hit counter script
Sony HCD-ZX66i Service Manual
  1. Manuals
  2. Brands
  3. Sony Manuals
  4. Stereo System
  5. HCD-ZX66I - Cd/receiver Component For Compact Hi-fi Stereo...
  6. Service manual

Sony HCD-ZX66i Service Manual

Hide thumbs Also See for HCD-ZX66i:
Table of Contents

Advertisement

Quick Links

SERVICE MANUAL
Ver. 1.0 2009.02
• HCD-ZX66i/ZX99i are the tuner, iPod,
CD and amplifi er section in LBT-ZX66i/ZX99i.
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC DISTORTION:
HCD-ZX99i:
With 6-ohm loads, both channels driven, from 120 Hz – 10 kHz; rates 200
watts per channel minimum RMS power, with no more than 0.7 % total
harmonic distortion from 250 miliwatts to rated output.
HCD-ZX66i US model:
With 6-ohm loads, per channel driven, from 120 Hz – 10 kHz; rates 220
watts per channel minimum RMS power, with no more than 0.7 % total
harmonic distortion from 250 miliwatts to rated output.
Amplifi er section
HCD-ZX99i:
The following are measured at
AC 120 V, 60 Hz
Front/Surround speaker
Power output (rated):
270 W + 270 W (at 6 Ω, 1 kHz, 10 % THD)
RMS output power (reference):
180 W × 2 + 180 W × 2 (6 Ω at 1 kHz, 10 % THD)
HCD-ZX66i
The following are measured at
AC 120 V, 60 Hz
Front speaker
Power output (rated):
280 W (at 6 Ω, 1 kHz, 10 % THD)
RMS output power (reference):
210 W × 2 (6 Ω at 1 kHz, 10 % THD)
Sony Corporation
9-889-432-01
2009B04-1
Audio&Video Business Group
©
2009.02
Published by Sony Techno Create Corporation
HCD-ZX66i/ZX99i
Photo: HCD-ZX99i
CD
Section
SPECIFICATIONS
COMPONENT Hi-Fi STEREO SYSTEM
Model Name Using Similar Mechanism
CD Mechanism Type
Base Unit Name
Optical Pick-up Name
Inputs
PHONO IN L/R:
Sensitivity 3 mV, impedance 47 kilohms
MIC 1/MIC 2:
Sensitivity 1 mV, impedance 10 kilohms
GAME INPUT AUDIO L/R:
Sensitivity 250 mV, impedance 47 kilohms
GAME INPUT VIDEO:
1 Vp-p, 75 Ω
PC IN L/R:
Sensitivity 250 mV, impedance 47 kilohms
Outputs
PHONES:
accepts headphones of 8 Ω or more
VIDEO OUT:
max. output level 1 Vp-p, load impedance 75 ohms
US Model
HCD-ZX66i/ZX99i
Canadian Model
HCD-ZX66i
HCD-ZX9
CDM79B-F1BD81
BU-F1BD81A
KSM-215DCP/C2NP
– Continued on next page –

Advertisement

Table of Contents
loading

Related Manuals for Sony HCD-ZX66i

Summary of Contents for Sony HCD-ZX66i

  • Page 1 HCD-ZX66i/ZX99i SERVICE MANUAL US Model HCD-ZX66i/ZX99i Canadian Model Ver. 1.0 2009.02 HCD-ZX66i • HCD-ZX66i/ZX99i are the tuner, iPod, CD and amplifi er section in LBT-ZX66i/ZX99i. Photo: HCD-ZX99i Model Name Using Similar Mechanism HCD-ZX9 CD Mechanism Type CDM79B-F1BD81 Section Base Unit Name...
  • Page 2 LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC- TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON- NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
  • Page 3 HCD-ZX66i/ZX99i NOTES ON CHIP COMPONENT REPLACEMENT NOTES ON LASER DIODE EMISSION CHECK • Never reuse a disconnected chip component. The laser beam on this model is concentrated so as to be focused • Notice that the minus side of a tantalum capacitor may be dam- on the disc refl...
  • Page 4 fi rst session. MPEG Layer-3 audio coding technology and patents licensed from Fraunhofer IIS and Thomson. iPod is a trademark of Apple Inc., registered in the U.S. and other countries. Model Part No. HCD-ZX99i: US 2-649-004-4[] HCD-ZX66i: US 2-649-004-5[] HCD-ZX66i: Canadian 2-649-004-6[]...

  • Page 5: Table Of Contents

    HCD-ZX66i/ZX99i TABLE OF CONTENTS SERVICE NOTE 6-8. Printed Wiring Board –Main Section– ....38 6-9. Schematic Diagram –Main Section (1/3)– ..... 39 1-1. Service Position of CD BU Block ......6-10. Schematic Diagram –Main Section (2/3)– ..... 40 1-2. Service Position of PANEL COM Board ....

  • Page 6: Service Note

    HCD-ZX66i/ZX99i SECTION 1 SERVICE NOTE 1-1. SERVICE POSITION OF CD BU BLOCK chassis CD block...

  • Page 7: Service Position Of Panel Com Board

    HCD-ZX66i/ZX99i 1-2. SERVICE POSITION OF PANEL COM BOARD gear (shaft) loading panel Turn the gear (shaft) in the direction of the arrow. PANEL COM board...

  • Page 8: Service Position Of Power Amp Board

    HCD-ZX66i/ZX99i 1-3. SERVICE POSITION OF POWER AMP BOARD front panel assy CD mechanism block POWER AMP board 1-4. SERVICE POSITION OF CD CHANGER CD mechanism block...

  • Page 9: General

    HCD-ZX66i/ZX99i SECTION 2 GENERAL This section is extracted from instruction manual. Guide to parts and controls This manual mainly explains operations using the buttons on the unit, but the same operations can also be performed using the buttons on the remote having the same or similar names.
  • Page 10 HCD-ZX66i/ZX99i Remote RM-AMU008 FM MODE (pages 20, 37) Press to select the FM monaural or stereo reception. TUNER/BAND (page 19) Press to select AM or FM band. TUNING +/– (pages 19, 30) Press to tune in a radio station. Unit: FUNCTION (pages 14, 17, 22, 29) Remote: FUNCTION +/–...
  • Page 11 HCD-ZX66i/ZX99i Operation buttons for iPod MIC LEVEL (pages 32, 34) function: Turn to adjust the microphone volume. (play/pause) (pages 20, 21) Press to start or pause playback. PLAY MODE (pages 18, 36, 37) Press to select the play mode of CD (rewind/fast foward) function.
  • Page 12 HCD-ZX66i/ZX99i (LBT-ZX99i only) CLEAR (page 30) MODE (page 23) Press to delete the last step from the program list. When X-ROUND is set to on, press to select X-ROUND mode. Operation buttons on remote: (LBT-ZX99i only) +/– (tuning) (pages 19, 30) SPEAKERS (page 25) Press to tune in a radio station.
  • Page 13 HCD-ZX66i/ZX99i – Display TEXT ST MONO TUNED ALL 1 DISC S AUTO PRESET SHUF PGM REP 1 MANUAL SLEEP PLAY GAME EFFECT SURR MIXING X-GROOVE Lights up when the MP3 file contains Indicators for the disc tray (page 17). ID3 tag information.
  • Page 14 HCD-ZX66i/ZX99i Getting Started Hooking up the system – Rear panel – Front panel GAME INPUT VIDEO AUDIO PHONES To AM loop antenna To FM lead antenna To front speaker (right) To front speaker (left) To surround speaker (right) To surround speaker (left) * LBT-ZX99i only.
  • Page 15 HCD-ZX66i/ZX99i Antennas Connect the speaker cords to the terminals on Find a location and an orientation that the front speakers. provide good reception, and then set up the antennas. Black ( ) Red ( ) Black ( ) Red ( )
  • Page 16 HCD-ZX66i/ZX99i PC IN L/R jacks To remove the iPod Dock Adapter, pull it up with your fingernail or a flat object Use an audio cord (not supplied) to using the slot inside the adapter. connect the audio output of the computer to these jacks.

  • Page 17: Disassembly

    HCD-ZX66i/ZX99i SECTION 3 DISASSEMBLY • This set can be disassembled in the order shown below. 3-13. OPTICAL PICK-UP 3-1. CASE (Page 24) (Page 18) 3-14. BD81A BOARD 3-2. LOADING PANEL (Page 18) (Page 24) 3-3. FRONT PANEL SECTION (Page 19) 3-5.

  • Page 18: Case

    HCD-ZX66i/ZX99i Note: Follow the disassembly procedure in the numerical order shown below. 3-1. CASE three claws three screws (+BVTP 3 × 8) cover (top) case three claws four screws three screws (+BVTP 3 × 8) (case 3 TP2) three screws (case 3 TP2) 3-2.

  • Page 19: Front Panel Section

    HCD-ZX66i/ZX99i 3-3. FRONT PANEL SECTION wire (flat type)(17 core) (CN507) screw (+BVTP 3 × 8) wire CN920 (3P) front panel section MAIN board CN501 (11P) CN801 (4P) CN803 (3P) CN802 (3P) three screws three screws (+BVTP 3 × 8) two screws (+BVTP 3 ×...

  • Page 20: Back Panel Section

    HCD-ZX66i/ZX99i 3-5. BACK PANEL SECTION CN1116 (2P) two screws (+BVTP 3 × 8) five screws two screws (+BVTP 3 × 8) (+BVTP 3 × 8) three screws (+BVTP 3 × 8) CN1115 (2P) flexible flat cable (11 core) (CN504) CN1100 (3P) four screws (+BVTP 3 ×...

  • Page 21: Cd Mechanism Section

    HCD-ZX66i/ZX99i 3-7. CD MECHANISM SECTION two screws (+BV 3 (3-CR)) two screws (+BV 3 (3-CR)) CD mechanism section two screws (+BVTP 3 × 8) 3-8. MAIN BOARD CN503 (4P) CN601 MAIN board CN505 two screws (+BVTP 3 × 8) CN506...

  • Page 22: Board

    HCD-ZX66i/ZX99i 3-9. TABLE ASSY floating screw (+PTPWH M2.6) tray table assy screw flexible flat cable (6 core) (+BTP 2.6 × 8) (CN002) (FMS-18) screw (+BTP 2.6 × 8) two screws (+BTP 2.6 × 8) bracket claw plate (guide) 3-10. SE-130 BOARD...

  • Page 23: Td Belt

    HCD-ZX66i/ZX99i 3-11. TD BELT two screws (+BTP 2.6 × 8) TD unit assy TD belt TD motor assy two screws (+P 3 × 3) table assy 3-12. DC MOTOR (M901) DC motor (M901) CN004 (2P) MD-94 board belt (loading) gear (loading A)

  • Page 24: Optical Pick-Up

    HCD-ZX66i/ZX99i 3-13. OPTICAL PICK-UP holder (BU) assy chassis plate two screws (+BVTP 3 × 8) optical pick-up two coil springs (insulating) two coil springs (insulating) two stopper (BU) two floating screws (+PTPWH M2.6) two screws (+BVTP 2.6 (3CR)) flexible flat cable (27 core) (CN201) 3-14.

  • Page 25: Test Mode

    HCD-ZX66i/ZX99i SECTION 4 TEST MODE [GC TEST MODE] 4. When the [VOLUME] knob is turned clockwise even slightly, • This mode is used to check the fl uorescent indicator tube, the sound volume increases to its maximum and a message LEDs, keys, JOG, VOLUME jog, model, destination and soft- “VOLUME MAX”...
  • Page 26 HCD-ZX66i/ZX99i [CD AGING MODE] [CD ERROR CODE MODE] • This mode can be used for operation check of CD section. 1. Display the CD error code when an error occurred If an error occurs, the aging operation would stops and the sta- tus is displayed.
  • Page 27 HCD-ZX66i/ZX99i &&: Emerging error tube and the CD ship mode is set. 01: Stop while chucking up. 5. Then AC power OFF. 02: Stop while chucking up. 03: Time-out of EX-CHANGE open. [CD SHIP MODE (WITHOUT MEMORY CLEAR)] 05: Time-out of EX-CHANGE close.

  • Page 28: Electrical Adjustments

    HCD-ZX66i/ZX99i SECTION 5 ELECTRICAL ADJUSTMENTS Note: Clear RF signal waveform means that the shape “◊” can be CD SECTION clearly distinguished at the center of the waveform. Note: VOLT/DIV: 200 mV 1. CD Block is basically designed to operate without adjustment.

  • Page 29: Diagrams

    HCD-ZX66i/ZX99i SECTION 6 DIAGRAMS • Circuit Boards Location VOL board SUBTRANS board PANEL COM board POWER SW board LEFT-BTTN board FUNCTION SW board MIC board RIGHT-BTTN board CD-L board JOG-A board (HCD-ZX99i) GAME HP board IPOD board JOG-B board CURSOR MT board...
  • Page 30 HCD-ZX66i/ZX99i THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.) For Printed Wiring Boards. For Schematic Diagrams. Note: Note: • X : parts extracted from the component side.

  • Page 31: Block Diagram -Cd Servo Section

    HCD-ZX66i/ZX99i 6-1. BLOCK DIAGRAM – CD SERVO Section – RF AMP,DIGITAL SIGNAL PROCESSOR OPTICAL PICK-UP IC101 BLOCK (KSM-215DCP) MAIN CD L AOUT1 SECTION AOUT2 R-CH (Page 32) DETECTOR OPTICAL OUTPUT MUTE IC503 CD DIGITAL +1.7V Q150 +3.3V DOUT DOUT OPTICAL...

  • Page 32: Block Diagram -Main Section

    HCD-ZX66i/ZX99i 6-2. BLOCK DIAGRAM – MAIN Section – INPUT SELECTOR, SURROUND MIC AMP ELECTRONIC VOLUME POWER AMP SOUND CONTROL ZX99i IC850 (1/2) IC101 MIC AMP IC701 IC102 J801 TM609 IC850 (2/2) MIC1 (2/2) +RE2 RV801 MIC IN VOLIN1 TONEOUTL OUT1...

  • Page 33: Block Diagram -Display/Power Section

    HCD-ZX66i/ZX99i 6-3. BLOCK DIAGRAM – DISPLAY/POWER Section – VACUUM FLUORESCENT DISPLAY DRIVER, KEY CONTROL BAND-PASS FILTER IC901 IC903 BPF4OUT BPF1-F01 BPF3OUT BPF1-F02 PT1100 BPF2OUT MAIN SPEANA BPF2-F03 B.P.F. POWER SECTION BPF1OUT TRANSFORMER BPF3-F04 73 (Page 32) (MAIN) F1141 RECT RECOUT D658 –VH...

  • Page 34: Printed Wiring Board -Bd Section

    HCD-ZX66i/ZX99i 6-4. PRINTED WIRING BOARD – BD Section – : Uses unleaded solder. • See page 29 for Circuit Boards Location. • M101 (SPINDLE) M102 (SLED) MAIN BOARD CN502 (Page 38) 1-860-502- (13) 1-860-502- (13) • Semiconductor Location Ref. No. Location...

  • Page 35: Schematic Diagram -Bd Section

    HCD-ZX66i/ZX99i 6-5. SCHEMATIC DIAGRAM – BD Section – • See page 60 for IC Block Diagrams. • See page 65 for IC Pin Function Descriptions. CN101 TP423 R307 C125 C142 TP10 TP304 C307 C134 TP11 TP424 IC B/D C151 TP12...

  • Page 36: Printed Wiring Boards -Loading Section

    HCD-ZX66i/ZX99i 6-6. PRINTED WIRING BOARDS – LOADING Section – : Uses unleaded solder. • See page 29 for Circuit Boards Location. • M902 (TURN TABLE) – SE-130 BOARD CN102 PH101 PH102 (Page 38) MAIN BOARD CN101 (13) CN509 CN001 MD-94 BOARD...

  • Page 37: Schematic Diagram -Loading Section

    HCD-ZX66i/ZX99i 6-7. SCHEMATIC DIAGRAM – LOADING Section – CN001 CN003 RE901 MAIN BOARD CN004 (1/3) CN509 (Page 39) M901 (LOADING) CN002 S001 CN102 CN101 M902 (TURN TABLE) PH101 TABLE SENSOR PH102 PH102 TABLE SENSOR HCD-ZX66i/ZX99i...

  • Page 38: Printed Wiring Board -Main Section

    HCD-ZX66i/ZX99i 6-8. PRINTED WIRING BOARD – MAIN Section – : Uses unleaded solder. • See page 29 for Circuit Boards Location. • J701 PHONO (Page 46) GAME HP J716 IC503 FAN901 VIDEO OUT BOARD DC FAN CD DIGITAL OUT MAIN BOARD...

  • Page 39: Schematic Diagram -Main Section (1/3)

    HCD-ZX66i/ZX99i 6-9. SCHEMATIC DIAGRAM – MAIN Section (1/3) – • See page 60 for IC Block Diagrams. (Page 40) MAIN BOARD (2/3) MAIN BOARD (1/3) CN507 LED STBY BUS4 KEY POWER SPEANA DISPLAY CD-R JL629 LED GND R122 C116 LED+9V...

  • Page 40: 6-10. Schematic Diagram -Main Section (2/3)

    HCD-ZX66i/ZX99i 6-10. SCHEMATIC DIAGRAM – MAIN Section (2/3) – • See page 30 for Waveforms • See page 68 for IC Pin Function Descriptions. MAIN BOARD (2/3) CN040 DGND JW499 RESET C499 CN VSS RXD1 FLASH CLK1 PROGRAMMING ANTENNA MCU VCC...

  • Page 41: 6-11. Schematic Diagram -Main Section (3/3)

    HCD-ZX66i/ZX99i 6-11. SCHEMATIC DIAGRAM – MAIN Section (3/3) – • See page 61 for IC Block Diagrams. (Page 40) MAIN BOARD (2/3) MAIN BOARD (3/3) R591 C600 0.01 0.01 JL155 ST-L ST-R IC B/D MD-IN-L MD-IN-R MD_IN-L MD_IN-R PHONO-L PHONO-R...

  • Page 42: Printed Wiring Boards -Panel Section

    HCD-ZX66i/ZX99i 6-12. PRINTED WIRING BOARDS – PANEL Section – : Uses unleaded solder. • See page 29 for Circuit Boards Location. • POWER SW BOARD PANEL COM BOARD JW1084 JL201 JL134 JL226 JL228 JL136 R1398 JL127 JL125 JL107 JL257 D920...

  • Page 43: Schematic Diagram -Panel Section

    HCD-ZX66i/ZX99i 6-13. SCHEMATIC DIAGRAM – PANEL Section – • See page 30 for Waveforms. • See page 62 for IC Block Diagrams. • See page 70 for IC Pin Function Descriptions. FL901 PANEL COM BOARD VACUUM FLUORESCENT DISPLAY 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43...

  • Page 44: Printed Wiring Board -Ipod Section

    HCD-ZX66i/ZX99i 6-14. PRINTED WIRING BOARD – IPOD Section – : Uses unleaded solder. • See page 29 for Circuit Boards Location. • (Page 38) MAIN BOARD CN501 IPOD BOARD (SIDE B) TP1572 CN1551 TP1577 TP1574 TP1573 R1571 R1563 R1506 C1557...

  • Page 45: Schematic Diagram -Ipod Section

    HCD-ZX66i/ZX99i 6-15. SCHEMATIC DIAGRAM – IPOD Section – IPOD BOARD CN1550 TP1550 DGND C1551 R1590 R1591 R1592 R1593 DGND 100k 100k 100k 100k TP1501 TPA+ 0.5% 0.5% 0.5% 0.5% TP1552 USB D+ TP1553 TPA- TP1554 USB D- R1595 R1594 TP1555 TPB+ 0.5%...

  • Page 46: Printed Wiring Boards -Jack Section

    HCD-ZX66i/ZX99i 6-16. PRINTED WIRING BOARDS – JACK Section – : Uses unleaded solder. • See page 29 for Circuit Boards Location. • GAME HP BOARD MIC BOARD CN802 MAIN VIDEO BOARD NO512 (Page 38) J580 GAME INPUT R830 R829 CN801...

  • Page 47: Schematic Diagram -Jack Section

    HCD-ZX66i/ZX99i 6-17. SCHEMATIC DIAGRAM – JACK Section – CN920 MIC BOARD GAME HP BOARD MAIN MIC-OUT BOARD MIC-GND (2/3) A+9V NO510 (Page 40) R801 100k IC850 Mount Mecha ET803 487053931 IC850 C842 J580 R804 NJM4558V-TE2 CN802 R813 MIC AMP MAIN...

  • Page 48: Printed Wiring Boards -Volume Section

    HCD-ZX66i/ZX99i 6-18. PRINTED WIRING BOARDS – VOLUME Section – : Uses unleaded solder. • See page 29 for Circuit Boards Location. • CURSOR MT BOARD VOL BOARD D907–917 (VOLUME ILLUMINATION) R969 S913 S904 NO929 NO929 S970 ROCK SALSA S918 S905...

  • Page 49: Schematic Diagram -Volume Section

    HCD-ZX66i/ZX99i 6-19. SCHEMATIC DIAGRAM – VOLUME Section – VOL BOARD W801 C972 D908 D910 D912 D914 D916 SLI-325DCT31W SLI-325DCT31W SLI-325DCT31W SLI-325DCT31W SLI-325DCT31W (VOLUME ILLUMINATION 2) (VOLUME ILLUMINATION 4) (VOLUME ILLUMINATION 6) (VOLUME ILLUMINATION 8) (VOLUME ILLUMINATION 10) C971 C967 D907...

  • Page 50: Printed Wiring Boards -Left Button Section

    HCD-ZX66i/ZX99i 6-20. PRINTED WIRING BOARDS – LEFT BUTTON Section – : Uses unleaded solder. • See page 29 for Circuit Boards Location. • (Page 42) PANEL COM BOARD LEFT-BTTN BOARD NO908 (ZX99i) CN922 S936 S935 DISC 2 DISC 1 X-ROUND...

  • Page 51: Schematic Diagram -Left Button Section

    HCD-ZX66i/ZX99i 6-21. SCHEMATIC DIAGRAM – LEFT BUTTON Section – LEFT-BTTN BOARD NO915 CD-L BOARD KEY0 PANEL COM DGND BOARD NO909 KEY5 R834 R896 R866 (Page 43) R846 1.5k S937 S938 S939 R845 R844 R843 R840 R837 ZX99i 2.2k 3.3k 4.7k 6.8k...

  • Page 52: Printed Wiring Boards -Right Button Section

    HCD-ZX66i/ZX99i 6-22. PRINTED WIRING BOARDS – RIGHT BUTTON Section – : Uses unleaded solder. • See page 29 for Circuit Boards Location. • (Page 42) PANEL COM BOARD NO917 NO916 NO916 NO905 NO925 FUNCTION SW BOARD JW800 S950 S951 –...

  • Page 53: Schematic Diagram -Right Button Section

    HCD-ZX66i/ZX99i 6-23. SCHEMATIC DIAGRAM – RIGHT BUTTON Section – FUNCTION SW BOARD RIGHT-BTTN BOARD R868 R869 R870 6.8k 4.7k NO919 NO901 S930 S947 S949 S948 DGND NO916 FUNCTION KEY3 KEY3 PHONO iPod R832 KEY RIGHT_BTTN PANEL COM KEY4 BOARD NO917...

  • Page 54: Printed Wiring Board -Surround Section (Hcd-Zx99I)

    HCD-ZX66i/ZX99i 6-24. PRINTED WIRING BOARD – SURROUND Section (HCD-ZX99i) – : Uses unleaded solder. • See page 29 for Circuit Boards Location. • SURROUND BOARD (HCD-ZX99i) • Semiconductor IC701 Location C753 C703 Ref. No. Location D720 C-10 JL700 JW743 JL713...

  • Page 55: Schematic Diagram -Surround Section (Hcd-Zx99I)

    HCD-ZX66i/ZX99i 6-25. SCHEMATIC DIAGRAM – SURROUND Section (HCD-ZX99i) – • See page 63 for IC Block Diagrams. IC B/D IC701 SURROUND BOARD IC701 (HCD-ZX99i) STK412-240M-E SURROUND POWER AMP D791 MAZ8180GMLS0 JL729 R784 R734 R730 0.22x2 RY760 JL712 NO700 REAR L-CH...

  • Page 56: Printed Wiring Board -Power Amp Section

    JW730 JL626 R664 Q606 Q668 CL802 JL601 R607 R690 Q765 D627 JW721 ): HCD-ZX99i only JW665 R658 JW666 < >: HCD-ZX66i only R696 MAIN HS801 (ZX99i) IC627 R659 HS656 (ZX66i) JW609 BOARD – JW667 CN506 C679 D656 (Page 38) JW657...

  • Page 57: Schematic Diagram -Power Amp Section

    HCD-ZX66i/ZX99i 6-27. SCHEMATIC DIAGRAM – POWER AMP Section – • See page 63 for IC Block Diagrams. POWER AMP BOARD ZX99i ZX66i IC B/D IC B/D IC601 IC600 IC601 IC600 STK412-240M-E STK412-150C POWER AMP POWER AMP CL899 Mount Mecha EPT650...

  • Page 58: Printed Wiring Boards -Transformer Section

    HCD-ZX66i/ZX99i 6-28. PRINTED WIRING BOARDS – TRANSFORMER Section – : Uses unleaded solder. • See page 29 for Circuit Boards Location. • TRANS BOARD SUBTRANS BOARD (CHASSIS) B1000 NO1114 PT1100 POWER TRANSFORMER LP1180 (MAIN) LP1000 PT1101 POWER TRANSFORMER JL13 (SUB)

  • Page 59: Schematic Diagram -Transformer Section

    HCD-ZX66i/ZX99i 6-29. SCHEMATIC DIAGRAM – TRANSFORMER Section – TRANS BOARD PT1100 POWER TRANSFORMER CN1112 F1141 (MAIN) T8AL 250V JL14 AC-VH F1151 JL15 AC-VH T8AL 250V POWER AMP BOARD JL17 NO608 F1161 (Page 57) AC-VL T8AL 250V JL18 AC-VL F1171 T8AL 250V...
  • Page 60 HCD-ZX66i/ZX99i • IC Block Diagrams IC251 BA5947FM-E2 (BD81A Board) IC301 TC94A34FG-002 (BD81A Board) IC501 BA00BC0WCP-V5E2 (MAIN Board (1/3)) CH4OUTR CH1PUTF – VREF DRIVER CH1OUTR CH4OUTF LRCKIA CH2OUTF CH3OUTF PIN26 6.5k CH3OUTR CH2OUTR BCKIA THERMAL OVER CURRENT Vref SHUT DOWN PROTECT...
  • Page 61 HCD-ZX66i/ZX99i IC101 R2A15216FP (MAIN Board (3/3)) MD_IN-R REFERENCE MD_IN-L 6 INPUT 6 INPUT SELECTOR SELECTOR PHONO-R PHONO-L (R-CH) (L-CH) IPOD-R IPOD-L GAMER GAMEL INGAINOUTR INGAINOUTL MD_OUT-R MD_OUT-L RECBR RECBL VOCAL CUT SURROUND OR DPL IN TRER TREL TONE TONE MID1R...
  • Page 62 HCD-ZX66i/ZX99i IC102 R2S15207FP (MAIN Board (3/3)) 29 28 TONE CONTROL (BASS, TREBLE, MID) TONE REC OUT VOCAL CUT ON/OFF ON/OFF VOLIN1 INA1 31 VOLUME INPUT SELECTOR BB11 GND 32 BB21 TONE ATT BASS BOOST ON/OFF REFIN 33 OUT1 SURROUND SUR1 34...
  • Page 63 HCD-ZX66i/ZX99i IC701 STK412-240M-E (SURROUND Board) (HCD-ZX99i only) IC601 STK412-240M-E (POWER AMP Board) (HCD-ZX99i only) COM1 DRIVER DRIVER CURRENT CURRENT LIMITER LIMITER COM2...
  • Page 64 HCD-ZX66i/ZX99i IC600 STK412-150C (POWER AMP Board) (HCD-ZX66i only) COM1 DRIVER DRIVER CURRENT CURRENT LIMITER LIMITER COM2 IC627 RT8H015C-T112-1 (POWER AMP Board) OVER LOAD DETECT DETECT...
  • Page 65 HCD-ZX66i/ZX99i • IC Pin Function Descriptions BD81A BOARD IC101 CXD3059AR (RF AMP, DIGITAL SIGNAL PROCESSOR) Pin No. Pin Name Description MIRR Mirror signal input/output (Not used in this set) DFCT Defect signal input/output (Not used in this set) Focus OK signal input/output (Not used in this set) —...
  • Page 66 HCD-ZX66i/ZX99i Pin No. Pin Name Description DDVROUT DC/DC converter output DDVRSEN DC/DC converter output voltage monitor signal input AVSS5 — Analog ground DDCR Reset signal input — Not used. (Open) BCKI D/A interface bit clock signal input PCMDI D/A interface serial data signal input...
  • Page 67 HCD-ZX66i/ZX99i Pin No. Pin Name Description GFS signal output (Not used in this set) C2PO C2PO signal output (Not used in this set) SCOR Sub code sync signal output — Power supply pin (+3.3 V) 4.2366 MHz signal output (Not used in this set)
  • Page 68 HCD-ZX66i/ZX99i MAIN BOARD (2/3) IC401 R5F3640MDFAR (SYSTEM CONTROL) Pin No. Pin Name Description MP3-ACK Acknowledgement input signal from MP3 decoder IC (L: acknowledged) MP3-LP Latch output signal to MP3 decoder IC (L: enable) MP3-CS Chip select output signal to MP3 decoder IC (L: enable)
  • Page 69 TUNED Tuning detection signal input from the tuner unit (L: tuned) 87 to 91 NO USE Not Used. (Open) MODEL-IN Model setting terminal (L: HCD-ZX66i, H: HCD-ZX99i) DEST-IN Not Used. (Open) I-HOLD Not Used. (Open) NO USE Not Used. (Open) AVSS —...
  • Page 70 HCD-ZX66i/ZX99i PANEL COM BOARD IC901 MB90M407PF-G-146E1 (VACUUM FLUORESCENT DISPLAY DRIVER, KEY CONTROL) Pin No. Pin Name Description 1 to 4 G4 to G1 Grid drive signal output for the vacuum fl uorescent display 5 to 10 SEG-1 to SEG-6 Segment drive signal output for the vacuum fl uorescent display VSS-IO —...

  • Page 71: Exploded Views

    HCD-ZX66i/ZX99i SECTION 7 EXPLODED VIEWS Note: The components identifi ed by mark 0 • The mechanical parts with no reference • -XX and -X mean standardized parts, so or dotted line with mark 0 are critical for number in the exploded views are not sup- they may have some difference from the safety.

  • Page 72: Front Panel Section (1)

    HCD-ZX66i/ZX99i 7-2. FRONT PANEL SECTION (1) not supplied not supplied (VOL board) (POWER SW board) not supplied (CURSOR MT board) not supplied (LEFT-BTTN board) FL901 not supplied not supplied (FUNCTION SW board) supplied with S975 not supplied (RIGHT-BTTN board) front panel section (2) Note: If the wire (fl...

  • Page 73: Front Panel Section (2)

    HCD-ZX66i/ZX99i 7-3. FRONT PANEL SECTION (2) not supplied not supplied supplied with jack not supplied (GAME HP board) not supplied supplied with jack not supplied (MIC board) not supplied (JOG-A board) (HCD-ZX99i) not supplied not supplied (JOG-B board) (HCD-ZX99i) not supplied...

  • Page 74: Chassis Section

    HCD-ZX66i/ZX99i 7-4. CHASSIS SECTION not supplied (TRANS board) PT1100 not supplied F1151 F1191 not supplied F1171 FC901 F1181 (SURROUND board) (HCD-ZX99i) F1161 not supplied F1141 not supplied not supplied not supplied not supplied not supplied CDM79B-F1BD81 not supplied not supplied Ref.

  • Page 75: (Cdm79B-F1Bd81)

    HCD-ZX66i/ZX99i 7-5. CD MECHANISM SECTION (1) (CDM79B-F1BD81) supplied supplied not supplied not supplied not supplied CD mechanism section (2) Note: If the wire (fl at type) was replaced, fold it some as the wire (fl at type) before replacement. Ref. No.

  • Page 76: (Cdm79B-F1Bd81)

    HCD-ZX66i/ZX99i 7-6. CD MECHANISM SECTION (2) (CDM79B-F1BD81) RE901 S101 M901 not supplied supplied supplied not supplied not supplied (MD-94 board) Note: If the wire (fl at type) was replaced, fold it some as the wire (fl at type) before replacement.

  • Page 77: Electrical Parts List

    HCD-ZX66i/ZX99i SECTION 8 BD81A ELECTRICAL PARTS LIST Note: • Due to standardization, replacements in • Items marked “*” are not stocked since The components identifi ed by mark 0 the parts list may be different from the they are seldom required for routine ser- or dotted line with mark 0 are critical for parts specifi...
  • Page 78 HCD-ZX66i/ZX99i BD81A CD-L CD-R CURSOR MT Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < TRANSISTOR > R412 1-216-809-11 METAL CHIP 1/10W R419 1-216-809-11 METAL CHIP 1/10W 6-551-120-01 TRANSISTOR 2SA2119K < VIBRATOR > < RESISTOR >...
  • Page 79 HCD-ZX66i/ZX99i FUNCTION SW GAME HP IPOD JOG-A JOG-B LEFT-BTTN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark FUNCTION SW BOARD R1553 1-216-845-11 METAL CHIP 100K 1/10W ****************** R1555 1-216-295-11 SHORT CHIP R1556 1-218-903-11 METAL CHIP 220K 0.5%...
  • Page 80 HCD-ZX66i/ZX99i LEFT-BTTN MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < SWITCH > 1-126-964-11 ELECT 10uF 1-126-964-11 ELECT 10uF S931 1-762-875-21 SWITCH, KEYBOARD (DISC 5) 1-114-573-11 CERAMIC CHIP 0.0047uF S932 1-762-875-21 SWITCH, KEYBOARD (PLAY MODE) 1-107-726-11 CERAMIC CHIP 0.01uF...
  • Page 81 HCD-ZX66i/ZX99i MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C302 1-126-947-11 ELECT 47uF < CONNECTOR > C303 1-107-826-11 CERAMIC CHIP 0.1uF C304 1-107-726-11 CERAMIC CHIP 0.01uF CN040 1-779-277-11 CONNECTOR, FFC (LIF(NON-ZIF)) 9P C305 1-107-826-11 CERAMIC CHIP 0.1uF...
  • Page 82 HCD-ZX66i/ZX99i MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < COIL > R110 1-216-821-11 METAL CHIP 1/10W R111 1-216-821-11 METAL CHIP 1/10W L300 1-412-058-11 INDUCTOR 10uH R112 1-216-854-11 METAL CHIP 560K 1/10W R113 1-216-841-11 METAL CHIP 1/10W <...
  • Page 83 HCD-ZX66i/ZX99i MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R191 1-216-841-11 METAL CHIP 1/10W R402 1-216-809-11 METAL CHIP 1/10W (ZX99i) R403 1-216-809-11 METAL CHIP 1/10W R208 1-216-833-11 METAL CHIP 1/10W R404 1-216-809-11 METAL CHIP 1/10W...
  • Page 84 HCD-ZX66i/ZX99i MAIN MD-94 MIC PANEL COM Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R502 1-216-821-11 METAL CHIP 1/10W C813 1-115-416-11 CERAMIC CHIP 0.001uF R504 1-216-833-11 METAL CHIP 1/10W C814 1-126-961-11 ELECT 2.2uF (ZX99i) C815 1-162-964-11 CERAMIC CHIP 0.001uF...
  • Page 85 HCD-ZX66i/ZX99i PANEL COM Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C930 1-100-152-11 CERAMIC CHIP 100PF 100V < RESISTOR > C931 1-100-152-11 CERAMIC CHIP 100PF 100V C932 1-100-152-11 CERAMIC CHIP 100PF 100V R851 1-216-821-11 METAL CHIP...
  • Page 86 HCD-ZX66i/ZX99i PANEL COM POWER AMP Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R1322 1-216-821-11 METAL CHIP 1/10W C604 1-162-957-11 CERAMIC CHIP 220PF R1329 1-216-821-11 METAL CHIP 1/10W (ZX66i) R1350 1-216-837-11 METAL CHIP 1/10W C605 1-162-970-11 CERAMIC CHIP 0.01uF...
  • Page 87 HCD-ZX66i/ZX99i POWER AMP Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < IC > R618 1-234-499-21 ENCAPSULATED COMPONENT 0.22X2 5W (ZX99i) IC600 6-600-642-01 IC STK412-150C (ZX66i) R618 1-234-798-11 ENCAPSULATED COMPONENT 0.1X2 5W (ZX66i) IC601 6-600-169-01 IC STK412-240M-E (ZX99i)
  • Page 88 HCD-ZX66i/ZX99i POWER AMP POWER SW RIGHT-BTTN SE-130 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R670 1-216-835-11 METAL CHIP 1/10W POWER SW BOARD (ZX99i) **************** R670 1-216-839-11 METAL CHIP 1/10W (ZX66i) < DIODE > R671 1-216-845-11...
  • Page 89 HCD-ZX66i/ZX99i SUBTRANS SURROUND Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark SUBTRANS BOARD < IC > *************** IC701 6-600-169-01 IC STK412-240M-E < CAPACITOR > < TRANSISTOR > C1052 1-126-942-61 ELECT 1000uF Q720 8-729-620-07 TRANSISTOR 2SC3052EF-T1-LEF < CONNECTOR >...
  • Page 90 HCD-ZX66i/ZX99i SURROUND TRANS Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < RELAY > < TRANSISTOR > RY760 1-755-308-21 RELAY Q911 8-729-620-07 TRANSISTOR 2SC3052EF-T1-LEF ************************************************************* Q912 8-729-620-07 TRANSISTOR 2SC3052EF-T1-LEF Q913 8-729-620-07 TRANSISTOR 2SC3052EF-T1-LEF TRANS BOARD Q914...
  • Page 91 HCD-ZX66i/ZX99i Ref. No. Part No. Description Remark S980 1-487-171-11 ENCODER, ROTARY (VOLUME +/–) ************************************************************* MISCELLANEOUS ************** 1-828-964-11 WIRE (FLAT TYPE) (11 CORE) 1-828-996-51 WIRE (FLAT TYPE) (17 CORE) 0 155 1-783-820-11 CORD, POWER 1-823-921-11 FMS-18 0 265 8-820-244-02 OPTICAL PICK-UP (KSM-215DCP/C2NP)
  • Page 92 HCD-ZX66i/ZX99i REVISION HISTORY Checking the version allows you to jump to the revised page. Also, clicking the version at the top of the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2009.02...

This manual is also suitable for:

Hcd-zx99i

Table of Contents

Save PDF