3.22 “Radiant Heater Failure” Alarm ....................42 4.3.23 “Temperature out of Calibration” Alarm ................42 4.3.24 “Up Pedal Pressed”...
  • Page 6 Table of Contents 4.4.38 System Failure 60 ..........................54 4.4.39 System Failure 98 ..........................54 4.4.40 System Failure 99 ..........................54 4.5 Troubleshooting Symptoms ......................... 55 4.6 Additional Troubleshooting Tips ......................... 58 4.6.1 Raising and Lowering the Canopy or Elevating Base ............58 4.6.2 Incubator Heaters and Bed Safety Thermostat ..............
  • Page 7 Table of Contents 5.4.4 Reassembling the Right Upright ....................100 5.5 Left Rail Internal Repairs ..........................102 5.5.1 Removing the Inner Rail Assembly ....................102 5.5.2 Replacing the Rail Buoyancy Springs ..................103 5.5.3 Replacing Rollers, Tension Springs, and Cable Carrier Links .........104 5.5.4 Reassembling the Left Upright ....................104 5.5.5 Replacement of the Left Upright Heater Wire Harness/Cable Carrier Assembly 106 5.5.5.1 Removing and Disassembling the Rail ..............106 5.5.5.2 Removing the Old Harness Assembly from the Left Rail ........106...
  • Page 8 Table of Contents 5.13.2.1 Battery ............................139 5.13.3 Controller Components ........................140 5.13.3.1 Control Board ........................141 5.13.3.2 Relay Board ..........................141 5.13.3.3 Solid State Relays ......................141 5.13.3.4 Power Supply ........................141 5.13.3.5 Toroidal Transformer .......................142 5.13.3.6 Canopy Lift Motor, ISO Transformer, Circuit Breakers, Power Switches, and Power Outlets ........................142 5.14 Servo Controlled Oxygen Service Procedures .................143 5.14.1 Installing Oxygen Sensors ......................143...
  • Page 9 Table of Contents B.2 Accessory Outlets ............................235 B.3 Standards ................................235 B.4 Operating Environment ..........................236 B.5 Storage Conditions ............................236 B.6 User Control Settings .............................236 B.7 Alarms ...................................236 B.8 Performance ..............................237 B.8.1 System ..............................237 B.8.2 Humidity ..............................237 B.8.3 Servo Control Oxygen ........................237 B.9 Weight Scale ..............................238 B.10 Mechanical Specifications ........................238 B.10.1 Accessories............................238...
  • Page 10 Table of Contents © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 11 List of Figures Figure 1-1 Block Diagram ............................2 Figure 1-2 Humidifier ..............................9 Figure 2-1 Connections and Controls ......................18 Figure 3-1 Control Board Test Points ....................... 22 Figure 4-1 First Service Screen ........................... 30 Figure 4-2 Second Service Screen ........................31 Figure 4-3 Status Menu ............................
  • Page 12 List of Figures Figure 5-22 Trimming the Soffit.......................... 87 Figure 5-23 Untrimmed and Trimmed Soffit ....................88 Figure 5-24 Disconnecting Heater Door Cable ................... 91 Figure 5-25 Upright Decorative Strips, End Caps, and Wire Covers ..........92 Figure 5-26 Removing the Lift Motor ....................... 93 Figure 5-27 Display Module Disassembly ......................
  • Page 13 List of Figures Figure 5-59 Electronics Enclosure ........................140 Figure 5-60 Installing Sensors ...........................143 Figure 5-61 Sensor Housing..........................144 Figure 5-62 Valve Housing..........................146 Figure 5-63 Endcap Safety Valve ........................147 Figure 6-1 Probe Panel Assembly ........................151 Figure 6-2 Display Module ..........................153 Figure 6-3 Electrical Enclosure .........................155 Figure 6-4 Humidifier Transformer and RS232 Option ................157 Figure 6-5 Bed .................................159 Figure 6-6 Side Panel (East/West)........................161...
  • Page 14 List of Figures Figure 6-31 Instrument Shelf (6600-0865-700) ..................203 Figure 6-32 Monitor Shelf (6600-0824-800) ....................204 Figure 6-33 E-Cylinder Holder (6600-0836-800)..................205 Figure 6-34 Tubing Management Arm (6600-0837-800) ..............206 Figure 6-35 Dovetail Mount DIN Rail (6600-0659-803) ................207 Figure 6-36 Silo Support Assembly (6600-0853-800) ................208 Figure 6-37 Rotating I.V.
  • Page 15: About This Manual

    About this Manual Scope and Intended Users This service manual describes the repair and maintenance of the Giraffe OmniBed. The intended users for this service manual are authorized service personnel. Conventions Various types of pictures or icons are used in this service manual wherever they reinforce the printed message...
  • Page 16: References

    About this Manual References The following table lists the part numbers for the manual kit in each language containing the Giraffe OmniBed Operation and Maintenance Manual and other documents pertaining to Giraffe OmniBed: Language Manual Kit Language Manual Kit Czech...
  • Page 17 Environmental Probe Environmental Probe About this Manual Scale Scale Scale Symbol Description Ground Used on all electrical equipment Scale Scale Patient O2 Patient O2 Patient O2 Patient Oxygen Used on Giraffe Humidifier Reservoir Patient O2 Alarm Silence Alarm Silence Alarm Silence Alarm Silence Ground Used on all electrical equipment...
  • Page 18: User Responsibility

    GE Healthcare recommends that a telephone or written request for service advice be made to the nearest GE Healthcare Regional Service Center. This Product or any of its parts should not be repaired other than in accordance with written instructions provided by GE Healthcare and by GE Healthcare trained personnel.
  • Page 19: Technical Competence

    No repairs should ever be undertaken or attempted by anyone not having such qualifications. Genuine replacement parts manufactured or sold by GE Healthcare must be used for all repairs. Read completely through each step in every procedure before starting the procedure; any exceptions may result in a failure to properly and safely complete the attempted procedure.
  • Page 20: Cautions

    Detailed information for more extensive repairs is included in the service manual solely for the convenience of users having proper knowledge, tools and test equipment, and for service representatives trained by GE Healthcare. © 2001 by Datex-Ohmeda, Inc.. All rights reserved.
  • Page 21 About this Manual ПРЕДУПРЕЖДЕНИЕ Това упътване за работа е налично само на английски език. (BG) • Ако доставчикът на услугата на клиента изиска друг език, задължение на клиента е да осигури превод. • Не използвайте оборудването, преди да сте се консултирали и разбрали упътването за работа.
  • Page 22 About this Manual ADVARSEL Denne servicemanual findes kun på engelsk. (DA) • Hvis en kundes tekniker har brug for et andet sprog end engelsk, er det kundens ansvar at sørge for oversættelse. • Forsøg ikke at servicere udstyret uden at læse og forstå denne servicemanual. •...
  • Page 23 FIGYELMEZTETÉS Ezen karbantartási kézikönyv kizárólag angol nyelven érhető el. (HU) • Ha a vevő szolgáltatója angoltól eltérő nyelvre tart igényt, akkor a vevő felelőssége a fordítás elkészíttetése. • Ne próbálja elkezdeni használni a berendezést, amíg a karbantartási kézikönyvben leírtakat nem értelmezték.
  • Page 24 About this Manual AÐVÖRUN Þessi þjónustuhandbók er aðeins fáanleg á ensku. (IS) • Ef að þjónustuveitandi viðskiptamanns þarfnast annas tungumáls en ensku, er það skylda viðskiptamanns að skaffa tungumálaþjónustu. • Reynið ekki að afgreiða tækið nema að þessi þjónustuhandbók hefur verið skoðuð og skilin. •...
  • Page 25 About this Manual ĮSPĖJIMAS Šis eksploatavimo vadovas yra tik anglų kalba. (LT) • Jei kliento paslaugų tiekėjas reikalauja vadovo kita kalba – ne anglų, suteikti vertimo paslaugas privalo klientas. • Nemėginkite atlikti įrangos techninės priežiūros, jei neperskaitėte ar nesupratote šio eksploatavimo vadovo.
  • Page 26 About this Manual ATENŢIE Acest manual de service este disponibil doar în limba engleză. (RO) • Dacă un furnizor de servicii pentru clienţi necesită o altă limbă decât cea engleză, este de datoria clientului să furnizeze o traducere. • Nu încercaţi să reparaţi echipamentul decât ulterior consultării şi înţelegerii acestui manual de service.
  • Page 27 About this Manual VARNING Den här servicehandboken finns bara tillgänglig på engelska. (SV) • Om en kunds servicetekniker har behov av ett annat språk än engelska, ansvarar kunden för att tillhandahålla översättningstjänster. • Försök inte utföra service på utrustningen om du inte har läst och förstår den här servicehandboken.
  • Page 28 About this Manual xxviii © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 29: Chapter 1: Functional Description

    Chapter 1: Functional Description This chapter provides a functional description for the Giraffe OmniBed, including sections representing each of the four boards. Refer to “Figure 1-1 Block Diagram” and section “6.5 Wiring Diagrams” when studying this chapter. 1.1 Control Board The Intel 80C188EC microcontroller is an enhanced X86 processor with many on-board peripheral features, such as a interrupt controller, DMA controller, peripheral chip select driver, programmable timers, etc.
  • Page 30: Figure 1-1 Block Diagram

    Chapter 1: Functional Description Time Microprocessor Membrane Switches LED Board PROM Knob SRAM EL Display Display Driver Board Temp Microprocessor Channels Overtemp PROM Watch SRAM Audio Control Board Relay Board RS485 Future Options Modules Power Supply Figure 1-1 Block Diagram ©...
  • Page 31: Relay Board

    Chapter 1: Functional Description The overtemperature circuit compares the air temperature to a reference level, generates an interrupt, and turns off the heat if the air temperature is higher than the reference level. The overtemperature circuit requires varying its voltage levels to accommodate various thermistor measurements. This is because the calibration is digital (no potentiometer).
  • Page 32: Display Driver Board / El Display

    Chapter 1: Functional Description is present, the battery is biased out of the circuit with the diode and is merely being trickle charged though a resistor. The battery charges only when the unit is powered on. The motor driver circuit turns the DC motor coils in the incubator airflow fan motor on and off based on feedback from the hall effect position sensors.
  • Page 33: Led Board

    Chapter 1: Functional Description The RS-485 integrated circuit converts the RS-232 TTL signals from the microcontroller to RS-485 signals for the bus. The timekeeping RAM has a battery integrated into the chip so that the time and date run are kept current even with the power off.
  • Page 34: Rail And Heater Door Switches

    Chapter 1: Functional Description The humidifier isolation transformer isolates the humidifier heater from the mains voltage. The primaries mains input comes from the relay board and is switched by safety relay 2. The dual primaries and secondaries are connected in parallel for 115 volt operation and in series for 230 volt operation. The isolated secondaries output voltage is equal to the mains input voltage..
  • Page 35: Servo Controlled Oxygen Option

    Chapter 1: Functional Description to provide a 2500 VRMS isolated serial interface to meet the logic levels specified by EIA RS-232D and CCITTV.28. The MAX250 and MAX251 (U1 and U2), together with two 6N136 optocouplers and transformer TR1, form an isolated RS-232 transmitter and receiver. The MAX250 connects to the non-isolated or “logic” side of the interface, translating logic signals to and from the optocouplers, while the MAX251 resides on the isolated or “cable”...
  • Page 36 Chapter 1: Functional Description to the concentration of oxygen. Humidity and temperature sensors located in the sensor plug are used for voltage compensation. A fan mounted to the sensor-housing door is activated when the temperature reaches 50 degrees C. This fan circulates air to keep the sensors below the maximum allowable operating temperature, about 55 degrees C.
  • Page 37: Humidifier

    Chapter 1: Functional Description 1.9 Humidifier Refer to the following diagram. Water enters the insulating cylinder (1) through a small hole in bottom. Steam rises along the heater cartridge protective insert (2) and is channeled between the heater mount (3) and the ramp block (4) and out the steam port (5).
  • Page 38 Chapter 1: Functional Description © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 39: Chapter 2: Service Checkout

    Chapter 2: Service Checkout 2.1 Setup The OmniBed is shipped with the canopy in the locked down position. Before the canopy can be raised the rail shipping locks must be released. They are located in both sides of the OmniBed near the outside bottom of the uprights.
  • Page 40: Controller Checks

    Chapter 2: Service Checkout 7. Check the canopy seals: a. If the unit has original canopy seals, which are attached with fasteners, check for visible cleanliness. b. If the unit has enhanced canopy seals, which can be removed by hand, check the following: •...
  • Page 41 Chapter 2: Service Checkout 5. Using the standby switch turn off the unit, then turn it back on. Verify the following: • All the displays and indicators light • The software revision appears • The prompt tone begins NOTE: If the unit has been used in the last 2 hours, the patient history query appears. 6.
  • Page 42: Humidity Check

    Chapter 2: Service Checkout 2.4 Humidity Check Turn on the Giraffe unit and verify that the Servo Humidity icon is on the screen. Set the Humidity to 65%. Wait for 4 minutes. If no alarms are seen (except for a possible “Add Water” message) the humidifier is operational. NOTE: It is not necessary to have water in the reservoir to perform this test.
  • Page 43: Supply Valve Leak Test

    Chapter 2: Service Checkout 3. Set the Air Control set point to the desired temperature. 4. Wait for the air temperature to stabilize. This could take about 45 minutes, depending on your circumstances. 5. Hold down the ‘Boost Air Curtain’ button and press the ‘Decrease Temperature’ button to force the unit into low fan speed (Whisper Quiet Mode).
  • Page 44: Scale Check

    (NAWI) directive, 90/384/EEC. In order to assure complete compliance to the Directive, have the unit calibrated by an accredited local test authority. If you are unable to identify a test authority, please contact your GE representative or distributor for assistance. •...
  • Page 45: Off Center Weight Check

    Chapter 2: Service Checkout 2.6.2.2 Off Center Weight Check 1. Enter the service screen by holding the override key (>37) while powering up. Set the scale resolution to 5 grams (if option is available). 2. Shut off the unit and power it back up to enter normal weighing mode. 3.
  • Page 46: Cable Connections And Mechanical Controls

    Chapter 2: Service Checkout 2.8 Cable Connections and Mechanical Controls Graphics Screen Numeric Temperature Displays Control Knob Temperature Ventilator Regulation Slot Canopy Controls Compartment Probes Side Door Latch Tubing Grommets Side Door Latch RS 232 Tubing Grommets Connector Standby Probe Jacks Power Switch Humidifier Reservoir...
  • Page 47 Chapter 2: Service Checkout Control Panel Portholes Canopy Upright Side Door Latch Dovetail rail Canopy Raise/Lower Switches Drainage Pleural Drainage Hanger Hanger Storage Drawer Elevating Column SIDE Raise Canopy Pedal Bed Height Pedal © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 48 Chapter 2: Service Checkout © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 49: Chapter 3: Calibration And Maintenance

    Chapter 3: Calibration and Maintenance SENSITIVE TO ELECTROSTATIC DISCHARGE CAUTION An Electrostatic Discharge (ESD) Susceptibility symbol is displayed to alert service personnel that the part(s) are sensitive to electrostatic discharge and that static control procedures must be used to prevent damage to the equipment. WARNING: After performing any repair or calibration, always perform the Service Checkout Procedure before putting the unit back into service.
  • Page 50: Figure 3-1 Control Board Test Points

    Chapter 3: Calibration and Maintenance Calibration jumper NORMAL MODE MODE Test Point 1 12345678 Dipswitch Test Point 2 Figure 3-1 Control Board Test Points © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 51: Special Tools

    Chapter 3: Calibration and Maintenance 3.2 Special Tools The following tools (or their functional equivalents) are required to complete the recommended service procedures: • Digital Multimeter, 4-1/2 digit • Leakage Current Tester • PLCC Extractor for removing socketed chips • Static Control Work Station (recommended) •...
  • Page 52: Line Voltage Calibration

    Chapter 3: Calibration and Maintenance 10. Dial in the Mains voltage using the control knob. Press the knob to enter the value. 11. After a few seconds the dots will stop moving across the screen and DONE will appear on the top right of the display.
  • Page 53: Humidifier Calibration

    Chapter 3: Calibration and Maintenance 3.5 Humidifier Calibration IMPORTANT: Be sure to re-calibrate the humidifier whenever either the sensor or the control board is replaced. IMPORTANT: In order for the water in the calibration bottle (6600-0048-850) to be completely saturated, most of the salt should not be dissolved.
  • Page 54: Servo Controlled Oxygen Calibration

    (NAWI) directive, 90/384/EEC. In order to assure complete compliance to the Directive, have the unit calibrated by an accredited local test authority. If you are unable to identify a test authority, please contact your GE representative or distributor for assistance. •...
  • Page 55: Leakage Current

    Chapter 3: Calibration and Maintenance 5. Replace the weight and push the knob at the screen prompt “PLACE TEST WEIGHT AND PUSH KNOB”. The screen will prompt “MEASURING” for a few seconds. 6. When the screen prompts “ENTER TEST WEIGHT” Dial in the test weight to the nearest gram. Press the knob to enter.
  • Page 56 Chapter 3: Calibration and Maintenance © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 57: Chapter 4: Troubleshooting

    Chapter 4: Troubleshooting 4.1 Startup Sequence By default, the Giraffe OmniBed starts up in user mode. The next section describes how to start up the OmniBed in service mode. The following table describes the Giraffe OmniBed startup sequence for each mode:...
  • Page 58: Service Screen

    Chapter 4: Troubleshooting 4.2 Service Screen To access the service screen, hold in the override button (>37) during power up until the software revision screen appears. Release the button and the first service screen will appear. Figure 4-1 First Service Screen Default options that may be selected from this screen appear along the left side of the screen Digital/Analog Converter voltage.
  • Page 59: Figure 4-2 Second Service Screen

    Chapter 4: Troubleshooting Scale R Select from 2 scale resolution settings; 10 grams or 5 grams (10 grams is the factory default). Comfort Allows you to remove the Comfort Screen feature. Set real time clock for time, day and date. Choose how date is displayed (North American or European). Set Time Choose a 12 hour (AM/PM) or 24 hour time display.
  • Page 60: Figure 4-4 Switch Diagnostic Diagram

    Chapter 4: Troubleshooting Heater doors open Override control Heater doors closed Canopy up Canopy middle Baby mode control Status Increase control Switches Errors Canopy hand Hours Run switch up Manual mode control Cal LV Man temp al. Pedals Canopy hand Decrease control BatLoad switch down...
  • Page 61: Figure 4-6 Service Screen

    Chapter 4: Troubleshooting A number of diagnostic readings appear on the right side of the service screens. Figure 4-6 Service Screen High fan speed. Should be 1500 +/- 100 (measured at power up only). Low fan speed. Should be 1000 +/- 100 (measured at power up only). Relative Humidity.
  • Page 62: Alarm Messages

    Chapter 4: Troubleshooting 4.3 Alarm Messages This section describes the alarm messages that may appear for the Giraffe OmniBed. The alarms have been organized in this section alphabetically. 4.3.1 “Air Probe Failure” Alarm Cause or Circumstances Failure Action Measure the resistance of the two sensors at the harness from control board J1, Pins 1-2, and 3-4.
  • Page 63: Baby Mode Disabled" Alarm

    Chapter 4: Troubleshooting 4.3.4 “Baby Mode Disabled” Alarm Cause or Circumstances Failure Action Press alarm silence button to deactivate the alarm. Baby mode has been disabled in the service screen and None If you wish to use the baby mode, re-enable it in service baby mode button is pressed.
  • Page 64: Bed Heater Failure" Alarm

    Chapter 4: Troubleshooting 4.3.7 “Bed Heater Failure” Alarm This alarm activates only when the canopy is at the bottom position. Cause or Circumstances Failure Action The bed safety thermostat is If the unit was shut off when the heater was hot, allow open (possibly because the the fan to run for several minutes to cool to below 40 unit was shut down when the...
  • Page 65: Canopy Pedal Disabled" Alarm

    Chapter 4: Troubleshooting 4.3.10 “Canopy Pedal Disabled” Alarm Cause or Circumstances Failure Action When pedal is released, the alarm deactivates. Canopy pedal switches have been disabled in nurse setup None NOTE: If the canopy pedal switches are disabled in screen or service screen and the service screen and you wish to use them, you can pedal is pressed.
  • Page 66: Fan Always In High Speed" Alarm

    Chapter 4: Troubleshooting 4.3.14 “Fan Always in High Speed” Alarm Cause or Circumstances Failure Action Check the heat sink temperature sensor resistance in service mode. You can also check heat sink sensor resistance by disconnecting the harness from J3 at the control board.
  • Page 67: Heater Doors Not Closed" Alarm

    Chapter 4: Troubleshooting 4.3.16 “Heater Doors Not Closed” Alarm Cause or Circumstances Failure Action This alarm activates as the canopy reaches about Check to sure both heater doors are closing fully as the Doors not closing. halfway down and the heater canopy starts to lower.
  • Page 68: Humidifier Failure" Alarm

    Chapter 4: Troubleshooting 4.3.18 “Humidifier Failure” Alarm NOTE: The “Humidifier Failure” alarm can be caused by non-humidifier issues. Cause or Circumstances Failure Action If this alarm activates, it The Motor Drive Failure alarm opens safety relay 2 and Refer to section 4.3.20 for troubleshooting. is on.
  • Page 69: In Transition - Heat Off" Alarm

    Chapter 4: Troubleshooting 4.3.19 “In Transition - Heat Off” Alarm Cause or Circumstances Failure Action As the canopy reaches the top position (for warmer mode) or the bottom position NOTE: This message should always be on when the (for incubator mode), the unit is in transition between the incubator and warmer software does not see the modes.
  • Page 70: Power Failure (Led Indicator)

    Chapter 4: Troubleshooting 4.3.21 Power Failure (LED Indicator) Cause or Circumstances Failure Action On/Off switch is not turned Verify cord is plugged into a live wall outlet. Verify power No AC power into unit switch/circuit breaker on back of unit is turned on. Check the 5 volt supply.
  • Page 71: Up Pedal Pressed" Alarm

    Refer to section 4.3.8 for troubleshooting information. failed. 4.4 Error Codes The following sections describe the meaning of each system failure code for the Giraffe OmniBed. Each table lists the possible causes and the corresponding recommended actions, in the order in which they should be tried.
  • Page 72: System Failure 1

    Chapter 4: Troubleshooting 4.4.2 System Failure 1 System failure 1 indicates: No Timer2. Cause(s) Action(s) The Timer2 circuit of the microprocessor on the control board is defective. Replace the control board. 4.4.3 System Failure 2 System failure 2 indicates: Timer2 too fast. Cause(s) Action(s) Disconnect scale connector at probe panel.
  • Page 73: System Failure 6

    Chapter 4: Troubleshooting 4.4.6 System Failure 6 System failure 6 indicates: Defective overtemp DAC circuit on the control board. Cause(s) Action(s) System calibration required. Perform system calibration. Defective control board. Replace the control board. 4.4.7 System Failure 7 System failure 7 indicates: 1.0 V Thermistor reference voltage is out of 0.951V - 1.049V range. Cause(s) Action(s) System calibration required.
  • Page 74: System Failure 12

    Chapter 4: Troubleshooting 4.4.10 System Failure 12 System failure 12 indicates: Incorrect control board system software checksum. Cause(s) Action(s) Defective system software PROM on control board. Install new system software 6600-0234-850. If the error persists with new software, replace the control Defective control board.
  • Page 75 Chapter 4: Troubleshooting Cause(s) Action(s) In service mode, check the output voltage of the heater isolation transformer at the one pin connectors on the black and white wires on the transformer secondary. This secondary voltage should always read 115 volts. •...
  • Page 76: System Failure 16

    Chapter 4: Troubleshooting 4.4.14 System Failure 16 System failure 16 indicates: When the unit performed Power-on Self Test, either the incubator heater or the radiant heater could not be turned off. Cause(s) Action(s) If this error occurs Reconnect J1, J2 and J4 on the control board. Put JP1 in Normal position. (Refer to system during System calibration instructions).
  • Page 77: System Failure 19

    Chapter 4: Troubleshooting 4.4.17 System Failure 19 System failure 19 indicates: No Audio Frequency. Cause(s) Action(s) Battery is only used for power fail. Try powering up the unit with the battery disconnected. If Defective battery the error clears, replace the battery. Disconnect scale connector at probe panel.
  • Page 78: System Failure 23

    Chapter 4: Troubleshooting 4.4.20 System Failure 23 System failure 23 indicates: During operation the system was unable to turn OFF either the radiant heater or the incubator heater. Cause(s) Action(s) Power down the unit. During the system tests after power-up the unit should detect system Other errors.
  • Page 79: System Failure 27

    Chapter 4: Troubleshooting 4.4.23 System Failure 27 System failure 27 indicates: Defective non-volatile memory. Cause(s) Action(s) Defective circuit on control board. Replace the control board. 4.4.24 System Failure 28 System failure 28 indicates: During operation, the display driver board lost communication with control board. Cause(s) Action(s) Refer to system failure...
  • Page 80: System Failure 33

    Chapter 4: Troubleshooting Cause(s) Action(s) Measure the voltages at the relay board: • J37 pin 48-45 and J37 pin 49-45. • If mains voltage 100/115 = 3-5 volts, difference Defective relay board. within 0.4 volts. • If mains voltage 230 = 7-10 volts, difference within 0.8.
  • Page 81: System Failure 37

    Chapter 4: Troubleshooting Cause(s) Action(s) Measure the voltages at the relay board: • J37 pin 48-45 and J37 pin 49-45. • If mains voltage 100/115 = 3-5 volts, difference Defective relay board. within 0.4 volts. • If mains voltage 230 = 7-10 volts, difference within 0.8.
  • Page 82: System Failure 52

    Chapter 4: Troubleshooting 4.4.35 System Failure 52 System failure 53 indicates: Display No Timer2. Cause(s) Action(s) Defective display driver board. Replace the display driver board. 4.4.36 System Failure 53 System failure 53 indicates: Display Timer2 Too Fast. Cause(s) Action(s) Defective display driver board. Replace the display driver board.
  • Page 83: Troubleshooting Symptoms

    Chapter 4: Troubleshooting 4.5 Troubleshooting Symptoms Symptom Possible Cause Action Use an ohmmeter to verify the speaker resistance is about 8 ohms at relay board connector J40, pins 5-6. If defective, raise Defective speaker or harness. the lower shroud and measure at 6 pin connector to determine if No audio alarm.
  • Page 84 Chapter 4: Troubleshooting Symptom Possible Cause Action Pedal switches are disabled on Check Setup screen (wrench symbol) or service screen to see if nurse setup screen or service pedal switches are disabled. screen. Elevating base will not go up or down, Check the voltage to the elevating base motor.
  • Page 85 Chapter 4: Troubleshooting Symptom Possible Cause Action Disconnect scale connector at probe panel. Power cycle the unit. Defective scale. If error clears replace the scale. Disconnect scale harness from J7 on the control board. Power Defective scale harness. cycle the unit. If error clears replace the scale harness. Disconnect the RS485 harness from J8 on the Servo Oxygen Defective Servo Oxygen board.
  • Page 86: Additional Troubleshooting Tips

    Chapter 4: Troubleshooting Symptom Possible Cause Action Defective circuit on control board (Unbiased RS485 bus Replace control board with revision 17 or higher. Screen refreshes during idle state). every few seconds Disconnect scale connector at probe panel. Power cycle the unit. while scale is Defective scale.
  • Page 87: Incubator Heaters And Bed Safety Thermostat

    Chapter 4: Troubleshooting 4.6.2 Incubator Heaters and Bed Safety Thermostat There are two 115 volt incubator heaters rated at 225 watts at 104 volts and mounted at opposite ends of the incubator heat sink. They are always connected in parallel and are powered by isolated 115 volts from the heater isolation transformer.
  • Page 88: Switches/Thermostat

    Chapter 4: Troubleshooting Signal Location Wire Color Value J42 pins 1-2 Orange and blue 4.75 to 5.25 +5VSTBY J42 pins 1-4 Orange and green 4.75 to 5.25 +12V J42 pins 1-3 Orange and red 10.8 To 13.2 The 5VSTBY should also be present during power fail. +5VAN and -5VAN are generated on the control board and are only used on the control board.
  • Page 89: Humidifier Heater/Safety Thermostat

    Chapter 4: Troubleshooting Intervention Display Driver bd J21 pins 1-8 Closed when switch is pressed Manual Mode Inc. Display Driver bd J21 pins 1-9 Closed when switch is pressed Canopy hand control Left up Relay bd J35 pins 2-4 Closed when switch is pressed Left down Relay bd J35 pins 3-4 Closed when switch is pressed...
  • Page 90: Heat Sink Sensor Thermistor

    Chapter 4: Troubleshooting 4.6.8 Heat Sink Sensor Thermistor Use the service screen to read the resistance of the heat sink sensor. Thermistor Control bd J3 pins 1-2 Temperature (C) Resistance (Ohms) 25000 20000 16102 13048 10636 2506 1827 1353 1017 4.6.9 E-base Motor and Canopy Motor If you must replace a footswitch when the bed is all the way down, use pedal screen on service screen to raise or lower the bed.
  • Page 91: Rail Lift Belt Failure

    Chapter 4: Troubleshooting The following chart shows the control signal values and the output voltages for each of the motor conditions. Control Signals, Relay Board E-base Canopy J37 pin 23 J37 pin 26 J37 pin 24 J37 pin 27 Switch J45-1 J45-2 J46-1...
  • Page 92: Troubleshooting The 50 Pin Ribbon Cable

    Chapter 4: Troubleshooting When ordering the new belt, order the following parts as it is sometimes difficult to remove the screws from the belt block adjuster without stripping the heads. If this happens it is easiest to just replace the block and screws. Part Number Quantity Description...
  • Page 93: Servo Controlled Oxygen

    Chapter 4: Troubleshooting 4.7 Servo Controlled Oxygen 4.7.1 Servo Controlled Oxygen Service Screen To access the service screens, hold in the override button (>37) during power up until the software revision screen appears. Release the button and the first service screen will appear. Select DOWN on the first screen to go to the second service screen.
  • Page 94: Servo Controlled Oxygen Alarm Messages

    Chapter 4: Troubleshooting Item Description Voltage output in millivolts from second sensor cell. NOTE: The following information applies to the oxygen0, oxygen1, sensor0, and sensor1 values: sensor1 • For software version 1.40 or previous versions, 23 mv - 280 mv = 21% - 100% O2. •...
  • Page 95 Chapter 4: Troubleshooting Alarm Message Meaning Cause Action In service mode sensor0 and sensor1 should be 23-280. If outside this range replace the sensors. Defective Sensor(s) If in range ensure oxygen0 and oxygen1 read within 3% of each other or replace the sensors. One of the Be sure sensor housing is seated properly and sensors is reading...
  • Page 96 Chapter 4: Troubleshooting Alarm Message Meaning Cause Action Analog to digital converter circuit self test failed. Oxygen System The reading Defective Servo O2 board. Replace servo O2 board. Failure 4 of Vtest is out of the valid range:1.216V- 1.254V. After calibration, Verify O2 supply, minimum 45psi (310kPa) is O2 supply is not connected.
  • Page 97: Servo Controlled Oxygen Troubleshooting Tips

    Chapter 4: Troubleshooting Alarm Message Meaning Cause Action Auxiliary source of Elevated oxygen Check the secondary sources, such as ventilator oxygen supply in patient levels in patient or resuscitation bag. compartment. FiO2>26% compartment not controlled by the Leak in the servoO2 system Check supply valves.
  • Page 98: Check Cooling Fan

    Chapter 4: Troubleshooting 4.7.3.3 Check Cooling Fan The cooling fan is mounted to the sensor housing door on the chassis cover. Power up unit in service mode. Select Servo O2 on second page. The cooling fan should be running. If fan is not running verify 10.0 - 13.2 Volts at J86-1 to J86-2. If voltage is present the fan is defective. If voltage is not present the Servo O2 board is defective.
  • Page 99: Chapter 5: Repair Procedures

    Chapter 5: Repair Procedures SENSITIVE TO ELECTROSTATIC DISCHARGE CAUTION An Electrostatic Discharge (ESD) Susceptibility symbol is displayed to alert service personnel that the part(s) are sensitive to electrostatic discharge and that static control procedures must be used to prevent damage to the equipment. WARNING: After performing any repair or calibration, always perform the Service Checkout Procedure before putting the unit back into service.
  • Page 100: Figure 5-1 Heater Housing Cover And Soffit

    Chapter 5: Repair Procedures Heater housing cover Canopy bracket Right inside cover Heater door bracket Left inside cover Canopy Intermediate oblong locking hole Soffit Housing cover screw Arrow clip Figure 5-1 Heater Housing Cover and Soffit b. Using a 2.5 mm hex key, remove the four screws that secure the heater housing cover to the heater door bracket.
  • Page 101: Figure 5-2 Original Seal Parts

    Chapter 5: Repair Procedures Inner south extrusion SOUTH Inner north extrusion Corner pin South seal North seal Side seal NORTH (heater door end) Corner flange Spacer Set screw Washer Figure 5-2 Original Seal Parts c. Using a 2.5 mm hex key or small Phillips screwdreiver, remove and discard the four screws that secure the corner pins to the four corner flanges.
  • Page 102: Figure 5-4 Access Holes

    Chapter 5: Repair Procedures Access holes Figure 5-4 Access Holes e. Using a 7 mm socket or wrench, remove and discard the nuts and star washers from the set screw located on each side of the heater door bracket. Using a 2 mm hex key, remove and discard the two set screws and the two spacers from the side seals.
  • Page 103: Figure 5-6 Two People Needed For This Step

    Chapter 5: Repair Procedures Figure 5-6 Two People Needed for this Step g. Lift the canopy slightly from the south to pivot the north end of the canopy away from the heater door bracket. h. Turn the canopy upside down on the clean and soft work surface to avoid scratching the canopy. Save the canopy for later reassembly.
  • Page 104: Servicing The Canopy Seals

    Chapter 5: Repair Procedures 5.2 Servicing the Canopy Seals Side seal Front seal Front seal extrusion Side seal Rear seal extrusion Rear seal Side seal Front seal Figure 5-7 Canopy Seals and Extrusions © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 105: Servicing Original Canopy Seals

    Chapter 5: Repair Procedures 5.2.1 Servicing Original Canopy Seals Use the Enhanced Seal Retrofit Kit (M1208286) to replace the seal hardware. 1. Remove the canopy from the unit as described in the “5.1 Canopy Removal for Replacement” section. 2. Remove the remaining seal parts from the upside-down canopy: a.
  • Page 106: Figure 5-9 Enhanced Seal Parts

    Chapter 5: Repair Procedures At this point you should have the following parts saved: • Six arrow clips and soffit • Four screws and heater housing cover • Threaded inserts, three button-head screws, lock washers, and flat washers • Canopy Refer to the following figure while performing the remaining steps in this section: SE corner cover Corner pin gasket...
  • Page 107: Figure 5-10 West Side Seal Parts

    Chapter 5: Repair Procedures Canopy Smooth nut Door support West rail Door support gasket Spacer washer INSIDE OF CANOPY M4 splitlock washer M4x20 buttonhead socket cap screw M4x16 buttonhead socket cap screw Inscribed “W” OUTSIDE OF West seal CANOPY M4x30 sockethead set screw cup point Figure 5-10 West Side Seal Parts NOTE: The east side seal parts are symmetric to the west side seal parts.
  • Page 108: Figure 5-12 Seal Cross-Section

    Chapter 5: Repair Procedures c. Thread the set screw into the threaded hole in the guide rail near the “E” or “W” inscription. Refer to Figure 5-10. The socket of the set screw should be on the outside of the canopy. Long lip of seal INSIDE OF CANOPY Larger lobe...
  • Page 109: Figure 5-13 North Seal Parts

    Chapter 5: Repair Procedures Smooth nut INSIDE OF CANOPY Canopy North seal Spacer washer North spacer M4x30 sockethead set screw cup point Hex socket end OUTSIDE OF CANOPY Beveled edge Figure 5-13 North Seal Parts 5. Install north seal parts on the upside-down canopy: a.
  • Page 110: Figure 5-15 Hole Fill Assembly (2X) For Canopies With Six Holes Across North End

    Chapter 5: Repair Procedures e. If your canopy has six holes across the north end, install parts for the middle four holes as shown in Figure 5-13 and install parts for the remaining two holes as shown in Figure 5-15. The parts for these two holes serve to fill these two holes.
  • Page 111: Figure 5-16 South Seal Parts

    Chapter 5: Repair Procedures South seal M4x16 buttonhead socket cap screw OUTSIDE OF M4 splitlock washer CANOPY South rail Spacer washer Canopy Smooth nut INSIDE OF CANOPY Figure 5-16 South Seal Parts 6. Install south parts on the upside-down canopy: a.
  • Page 112: Figure 5-17 South Corner Parts

    Chapter 5: Repair Procedures 7. Install corner parts: a. Using a Phillips screwdriver, install the corner pin, gasket, and corner receiver on the upside-down canopy at each south corner (the corners opposite the heater door cutout). The corner receiver rib should be closest to the canopy edge.
  • Page 113: Figure 5-19 Installing Rail Spacers

    Chapter 5: Repair Procedures 9. Install additional hardware: a. Make sure that four set screws are inserted into the heater door bracket. Also make sure that the set screw on each side of the canopy at the display end is aligned with the hole in the heater door bracket. b.
  • Page 114 Chapter 5: Repair Procedures 10. Make sure that all seals can be easily installed: a. At the north end of the canopy, insert the north notched seal in the slot in front of the red/orange warning spacer and slide it up to snap it into place. You should hear an audible snap from each end.
  • Page 115: Figure 5-21 Soffit

    Chapter 5: Repair Procedures 12. Realign the canopy as described in section 5.6.1.1. 13. Using a 2.5 mm hex key and four screws, reinstall the heater housing cover, securing it to the heater door bracket. 14. Trim and reinstall the soffit: a.
  • Page 116: Figure 5-23 Untrimmed And Trimmed Soffit

    Chapter 5: Repair Procedures e. Check for and remove any sharp edges at each of the two corner cuts: Before After Figure 5-23 Untrimmed and Trimmed Soffit Reinstall the soffit using the six arrow clips. g. Reinstall north seal. 15. Make sure that all seals can be easily removed: a.
  • Page 117: Servicing Enhanced Canopy Seals

    Chapter 5: Repair Procedures c. Slide the short south seal to the side. d. Unsnap the notched north seal by pulling down the ends. 16. Repeat step 10 to reinstall the seals. 17. Perform the checkout procedure in Chapter 2. WARNING: After performing any repair or calibration, always perform service checkout procedures before putting the unit back into service.
  • Page 118: Porthole Door Replacement

    Chapter 5: Repair Procedures 5.3 Porthole Door Replacement Refer to “Figure 6-6 Side Panel (East/West)”. 1. Use a flat edge screwdriver to pry off the hinge cover. 2. Open the door to unload the springs. 3. Slide the hinge pin down, out the hole at the bottom of the hinge. 4.
  • Page 119: Figure 5-24 Disconnecting Heater Door Cable

    Chapter 5: Repair Procedures Screw Canopy Hole plug bracket Conical cap Smaller hole Lift rail Screw Door cable Front cable clip Steel tube Side cable clip Conical cap Plastic tube Figure 5-24 Disconnecting Heater Door Cable 1. Lock the rails in the intermediate position by raising the canopy then slowly lowering it until the rail locking screws align with the horizontal oblong holes in the rails.
  • Page 120: Figure 5-25 Upright Decorative Strips, End Caps, And Wire Covers

    Chapter 5: Repair Procedures hold the tube in place. Insert a 2 mm hex key through the larger hole to partially back out the screw that fastens the conical cap to the plastic tube. Pull the cap out of the rail. Pull out the key in the tube hole and let the tube drop down in the upright.
  • Page 121: Figure 5-26 Removing The Lift Motor

    Chapter 5: Repair Procedures Lift Motor Right upright Motor bracket Lift Motor Coupler Gear box Figure 5-26 Removing the Lift Motor Button head screw Standoff Lock washer Nut bar Back cover Control knob Font bezel NOTE: Illustration expanded for clarity. Figure 5-27 Display Module Disassembly 10.
  • Page 122: Removing The Left Upright

    Chapter 5: Repair Procedures 12. Remove the four standoffs and lock washers (6mm wrench) that held the back cover then remove the front bezel of the display module. 13. Using a 2mm hex key, remove the screw that secures the wire cover to the side of the upright. 14.
  • Page 123 Chapter 5: Repair Procedures 4. Remove the left inside cover by removing the 2 screws and nuts (2mm hex key, 5.5 mm wrench) that secure it around the electrical cables. 5. Remove the two flat head screws (3mm hex key) that hold the canopy bracket to the lift rail. 6.
  • Page 124: Right Rail Internal Repairs

    Chapter 5: Repair Procedures 5.4.3 Right Rail Internal Repairs 5.4.3.1 Removing the Inner Rail Assembly Refer to “Figure 5-26 Removing the Lift Motor”, “Figure 5-28 Right Upright Disassembly”, and “Figure 5-44 Heater Door Cable Adjustment”. Lift rail Pinch guard Access hole Buoyancy springs Side roller bracket Rollers...
  • Page 125: Replacing Rollers And Tension Springs

    Chapter 5: Repair Procedures 3. Remove the nut and washers at the bottom of the belt channel that secure the heater door opening rod to the bracket and remove the assembly. 5.4.3.2 Replacing Rollers and Tension Springs STEP 3 Refer to “Figure 5-29 Rollers and Tensioning Spring”. Bearing Lift rail Roller mounting screw...
  • Page 126: Separating The Lift Rail From The Belt Channel

    Chapter 5: Repair Procedures 5.4.3.3 Separating the Lift Rail from the Belt Channel Refer to “Figure 5-28 Right Upright Disassembly”. 1. If you can access the screw head through the access hole in the lift rail go to step 2. If you can not access the screw, push the lift rail and the belt channel together and lift the belt block up past the roll pin so you can see the screw head through the access hole in the lift rail.
  • Page 127: Replacing The Rail Buoyancy Springs

    Chapter 5: Repair Procedures 4. Using a 2mm hex key, remove the 2 screws in the brass belt-tensioning block. Note that one link protrudes from the brass belt block. 5. Remove and replace the rail drive belt. NOTE: The replacement rail drive belt is provided precut to the correct length. 5.4.3.5 Replacing the Rail Buoyancy Springs Refer to “Figure 5-31 Replacing the Rail Buoyancy Springs”.
  • Page 128: Replacing The Slip Clutch Or Motor Roll Pin

    Chapter 5: Repair Procedures 5.4.3.6 Replacing the Slip Clutch or Motor Roll Pin Refer to “Figure 6-19 Belt Channel - 2 (Lift Motor Side)”. 1. After removing the right rail, use a punch that is smaller than .090 to drive out the motor pin (item 18 for Figure 6-19).
  • Page 129 Chapter 5: Repair Procedures 10. Fasten the back panel to the display module with its 4 mounting screws. 11. Raise the elevating base to the highest position. 12. Fish a wire or string down through the lift rail and hook it to the upper hole in the tube on the door opening assembly, then pull the tube up from the bottom of the lift rail until the lower hole in the tube lines up with the small hole in the back of the lift rail.
  • Page 130: Left Rail Internal Repairs

    Chapter 5: Repair Procedures 5.5 Left Rail Internal Repairs 5.5.1 Removing the Inner Rail Assembly Refer to “Figure 5-32 Left Inner Rail”. STEP 7 Side roller bracket Lift rail Cable carrier Left upright Cable carrier channel Figure 5-32 Left Inner Rail 1.
  • Page 131: Replacing The Rail Buoyancy Springs

    Chapter 5: Repair Procedures 5.5.2 Replacing the Rail Buoyancy Springs Refer to “Figure 5-33 Left Rail Springs and Spools”. STEP 6 Lift rail Buoyancy spring Plastic washer Spring spool Cable carrier channel Cable carrier Figure 5-33 Left Rail Springs and Spools 1.
  • Page 132: Replacing Rollers, Tension Springs, And Cable Carrier Links

    Chapter 5: Repair Procedures 5.5.3 Replacing Rollers, Tension Springs, and Cable Carrier Links Refer to “Figure 5-29 Rollers and Tensioning Spring”. 1. The rollers can be removed one at a time by removing the screw (4mm hex key) at their hub and pulling off the roller and bearing.
  • Page 133 Chapter 5: Repair Procedures 2. Position the lift rail and the cable carrier channel so that the plastic boss is past the metal stop block and the coil springs have a slight tension. Slide the channel and lift rail together so that the last tensioning roller is just entering the upright.
  • Page 134: Replacement Of The Left Upright Heater Wire Harness/Cable Carrier Assembly

    Chapter 5: Repair Procedures 5.5.5 Replacement of the Left Upright Heater Wire Harness/Cable Carrier Assembly The heater wire harness/cable carrier assembly (6600-0710-700) includes both the wire harness and the cable carrier. The end links of the cable carrier are riveted to the lift rail and the cable carrier channel (2 pop rivets at each end).
  • Page 135: Figure 5-35 Cable Guard Latch

    Chapter 5: Repair Procedures 1. Open the first 4 cable guard latches at the left rail end. Cable Guard Latch Figure 5-35 Cable Guard Latch 2. Unsnap and remove the end link from the cable carrier. 3. Remove the remaining open links from the cable carrier by unsnapping them from the adjoining link. 4.
  • Page 136: Reinstalling The New Harness On The Left Rail

    Chapter 5: Repair Procedures 8. Remove the old harness from the left rail. Be sure to save the bushing for use in installing the new harness. 5.5.5.3 Reinstalling the New Harness on the Left Rail 1. On the left rail end of the replacement harness, mark the location on the harness where the cable tie was located.
  • Page 137: Removing The Old Harness From The Cable Carrier Channel

    Chapter 5: Repair Procedures 6600-1097-603 Connector Blue Green Brown Figure 5-38 Connector Drawing 5.5.5.4 Removing the Old Harness from the Cable Carrier Channel 1. Open the first 4 exposed cable guard latches at the cable carrier channel end. Figure 5-39 Opened Cable Guard Latches 2.
  • Page 138: Figure 5-40 Correct And Incorrect Cable Tie Usage

    Chapter 5: Repair Procedures 3. Route harness along the cable carrier channel and loosely install 4 cable ties. Do not tighten until cable is adjusted properly. Be sure to install in same orientation as ties removed earlier. Correct Incorrect Figure 5-40 Correct and Incorrect Cable Tie Usage 4.
  • Page 139: Reassembly

    Chapter 5: Repair Procedures 7. Make sure that the cables within the cable guard are not overlapping. 8. Push the cables downward to orient the cables against the outside edge of the cable carrier. This creates enough slack so the cables are not tight as the rails move up and down. 9.
  • Page 140: Figure 5-42 Canopy Alignment

    Chapter 5: Repair Procedures Canopy bracket Studs Housing bracket Top alignment nuts Slot Radiant heater bracket Nut and bolt set Heater door bracket Figure 5-42 Canopy Alignment 6. Remove the steel tube that routes the door cable into the extrusion. Use a 3mm hex key to remove the screw in the front cable clip.
  • Page 141: Realigning The Canopy

    Chapter 5: Repair Procedures 5.6.1.1 Realigning the Canopy Refer to “Figure 5-42 Canopy Alignment”. There are four nuts and four nut-and-bolt sets that adjust canopy alignment. These require a 10 mm wrench and torque to approximately 81 inch-pounds. 1. Loosen all eight black canopy alignment nuts. 2.
  • Page 142: Replacing The Radiant Heater

    Chapter 5: Repair Procedures 5.6.2 Replacing the Radiant Heater Refer to “Figure 5-1 Heater Housing Cover and Soffit” and “Figure 5-43 Radiant Heater Disassembly”. Heater housing Grommet Reflector Heating element Heater guard Warning label Figure 5-43 Radiant Heater Disassembly Before replacing the heating element, use an ohmmeter between the pins to determine if the heating element is the failed electrical component.
  • Page 143 Chapter 5: Repair Procedures 3. Using a 8mm wrench, remove the nut and 2 lock washers that secure the ground wire. Cut the wires to the heater, and remove and discard the female half of the connector. 4. Remove the 2 screws and lock washers (2.5 mm hex key) that secure the reflector and remove the heater assembly.
  • Page 144: Heater Door Spool Assembly

    Chapter 5: Repair Procedures 5.6.3 Heater Door Spool Assembly Refer to “Figure 5-44 Heater Door Cable Adjustment”. Right (East) Side Left (West) Side Nylon washer (gray) Inner cam (white) Radiant heater arm Outer cam (white) Apply Lubriplate here. Flat washer Keeper plate Keeper plate Split ring lock washer...
  • Page 145: Heater Door Cable Adjustment

    Chapter 5: Repair Procedures 3. To replace the door cable, use a flat screwdriver blade to pry the top tang (12 o’clock position) on the spool assembly and pull the cable off the spool toward you. Use a 2.5 mm hex key to separate the cable from the spool.
  • Page 146: Spring Tube Assembly Replacement

    Chapter 5: Repair Procedures 5.6.5 Spring Tube Assembly Replacement For an exploded view of the spring tube assembly, refer to section 6.1.7. 1. Elevate the elevating base to the upper limit of travel. 2. Elevate the canopy to the service position, about halfway up so that the black oxide shipping screw is centered in the horizontal slot, which is about midway up on the outside of the dovetail rail.
  • Page 147: Figure 5-46 Removal Of The Lower M5 Nut

    Chapter 5: Repair Procedures Bracket Lower nut Upper nut Figure 5-46 Removal of the Lower M5 Nut 12. Lift the rod out of the bracket. 13. Lower the spring tube assembly out of the rail assembly. 14. Remove the string from the old spring tube assembly and secure it to the new spring tube assembly. 15.
  • Page 148: Figure 5-47 Dog Point Of The Set Screw

    Chapter 5: Repair Procedures Figure 5-47 Dog Point of the Set Screw If it is not, re-insert the securing wrench and retighten the set screw. 23. Re-install the hole plug. 24. Ensure that the opposing M5 nuts on the rod are tightened to the bracket. (Refer to “Figure 5-46 Removal of the Lower M5 Nut”.) 25.
  • Page 149: Compartment Air Probe Repairs

    Chapter 5: Repair Procedures 5.7 Compartment Air Probe Repairs Refer to “Figure 5-48 Compartment Air Probe Disassembly”. Compartment air probe Humidity Break plate sensor O-ring Cylindrical spacer Probe housing cover Back panel Probe cable clip Figure 5-48 Compartment Air Probe Disassembly 1.
  • Page 150: Removing The Upper End Cap Spring

    Chapter 5: Repair Procedures 6. To replace humidity sensor, pull it back out of the probe housing. Slide the wires out of the cylindrical spacer. Place the O-ring over the tip of the new sensor, and gently push it back into the housing using the cylindrical spacer until the O-ring seats.
  • Page 151: Lower Unit Repairs

    Chapter 5: Repair Procedures 5.9 Lower Unit Repairs 5.9.1 Removing the Chassis Cover with the Storage Drawer in Place Refer to “Figure 5-54 Chassis Bottom Cover”. NOTE: It is not necessary to remove the storage drawer before removing the chassis cover, but you may wish to remove it to provide easier access to the chassis cover.
  • Page 152: Incubator Fan, Fan Motor, And Optical Fan Sensor

    Chapter 5: Repair Procedures 5.9.2 Incubator Fan, Fan Motor, and Optical Fan Sensor Refer to “Figure 5-50 Bed Disassembly”, “Figure 5-51 Heat Sink and Fan”, and “Figure 5-52 Fan Motor”. Mattress Clear Plate X-ray tray Rotating bed Translation deck Tilt platform Tilt release Figure 5-50 Bed Disassembly 1.
  • Page 153: Figure 5-51 Heat Sink And Fan

    Chapter 5: Repair Procedures Heat sink Incubator heater (not shown) Fan hub Fan seal Heat sink gasket Incubator heater Motor shaft Chassis Canopy finger switch Slot Flexible membrane Blue connector Figure 5-51 Heat Sink and Fan Motor Motor shaft Motor isolators Thermostat Motor bracket Figure 5-52 Fan Motor...
  • Page 154: Incubator Heater Replacement

    Chapter 5: Repair Procedures 5.9.3 Incubator Heater Replacement Refer to “Figure 5-51 Heat Sink and Fan”, “Figure 5-53 Elevating Base”, and “Figure 6-13 Upper Chassis”. Main bracket casting Lower shroud Upper shroud Column power cable Elevating column Outer column Lower mounting plate Caster 12mm screw 6mm screw...
  • Page 155: To Remove The Incubator Heater Closest To The Foot Of The Bed

    Chapter 5: Repair Procedures 5.9.3.1 To Remove the Incubator Heater Closest to the Foot of the Bed 1. Remove the chassis cover. (Refer to section 5.9.1.) 2. Remove the screw (4mm hex key) in the heatsink directly in front of the heater cartridge. 3.
  • Page 156: Elevating Base

    Chapter 5: Repair Procedures 5.9.4 Elevating Base Refer to “Figure 5-50 Bed Disassembly” and “Figure 5-53 Elevating Base”. 1. Run the elevating base to its top travel limit. 2. Remove the mattress, bed, translation deck, tilt platform, and pan. 3. Run the canopy to its lowest position (closed). Use the shipping locks (Figure 5-14) to lock the canopy in the down position.
  • Page 157: Chassis Replacement

    Chapter 5: Repair Procedures 5.9.5 Chassis Replacement Refer to “Figure 5-50 Bed Disassembly”, “Figure 5-51 Heat Sink and Fan”, “Figure 5-52 Fan Motor”, “Figure 5-54 Chassis Bottom Cover”, and “Figure 6-13 Upper Chassis”. Wire raceway cover Chassis cover Chassis Figure 5-54 Chassis Bottom Cover 1.
  • Page 158: Bed Up/Down Pedal Switch

    Chapter 5: Repair Procedures 8. Remove all the components from the old chassis (bed tilt; fan and motor; heatsink; humidifier; etc.) and install them on the new chassis. 5.9.6 Bed Up/Down Pedal Switch Refer to “Figure 5-53 Elevating Base”. 1. Run the bed up to the elevating base’s top travel limit. Power down the unit and unplug it. 2.
  • Page 159 Chapter 5: Repair Procedures 6. Disconnect the membrane switch. If you intend to replace the plastic adhesive connector locking pieces, you can discard the old ones. Otherwise, save the plastic adhesive connector locking pieces to reinstall with the new membrane switch. 7.
  • Page 160: Bed Tilt Brake Pad Replacement

    Chapter 5: Repair Procedures 5.10 Bed Tilt Brake Pad Replacement Refer to “Figure 5-50 Bed Disassembly” and “Figure 5-55 Replacing the Tilt Brake Pad”. Tilt assembly cover Brake lever Tilt brake pad Brake pad Finger pocket latch Long insert Positioning spring Ball insert Tilt platform Brake lever...
  • Page 161: Caster Replacement

    Chapter 5: Repair Procedures 5.11 Caster Replacement Refer to “Figure 5-53 Elevating Base”. The casters may be replaced with the unit upright or carefully placed on its back. You may wish to lock the canopy in its shipping position. 1. Lock all the other casters. 2.
  • Page 162: Tips For Repairing An Old Style Unit

    Chapter 5: Repair Procedures Qty. per assy. Description Part Number Screw, M3 X 8, Phillips head, Teflon coated 6600-1255-401 Screw, M3 X 10, Phillips head, Teflon coated 6600-1255-402 Screw, M3 X 12, Phillips head 6600-1255-403 Screw, M3 X 16, Phillips head 6600-1255-404 Spacer, .125 ID 6600-1779-500...
  • Page 163: Figure 5-56 Humidifier Parts

    Chapter 5: Repair Procedures M3 x 12 Phillips head screw M3 x 16 Phillips head screw (Attaches ground wire with two star washers) Reservoir switch Reservoir switch button M3 x 10 socket head cap screw Top bracket Star washer Spacer Top gasket M3 x 10 Phillips head coated screw...
  • Page 164: Reassembly

    Chapter 5: Repair Procedures 5.12.3 Reassembly 1. Screw the steam outlet in the threaded hole on the heater mount. 2. Slide the silicone tube on the steam outlet flush to the hex. 3. Screw the heater cartridge assembly into the heater mount, then back it off so the harness exits between the two thermostat mounting holes.
  • Page 165: Controller And Display Module Procedures

    Chapter 5: Repair Procedures 17. Dress the wire harnesses and install a cable tie. 18. Slide the reservoir seal into place. 19. When installing the humidifier assembly, rotate the cylinder so the max line is visible. 5.13 Controller and Display Module Procedures 5.13.1 Display Module Refer to “Figure 5-57 Display Module”.
  • Page 166: Probe Panel

    Chapter 5: Repair Procedures 4. To remove the LED board, disconnect the electrical connectors, then remove the 2 standoffs (6mm wrench) that hold the board in place, and then the 2 nuts with hardware. 5. To remove the EL display, disconnect the electrical connectors, then remove the 2 nuts that hold the display in place.
  • Page 167: Battery

    Chapter 5: Repair Procedures 1. Using a 2.5 mm hex key, loosen the 2 screws in the keyhole slots and remove the 6 remaining screws that secure the controller cover, then remove the cover. Disconnect the wire harnesses coming from the probe panel.
  • Page 168: Controller Components

    Chapter 5: Repair Procedures 5.13.3 Controller Components Refer to “Figure 5-59 Electronics Enclosure”. Battery (In newer units, the RS232 connector battery is in the probe panel housing.) Card cage Control board Toroidal transformer Power supply Relay board Incubator solid state relay Warmer solid state relay Heater Isolation transformer...
  • Page 169: Control Board

    Chapter 5: Repair Procedures 5.13.3.1 Control Board Slide the control board out about an inch and disconnect all the electrical connectors along its outside edge, then remove the board. Dipswitch configuration on replacement control boards. (Refer to Figure 6-39.) • Switch 1 must be ON.
  • Page 170: Toroidal Transformer

    Chapter 5: Repair Procedures 5.13.3.5 Toroidal Transformer To replace the elevating base toroidal transformer; 1. Disconnect the wire harnesses connected to the relay board and remove the board. 2. Using an 1/2” open end wrench loosen transformer retaining bolt. 3. Remove both the toroidal transformer and the retaining bolt. Save the bolt for installing the replacement transformer.
  • Page 171: Servo Controlled Oxygen Service Procedures

    Chapter 5: Repair Procedures 5.14 Servo Controlled Oxygen Service Procedures 5.14.1 Installing Oxygen Sensors Refer to Figure 5-60. Oxygen sensor Sensor housing cover Sensor housing cover Sensor housing door Captive screw Chassis cover Figure 5-60 Installing Sensors 1. Slide the drawer to one side and using a 3mm hex key, loosen the captive screws in the chassis cover sensor housing door and swing the door down to access the sensor housing.
  • Page 172: Sensor Housing Repairs

    Chapter 5: Repair Procedures 4. Install a new vent screen and reinstall the vent cover. 5. Perform the Pre-use Checkout. 5.14.3 Sensor Housing Repairs Sensor housing cover Calibration fan Sensor plug assembly Black hoses PC board White hoses Figure 5-61 Sensor Housing 5.14.3.1 Sensor Housing Repairs: Boards, Calibration Fan Assembly, and Sensor Plug Assembly 1.
  • Page 173: Sensor Housing Repairs: Calibration Valve

    Chapter 5: Repair Procedures 6. To replace sensor housing plug assembly, disconnect it from the sensor cable, and use a 7/16” open wrench to unscrew it from the housing, then disconnect its other electrical connector. In addition to taking static sensitive precautions, take care not to touch the sensor portion of the assembly with your fingers to avoid contaminating it.
  • Page 174: Valve Housing Repairs

    Chapter 5: Repair Procedures 5.14.4 Valve Housing Repairs Regulator assembly Supply valve Manifold Figure 5-62 Valve Housing 5.14.4.1 Valve Housing Repairs: Regulator Assembly 1. Using a 3mm hex key, remove the 4 screws that secure the valve housing bottom cover and remove the cover.
  • Page 175: Valve Housing Repairs: Supply Valves

    Chapter 5: Repair Procedures 5.14.4.2 Valve Housing Repairs: Supply Valves 1. Remove the regulator assembly as described in steps 1 through 3 above. 2. Disconnect the supply valves electrical connector. 3. Use a pair of pliers to turn the valve out of the manifold block. 4.
  • Page 176: Servo Oxygen Board Repairs

    Chapter 5: Repair Procedures 5.14.6 Servo Oxygen Board Repairs 1. Use a 2.5 mm hex key to loosen the 2 screws in the keyhole slots and remove the 6 remaining screws that secure the electrical enclosure cover, then remove the cover. 2.
  • Page 177: Chapter 6: Illustrated Parts

    This chapter provides illustrated parts of the Giraffe OmniBed. For illustrated parts of the Giraffe Scale, refer to the Giraffe Scale Service Manual, which can be ordered as part of a Giraffe OmniBed service manual kit: (US) 6600-0834-801 or (INTL) 6600-0834-802. 6.1 Exploded Views The exploded views begin on the next page.
  • Page 178: Probe Housing, Display Module, And Electrical Enclosure

    Chapter 6: Illustrated Parts 6.1.1 Probe Housing, Display Module, and Electrical Enclosure Screw, M4 x 8 Socket Head ...........6600-0707-408 Washer, M4 Split Ring ............6600-0713-403 Washer, M4 Flat ..............6600-0712-403 Retaining Frame..............6600-1288-500 Patient Probe Connector Plate ........6600-1287-502 Patient Probe Label* ............6600-2325-102 Strain relief nut ..............6600-0884-400 Compartment Air Probe Connector Plate ....6600-1287-506 Compartment Air Probe Label* ........6600-2325-109 Scale Wire Harness ............
  • Page 179: Figure 6-1 Probe Panel Assembly

    Chapter 6: Illustrated Parts Probe Panel Expanded View Probe Panel Rear View Figure 6-1 Probe Panel Assembly © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 180 Chapter 6: Illustrated Parts Rear Cover ................6600-1134-500 Screw, M3 x 8 Button Head ...........6600-0706-405 Washer, M3 Split Ring ............6600-0713-402 Washer, M3 Flat ..............6600-0712-402 Standoff, M3 x 2.25” ............6600-1070-400 PCA Display Driver ............6600-0213-850 Standoff, M3 x 2.0” ............6600-1068-400 EL Display Harness ............6600-0725-700 EL Display ................6600-0222-850 10.
  • Page 181: Figure 6-2 Display Module

    Chapter 6: Illustrated Parts Figure 6-2 Display Module © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 182 Chapter 6: Illustrated Parts RS232 blank plate .............6600-1752-500 Cable twist lock ..............6600-1197-600 Card cage ................6600-1347-500 In older units: Battery (7 cell, 8.4v Nickel Metal Hydride) ....6600-1024-600 Battery adapter harness ..........6600-0617-700 Relay board bracket ............6600-1166-500 Relay board ................6600-0214-850 120 V 2 amp fuse (relay brd. 10 or higher) .....6600-0877-600 230 V 1 amp fuse (relay brd.
  • Page 183: Figure 6-3 Electrical Enclosure

    Chapter 6: Illustrated Parts Parts not shown Enclosure door ..............6600-1349-500 Also refer to power cords in section “6.2 Accessories”. @ Not present on all units. Figure 6-3 Electrical Enclosure NOTE: If your battery is in the electrical enclosure above the relay board, order relocation kit M1045981. This kit includes parts and instructions to relocate the battery to the probe panel to reduce battery ambient temperature and prolong battery life.
  • Page 184 Chapter 6: Illustrated Parts Power supply* ..............6600-0221-850 Nut, M3 ...................6600-0711-403 Star washer, M3 ..............6600-0713-442 Nut, M4 ...................6600-0711-407 Split ring washer, M4 ............6600-0713-403 Washer, M4 ................6600-0712-403 Humidifier isolation transformer ........6600-1328-600 Spacer, M3 x 18 ..............6600-1192-400 Screw, M6 skt. hd...............6600-0707-420 10. Lock washer, M6 int. tooth ..........6600-0713-434 11.
  • Page 185: Figure 6-4 Humidifier Transformer And Rs232 Option

    Chapter 6: Illustrated Parts 17, 18, & 12 Figure 6-4 Humidifier Transformer and RS232 Option © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 186: Bed And Side Panels

    Chapter 6: Illustrated Parts 6.1.2 Bed and Side Panels Giraffe pressure-diffusing mattress (blue) ..................6600-0689-800 Mattress (white) ..............6600-1116-500 Clear Plate ................6600-1365-500 Rotating Bed ...............6600-1353-500 Translation Deck ..............6600-1352-500 Tape (5.4 in.) .................6600-1758-502 Latch Cover ................6600-1364-500 Locking Latch ..............6600-1363-500 Spring ..................6600-1079-400 Screw M4* ................6600-0706-409 10.
  • Page 187: Figure 6-5 Bed

    Chapter 6: Illustrated Parts This label no longer required. Figure 6-5 Bed © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 188 Chapter 6: Illustrated Parts East/West Door Kit (Does not include inner wall) ........6600-0134-850 Side wall with porthole cutouts ........6600-1107-500 Inner wall ................6600-1201-500 Porthole seal ................6600-1249-500 Wall hinge snap ..............6600-1436-500 Side wall hinge ..............6600-1149-500 Side wall hinge mask label ..........6600-2321-100 Side wall inside latch cover ...........6600-1406-500 Porthole hinge bottom ............6600-1239-500 Side wall latch ..............6600-1403-500 10.
  • Page 189: Figure 6-6 Side Panel (East/West)

    Chapter 6: Illustrated Parts 18, 19, 30 25 26 27 Figure 6-6 Side Panel (East/West) © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 190 Chapter 6: Illustrated Parts REAR WALL Iris gasket ................6600-0699-500 Iris service kit ...............6600-0037-850 (This item is no longer available.) Right front (SE) wall hinge ..........6600-1175-500 Wall hinge snap ..............6600-1436-500 Left front (SW) wall hinge ..........6600-1304-500 Hinge mask label ...............6600-2320-100 Wall hinge snap post ............6600-1429-500 Corner grommet ..............6600-1248-500 10.
  • Page 191: Figure 6-7 Rear (North) And Front (South) Wall

    Chapter 6: Illustrated Parts FRONT WALL Figure 6-7 Rear (North) and Front (South) Wall © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 192: Radiant Heater And Canopy

    Chapter 6: Illustrated Parts 6.1.3 Radiant Heater and Canopy Top Plate ................6600-1421-500 Radiant Heater Housing ..........6600-1308-500 Reflector.................6600-1281-500 Screw, M3 x 6 Socket Head ...........6600-0707-401 Radiant Heater Assembly, 480 Watts ......6600-0220-850 Heater Guard Assembly (includes 7) ......6600-0219-850 Warning label ..............6600-2328-101 Lock Washer M3 ..............6600-0713-402 Nut, M3 ...................6600-0711-403 10.
  • Page 193: Figure 6-8 Radiant Heater

    Chapter 6: Illustrated Parts Figure 6-8 Radiant Heater © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 194 Chapter 6: Illustrated Parts Radiant heater bracket ...........6600-1307-500 Bolt, M6 x 12 ................6600-0707-481 Nut, M6 x 12 .................6600-0711-460 Heater doors spring spool assembly (includes cable) ..................6600-0857-700 Heater door cable .............6600-0817-700 Screw, M4 x 10 button head .........6600-0706-409 Split ring lock washer ............6600-0713-403 Screw, M4 x 12 socket head cap ........6600-0707-410 Nut, elastic lock, M5 x 0.8 ..........6600-0714-403 Nut ..................6600-1165-400...
  • Page 195: Figure 6-9 Canopy

    Chapter 6: Illustrated Parts 14,15 Figure 6-9 Canopy © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 196: Figure 6-10 Original Canopy Seal Parts

    Chapter 6: Illustrated Parts Parts for original canopy seals: Screw, M4 x 12, Socket Hd Cap ........6600-0707-410 Split ring lock washer ............6600-0713-403 Threaded insert ..............6600-1274-500 Inner side extrusion@ ............6600-1002-400 Inner front/rear extrusion ..........6600-1003-400 Flat washer, M4..............6600-0712-403 Screw, M4 x 12 socket head cap ........6600-0707-410 Canopy* .................M1078118 Left canopy seal, side (west)@........6600-1865-501 10.
  • Page 197: Figure 6-11 Enhanced Canopy Seal Parts

    Chapter 6: Illustrated Parts Kits for enhanced canopy seals: Seal Replacement Kit (contains the following parts) ........M1208284 West Canopy Seal ........................ M1156919 South Canopy Seal....................... M1156921 East Canopy Seal ........................M1156923 North Canopy Seal ....................... M1156925 Corner Cover Replacement Kit (contains the following parts) ....... M1208283 Corner Cover SE ........................
  • Page 198 Chapter 6: Illustrated Parts Foil door, right (East)* ............6600-1454-500 Heater door, right (East)* ..........6600-1309-500 Foil door, left (west)* ............6600-1453-500 Heater door, left (west)* ..........6600-1310-500 Lower pivot bearing ............6600-1059-400 Elastic lock nut, M3 ............6600-0714-401 Spherical bearing block ..........6600-1058-400 Top bearing spacer ............6600-1702-500 Interface bracket@ ............6600-1215-500 10.
  • Page 199: Figure 6-12 Heater Doors

    Chapter 6: Illustrated Parts Figure 6-12 Heater Doors © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 200: Chassis

    Chapter 6: Illustrated Parts 6.1.4 Chassis Fan seal ..................6600-1557-500 Fan....................6600-1738-500 Fan hub ..................6600-1440-500 Heat sink*................6600-1858-500 Heat sink gasket ..............6600-0300-300 Canopy lift switch, left (east) .........6600-0736-701 Canopy lift switch, right (west) ........6600-0736-702 Hairpin ..................6600-1046-400 Tie down cylinder ..............6600-1331-500 10. Incubator heater and harness assembly* .....6600-1041-700 Retaining clip ...............6600-1211-500 *If you have a silver colored heatsink with threaded heater cartridges, you must replace both the heatsink and the cartridges.
  • Page 201: Figure 6-13 Upper Chassis

    Chapter 6: Illustrated Parts Figure 6-13 Upper Chassis © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 202 Chapter 6: Illustrated Parts Fan motor bracket ............6600-1162-500 Fan motor ................6600-1057-600 Fan....................6600-1433-500 Screw, M4 shoulder ............6600-1051-400 Flat washer, M5..............6600-0712-409 Motor mount ................6600-1000-400 Lock washer, M3 ..............6600-0713-431 Screw, M3 x 6 ...............6600-0707-401 Thermostat ................6600-1019-600 Heat sink sensor ...............6600-0226-850 10. Screw, M5 x 25 ..............6600-0707-418 11.
  • Page 203: Figure 6-14 Lower Chassis

    Chapter 6: Illustrated Parts 55, 56 Figure 6-14 Lower Chassis © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 204: Humidifier

    Chapter 6: Illustrated Parts 6.1.5 Humidifier Flat washer, M3 x 3.2, ID .5 ..........6600-0712-402 Split ring lock washer, M3 x 3.1, ID .8 ......6600-0713-402 Screw, M3 x 16 Cheese head Phillips ......6600-1255-404 Reservoir switch (included in item 21) Button, reservoir switch ..........6600-1298-500 Top humidifier gasket ............6600-1293-500 Heater mount ..............6600-1291-500 Screw, M3 x 8 Cheese head Phillips,...
  • Page 205: Figure 6-15 Humidifier Assembly

    Chapter 6: Illustrated Parts NOTE: Due to design changes, refer to “5.12 Humidifier Assembly Repairs” in Repair Procedures before ordering parts. Figure 6-15 Humidifier Assembly © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 206: Elevating Base

    Chapter 6: Illustrated Parts 6.1.6 Elevating Base Main bracket ................6600-1183-500 Flat washer ................6600-0712-406 Nut, M8 ...................6600-0714-405 Inner shroud ................6600-1489-500 Mounting Leg (new) ................6600-1599-500 plate Leg (old) ..................6600-1323-500 Bed up/down pedal (gray) ..........M1108745 Bed up/down pedals, set of two (gray) ....M1108748 Bed up/down pedal assembly (teal) obsolete, use gray (M1108795) Nut, M4 ...................6600-0714-402 10.
  • Page 207: Figure 6-16 Base And Elevating Column

    Chapter 6: Illustrated Parts Figure 6-16 Base and Elevating Column © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 208: Uprights And Lift Rail Components

    Chapter 6: Illustrated Parts 6.1.7 Uprights and Lift Rail Components Lift rail ..................6600-1332-500 Lift motor isolator ..............6600-1099-400 Lift motor bracket..............6600-1767-500 Flat washer, M4..............6600-0712-403 Split ring lock washer M4 ..........6600-0713-403 Screw, M4 x 6 Button Head ...........6600-0707-407 Belt channel .................6600-1312-500 Right (east) upright@ ............6600-0288-850 Pinch guard ................6600-1383-500 Circular loop fastener (order when ordering pinch guard) ......6600-1177-400...
  • Page 209: Figure 6-17 Right (East) Upright Parts, Motor Side (Complete East Rail Assembly: 6600-0290-850)

    Chapter 6: Illustrated Parts 19 20 Figure 6-17 Right (East) Upright Parts, Motor Side (Complete East Rail Assembly: 6600-0290-850) © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 210 Chapter 6: Illustrated Parts Upper buoyancy spring* ..........6600-1464-500 Spool ..................6600-1317-500 Plastic washer ..............6600-1708-500 Lock nut, M3 ................6600-0714-401 Lower buoyancy spring* ..........6600-1465-500 Screw, M3 x 10 Button head .........6600-0706-401 Lock washer, M3 ..............6600-0713-402 Lift belt (Current revision is white.)** ......6600-1372-500 Block adjuster, top .............6600-1358-500 10.
  • Page 211: Figure 6-18 Belt Channel - 1 (Lift Motor Side)

    Chapter 6: Illustrated Parts SEE DETAIL DETAIL SCALE SCALE 1/10 STEP 6 Figure 6-18 Belt Channel - 1 (Lift Motor Side) © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 212 Chapter 6: Illustrated Parts Grooved pin ................6600-1185-400 Bottom sprocket axle ............6600-1375-500 Washer ...................6600-1184-400 Slip clutch assembly............6600-0868-700 Top sprocket axle ..............6600-1374-500 Spacer ..................6600-1376-500 Sprocket .................6600-1373-500 Belt guide block* Spacer ..................6600-1377-500 10. Split ring lock washer, M3 ..........6600-0713-402 11. Screw, M3 x 16 button head .........6600-0706-403 12.
  • Page 213: Figure 6-19 Belt Channel - 2 (Lift Motor Side)

    Chapter 6: Illustrated Parts Figure 6-19 Belt Channel - 2 (Lift Motor Side) © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 214 Chapter 6: Illustrated Parts Washer ...................6600-1088-400 Outer roller ................6600-1318-500 Short bearing ...............6600-1086-400 Lock washer, internal tooth ..........6600-0713-434 Screw, M6 x 16 button head .........6600-0706-428 Inner roller................6600-1750-500 Stepped bushing ..............6600-1749-500 Screw, M6 x 20 button head .........6600-0706-429 Screw, M5 x 20 socket head .........6600-0707-480 10.
  • Page 215: Figure 6-20 Lift Rail (Both Sides)

    Chapter 6: Illustrated Parts DETAIL SCALE 3/10 SEE DETAIL 7 4 8 Figure 6-20 Lift Rail (Both Sides) STEP 3 © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 216 Chapter 6: Illustrated Parts End cap, top inside left (west) ........6600-1339-500 Roll pin ..................6600-1095-400 Spring ..................6600-1089-400 End cap, top outside left (west) ........6600-1340-500 Circular loop fastener (order when ordering end cap) ........6600-1177-400 Screw, M4 ................6600-0708-409 End cap, top inside right (East) ........6600-1468-500 End cap, top outside right (East) .........6600-1337-500 Circular loop fastener (order when ordering end cap) ........6600-1177-400...
  • Page 217: Figure 6-21 Rail End Caps

    Chapter 6: Illustrated Parts Figure 6-21 Rail End Caps © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 218 Chapter 6: Illustrated Parts STEP 7 Spring, upper* ......................6600-1464-500 Spring, lower* ......................6600-1465-500 Spring , left (west) only* ..................6600-1725-500 Screw, M5 x 20 socket head ................6600-1152-400 Spacer .........................6600-1103-400 Roll pin ........................6600-1093-400 Stop block, left (west) only .................6600-1712-500 Heater wire harness/cable carrier assembly*** ........6600-0710-700 Spring bracket, left (west) only ................6600-1350-500 10.
  • Page 219: Figure 6-22 Left (West) Upright (Complete West Rail Assembly: 6600-0290-851)

    Chapter 6: Illustrated Parts Figure 6-22 Left (West) Upright (Complete West Rail Assembly: 6600-0290-851) © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 220: Compartment Air Probe

    Chapter 6: Illustrated Parts 6.1.8 Compartment Air Probe Compartment air probe@ ..........6600-1512-700 Probe wire harness@ ............6600-1513-700 O-ring ..................6600-0540-400 Humidity sensor assembly*..........6600-0784-700 Plug (no humidity sensor installed) ......6600-1476-500 Retainer ..................6600-1475-500 Break plate ................6600-1473-500 Screw, M3 x 6 button hd ..........6600-0706-406 Back plate ................6600-1474-500 Flat washer, M3..............6600-0712-402 Split ring lock washer ............6600-0713-402 10.
  • Page 221: Figure 6-23 Compartment Air Probe

    Chapter 6: Illustrated Parts Figure 6-23 Compartment Air Probe © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 222: Servo Control Oxygen

    Chapter 6: Illustrated Parts 6.1.9 Servo Control Oxygen Screw, M4 Skt Hd ...............6600-0868-402 Sensor housing cover ............6600-1876-500 Oxygen sensor kit (2 pcs.)@ ..........6600-0120-850 Sensor gasket ..............6600-1887-500 Screw, M3x10L Skt Hd .............6600-0707-403 Split ring washer, M3 ............6600-0713-402 Flat washer, M3..............6600-0712-402 Screw, M2.9x16L, self tap ..........6600-0709-411 Calibration fan with harness* ........6600-1510-700 10.
  • Page 223: Figure 6-24 Servo Control Oxygen Sensor Housing Assembly (Servo O2 Upgrade Kit 6600-0678-800)

    Chapter 6: Illustrated Parts 1, 24 Figure 6-24 Servo Control Oxygen Sensor Housing Assembly (Servo O2 Upgrade Kit 6600-0678-800) Servo Control Oxygen Service Kits: OmniBed DISS ................6600-0678-800 OmniBed NIST ................6600-0678-801 OmniBed DIN ................6600-0678-802 OmniBed Air Liquide ..............6600-0678-803 © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 224 Chapter 6: Illustrated Parts Screw, M4x12L Skt Hd .............6600-0707-410 Split ring washer, M4 ............6600-0713-403 Valve housing top cover ..........6600-1838-500 Valve housing wire harness ..........6600-1069-700 Adapter 1/8NPTFx1/8NPTM..........6700-0616-800 Elbow fitting 10 OD x1/8NPT ........6600-0873-400 Screw, M4 Skt Hd ...............6600-1051-400 Flat washer, M5..............6600-0712-409 Damper manifold mount ..........6600-1248-400 10.
  • Page 225: Figure 6-25 Servo Control Oxygen Valve Housing

    Chapter 6: Illustrated Parts Figure 6-25 Servo Control Oxygen Valve Housing © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 226: Figure 6-26 Expansion Chamber/Heatsink Vent

    Chapter 6: Illustrated Parts Screw, M4 Skt Hd ...............6600-0706-409 Split ring washer, M4 ............6600-0713-403 Flat washer, M4..............6600-0712-403 Expansion chamber cover ..........6600-1878-500 Cover gasket ................6600-1883-500 Elbow fitting .................6600-0873-400 Expansion chamber assembly (includes items 1-6) ............6600-0256-850 Vent ..................6600-1881-500 Washer (thick)..............6600-1219-400 Parts not shown P-clamp (under Pleur-evac holder) ......0690-1240-331 Washer, M6 (under Pleur-evac holder) ....6600-0712-405 Expansion chamber inlet gasket ........6600-1884-500...
  • Page 227: Figure 6-27 Servo Control Oxygen Cooling Fan

    Chapter 6: Illustrated Parts Nylok nut, M4 ..............6600-0714-402 Cooling fan assembly* ............6600-1523-700 Flat washer, M4..............6600-0712-403 Screw, M4x20L Button Hd ..........6600-0706-412 Screw, captive 8mm long ..........6600-0868-401 Screw, SEMS M4 x 6 Button Hd ........6600-0908-402 Parts not shown Cable tie .................6600-0384-400 *Install fan so flow arrow on side points down, away from chassis. Figure 6-27 Servo Control Oxygen Cooling Fan ©...
  • Page 228: Figure 6-28 Servo Control Oxygen Pc Board

    Chapter 6: Illustrated Parts Servo Oxygen PCB ............6600-0233-850 Card guide, black ...............6600-1064-400 Card guide, white...............6600-1183-400 Nut, M3 ...................6600-0711-403 Lock washer, int. tooth ............6600-0713-431 Parts not shown EPROM (U6) ................6600-0255-850 In-line fuse cable* .............6600-0618-700 ESU label (located on probe panel) ......6600-2540-101 *Fuse is not replaceable;...
  • Page 229: Figure 6-29 Manifold Endcap Safety Valve

    Chapter 6: Illustrated Parts Screw, M4 x 10 flt.hd............6600-0715-418 Split ring washer, M4 ............6600-0713-403 Spring Cover ................6600-2025-500 Valve retaining tube ............6600-2016-500 Spring kit ................6600-0273-850 Two-way valve* ..............6600-1272-400 Manifold retaining pin .............6600-2013-500 Screw, M4 x 25 btn. hd............6600-0706-413 Manifold endcap ..............6600-2012-500 10.
  • Page 230: Storage Drawer

    Chapter 6: Illustrated Parts 6.1.10 Storage Drawer Drawer slide .................6600-1717-500 Drawer mounting bracket*, front (south) ....6600-1781-500 Screw, M4 x 12 Button HD ..........6600-0706-410 Screw, M4 x 8 Button HD ..........6600-0706-408 Split ring, M4 ...............6600-0713-403 Flat washer, M4..............6600-0712-446 Storage drawer..............6600-1279-500 Screw, M5 x 12 Button HD Nylok ........6600-0715-410 Star washer, M5 internal tooth ........6600-0713-433 10.
  • Page 231: Figure 6-31 Instrument Shelf (6600-0865-700)

    Chapter 6: Illustrated Parts Weight limit label ...............6600-1839-101 Washer ...................0202-0095-300 Knob ..................0217-5335-300 Shelf (order item 1 when replacing shelf)....6600-1733-500 Figure 6-31 Instrument Shelf (6600-0865-700) © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 232: Figure 6-32 Monitor Shelf (6600-0824-800)

    Chapter 6: Illustrated Parts Shelf (order item 2 when replacing shelf)....6600-0481-501 Weight limit label ...............6600-1941-101 Shelf support ...............6600-0811-501 Mounting block assembly..........6600-0290-800 Washer ...................0202-0095-300 Knob ..................0217-5335-300 Screw, 1/4 - 20 x 5/8 ............6600-0394-400 Figure 6-32 Monitor Shelf (6600-0824-800) © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 233: Figure 6-33 E-Cylinder Holder (6600-0836-800)

    Chapter 6: Illustrated Parts CYLINDER HOLDER ASSEMBLY ..........M1151570 CYLINDER HOLDER ASSEMBLY, XL ........M1151571 Older design parts no longer available Figure 6-33 E-Cylinder Holder (6600-0836-800) © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 234: Figure 6-34 Tubing Management Arm (6600-0837-800)

    Chapter 6: Illustrated Parts Goose neck ................6600-1866-500 Tubing plate .................6600-1862-500 Screw cover ................6600-1206-403 Screw, pan hd..............6600-1213-400 Mount ..................6600-1845-500 Figure 6-34 Tubing Management Arm (6600-0837-800) © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 235: Figure 6-35 Dovetail Mount Din Rail (6600-0659-803)

    Chapter 6: Illustrated Parts Mounting bracket housing ..........6600-1541-500 Mounting bracket lock ............6600-1542-500 Screw, M4 x12 ..............6600-0853-400 DIN rail ..................6600-1540-501 Spacer ..................6600-1538-500 Screw, M8 x 35 Skt Hd .............6600-0852-400 Figure 6-35 Dovetail Mount DIN Rail (6600-0659-803) © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 236: Figure 6-36 Silo Support Assembly (6600-0853-800)

    Chapter 6: Illustrated Parts Figure 6-36 Silo Support Assembly (6600-0853-800) © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 237: Figure 6-37 Rotating I.v. Pole Assembly (6600-0851-800)

    Chapter 6: Illustrated Parts Screw, 10-32 Button Hd..........6600-1258-400 Knob ..................M1081553 Teflon washer ..............6600-1238-400 (No longer available.) Knob, block ................0217-5335-300 Washer ...................0202-0095-300 Bushing ..................6700-0030-400 Label ..................6600-2497-101 NOTE: If you need to replace the upper or lower swing arms, order the entire I.V. pole assembly. Figure 6-37 Rotating I.V.
  • Page 238: Figure 6-38 Dovetail Extension (6600-0852-800)

    Chapter 6: Illustrated Parts Dovetail rail ................6600-1946-500 Bottom end cap ..............6600-0366-500 Screw, 4-40 x 1/2, Skt. Hd..........0144-2117-208 Top end cap .................6600-1239-400 Swing arm assembly............6600-1516-700 Knob ..................M1081553 Teflon washer ..............6600-1238-400 Knob, block ................0217-5335-300 Washer ...................0202-0095-300 10. Bushing ..................6700-0030-400 11. Lock washer, int. tooth ............0202-3418-300 12.
  • Page 239: Accessories

    Internal shelf- front right (SE) and rear left (NW) ......6600-1793-500 rear left (NE) and front right (SW) ......6600-1794-500 Scale ..................Call your GE sales representative or distributor. Oscillator port cover ............6600-0838-800 © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 240: Labels

    Chapter 6: Illustrated Parts 6.3 Labels 6600-2325-101 6600-2325-102 6600-2325-103 6600-2325-107 6600-2325-104 6600-2325-108 Servo O2 maximum pressure labels: kPa .....................6600-2448-101 psi.......................6600-2448-102 © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 241 Chapter 6: Illustrated Parts 6600-2328-101 6600-2343-101 6600-2347-101 6600-1839-101 6600-1941-101 Weight limit warning labels: IV Pole ....................6600-2497-101 Dovetail Rail ..................6600-2497-102 © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 242 Chapter 6: Illustrated Parts OmniBed Giraffe OmniBed branding label ..........M1198103 Bed up/down pedal switch label ....6600-2552-101 Canopy pedal switch label ......6600-2552-102 OHMEDA ® 154249 0086 Medical T Y P E : B C L A S S : 1 w MAX...
  • Page 243 Chapter 6: Illustrated Parts O2 warning labels: Chinese ....................6600-2341-113 Croatian ..................M1144126 Czech ....................M1117737 Danish ....................6600-2341-117 Dutch ....................6600-2341-110 English .....................6600-2341-101 Estonian ..................M1114975 Finnish....................M1061656 French ....................6600-2341-102 German ...................6600-2341-104 Greek ....................6600-2341-109 Italian ....................6600-2341-105 Japanese ..................6600-2341-107 Korean .....................M1125065 Lithuanian ..................M1149784 Norweigan ..................6600-2341-118 Polish ....................M1114972 Portuguese ..................M1090505 Romanian ..................M1120365 Russian ....................M1125063...
  • Page 244 Chapter 6: Illustrated Parts ECMO warning labels: Dutch, English, French, German, Italian, and Spanish ........................6600-2546-101 Danish, Chinese, Japanese, Norwegian, Russian, and Swedish ....................6600-2546-102 Czech, Estonian, Polish, Portuguese, Romanian, and Turkish ......................M1093199 Greek, Korean, Serbian, and Slovak .................................. M1125076 Croatian, and Lithuanian ....................................... M1144131 Finnish.............................................
  • Page 245: Pcb Layouts

    Chapter 6: Illustrated Parts 6.4 PCB Layouts Calibration Jumper 6600-1226-600 Main control board software (U42) 6600-0234-850* Dip switch 12345678 Audio software (U22) 6600-0243-850 Audio wave form (U18) 6600-0244-850 Control board revision level # *Kit Includes display driver software. Figure 6-39 Control Board (6600-0212-850) ©...
  • Page 246: Figure 6-40 Display Driver Board (6600-0213-850)

    Chapter 6: Illustrated Parts Display Driver software (U5) 6600-0234-850* Real Time Clock (U7) 6600-1228-600 *Kit Includes main control software. Figure 6-40 Display Driver Board (6600-0213-850) © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 247: Figure 6-41 Relay Board (6600-0214-850) Revision Level 10 Or Higher

    Chapter 6: Illustrated Parts AIR CIRCULATION MOTOR Board Assembly Revision Number AIR FLOW SENSOR DC OUTPUT WARMER HEATER CONTROL INC HEATER CONTROL 50 49 MOTOR TRANS SEC EBASE MOTOR HOOD MOTOR FOOT SWITCHES HOOD POSITION SENSORS HOOD HAND CONTROL HEATER DOOR SENSORS RH ADD WATER SENSOR...
  • Page 248: Figure 6-42 Relay Board (6600-0214-850) Revision Level 9 Or Lower

    Chapter 6: Illustrated Parts Board Assembly Revision Number Fuse 120V 2 amp 6600-1324-602 Fuse 230V 1 amp 6600-1324-601 Humidifier Interface Board No longer needed. Humidifier Fuse 6600-0517-602 Time lag 250V 3.15 A (Interface board plugs into these clips) Supply Fuse 6600-0517-602 Time lag 250V 3.15 A Figure 6-42 Relay Board (6600-0214-850) Revision Level 9 or Lower...
  • Page 249: Wiring Diagrams

    Chapter 6: Illustrated Parts 6.5 Wiring Diagrams To J20 on Graphics Driver Board Environmental Sensor for Systems with Panel Connector Replacement Kit 6600-0241-850 Environmental Connector viewed from wire brown termination side of black black orange brown black panel connector brown green orange blue...
  • Page 250: Figure 6-44 Wiring Diagram: Elevating Base And Canopy Lift Rails

    Chapter 6: Illustrated Parts Base Pedestal Ebase Right/East Foot 6600-0750-700 6600-0713-700 6600-0285-850 DOWN white EBASEDOWN yellow brown orange EBASEUP orange To J40 on black blue HOODPEDAL brown shield green green Relay Board SPKR+ black SPKR- black Ebase Left/West Foot 6600-0715-700 6600-0285-850 SPEAKER 6600-1168-600...
  • Page 251: Figure 6-45 Wiring Diagram: Electrical Enclosure

    Chapter 6: Illustrated Parts Hood Hand Control 6600-0736-702 DOWN Left/West 6600-0744-700 Hood Hand Control UPHOOD DOWNHOOD brown To J35 on black UPHOOD black Relay Board 6600-0736-701 DOWNHOOD DOWN brown Right/East Hood Hand Control Ebase / Hood Transformer 6600-0746-700 Sec A 14.6vac To J44 on Sec A 14.6vac white...
  • Page 252: Figure 6-46 Wiring Diagram: Graphics Display

    Chapter 6: Illustrated Parts Alpha Numeric Pad 6600-0725-700 +12V J27.1 +12V J27.2 J27.3 J27.4 J27.5 J27.6 J27.7 GRAPHICS DRIVER EL DISPLAY J27.8 J27.9 J27.10 XSCL J27.11 J27.12 VUD0 J27.13 J27.14 VUD1 J27.15 J27.16 VUD2 J27.17 J27.18 VUD3 J27.19 J27.20 6600-1026-600 J24.1 J24.2 SWITCH...
  • Page 253: Figure 6-47 Wiring Diagram: Incubator Relay Board Rev 10 Or Higher

    Chapter 6: Illustrated Parts Incubator 6600-0748-702 6600-0748-701 black To J33 on brown orange Air flow signal Relay Board shield 230V 6600-0729-700 115V Optical Fan Sensor Configuration Plug Group 1 6600-0820-700 6600-1057-600 6600-0711-700 Inc. black brown Brushless Motor To J30 on orange yellow Relay Board...
  • Page 254: Figure 6-48 Wiring Diagram: Incubator Relay Board 9 Or Lower

    Chapter 6: Illustrated Parts Incubator 6600-0748-702 6600-0748-701 black To J33 on brown orange Air flow signal Relay Board shield 230V 6600-0729-700 115V Optical Fan Sensor Configuration Plug Group 1 6600-0820-700 6600-1057-600 6600-0711-700 Inc. black brown Brushless Motor To J30 on orange yellow Relay Board...
  • Page 255: Figure 6-49 Wiring Diagram: Radiant Heater Relay Board 10 Or Higher

    Chapter 6: Illustrated Parts Radiant Warmer (Shown with heater door in closed position) HTR DOOR CLOSED HTR DOOR CLOSED HTRDOORNC orange To J31 on Heater Door brown HTRDOORNO brown yellow HTR DOOR OPEN HTR DOOR OPEN black black black Sensors Relay Board shield SHIELD...
  • Page 256: Figure 6-50 Wiring Diagram: Radiant Heater Relay Board 9 Or Lower

    Chapter 6: Illustrated Parts Radiant Warmer (Shown with heater door in closed position) HTR DOOR CLOSED HTR DOOR CLOSED HTRDOORNC orange To J31 on Heater Door brown HTRDOORNO brown yellow HTR DOOR OPEN HTR DOOR OPEN black black black Sensors Relay Board shield SHIELD...
  • Page 257: Figure 6-51 Wiring Diagram: Servo Humidifier Relay Board 10 Or Higher

    Chapter 6: Illustrated Parts Humidifier Isolation Transformer Relay Board 6600-1328-600 115 VAC 230 VAC Configured Configured FUSE NEUTRAL Safety Relay PHASE 6600-1526-700 FUSE J55.1 brown J55.2 black J55.5 J55.6 orange Orange color wires Yellow color wires 6600-0224-850 115V 230V 6600-0749-701 6600-0749-702 PCB SSR Heater Body...
  • Page 258: Figure 6-52 Wiring Diagram: Servo Humidifier Relay Board 9 Or Lower

    Chapter 6: Illustrated Parts Humidifier Isolation Transformer Relay Board with Humidifier Isolation Adapter Board 6600-1328-600 115 VAC 230 VAC Configured Configured NEUTRAL FUSE Safety Relay PHASE 6600-1526-700 FUSE J56.1 brown J56.2 black J56.5 J56.6 orange Orange color wires Yellow color wires PCB SSR 6600-0224-850 115V...
  • Page 259: Figure 6-53 Wiring Diagram: Servo Control Oxygen

    Chapter 6: Illustrated Parts 6600-0604-700 green J85.1 RH SIGNAL Sensor Plug orange J85.2 J85.3 THERMISTOR2 yellow J85.4 THERMISTOR1 black J85.5 violet J85.6 brown J85.7 Sensor Boards blue J85.8 Oxygen 6600-1511-700 Sensors P92.1 CONNECTS TO PAD 3 P92.2 CONNECTS TO PAD 2 6600-0233-850 P92.3 CONNECTS TO PAD 1 6600-0120-850...
  • Page 260 Chapter 6: Illustrated Parts © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 261: Appendix A: Compartment And Skin Probe Characteristics

    Appendix A: Compartment and Skin Probe Characteristics Temp °C Res. Ohms Temp °C Res. Ohms Temp °C Res. Ohms Temp °C Res. Ohms 29.9 8071.2 34.0 6778.2 38.1 5716.0 42.2 4839.5 30.0 8036.5 34.1 6749.8 38.2 5692.5 42.3 4820.1 30.1 8002.0 34.2 6721.5...
  • Page 262 Appendix A: Compartment and Skin Probe Characteristics © 2001 by Datex-Ohmeda, Inc.. All rights reserved. 6600-0343-000 104...
  • Page 263: Appendix B: Specifications

    Appendix B: Specifications B.1 Power Requirements • 10.5 A @100v ~, 50/60 Hz • 9 A @115v ~, 50/60 Hz • 4.5 A @ 220v ~, 50/60 Hz • 4.5 A @ 230v ~, 50/60 Hz • 4.5 A @ 240v ~, 50/60 Hz Inrush for 1/2 cycle current <...
  • Page 264: Operating Environment

    Appendix B: Specifications B.4 Operating Environment Temperature 20 to 30ºC Humidity 10 to 95% Non-condensing relative humidity B.5 Storage Conditions Temperature -25 to 60ºC Humidity 5 to 95% Non-condensing relative humidity Pressure 50 to 106 kPa B.6 User Control Settings Patient control temperature 35-37.5ºC in 0.1ºC increments Air control temperature...
  • Page 265: Performance

    Appendix B: Specifications B.8 Performance B.8.1 System Control accuracy + 1.0ºC Control Temp vs. Avg. Incubator Temp with level bed in manual mode. Variability + 0.5ºC Incubator Temp vs. Avg. Incubator Temp Time to reach 38.5ºC control temp from cold start in 25ºC 50% RH room Warm-up time <...
  • Page 266: Weight Scale

    Appendix B: Specifications B.9 Weight Scale Functional range 300 g to 8 kg Accuracy ± 10 g Resolution 10 g (factory setting) or 5 g (for some scales only) NOTE: For the European Union (EU) and the European Free Trade Association (EFTA) member states in Europe, check with your local regulations with respect to the Non-Automated Weighing Instrument (NAWI) directive as to the process and frequency for scale calibration.
  • Page 267: Appendix C: Rs-232 Serial Data

    Appendix C: RS-232 Serial Data WARNING: The computer or RS-232 monitor’s user program must continuously check the data link. The program should constantly verify connection to the incubator controller and check for updated data. NOTE: In the event of a power failure, all serial communication will cease until power is restored. C.1 RS-232 Connector The Nurse Call and the serial data output share the same female, nine pin, d-type connector.
  • Page 268: Nurse Call

    Appendix C: RS-232 Serial Data Heater power. Patient mode. This is either a “P” or “N.” Open bed mode. This is either an “O” or “N.” Closed bed mode. This is either an “C” or “N.” Set point for humidity. The “00” means the humidifier is not on. Relative humidity in the infant compartment as measured by the compartment probe.
  • Page 269 Appendix C: RS-232 Serial Data Nurse Call signals Nurse Call Signal Incubator Status Pins 1 and 6 Pins 1 and 9 Normal Closed Open Alarm Open Closed Pwr switch off or pwr fails Open Closed Nurse Call cable disconnected Open Open ©...
  • Page 270 上海GE中国科技园 Tel + 1 954 744 5600 地址:中国上海市浦东张江高科技园华佗路1号, 201203 Tel + (8621) 38777888 Fax + (8621) 38777402 Brazil Only GE Healthcare Clinical Sytems Equipamentos Médicos Ltda Australia 1300 722 229 Av. Paulista, 37 - 13º andar China 800 810 8188 CEP: 01311-902 - Cerqueira César...

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