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GE Healthcare Giraffe OmniBed ® Service Manual To reorder this manual, order kit: • 6600-0834-801 (USA) • 6600-0834-802 (INTL) Copyright 2001 by Datex-Ohmeda, Inc. All rights reserved. 6600-0343-000 104...
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GE Representative for the most current information. Giraffe and Panda are registered trademarks owned by ® Datex-Ohmeda, Inc. GE and GE Monogram are trademarks of General Electric Company. All other company and product names mentioned may be trademarks of the companies with which they are associated.
Table of Contents About this Manual ......................xv Scope and Intended Users ............................xv Conventions .................................. xv References ..................................xvi Symbol Definitions ..............................xvi User Responsibility ..............................xviii Important ..................................xviii Technical Competence ............................xix Warnings ..................................xix Cautions ..................................xx Chapter 1: Functional Description ................. 1 1.1 Control Board .................................
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Table of Contents 2.6 Scale Check ................................16 2.6.1 Mechanical Check ..........................16 2.6.2 Weight Checks ............................16 2.6.2.1 Center Weight Check ......................16 2.6.2.2 Off Center Weight Check ....................17 2.7 Other Accessory Checks..........................17 2.8 Cable Connections and Mechanical Controls ..................18 Chapter 3: Calibration and Maintenance ..............
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Table of Contents 4.4.38 System Failure 60 ..........................54 4.4.39 System Failure 98 ..........................54 4.4.40 System Failure 99 ..........................54 4.5 Troubleshooting Symptoms ......................... 55 4.6 Additional Troubleshooting Tips ......................... 58 4.6.1 Raising and Lowering the Canopy or Elevating Base ............58 4.6.2 Incubator Heaters and Bed Safety Thermostat ..............
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Table of Contents 5.4.4 Reassembling the Right Upright ....................100 5.5 Left Rail Internal Repairs ..........................102 5.5.1 Removing the Inner Rail Assembly ....................102 5.5.2 Replacing the Rail Buoyancy Springs ..................103 5.5.3 Replacing Rollers, Tension Springs, and Cable Carrier Links .........104 5.5.4 Reassembling the Left Upright ....................104 5.5.5 Replacement of the Left Upright Heater Wire Harness/Cable Carrier Assembly 106 5.5.5.1 Removing and Disassembling the Rail ..............106 5.5.5.2 Removing the Old Harness Assembly from the Left Rail ........106...
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Table of Contents 5.13.2.1 Battery ............................139 5.13.3 Controller Components ........................140 5.13.3.1 Control Board ........................141 5.13.3.2 Relay Board ..........................141 5.13.3.3 Solid State Relays ......................141 5.13.3.4 Power Supply ........................141 5.13.3.5 Toroidal Transformer .......................142 5.13.3.6 Canopy Lift Motor, ISO Transformer, Circuit Breakers, Power Switches, and Power Outlets ........................142 5.14 Servo Controlled Oxygen Service Procedures .................143 5.14.1 Installing Oxygen Sensors ......................143...
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List of Figures Figure 1-1 Block Diagram ............................2 Figure 1-2 Humidifier ..............................9 Figure 2-1 Connections and Controls ......................18 Figure 3-1 Control Board Test Points ....................... 22 Figure 4-1 First Service Screen ........................... 30 Figure 4-2 Second Service Screen ........................31 Figure 4-3 Status Menu ............................
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List of Figures Figure 5-22 Trimming the Soffit.......................... 87 Figure 5-23 Untrimmed and Trimmed Soffit ....................88 Figure 5-24 Disconnecting Heater Door Cable ................... 91 Figure 5-25 Upright Decorative Strips, End Caps, and Wire Covers ..........92 Figure 5-26 Removing the Lift Motor ....................... 93 Figure 5-27 Display Module Disassembly ......................
About this Manual Scope and Intended Users This service manual describes the repair and maintenance of the Giraffe OmniBed. The intended users for this service manual are authorized service personnel. Conventions Various types of pictures or icons are used in this service manual wherever they reinforce the printed message...
About this Manual References The following table lists the part numbers for the manual kit in each language containing the Giraffe OmniBed Operation and Maintenance Manual and other documents pertaining to Giraffe OmniBed: Language Manual Kit Language Manual Kit Czech...
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Environmental Probe Environmental Probe About this Manual Scale Scale Scale Symbol Description Ground Used on all electrical equipment Scale Scale Patient O2 Patient O2 Patient O2 Patient Oxygen Used on Giraffe Humidifier Reservoir Patient O2 Alarm Silence Alarm Silence Alarm Silence Alarm Silence Ground Used on all electrical equipment...
GE Healthcare recommends that a telephone or written request for service advice be made to the nearest GE Healthcare Regional Service Center. This Product or any of its parts should not be repaired other than in accordance with written instructions provided by GE Healthcare and by GE Healthcare trained personnel.
No repairs should ever be undertaken or attempted by anyone not having such qualifications. Genuine replacement parts manufactured or sold by GE Healthcare must be used for all repairs. Read completely through each step in every procedure before starting the procedure; any exceptions may result in a failure to properly and safely complete the attempted procedure.
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About this Manual ПРЕДУПРЕЖДЕНИЕ Това упътване за работа е налично само на английски език. (BG) • Ако доставчикът на услугата на клиента изиска друг език, задължение на клиента е да осигури превод. • Не използвайте оборудването, преди да сте се консултирали и разбрали упътването за работа.
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About this Manual ADVARSEL Denne servicemanual findes kun på engelsk. (DA) • Hvis en kundes tekniker har brug for et andet sprog end engelsk, er det kundens ansvar at sørge for oversættelse. • Forsøg ikke at servicere udstyret uden at læse og forstå denne servicemanual. •...
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FIGYELMEZTETÉS Ezen karbantartási kézikönyv kizárólag angol nyelven érhető el. (HU) • Ha a vevő szolgáltatója angoltól eltérő nyelvre tart igényt, akkor a vevő felelőssége a fordítás elkészíttetése. • Ne próbálja elkezdeni használni a berendezést, amíg a karbantartási kézikönyvben leírtakat nem értelmezték.
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About this Manual AÐVÖRUN Þessi þjónustuhandbók er aðeins fáanleg á ensku. (IS) • Ef að þjónustuveitandi viðskiptamanns þarfnast annas tungumáls en ensku, er það skylda viðskiptamanns að skaffa tungumálaþjónustu. • Reynið ekki að afgreiða tækið nema að þessi þjónustuhandbók hefur verið skoðuð og skilin. •...
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About this Manual ĮSPĖJIMAS Šis eksploatavimo vadovas yra tik anglų kalba. (LT) • Jei kliento paslaugų tiekėjas reikalauja vadovo kita kalba – ne anglų, suteikti vertimo paslaugas privalo klientas. • Nemėginkite atlikti įrangos techninės priežiūros, jei neperskaitėte ar nesupratote šio eksploatavimo vadovo.
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About this Manual ATENŢIE Acest manual de service este disponibil doar în limba engleză. (RO) • Dacă un furnizor de servicii pentru clienţi necesită o altă limbă decât cea engleză, este de datoria clientului să furnizeze o traducere. • Nu încercaţi să reparaţi echipamentul decât ulterior consultării şi înţelegerii acestui manual de service.
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About this Manual VARNING Den här servicehandboken finns bara tillgänglig på engelska. (SV) • Om en kunds servicetekniker har behov av ett annat språk än engelska, ansvarar kunden för att tillhandahålla översättningstjänster. • Försök inte utföra service på utrustningen om du inte har läst och förstår den här servicehandboken.
Chapter 1: Functional Description This chapter provides a functional description for the Giraffe OmniBed, including sections representing each of the four boards. Refer to “Figure 1-1 Block Diagram” and section “6.5 Wiring Diagrams” when studying this chapter. 1.1 Control Board The Intel 80C188EC microcontroller is an enhanced X86 processor with many on-board peripheral features, such as a interrupt controller, DMA controller, peripheral chip select driver, programmable timers, etc.
Chapter 1: Functional Description The overtemperature circuit compares the air temperature to a reference level, generates an interrupt, and turns off the heat if the air temperature is higher than the reference level. The overtemperature circuit requires varying its voltage levels to accommodate various thermistor measurements. This is because the calibration is digital (no potentiometer).
Chapter 1: Functional Description is present, the battery is biased out of the circuit with the diode and is merely being trickle charged though a resistor. The battery charges only when the unit is powered on. The motor driver circuit turns the DC motor coils in the incubator airflow fan motor on and off based on feedback from the hall effect position sensors.
Chapter 1: Functional Description The RS-485 integrated circuit converts the RS-232 TTL signals from the microcontroller to RS-485 signals for the bus. The timekeeping RAM has a battery integrated into the chip so that the time and date run are kept current even with the power off.
Chapter 1: Functional Description The humidifier isolation transformer isolates the humidifier heater from the mains voltage. The primaries mains input comes from the relay board and is switched by safety relay 2. The dual primaries and secondaries are connected in parallel for 115 volt operation and in series for 230 volt operation. The isolated secondaries output voltage is equal to the mains input voltage..
Chapter 1: Functional Description to provide a 2500 VRMS isolated serial interface to meet the logic levels specified by EIA RS-232D and CCITTV.28. The MAX250 and MAX251 (U1 and U2), together with two 6N136 optocouplers and transformer TR1, form an isolated RS-232 transmitter and receiver. The MAX250 connects to the non-isolated or “logic” side of the interface, translating logic signals to and from the optocouplers, while the MAX251 resides on the isolated or “cable”...
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Chapter 1: Functional Description to the concentration of oxygen. Humidity and temperature sensors located in the sensor plug are used for voltage compensation. A fan mounted to the sensor-housing door is activated when the temperature reaches 50 degrees C. This fan circulates air to keep the sensors below the maximum allowable operating temperature, about 55 degrees C.
Chapter 1: Functional Description 1.9 Humidifier Refer to the following diagram. Water enters the insulating cylinder (1) through a small hole in bottom. Steam rises along the heater cartridge protective insert (2) and is channeled between the heater mount (3) and the ramp block (4) and out the steam port (5).
Chapter 2: Service Checkout 2.1 Setup The OmniBed is shipped with the canopy in the locked down position. Before the canopy can be raised the rail shipping locks must be released. They are located in both sides of the OmniBed near the outside bottom of the uprights.
Chapter 2: Service Checkout 7. Check the canopy seals: a. If the unit has original canopy seals, which are attached with fasteners, check for visible cleanliness. b. If the unit has enhanced canopy seals, which can be removed by hand, check the following: •...
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Chapter 2: Service Checkout 5. Using the standby switch turn off the unit, then turn it back on. Verify the following: • All the displays and indicators light • The software revision appears • The prompt tone begins NOTE: If the unit has been used in the last 2 hours, the patient history query appears. 6.
Chapter 2: Service Checkout 2.4 Humidity Check Turn on the Giraffe unit and verify that the Servo Humidity icon is on the screen. Set the Humidity to 65%. Wait for 4 minutes. If no alarms are seen (except for a possible “Add Water” message) the humidifier is operational. NOTE: It is not necessary to have water in the reservoir to perform this test.
Chapter 2: Service Checkout 3. Set the Air Control set point to the desired temperature. 4. Wait for the air temperature to stabilize. This could take about 45 minutes, depending on your circumstances. 5. Hold down the ‘Boost Air Curtain’ button and press the ‘Decrease Temperature’ button to force the unit into low fan speed (Whisper Quiet Mode).
(NAWI) directive, 90/384/EEC. In order to assure complete compliance to the Directive, have the unit calibrated by an accredited local test authority. If you are unable to identify a test authority, please contact your GE representative or distributor for assistance. •...
Chapter 2: Service Checkout 2.6.2.2 Off Center Weight Check 1. Enter the service screen by holding the override key (>37) while powering up. Set the scale resolution to 5 grams (if option is available). 2. Shut off the unit and power it back up to enter normal weighing mode. 3.
Chapter 2: Service Checkout 2.8 Cable Connections and Mechanical Controls Graphics Screen Numeric Temperature Displays Control Knob Temperature Ventilator Regulation Slot Canopy Controls Compartment Probes Side Door Latch Tubing Grommets Side Door Latch RS 232 Tubing Grommets Connector Standby Probe Jacks Power Switch Humidifier Reservoir...
Chapter 3: Calibration and Maintenance SENSITIVE TO ELECTROSTATIC DISCHARGE CAUTION An Electrostatic Discharge (ESD) Susceptibility symbol is displayed to alert service personnel that the part(s) are sensitive to electrostatic discharge and that static control procedures must be used to prevent damage to the equipment. WARNING: After performing any repair or calibration, always perform the Service Checkout Procedure before putting the unit back into service.
Chapter 3: Calibration and Maintenance 3.2 Special Tools The following tools (or their functional equivalents) are required to complete the recommended service procedures: • Digital Multimeter, 4-1/2 digit • Leakage Current Tester • PLCC Extractor for removing socketed chips • Static Control Work Station (recommended) •...
Chapter 3: Calibration and Maintenance 10. Dial in the Mains voltage using the control knob. Press the knob to enter the value. 11. After a few seconds the dots will stop moving across the screen and DONE will appear on the top right of the display.
Chapter 3: Calibration and Maintenance 3.5 Humidifier Calibration IMPORTANT: Be sure to re-calibrate the humidifier whenever either the sensor or the control board is replaced. IMPORTANT: In order for the water in the calibration bottle (6600-0048-850) to be completely saturated, most of the salt should not be dissolved.
(NAWI) directive, 90/384/EEC. In order to assure complete compliance to the Directive, have the unit calibrated by an accredited local test authority. If you are unable to identify a test authority, please contact your GE representative or distributor for assistance. •...
Chapter 3: Calibration and Maintenance 5. Replace the weight and push the knob at the screen prompt “PLACE TEST WEIGHT AND PUSH KNOB”. The screen will prompt “MEASURING” for a few seconds. 6. When the screen prompts “ENTER TEST WEIGHT” Dial in the test weight to the nearest gram. Press the knob to enter.
Chapter 4: Troubleshooting 4.1 Startup Sequence By default, the Giraffe OmniBed starts up in user mode. The next section describes how to start up the OmniBed in service mode. The following table describes the Giraffe OmniBed startup sequence for each mode:...
Chapter 4: Troubleshooting 4.2 Service Screen To access the service screen, hold in the override button (>37) during power up until the software revision screen appears. Release the button and the first service screen will appear. Figure 4-1 First Service Screen Default options that may be selected from this screen appear along the left side of the screen Digital/Analog Converter voltage.
Chapter 4: Troubleshooting Scale R Select from 2 scale resolution settings; 10 grams or 5 grams (10 grams is the factory default). Comfort Allows you to remove the Comfort Screen feature. Set real time clock for time, day and date. Choose how date is displayed (North American or European). Set Time Choose a 12 hour (AM/PM) or 24 hour time display.
Chapter 4: Troubleshooting Heater doors open Override control Heater doors closed Canopy up Canopy middle Baby mode control Status Increase control Switches Errors Canopy hand Hours Run switch up Manual mode control Cal LV Man temp al. Pedals Canopy hand Decrease control BatLoad switch down...
Chapter 4: Troubleshooting A number of diagnostic readings appear on the right side of the service screens. Figure 4-6 Service Screen High fan speed. Should be 1500 +/- 100 (measured at power up only). Low fan speed. Should be 1000 +/- 100 (measured at power up only). Relative Humidity.
Chapter 4: Troubleshooting 4.3 Alarm Messages This section describes the alarm messages that may appear for the Giraffe OmniBed. The alarms have been organized in this section alphabetically. 4.3.1 “Air Probe Failure” Alarm Cause or Circumstances Failure Action Measure the resistance of the two sensors at the harness from control board J1, Pins 1-2, and 3-4.
Chapter 4: Troubleshooting 4.3.4 “Baby Mode Disabled” Alarm Cause or Circumstances Failure Action Press alarm silence button to deactivate the alarm. Baby mode has been disabled in the service screen and None If you wish to use the baby mode, re-enable it in service baby mode button is pressed.
Chapter 4: Troubleshooting 4.3.7 “Bed Heater Failure” Alarm This alarm activates only when the canopy is at the bottom position. Cause or Circumstances Failure Action The bed safety thermostat is If the unit was shut off when the heater was hot, allow open (possibly because the the fan to run for several minutes to cool to below 40 unit was shut down when the...
Chapter 4: Troubleshooting 4.3.10 “Canopy Pedal Disabled” Alarm Cause or Circumstances Failure Action When pedal is released, the alarm deactivates. Canopy pedal switches have been disabled in nurse setup None NOTE: If the canopy pedal switches are disabled in screen or service screen and the service screen and you wish to use them, you can pedal is pressed.
Chapter 4: Troubleshooting 4.3.14 “Fan Always in High Speed” Alarm Cause or Circumstances Failure Action Check the heat sink temperature sensor resistance in service mode. You can also check heat sink sensor resistance by disconnecting the harness from J3 at the control board.
Chapter 4: Troubleshooting 4.3.16 “Heater Doors Not Closed” Alarm Cause or Circumstances Failure Action This alarm activates as the canopy reaches about Check to sure both heater doors are closing fully as the Doors not closing. halfway down and the heater canopy starts to lower.
Chapter 4: Troubleshooting 4.3.18 “Humidifier Failure” Alarm NOTE: The “Humidifier Failure” alarm can be caused by non-humidifier issues. Cause or Circumstances Failure Action If this alarm activates, it The Motor Drive Failure alarm opens safety relay 2 and Refer to section 4.3.20 for troubleshooting. is on.
Chapter 4: Troubleshooting 4.3.19 “In Transition - Heat Off” Alarm Cause or Circumstances Failure Action As the canopy reaches the top position (for warmer mode) or the bottom position NOTE: This message should always be on when the (for incubator mode), the unit is in transition between the incubator and warmer software does not see the modes.
Chapter 4: Troubleshooting 4.3.21 Power Failure (LED Indicator) Cause or Circumstances Failure Action On/Off switch is not turned Verify cord is plugged into a live wall outlet. Verify power No AC power into unit switch/circuit breaker on back of unit is turned on. Check the 5 volt supply.
Refer to section 4.3.8 for troubleshooting information. failed. 4.4 Error Codes The following sections describe the meaning of each system failure code for the Giraffe OmniBed. Each table lists the possible causes and the corresponding recommended actions, in the order in which they should be tried.
Chapter 4: Troubleshooting 4.4.2 System Failure 1 System failure 1 indicates: No Timer2. Cause(s) Action(s) The Timer2 circuit of the microprocessor on the control board is defective. Replace the control board. 4.4.3 System Failure 2 System failure 2 indicates: Timer2 too fast. Cause(s) Action(s) Disconnect scale connector at probe panel.
Chapter 4: Troubleshooting 4.4.6 System Failure 6 System failure 6 indicates: Defective overtemp DAC circuit on the control board. Cause(s) Action(s) System calibration required. Perform system calibration. Defective control board. Replace the control board. 4.4.7 System Failure 7 System failure 7 indicates: 1.0 V Thermistor reference voltage is out of 0.951V - 1.049V range. Cause(s) Action(s) System calibration required.
Chapter 4: Troubleshooting 4.4.10 System Failure 12 System failure 12 indicates: Incorrect control board system software checksum. Cause(s) Action(s) Defective system software PROM on control board. Install new system software 6600-0234-850. If the error persists with new software, replace the control Defective control board.
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Chapter 4: Troubleshooting Cause(s) Action(s) In service mode, check the output voltage of the heater isolation transformer at the one pin connectors on the black and white wires on the transformer secondary. This secondary voltage should always read 115 volts. •...
Chapter 4: Troubleshooting 4.4.14 System Failure 16 System failure 16 indicates: When the unit performed Power-on Self Test, either the incubator heater or the radiant heater could not be turned off. Cause(s) Action(s) If this error occurs Reconnect J1, J2 and J4 on the control board. Put JP1 in Normal position. (Refer to system during System calibration instructions).
Chapter 4: Troubleshooting 4.4.17 System Failure 19 System failure 19 indicates: No Audio Frequency. Cause(s) Action(s) Battery is only used for power fail. Try powering up the unit with the battery disconnected. If Defective battery the error clears, replace the battery. Disconnect scale connector at probe panel.
Chapter 4: Troubleshooting 4.4.20 System Failure 23 System failure 23 indicates: During operation the system was unable to turn OFF either the radiant heater or the incubator heater. Cause(s) Action(s) Power down the unit. During the system tests after power-up the unit should detect system Other errors.
Chapter 4: Troubleshooting 4.4.23 System Failure 27 System failure 27 indicates: Defective non-volatile memory. Cause(s) Action(s) Defective circuit on control board. Replace the control board. 4.4.24 System Failure 28 System failure 28 indicates: During operation, the display driver board lost communication with control board. Cause(s) Action(s) Refer to system failure...
Chapter 4: Troubleshooting Cause(s) Action(s) Measure the voltages at the relay board: • J37 pin 48-45 and J37 pin 49-45. • If mains voltage 100/115 = 3-5 volts, difference Defective relay board. within 0.4 volts. • If mains voltage 230 = 7-10 volts, difference within 0.8.
Chapter 4: Troubleshooting Cause(s) Action(s) Measure the voltages at the relay board: • J37 pin 48-45 and J37 pin 49-45. • If mains voltage 100/115 = 3-5 volts, difference Defective relay board. within 0.4 volts. • If mains voltage 230 = 7-10 volts, difference within 0.8.
Chapter 4: Troubleshooting 4.5 Troubleshooting Symptoms Symptom Possible Cause Action Use an ohmmeter to verify the speaker resistance is about 8 ohms at relay board connector J40, pins 5-6. If defective, raise Defective speaker or harness. the lower shroud and measure at 6 pin connector to determine if No audio alarm.
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Chapter 4: Troubleshooting Symptom Possible Cause Action Pedal switches are disabled on Check Setup screen (wrench symbol) or service screen to see if nurse setup screen or service pedal switches are disabled. screen. Elevating base will not go up or down, Check the voltage to the elevating base motor.
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Chapter 4: Troubleshooting Symptom Possible Cause Action Disconnect scale connector at probe panel. Power cycle the unit. Defective scale. If error clears replace the scale. Disconnect scale harness from J7 on the control board. Power Defective scale harness. cycle the unit. If error clears replace the scale harness. Disconnect the RS485 harness from J8 on the Servo Oxygen Defective Servo Oxygen board.
Chapter 4: Troubleshooting Symptom Possible Cause Action Defective circuit on control board (Unbiased RS485 bus Replace control board with revision 17 or higher. Screen refreshes during idle state). every few seconds Disconnect scale connector at probe panel. Power cycle the unit. while scale is Defective scale.
Chapter 4: Troubleshooting 4.6.2 Incubator Heaters and Bed Safety Thermostat There are two 115 volt incubator heaters rated at 225 watts at 104 volts and mounted at opposite ends of the incubator heat sink. They are always connected in parallel and are powered by isolated 115 volts from the heater isolation transformer.
Chapter 4: Troubleshooting Signal Location Wire Color Value J42 pins 1-2 Orange and blue 4.75 to 5.25 +5VSTBY J42 pins 1-4 Orange and green 4.75 to 5.25 +12V J42 pins 1-3 Orange and red 10.8 To 13.2 The 5VSTBY should also be present during power fail. +5VAN and -5VAN are generated on the control board and are only used on the control board.
Chapter 4: Troubleshooting Intervention Display Driver bd J21 pins 1-8 Closed when switch is pressed Manual Mode Inc. Display Driver bd J21 pins 1-9 Closed when switch is pressed Canopy hand control Left up Relay bd J35 pins 2-4 Closed when switch is pressed Left down Relay bd J35 pins 3-4 Closed when switch is pressed...
Chapter 4: Troubleshooting 4.6.8 Heat Sink Sensor Thermistor Use the service screen to read the resistance of the heat sink sensor. Thermistor Control bd J3 pins 1-2 Temperature (C) Resistance (Ohms) 25000 20000 16102 13048 10636 2506 1827 1353 1017 4.6.9 E-base Motor and Canopy Motor If you must replace a footswitch when the bed is all the way down, use pedal screen on service screen to raise or lower the bed.
Chapter 4: Troubleshooting The following chart shows the control signal values and the output voltages for each of the motor conditions. Control Signals, Relay Board E-base Canopy J37 pin 23 J37 pin 26 J37 pin 24 J37 pin 27 Switch J45-1 J45-2 J46-1...
Chapter 4: Troubleshooting When ordering the new belt, order the following parts as it is sometimes difficult to remove the screws from the belt block adjuster without stripping the heads. If this happens it is easiest to just replace the block and screws. Part Number Quantity Description...
Chapter 4: Troubleshooting 4.7 Servo Controlled Oxygen 4.7.1 Servo Controlled Oxygen Service Screen To access the service screens, hold in the override button (>37) during power up until the software revision screen appears. Release the button and the first service screen will appear. Select DOWN on the first screen to go to the second service screen.
Chapter 4: Troubleshooting Item Description Voltage output in millivolts from second sensor cell. NOTE: The following information applies to the oxygen0, oxygen1, sensor0, and sensor1 values: sensor1 • For software version 1.40 or previous versions, 23 mv - 280 mv = 21% - 100% O2. •...
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Chapter 4: Troubleshooting Alarm Message Meaning Cause Action In service mode sensor0 and sensor1 should be 23-280. If outside this range replace the sensors. Defective Sensor(s) If in range ensure oxygen0 and oxygen1 read within 3% of each other or replace the sensors. One of the Be sure sensor housing is seated properly and sensors is reading...
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Chapter 4: Troubleshooting Alarm Message Meaning Cause Action Analog to digital converter circuit self test failed. Oxygen System The reading Defective Servo O2 board. Replace servo O2 board. Failure 4 of Vtest is out of the valid range:1.216V- 1.254V. After calibration, Verify O2 supply, minimum 45psi (310kPa) is O2 supply is not connected.
Chapter 4: Troubleshooting Alarm Message Meaning Cause Action Auxiliary source of Elevated oxygen Check the secondary sources, such as ventilator oxygen supply in patient levels in patient or resuscitation bag. compartment. FiO2>26% compartment not controlled by the Leak in the servoO2 system Check supply valves.
Chapter 4: Troubleshooting 4.7.3.3 Check Cooling Fan The cooling fan is mounted to the sensor housing door on the chassis cover. Power up unit in service mode. Select Servo O2 on second page. The cooling fan should be running. If fan is not running verify 10.0 - 13.2 Volts at J86-1 to J86-2. If voltage is present the fan is defective. If voltage is not present the Servo O2 board is defective.
Chapter 5: Repair Procedures SENSITIVE TO ELECTROSTATIC DISCHARGE CAUTION An Electrostatic Discharge (ESD) Susceptibility symbol is displayed to alert service personnel that the part(s) are sensitive to electrostatic discharge and that static control procedures must be used to prevent damage to the equipment. WARNING: After performing any repair or calibration, always perform the Service Checkout Procedure before putting the unit back into service.
Chapter 5: Repair Procedures Heater housing cover Canopy bracket Right inside cover Heater door bracket Left inside cover Canopy Intermediate oblong locking hole Soffit Housing cover screw Arrow clip Figure 5-1 Heater Housing Cover and Soffit b. Using a 2.5 mm hex key, remove the four screws that secure the heater housing cover to the heater door bracket.
Chapter 5: Repair Procedures Inner south extrusion SOUTH Inner north extrusion Corner pin South seal North seal Side seal NORTH (heater door end) Corner flange Spacer Set screw Washer Figure 5-2 Original Seal Parts c. Using a 2.5 mm hex key or small Phillips screwdreiver, remove and discard the four screws that secure the corner pins to the four corner flanges.
Chapter 5: Repair Procedures Access holes Figure 5-4 Access Holes e. Using a 7 mm socket or wrench, remove and discard the nuts and star washers from the set screw located on each side of the heater door bracket. Using a 2 mm hex key, remove and discard the two set screws and the two spacers from the side seals.
Chapter 5: Repair Procedures Figure 5-6 Two People Needed for this Step g. Lift the canopy slightly from the south to pivot the north end of the canopy away from the heater door bracket. h. Turn the canopy upside down on the clean and soft work surface to avoid scratching the canopy. Save the canopy for later reassembly.
Chapter 5: Repair Procedures 5.2.1 Servicing Original Canopy Seals Use the Enhanced Seal Retrofit Kit (M1208286) to replace the seal hardware. 1. Remove the canopy from the unit as described in the “5.1 Canopy Removal for Replacement” section. 2. Remove the remaining seal parts from the upside-down canopy: a.
Chapter 5: Repair Procedures At this point you should have the following parts saved: • Six arrow clips and soffit • Four screws and heater housing cover • Threaded inserts, three button-head screws, lock washers, and flat washers • Canopy Refer to the following figure while performing the remaining steps in this section: SE corner cover Corner pin gasket...
Chapter 5: Repair Procedures Canopy Smooth nut Door support West rail Door support gasket Spacer washer INSIDE OF CANOPY M4 splitlock washer M4x20 buttonhead socket cap screw M4x16 buttonhead socket cap screw Inscribed “W” OUTSIDE OF West seal CANOPY M4x30 sockethead set screw cup point Figure 5-10 West Side Seal Parts NOTE: The east side seal parts are symmetric to the west side seal parts.
Chapter 5: Repair Procedures c. Thread the set screw into the threaded hole in the guide rail near the “E” or “W” inscription. Refer to Figure 5-10. The socket of the set screw should be on the outside of the canopy. Long lip of seal INSIDE OF CANOPY Larger lobe...
Chapter 5: Repair Procedures Smooth nut INSIDE OF CANOPY Canopy North seal Spacer washer North spacer M4x30 sockethead set screw cup point Hex socket end OUTSIDE OF CANOPY Beveled edge Figure 5-13 North Seal Parts 5. Install north seal parts on the upside-down canopy: a.
Chapter 5: Repair Procedures e. If your canopy has six holes across the north end, install parts for the middle four holes as shown in Figure 5-13 and install parts for the remaining two holes as shown in Figure 5-15. The parts for these two holes serve to fill these two holes.
Chapter 5: Repair Procedures South seal M4x16 buttonhead socket cap screw OUTSIDE OF M4 splitlock washer CANOPY South rail Spacer washer Canopy Smooth nut INSIDE OF CANOPY Figure 5-16 South Seal Parts 6. Install south parts on the upside-down canopy: a.
Chapter 5: Repair Procedures 7. Install corner parts: a. Using a Phillips screwdriver, install the corner pin, gasket, and corner receiver on the upside-down canopy at each south corner (the corners opposite the heater door cutout). The corner receiver rib should be closest to the canopy edge.
Chapter 5: Repair Procedures 9. Install additional hardware: a. Make sure that four set screws are inserted into the heater door bracket. Also make sure that the set screw on each side of the canopy at the display end is aligned with the hole in the heater door bracket. b.
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Chapter 5: Repair Procedures 10. Make sure that all seals can be easily installed: a. At the north end of the canopy, insert the north notched seal in the slot in front of the red/orange warning spacer and slide it up to snap it into place. You should hear an audible snap from each end.
Chapter 5: Repair Procedures 12. Realign the canopy as described in section 5.6.1.1. 13. Using a 2.5 mm hex key and four screws, reinstall the heater housing cover, securing it to the heater door bracket. 14. Trim and reinstall the soffit: a.
Chapter 5: Repair Procedures e. Check for and remove any sharp edges at each of the two corner cuts: Before After Figure 5-23 Untrimmed and Trimmed Soffit Reinstall the soffit using the six arrow clips. g. Reinstall north seal. 15. Make sure that all seals can be easily removed: a.
Chapter 5: Repair Procedures c. Slide the short south seal to the side. d. Unsnap the notched north seal by pulling down the ends. 16. Repeat step 10 to reinstall the seals. 17. Perform the checkout procedure in Chapter 2. WARNING: After performing any repair or calibration, always perform service checkout procedures before putting the unit back into service.
Chapter 5: Repair Procedures 5.3 Porthole Door Replacement Refer to “Figure 6-6 Side Panel (East/West)”. 1. Use a flat edge screwdriver to pry off the hinge cover. 2. Open the door to unload the springs. 3. Slide the hinge pin down, out the hole at the bottom of the hinge. 4.
Chapter 5: Repair Procedures Screw Canopy Hole plug bracket Conical cap Smaller hole Lift rail Screw Door cable Front cable clip Steel tube Side cable clip Conical cap Plastic tube Figure 5-24 Disconnecting Heater Door Cable 1. Lock the rails in the intermediate position by raising the canopy then slowly lowering it until the rail locking screws align with the horizontal oblong holes in the rails.
Chapter 5: Repair Procedures hold the tube in place. Insert a 2 mm hex key through the larger hole to partially back out the screw that fastens the conical cap to the plastic tube. Pull the cap out of the rail. Pull out the key in the tube hole and let the tube drop down in the upright.
Chapter 5: Repair Procedures Lift Motor Right upright Motor bracket Lift Motor Coupler Gear box Figure 5-26 Removing the Lift Motor Button head screw Standoff Lock washer Nut bar Back cover Control knob Font bezel NOTE: Illustration expanded for clarity. Figure 5-27 Display Module Disassembly 10.
Chapter 5: Repair Procedures 12. Remove the four standoffs and lock washers (6mm wrench) that held the back cover then remove the front bezel of the display module. 13. Using a 2mm hex key, remove the screw that secures the wire cover to the side of the upright. 14.
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Chapter 5: Repair Procedures 4. Remove the left inside cover by removing the 2 screws and nuts (2mm hex key, 5.5 mm wrench) that secure it around the electrical cables. 5. Remove the two flat head screws (3mm hex key) that hold the canopy bracket to the lift rail. 6.
Chapter 5: Repair Procedures 3. Remove the nut and washers at the bottom of the belt channel that secure the heater door opening rod to the bracket and remove the assembly. 5.4.3.2 Replacing Rollers and Tension Springs STEP 3 Refer to “Figure 5-29 Rollers and Tensioning Spring”. Bearing Lift rail Roller mounting screw...
Chapter 5: Repair Procedures 5.4.3.3 Separating the Lift Rail from the Belt Channel Refer to “Figure 5-28 Right Upright Disassembly”. 1. If you can access the screw head through the access hole in the lift rail go to step 2. If you can not access the screw, push the lift rail and the belt channel together and lift the belt block up past the roll pin so you can see the screw head through the access hole in the lift rail.
Chapter 5: Repair Procedures 4. Using a 2mm hex key, remove the 2 screws in the brass belt-tensioning block. Note that one link protrudes from the brass belt block. 5. Remove and replace the rail drive belt. NOTE: The replacement rail drive belt is provided precut to the correct length. 5.4.3.5 Replacing the Rail Buoyancy Springs Refer to “Figure 5-31 Replacing the Rail Buoyancy Springs”.
Chapter 5: Repair Procedures 5.4.3.6 Replacing the Slip Clutch or Motor Roll Pin Refer to “Figure 6-19 Belt Channel - 2 (Lift Motor Side)”. 1. After removing the right rail, use a punch that is smaller than .090 to drive out the motor pin (item 18 for Figure 6-19).
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Chapter 5: Repair Procedures 10. Fasten the back panel to the display module with its 4 mounting screws. 11. Raise the elevating base to the highest position. 12. Fish a wire or string down through the lift rail and hook it to the upper hole in the tube on the door opening assembly, then pull the tube up from the bottom of the lift rail until the lower hole in the tube lines up with the small hole in the back of the lift rail.
Chapter 5: Repair Procedures 5.5.3 Replacing Rollers, Tension Springs, and Cable Carrier Links Refer to “Figure 5-29 Rollers and Tensioning Spring”. 1. The rollers can be removed one at a time by removing the screw (4mm hex key) at their hub and pulling off the roller and bearing.
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Chapter 5: Repair Procedures 2. Position the lift rail and the cable carrier channel so that the plastic boss is past the metal stop block and the coil springs have a slight tension. Slide the channel and lift rail together so that the last tensioning roller is just entering the upright.
Chapter 5: Repair Procedures 5.5.5 Replacement of the Left Upright Heater Wire Harness/Cable Carrier Assembly The heater wire harness/cable carrier assembly (6600-0710-700) includes both the wire harness and the cable carrier. The end links of the cable carrier are riveted to the lift rail and the cable carrier channel (2 pop rivets at each end).
Chapter 5: Repair Procedures 1. Open the first 4 cable guard latches at the left rail end. Cable Guard Latch Figure 5-35 Cable Guard Latch 2. Unsnap and remove the end link from the cable carrier. 3. Remove the remaining open links from the cable carrier by unsnapping them from the adjoining link. 4.
Chapter 5: Repair Procedures 8. Remove the old harness from the left rail. Be sure to save the bushing for use in installing the new harness. 5.5.5.3 Reinstalling the New Harness on the Left Rail 1. On the left rail end of the replacement harness, mark the location on the harness where the cable tie was located.
Chapter 5: Repair Procedures 6600-1097-603 Connector Blue Green Brown Figure 5-38 Connector Drawing 5.5.5.4 Removing the Old Harness from the Cable Carrier Channel 1. Open the first 4 exposed cable guard latches at the cable carrier channel end. Figure 5-39 Opened Cable Guard Latches 2.
Chapter 5: Repair Procedures 3. Route harness along the cable carrier channel and loosely install 4 cable ties. Do not tighten until cable is adjusted properly. Be sure to install in same orientation as ties removed earlier. Correct Incorrect Figure 5-40 Correct and Incorrect Cable Tie Usage 4.
Chapter 5: Repair Procedures 7. Make sure that the cables within the cable guard are not overlapping. 8. Push the cables downward to orient the cables against the outside edge of the cable carrier. This creates enough slack so the cables are not tight as the rails move up and down. 9.
Chapter 5: Repair Procedures Canopy bracket Studs Housing bracket Top alignment nuts Slot Radiant heater bracket Nut and bolt set Heater door bracket Figure 5-42 Canopy Alignment 6. Remove the steel tube that routes the door cable into the extrusion. Use a 3mm hex key to remove the screw in the front cable clip.
Chapter 5: Repair Procedures 5.6.1.1 Realigning the Canopy Refer to “Figure 5-42 Canopy Alignment”. There are four nuts and four nut-and-bolt sets that adjust canopy alignment. These require a 10 mm wrench and torque to approximately 81 inch-pounds. 1. Loosen all eight black canopy alignment nuts. 2.
Chapter 5: Repair Procedures 5.6.2 Replacing the Radiant Heater Refer to “Figure 5-1 Heater Housing Cover and Soffit” and “Figure 5-43 Radiant Heater Disassembly”. Heater housing Grommet Reflector Heating element Heater guard Warning label Figure 5-43 Radiant Heater Disassembly Before replacing the heating element, use an ohmmeter between the pins to determine if the heating element is the failed electrical component.
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Chapter 5: Repair Procedures 3. Using a 8mm wrench, remove the nut and 2 lock washers that secure the ground wire. Cut the wires to the heater, and remove and discard the female half of the connector. 4. Remove the 2 screws and lock washers (2.5 mm hex key) that secure the reflector and remove the heater assembly.
Chapter 5: Repair Procedures 3. To replace the door cable, use a flat screwdriver blade to pry the top tang (12 o’clock position) on the spool assembly and pull the cable off the spool toward you. Use a 2.5 mm hex key to separate the cable from the spool.
Chapter 5: Repair Procedures 5.6.5 Spring Tube Assembly Replacement For an exploded view of the spring tube assembly, refer to section 6.1.7. 1. Elevate the elevating base to the upper limit of travel. 2. Elevate the canopy to the service position, about halfway up so that the black oxide shipping screw is centered in the horizontal slot, which is about midway up on the outside of the dovetail rail.
Chapter 5: Repair Procedures Bracket Lower nut Upper nut Figure 5-46 Removal of the Lower M5 Nut 12. Lift the rod out of the bracket. 13. Lower the spring tube assembly out of the rail assembly. 14. Remove the string from the old spring tube assembly and secure it to the new spring tube assembly. 15.
Chapter 5: Repair Procedures Figure 5-47 Dog Point of the Set Screw If it is not, re-insert the securing wrench and retighten the set screw. 23. Re-install the hole plug. 24. Ensure that the opposing M5 nuts on the rod are tightened to the bracket. (Refer to “Figure 5-46 Removal of the Lower M5 Nut”.) 25.
Chapter 5: Repair Procedures 6. To replace humidity sensor, pull it back out of the probe housing. Slide the wires out of the cylindrical spacer. Place the O-ring over the tip of the new sensor, and gently push it back into the housing using the cylindrical spacer until the O-ring seats.
Chapter 5: Repair Procedures 5.9 Lower Unit Repairs 5.9.1 Removing the Chassis Cover with the Storage Drawer in Place Refer to “Figure 5-54 Chassis Bottom Cover”. NOTE: It is not necessary to remove the storage drawer before removing the chassis cover, but you may wish to remove it to provide easier access to the chassis cover.
Chapter 5: Repair Procedures 5.9.2 Incubator Fan, Fan Motor, and Optical Fan Sensor Refer to “Figure 5-50 Bed Disassembly”, “Figure 5-51 Heat Sink and Fan”, and “Figure 5-52 Fan Motor”. Mattress Clear Plate X-ray tray Rotating bed Translation deck Tilt platform Tilt release Figure 5-50 Bed Disassembly 1.
Chapter 5: Repair Procedures Heat sink Incubator heater (not shown) Fan hub Fan seal Heat sink gasket Incubator heater Motor shaft Chassis Canopy finger switch Slot Flexible membrane Blue connector Figure 5-51 Heat Sink and Fan Motor Motor shaft Motor isolators Thermostat Motor bracket Figure 5-52 Fan Motor...
Chapter 5: Repair Procedures 5.9.3.1 To Remove the Incubator Heater Closest to the Foot of the Bed 1. Remove the chassis cover. (Refer to section 5.9.1.) 2. Remove the screw (4mm hex key) in the heatsink directly in front of the heater cartridge. 3.
Chapter 5: Repair Procedures 5.9.4 Elevating Base Refer to “Figure 5-50 Bed Disassembly” and “Figure 5-53 Elevating Base”. 1. Run the elevating base to its top travel limit. 2. Remove the mattress, bed, translation deck, tilt platform, and pan. 3. Run the canopy to its lowest position (closed). Use the shipping locks (Figure 5-14) to lock the canopy in the down position.
Chapter 5: Repair Procedures 8. Remove all the components from the old chassis (bed tilt; fan and motor; heatsink; humidifier; etc.) and install them on the new chassis. 5.9.6 Bed Up/Down Pedal Switch Refer to “Figure 5-53 Elevating Base”. 1. Run the bed up to the elevating base’s top travel limit. Power down the unit and unplug it. 2.
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Chapter 5: Repair Procedures 6. Disconnect the membrane switch. If you intend to replace the plastic adhesive connector locking pieces, you can discard the old ones. Otherwise, save the plastic adhesive connector locking pieces to reinstall with the new membrane switch. 7.
Chapter 5: Repair Procedures 5.10 Bed Tilt Brake Pad Replacement Refer to “Figure 5-50 Bed Disassembly” and “Figure 5-55 Replacing the Tilt Brake Pad”. Tilt assembly cover Brake lever Tilt brake pad Brake pad Finger pocket latch Long insert Positioning spring Ball insert Tilt platform Brake lever...
Chapter 5: Repair Procedures 5.11 Caster Replacement Refer to “Figure 5-53 Elevating Base”. The casters may be replaced with the unit upright or carefully placed on its back. You may wish to lock the canopy in its shipping position. 1. Lock all the other casters. 2.
Chapter 5: Repair Procedures Qty. per assy. Description Part Number Screw, M3 X 8, Phillips head, Teflon coated 6600-1255-401 Screw, M3 X 10, Phillips head, Teflon coated 6600-1255-402 Screw, M3 X 12, Phillips head 6600-1255-403 Screw, M3 X 16, Phillips head 6600-1255-404 Spacer, .125 ID 6600-1779-500...
Chapter 5: Repair Procedures M3 x 12 Phillips head screw M3 x 16 Phillips head screw (Attaches ground wire with two star washers) Reservoir switch Reservoir switch button M3 x 10 socket head cap screw Top bracket Star washer Spacer Top gasket M3 x 10 Phillips head coated screw...
Chapter 5: Repair Procedures 5.12.3 Reassembly 1. Screw the steam outlet in the threaded hole on the heater mount. 2. Slide the silicone tube on the steam outlet flush to the hex. 3. Screw the heater cartridge assembly into the heater mount, then back it off so the harness exits between the two thermostat mounting holes.
Chapter 5: Repair Procedures 17. Dress the wire harnesses and install a cable tie. 18. Slide the reservoir seal into place. 19. When installing the humidifier assembly, rotate the cylinder so the max line is visible. 5.13 Controller and Display Module Procedures 5.13.1 Display Module Refer to “Figure 5-57 Display Module”.
Chapter 5: Repair Procedures 4. To remove the LED board, disconnect the electrical connectors, then remove the 2 standoffs (6mm wrench) that hold the board in place, and then the 2 nuts with hardware. 5. To remove the EL display, disconnect the electrical connectors, then remove the 2 nuts that hold the display in place.
Chapter 5: Repair Procedures 1. Using a 2.5 mm hex key, loosen the 2 screws in the keyhole slots and remove the 6 remaining screws that secure the controller cover, then remove the cover. Disconnect the wire harnesses coming from the probe panel.
Chapter 5: Repair Procedures 5.13.3 Controller Components Refer to “Figure 5-59 Electronics Enclosure”. Battery (In newer units, the RS232 connector battery is in the probe panel housing.) Card cage Control board Toroidal transformer Power supply Relay board Incubator solid state relay Warmer solid state relay Heater Isolation transformer...
Chapter 5: Repair Procedures 5.13.3.1 Control Board Slide the control board out about an inch and disconnect all the electrical connectors along its outside edge, then remove the board. Dipswitch configuration on replacement control boards. (Refer to Figure 6-39.) • Switch 1 must be ON.
Chapter 5: Repair Procedures 5.13.3.5 Toroidal Transformer To replace the elevating base toroidal transformer; 1. Disconnect the wire harnesses connected to the relay board and remove the board. 2. Using an 1/2” open end wrench loosen transformer retaining bolt. 3. Remove both the toroidal transformer and the retaining bolt. Save the bolt for installing the replacement transformer.
Chapter 5: Repair Procedures 5.14 Servo Controlled Oxygen Service Procedures 5.14.1 Installing Oxygen Sensors Refer to Figure 5-60. Oxygen sensor Sensor housing cover Sensor housing cover Sensor housing door Captive screw Chassis cover Figure 5-60 Installing Sensors 1. Slide the drawer to one side and using a 3mm hex key, loosen the captive screws in the chassis cover sensor housing door and swing the door down to access the sensor housing.
Chapter 5: Repair Procedures 4. Install a new vent screen and reinstall the vent cover. 5. Perform the Pre-use Checkout. 5.14.3 Sensor Housing Repairs Sensor housing cover Calibration fan Sensor plug assembly Black hoses PC board White hoses Figure 5-61 Sensor Housing 5.14.3.1 Sensor Housing Repairs: Boards, Calibration Fan Assembly, and Sensor Plug Assembly 1.
Chapter 5: Repair Procedures 6. To replace sensor housing plug assembly, disconnect it from the sensor cable, and use a 7/16” open wrench to unscrew it from the housing, then disconnect its other electrical connector. In addition to taking static sensitive precautions, take care not to touch the sensor portion of the assembly with your fingers to avoid contaminating it.
Chapter 5: Repair Procedures 5.14.4.2 Valve Housing Repairs: Supply Valves 1. Remove the regulator assembly as described in steps 1 through 3 above. 2. Disconnect the supply valves electrical connector. 3. Use a pair of pliers to turn the valve out of the manifold block. 4.
Chapter 5: Repair Procedures 5.14.6 Servo Oxygen Board Repairs 1. Use a 2.5 mm hex key to loosen the 2 screws in the keyhole slots and remove the 6 remaining screws that secure the electrical enclosure cover, then remove the cover. 2.
This chapter provides illustrated parts of the Giraffe OmniBed. For illustrated parts of the Giraffe Scale, refer to the Giraffe Scale Service Manual, which can be ordered as part of a Giraffe OmniBed service manual kit: (US) 6600-0834-801 or (INTL) 6600-0834-802. 6.1 Exploded Views The exploded views begin on the next page.
Chapter 6: Illustrated Parts Parts not shown Enclosure door ..............6600-1349-500 Also refer to power cords in section “6.2 Accessories”. @ Not present on all units. Figure 6-3 Electrical Enclosure NOTE: If your battery is in the electrical enclosure above the relay board, order relocation kit M1045981. This kit includes parts and instructions to relocate the battery to the probe panel to reduce battery ambient temperature and prolong battery life.
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Chapter 6: Illustrated Parts Power supply* ..............6600-0221-850 Nut, M3 ...................6600-0711-403 Star washer, M3 ..............6600-0713-442 Nut, M4 ...................6600-0711-407 Split ring washer, M4 ............6600-0713-403 Washer, M4 ................6600-0712-403 Humidifier isolation transformer ........6600-1328-600 Spacer, M3 x 18 ..............6600-1192-400 Screw, M6 skt. hd...............6600-0707-420 10. Lock washer, M6 int. tooth ..........6600-0713-434 11.
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Chapter 6: Illustrated Parts East/West Door Kit (Does not include inner wall) ........6600-0134-850 Side wall with porthole cutouts ........6600-1107-500 Inner wall ................6600-1201-500 Porthole seal ................6600-1249-500 Wall hinge snap ..............6600-1436-500 Side wall hinge ..............6600-1149-500 Side wall hinge mask label ..........6600-2321-100 Side wall inside latch cover ...........6600-1406-500 Porthole hinge bottom ............6600-1239-500 Side wall latch ..............6600-1403-500 10.
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Chapter 6: Illustrated Parts REAR WALL Iris gasket ................6600-0699-500 Iris service kit ...............6600-0037-850 (This item is no longer available.) Right front (SE) wall hinge ..........6600-1175-500 Wall hinge snap ..............6600-1436-500 Left front (SW) wall hinge ..........6600-1304-500 Hinge mask label ...............6600-2320-100 Wall hinge snap post ............6600-1429-500 Corner grommet ..............6600-1248-500 10.
Chapter 6: Illustrated Parts Parts for original canopy seals: Screw, M4 x 12, Socket Hd Cap ........6600-0707-410 Split ring lock washer ............6600-0713-403 Threaded insert ..............6600-1274-500 Inner side extrusion@ ............6600-1002-400 Inner front/rear extrusion ..........6600-1003-400 Flat washer, M4..............6600-0712-403 Screw, M4 x 12 socket head cap ........6600-0707-410 Canopy* .................M1078118 Left canopy seal, side (west)@........6600-1865-501 10.
Chapter 6: Illustrated Parts Kits for enhanced canopy seals: Seal Replacement Kit (contains the following parts) ........M1208284 West Canopy Seal ........................ M1156919 South Canopy Seal....................... M1156921 East Canopy Seal ........................M1156923 North Canopy Seal ....................... M1156925 Corner Cover Replacement Kit (contains the following parts) ....... M1208283 Corner Cover SE ........................
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Chapter 6: Illustrated Parts Foil door, right (East)* ............6600-1454-500 Heater door, right (East)* ..........6600-1309-500 Foil door, left (west)* ............6600-1453-500 Heater door, left (west)* ..........6600-1310-500 Lower pivot bearing ............6600-1059-400 Elastic lock nut, M3 ............6600-0714-401 Spherical bearing block ..........6600-1058-400 Top bearing spacer ............6600-1702-500 Interface bracket@ ............6600-1215-500 10.
Chapter 6: Illustrated Parts 6.1.4 Chassis Fan seal ..................6600-1557-500 Fan....................6600-1738-500 Fan hub ..................6600-1440-500 Heat sink*................6600-1858-500 Heat sink gasket ..............6600-0300-300 Canopy lift switch, left (east) .........6600-0736-701 Canopy lift switch, right (west) ........6600-0736-702 Hairpin ..................6600-1046-400 Tie down cylinder ..............6600-1331-500 10. Incubator heater and harness assembly* .....6600-1041-700 Retaining clip ...............6600-1211-500 *If you have a silver colored heatsink with threaded heater cartridges, you must replace both the heatsink and the cartridges.
Chapter 6: Illustrated Parts 6.1.5 Humidifier Flat washer, M3 x 3.2, ID .5 ..........6600-0712-402 Split ring lock washer, M3 x 3.1, ID .8 ......6600-0713-402 Screw, M3 x 16 Cheese head Phillips ......6600-1255-404 Reservoir switch (included in item 21) Button, reservoir switch ..........6600-1298-500 Top humidifier gasket ............6600-1293-500 Heater mount ..............6600-1291-500 Screw, M3 x 8 Cheese head Phillips,...
Chapter 6: Illustrated Parts 6.1.6 Elevating Base Main bracket ................6600-1183-500 Flat washer ................6600-0712-406 Nut, M8 ...................6600-0714-405 Inner shroud ................6600-1489-500 Mounting Leg (new) ................6600-1599-500 plate Leg (old) ..................6600-1323-500 Bed up/down pedal (gray) ..........M1108745 Bed up/down pedals, set of two (gray) ....M1108748 Bed up/down pedal assembly (teal) obsolete, use gray (M1108795) Nut, M4 ...................6600-0714-402 10.
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Chapter 6: Illustrated Parts End cap, top inside left (west) ........6600-1339-500 Roll pin ..................6600-1095-400 Spring ..................6600-1089-400 End cap, top outside left (west) ........6600-1340-500 Circular loop fastener (order when ordering end cap) ........6600-1177-400 Screw, M4 ................6600-0708-409 End cap, top inside right (East) ........6600-1468-500 End cap, top outside right (East) .........6600-1337-500 Circular loop fastener (order when ordering end cap) ........6600-1177-400...
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Chapter 6: Illustrated Parts STEP 7 Spring, upper* ......................6600-1464-500 Spring, lower* ......................6600-1465-500 Spring , left (west) only* ..................6600-1725-500 Screw, M5 x 20 socket head ................6600-1152-400 Spacer .........................6600-1103-400 Roll pin ........................6600-1093-400 Stop block, left (west) only .................6600-1712-500 Heater wire harness/cable carrier assembly*** ........6600-0710-700 Spring bracket, left (west) only ................6600-1350-500 10.
Chapter 6: Illustrated Parts Screw, 10-32 Button Hd..........6600-1258-400 Knob ..................M1081553 Teflon washer ..............6600-1238-400 (No longer available.) Knob, block ................0217-5335-300 Washer ...................0202-0095-300 Bushing ..................6700-0030-400 Label ..................6600-2497-101 NOTE: If you need to replace the upper or lower swing arms, order the entire I.V. pole assembly. Figure 6-37 Rotating I.V.
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Chapter 6: Illustrated Parts OmniBed Giraffe OmniBed branding label ..........M1198103 Bed up/down pedal switch label ....6600-2552-101 Canopy pedal switch label ......6600-2552-102 OHMEDA ® 154249 0086 Medical T Y P E : B C L A S S : 1 w MAX...
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Chapter 6: Illustrated Parts O2 warning labels: Chinese ....................6600-2341-113 Croatian ..................M1144126 Czech ....................M1117737 Danish ....................6600-2341-117 Dutch ....................6600-2341-110 English .....................6600-2341-101 Estonian ..................M1114975 Finnish....................M1061656 French ....................6600-2341-102 German ...................6600-2341-104 Greek ....................6600-2341-109 Italian ....................6600-2341-105 Japanese ..................6600-2341-107 Korean .....................M1125065 Lithuanian ..................M1149784 Norweigan ..................6600-2341-118 Polish ....................M1114972 Portuguese ..................M1090505 Romanian ..................M1120365 Russian ....................M1125063...
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Chapter 6: Illustrated Parts ECMO warning labels: Dutch, English, French, German, Italian, and Spanish ........................6600-2546-101 Danish, Chinese, Japanese, Norwegian, Russian, and Swedish ....................6600-2546-102 Czech, Estonian, Polish, Portuguese, Romanian, and Turkish ......................M1093199 Greek, Korean, Serbian, and Slovak .................................. M1125076 Croatian, and Lithuanian ....................................... M1144131 Finnish.............................................
Chapter 6: Illustrated Parts AIR CIRCULATION MOTOR Board Assembly Revision Number AIR FLOW SENSOR DC OUTPUT WARMER HEATER CONTROL INC HEATER CONTROL 50 49 MOTOR TRANS SEC EBASE MOTOR HOOD MOTOR FOOT SWITCHES HOOD POSITION SENSORS HOOD HAND CONTROL HEATER DOOR SENSORS RH ADD WATER SENSOR...
Chapter 6: Illustrated Parts Board Assembly Revision Number Fuse 120V 2 amp 6600-1324-602 Fuse 230V 1 amp 6600-1324-601 Humidifier Interface Board No longer needed. Humidifier Fuse 6600-0517-602 Time lag 250V 3.15 A (Interface board plugs into these clips) Supply Fuse 6600-0517-602 Time lag 250V 3.15 A Figure 6-42 Relay Board (6600-0214-850) Revision Level 9 or Lower...
Chapter 6: Illustrated Parts 6.5 Wiring Diagrams To J20 on Graphics Driver Board Environmental Sensor for Systems with Panel Connector Replacement Kit 6600-0241-850 Environmental Connector viewed from wire brown termination side of black black orange brown black panel connector brown green orange blue...
Chapter 6: Illustrated Parts Base Pedestal Ebase Right/East Foot 6600-0750-700 6600-0713-700 6600-0285-850 DOWN white EBASEDOWN yellow brown orange EBASEUP orange To J40 on black blue HOODPEDAL brown shield green green Relay Board SPKR+ black SPKR- black Ebase Left/West Foot 6600-0715-700 6600-0285-850 SPEAKER 6600-1168-600...
Chapter 6: Illustrated Parts Hood Hand Control 6600-0736-702 DOWN Left/West 6600-0744-700 Hood Hand Control UPHOOD DOWNHOOD brown To J35 on black UPHOOD black Relay Board 6600-0736-701 DOWNHOOD DOWN brown Right/East Hood Hand Control Ebase / Hood Transformer 6600-0746-700 Sec A 14.6vac To J44 on Sec A 14.6vac white...
Chapter 6: Illustrated Parts Incubator 6600-0748-702 6600-0748-701 black To J33 on brown orange Air flow signal Relay Board shield 230V 6600-0729-700 115V Optical Fan Sensor Configuration Plug Group 1 6600-0820-700 6600-1057-600 6600-0711-700 Inc. black brown Brushless Motor To J30 on orange yellow Relay Board...
Chapter 6: Illustrated Parts Incubator 6600-0748-702 6600-0748-701 black To J33 on brown orange Air flow signal Relay Board shield 230V 6600-0729-700 115V Optical Fan Sensor Configuration Plug Group 1 6600-0820-700 6600-1057-600 6600-0711-700 Inc. black brown Brushless Motor To J30 on orange yellow Relay Board...
Chapter 6: Illustrated Parts Radiant Warmer (Shown with heater door in closed position) HTR DOOR CLOSED HTR DOOR CLOSED HTRDOORNC orange To J31 on Heater Door brown HTRDOORNO brown yellow HTR DOOR OPEN HTR DOOR OPEN black black black Sensors Relay Board shield SHIELD...
Chapter 6: Illustrated Parts Radiant Warmer (Shown with heater door in closed position) HTR DOOR CLOSED HTR DOOR CLOSED HTRDOORNC orange To J31 on Heater Door brown HTRDOORNO brown yellow HTR DOOR OPEN HTR DOOR OPEN black black black Sensors Relay Board shield SHIELD...
Chapter 6: Illustrated Parts 6600-0604-700 green J85.1 RH SIGNAL Sensor Plug orange J85.2 J85.3 THERMISTOR2 yellow J85.4 THERMISTOR1 black J85.5 violet J85.6 brown J85.7 Sensor Boards blue J85.8 Oxygen 6600-1511-700 Sensors P92.1 CONNECTS TO PAD 3 P92.2 CONNECTS TO PAD 2 6600-0233-850 P92.3 CONNECTS TO PAD 1 6600-0120-850...
Appendix B: Specifications B.4 Operating Environment Temperature 20 to 30ºC Humidity 10 to 95% Non-condensing relative humidity B.5 Storage Conditions Temperature -25 to 60ºC Humidity 5 to 95% Non-condensing relative humidity Pressure 50 to 106 kPa B.6 User Control Settings Patient control temperature 35-37.5ºC in 0.1ºC increments Air control temperature...
Appendix B: Specifications B.8 Performance B.8.1 System Control accuracy + 1.0ºC Control Temp vs. Avg. Incubator Temp with level bed in manual mode. Variability + 0.5ºC Incubator Temp vs. Avg. Incubator Temp Time to reach 38.5ºC control temp from cold start in 25ºC 50% RH room Warm-up time <...
Appendix B: Specifications B.9 Weight Scale Functional range 300 g to 8 kg Accuracy ± 10 g Resolution 10 g (factory setting) or 5 g (for some scales only) NOTE: For the European Union (EU) and the European Free Trade Association (EFTA) member states in Europe, check with your local regulations with respect to the Non-Automated Weighing Instrument (NAWI) directive as to the process and frequency for scale calibration.
Appendix C: RS-232 Serial Data WARNING: The computer or RS-232 monitor’s user program must continuously check the data link. The program should constantly verify connection to the incubator controller and check for updated data. NOTE: In the event of a power failure, all serial communication will cease until power is restored. C.1 RS-232 Connector The Nurse Call and the serial data output share the same female, nine pin, d-type connector.
Appendix C: RS-232 Serial Data Heater power. Patient mode. This is either a “P” or “N.” Open bed mode. This is either an “O” or “N.” Closed bed mode. This is either an “C” or “N.” Set point for humidity. The “00” means the humidifier is not on. Relative humidity in the infant compartment as measured by the compartment probe.