Automation systems, controlling a physical axis (32 pages)
Summary of Contents for Siemens SIMOTION C230-2
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Preface, Table of Contents Product Overview SIMOTION The Fundamentals of Motion Control SIMOTION C230-2 Device Data Installation Equipment Manual Addressing the I/O Wiring Networking Commissioning Maintenance Appendices Standards and Approvals EC Declaration of Conformity References, Index 6AU1 900-0AB30-0BA0 04.2003 Edition...
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This device and its components may only be used for the applications described in the catalog or the technical descriptions and only in connection with devices or components from other manufacturers that have been approved or recommended by Siemens. This product can only function correctly and safely if it is transported, stored, set up, and installed cor- rectly, and operated and maintained as recommended.
S Maintenance (Chapter 9) This part describes how you replace the module and update the SIMOTION kernel. S Appendices with factual information for reference (e.g. standards and approv- als, ESD etc.) E Siemens AG, 2003 All rights reserved Preface-3 SIMOTION C230-2, 04.2003 Edition...
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You can find the correct contact person under the following Internet address: http://www.ad.siemens.de/partner Contacts If you have any problems or questions when working with this manual, please con- tact the Siemens department indicated on the remarks form at the end of this manual. E Siemens AG, 2003 All rights reserved Preface-4...
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Fax form: See remarks form at the end of this document. Additional support We offer a range of courses to help you get started with the SIMOTION C230-2 system. For more information, please contact your regional training center or the central training center in D-90027 Nuremberg, Phone: ++49-911-895-3202.
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SIMOTION Hardware consists of the following documents: SIMOTION C230-2 SIMOTION Panels Equipment Manual Equipment Manual ADI4 – Analog Drive Interface SIMOTION P350 for Four Axes Equipment Manual Equipment Manual SIMOTION D435 Equipment Manual E Siemens AG, 2003 All rights reserved Preface-6 SIMOTION C230-2, 04.2003 Edition...
........5-75 Addressing the integrated digital inputs and outputs of the C230-2 ..5-78 E Siemens AG, 2003 All rights reserved Contents-7 SIMOTION C230-2, 04.2003 Edition...
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........A-138 E Siemens AG, 2003 All rights reserved Contents-8...
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............. . . Index-157 E Siemens AG, 2003 All rights reserved Contents-9...
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Table of Contents E Siemens AG, 2003 All rights reserved Contents-10 SIMOTION C230-2, 04.2003 Edition...
Typical areas in which the motion control module can be used are: S Packaging industry S Plastics industry S Presses S Textile industry S Printing industry S Wood, glass, ceramic, stone E Siemens AG, 2003 All rights reserved 1-11 SIMOTION C230-2, 04.2003 Edition...
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Consistency in the three areas of programming and project design, data manage- ment and communication is the core feature of Totally Integrated Automation (TIA). E Siemens AG, 2003 All rights reserved 1-12 SIMOTION C230-2, 04.2003 Edition...
Product Overview The following figure shows a system configuration with SIMOTION C230-2. S7-300 PG/PC SIMATIC SIMA TIC HMI device Ethernet PROFIBUS DP C230-2 ET 200 PROFIBUS DP (isochronous) ET 200 Fig. 1-2 System overview E Siemens AG, 2003 All rights reserved 1-13 SIMOTION C230-2, 04.2003 Edition...
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All approved modules are listed in the PM 10 catalog and in Subsection 3.1.5. Communications proces- ... for data exchange sors (CP) Note: All approved modules are listed in the PM 10 catalog and in Subsection 3.1.5. E Siemens AG, 2003 All rights reserved 1-14 SIMOTION C230-2, 04.2003 Edition...
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... convert speed setpoints into signals for controlling the motor and provide the power required to operate the motors. Note: All released modules are listed in the PM 10 catalog. E Siemens AG, 2003 All rights reserved 1-15 SIMOTION C230-2, 04.2003 Edition...
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Product Overview E Siemens AG, 2003 All rights reserved 1-16 SIMOTION C230-2, 04.2003 Edition...
No homing operation need be performed for these encoders as they always supply the absolute position as an actual value. A one-off adjustment of the absolute encoder is required when the machine is ini- tially commissioned. E Siemens AG, 2003 All rights reserved 2-17 SIMOTION C230-2, 04.2003 Edition...
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Current controller Actual position value Position Speed controller controller Actual speed value – Actual position value, zero mark Fig. 2-3 Servo system with converter, e.g. SIMODRIVE 611 universal E Siemens AG, 2003 All rights reserved 2-18 SIMOTION C230-2, 04.2003 Edition...
S Analog drive interface S Measuring system interface S I/O interface S Clock S Diagnosis using the LEDs S Technical data S Dimension drawing S Accessories and spare parts E Siemens AG, 2003 All rights reserved 3-19 SIMOTION C230-2, 04.2003 Edition...
X9 DP2/MPI PROFIBUS DP1 Measuring system PROFIBUS DP2/MPI Drive interface X8 interfaces X3...X6 interface X1 interface X9 interface X2 Fig. 3-1 Position of interfaces and front panel components E Siemens AG, 2003 All rights reserved 3-20 SIMOTION C230-2, 04.2003 Edition...
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(default setting) or an MPI bus. This interface can be used for isochronous operation. See Subsection 3.1.4 Ethernet interface 8-pin RJ45 socket X7 for connection to a Fast Industrial Ethernet E Siemens AG, 2003 All rights reserved 3-21 SIMOTION C230-2, 04.2003 Edition...
B1...B4, M1, M2 (green) – (See Subsection 3.1.8) digital inputs/outputs Control elements Mode selector Certain operating modes can be selected using the mode selector (see Subsec- tion 3.1.1). E Siemens AG, 2003 All rights reserved 3-22 SIMOTION C230-2, 04.2003 Edition...
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MAC address bar code (000000000000) 000000000000 Made in Germany Product version MAC address Serial number Order number Module name Connection parameters Fig. 3-2 Rating plate for the C230-2 E Siemens AG, 2003 All rights reserved 3-23 SIMOTION C230-2, 04.2003 Edition...
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A specific sequence of operations is required to perform an overall reset using the mode selector (see Section 8.5). Setting for Micro Memory Card formatting Micro Memory Card formatting see Section 8.4 E Siemens AG, 2003 All rights reserved 3-24 SIMOTION C230-2, 04.2003 Edition...
A PG/PC can be connected to the Ethernet interface via a Fast Ethernet network. The PG must be equipped with an Ethernet card and the corresponding software must be available. E Siemens AG, 2003 All rights reserved 3-25 SIMOTION C230-2, 04.2003 Edition...
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Assignment of X7 connector Name Type Name Type Unassigned Unassigned Unassigned Unassigned Signal names RDP, RDM Receive Data +/– TDP, TDM Transmit Data +/– Signal type Signal input Signal output E Siemens AG, 2003 All rights reserved 3-26 SIMOTION C230-2, 04.2003 Edition...
DP master not DP slave not Application asynchronous None isochronous isochronous 1) Actions in the application see function description SIMOTION Modular Machine Con- cepts, order no. see List of References E Siemens AG, 2003 All rights reserved 3-27 SIMOTION C230-2, 04.2003 Edition...
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All approved modules and devices are listed in the PM 10 catalog and in Subsec- tion 3.1.5. Refer to the list of references for the order number. Please note the documentation regarding the individual modules or devices! E Siemens AG, 2003 All rights reserved 3-28 SIMOTION C230-2, 04.2003 Edition...
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5 V supply 60 mA, short-circuit-proof Ground for 5 V voltage 24 V supply 150 mA, short-circuit-proof, not isolated 24 V reference potential Signal type Signal input Signal input/output Voltage output E Siemens AG, 2003 All rights reserved 3-29 SIMOTION C230-2, 04.2003 Edition...
TION, as well as notes on their use, can be found on the Internet at: http://www4.ad.siemens.de/view/cs/en/10805436 !...Motion Control System SIMOTION ! Supplementary system components ! FAQ (entry ID: 11886029) E Siemens AG, 2003 All rights reserved 3-30 SIMOTION C230-2, 04.2003 Edition...
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For the modules approved for SIMOTION (e.g. S7-300 module FM 350-1...), these driver modules are part of the SIMOTION Function Library. E Siemens AG, 2003 All rights reserved 3-31 SIMOTION C230-2, 04.2003 Edition...
Fig. 3-5 shows the installation position and the designation of the connector on the module. ANALOG OUT 1-4 STEPPER CTRL 1-4 SIEMENS C230-2 X8 DP1 X9 DP2/MPI Fig. 3-5 Position of the X2 connector E Siemens AG, 2003 All rights reserved 3-32 SIMOTION C230-2, 04.2003 Edition...
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Signal names for drives with analog interface: SETP[1...4] Setpoint REFPOT[1...4] Reference potential for setpoint (analog ground) CTREN[1.1...4.1], CTREN[1.2...4.2] Controller enable contact Signal type Signal output Voltage output Switching contact E Siemens AG, 2003 All rights reserved 3-33 SIMOTION C230-2, 04.2003 Edition...
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For this reason, it is important to make sure that the enable signals are wired cor- rectly and that the necessary safety regulations are met. E Siemens AG, 2003 All rights reserved 3-34 SIMOTION C230-2, 04.2003 Edition...
Fig. 3-6 shows the mounting position and designation of the connectors on the module. ENCODER 1, 2 SIEMENS C230-2 X3...X6 X8 DP1 X9 DP2/MPI ENCODER 3, 4 Fig. 3-6 Position of connectors X3 to X6 E Siemens AG, 2003 All rights reserved 3-35 SIMOTION C230-2, 04.2003 Edition...
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SSI data non-inverted and inverted (absolute encoder) P5EXT +5 V supply P24EXT +24 V supply MEXT Ground supply Signal type Voltage output (supply) Output (5 V signal) Input (5 V signal) E Siemens AG, 2003 All rights reserved 3-36 SIMOTION C230-2, 04.2003 Edition...
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Please note the drive manufacturer’s wiring specifications. As the encoder inter- face of the C230-2 is non-isolated, in individual cases it may be necessary to take special measures in respect of EMC. E Siemens AG, 2003 All rights reserved 3-37 SIMOTION C230-2, 04.2003 Edition...
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É É É É É É É É É É É É É É É É É É Counting pulses with pulse quadruplication Fig. 3-7 Signal forms of incremental encoders E Siemens AG, 2003 All rights reserved 3-38 SIMOTION C230-2, 04.2003 Edition...
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The voltage supplied is protected elec- tronically against short circuits and thermal overload, and it is monitored. The encoder supply is not isolated from the load power supply to the module. E Siemens AG, 2003 All rights reserved 3-39 SIMOTION C230-2, 04.2003 Edition...
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Connecting cable to the encoder The maximum cable length depends on the specification for the encoder supply and the baud rate. If you use pre-assembled SIEMENS connecting cables (see Catalogs NC Z/NC 60/ST 70), problem-free operation can be guaranteed only if...
Position of the connector Fig. 3-8 shows the position of the front connector. Front connector in wiring position Labeling of inside cover Fig. 3-8 Position of connector X1 E Siemens AG, 2003 All rights reserved 3-41 SIMOTION C230-2, 04.2003 Edition...
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Fig. 3-9 shows the wiring diagram and schematic diagram for digital inputs/outputs on the C230-2. C230-2 Internal schematic 24 V 24 V output input Status displays (green) Fig. 3-9 Wiring and schematic diagram of digital inputs/outputs on the C230-2 E Siemens AG, 2003 All rights reserved 3-42 SIMOTION C230-2, 04.2003 Edition...
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Reference potential for digital outputs output Reference potential for digital inputs input Signal type Digital input (24 V signal) Digital output (24 V signal) Switching contact Voltage input E Siemens AG, 2003 All rights reserved 3-43 SIMOTION C230-2, 04.2003 Edition...
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The inputs are recorded approx. every 125 µs. S As an alternative, the inputs BERO1...BERO4 and MEPU1, MEPU2 can be used as user-addressable inputs. Addresses are allocated in the hardware configuration. E Siemens AG, 2003 All rights reserved 3-44 SIMOTION C230-2, 04.2003 Edition...
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Analog outputs at 0 V With fault condition Digital outputs deactivated In STOP mode In STOPU mode Closed In RUN Enable signals and outputs con- trolled by user program and technol- E Siemens AG, 2003 All rights reserved 3-45 SIMOTION C230-2, 04.2003 Edition...
POWER ON, the clock continues operating at the time at which POWER OFF oc- curred. When resetting the C230-2 to the default setting (see Section 8.7), the clock is also reset to “Default setting when delivered”. E Siemens AG, 2003 All rights reserved 3-46 SIMOTION C230-2, 04.2003 Edition...
The time from when the “STOPU” operating mode is selected (2 Hz) until this operating mode has been attained is indicated by the LED flashing. LED – “flickers” Formatting the Micro Memory Card E Siemens AG, 2003 All rights reserved 3-47 SIMOTION C230-2, 04.2003 Edition...
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No fault or no interface configured Note All LEDs light up briefly while the C230-2 is ramping up. You can carry out a detailed diagnosis using a PG/PC and the Engineering Sys- tem. E Siemens AG, 2003 All rights reserved 3-48 SIMOTION C230-2, 04.2003 Edition...
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Overall reset completed SIMOTION kernel update is run- ning SIMOTION kernel update com- pleted C230-2 is operating correctly An interrupt which can be acknowl- edged (alarm, message, note) is present E Siemens AG, 2003 All rights reserved 3-49 SIMOTION C230-2, 04.2003 Edition...
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Cyclic data exchange PROFIBUS P interface as master Bus fault (bus short-circuit) Bus fault (slaves have failed or 0.5/1 0.5/1 cable faulty) No fault or no interface configured E Siemens AG, 2003 All rights reserved 3-50 SIMOTION C230-2, 04.2003 Edition...
1.9 A (with 4 encoders, 24 V) Power loss 15 W Starting current Encoder supply 5 V max. output current 1.2 A Encoder supply 24 V max. output current 1.2 A E Siemens AG, 2003 All rights reserved 3-51 SIMOTION C230-2, 04.2003 Edition...
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Switching capacity Max. 30 VA Mechanical service life Usually 10 switching cycles Electrical service life Usually 3*10 switching cycles at 24 V/1 A Cable length: Max. 35 m E Siemens AG, 2003 All rights reserved 3-52 SIMOTION C230-2, 04.2003 Edition...
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1 → 0-Signal: 150 µs (type 40) Connection of a 2-wire encoder Possible Permissible quiescent current 2 mA Electrical isolation between inputs Electrical isolation between inputs and logic Isolation 500 V E Siemens AG, 2003 All rights reserved 3-53 SIMOTION C230-2, 04.2003 Edition...
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Switching current Max. 1 A Switching capacity Max. 30 VA Mechanical service life Usually 10 switching cycles Electrical service life Usually 3*10 switching cycles at 24 V/1 A E Siemens AG, 2003 All rights reserved 3-54 SIMOTION C230-2, 04.2003 Edition...
Device Data Dimension drawing C230 Fig. 3-10 Dimension drawing of the C230-2 E Siemens AG, 2003 All rights reserved 3-55 SIMOTION C230-2, 04.2003 Edition...
2 cables, each with 2 to 6 mm shield diameter 6ES7 390-5AB00-0AA0 1 cable with 3 to 8 mm shield diameter 6ES7 390-5BA00-0AA0 1 cable with 4 to 13 mm shield diameter 6ES7 390-5CA00-0AA0 E Siemens AG, 2003 All rights reserved 3-56 SIMOTION C230-2, 04.2003 Edition...
Housings, cabinets or electrical operating areas may only be accessed by trained or authorized personnel. E Siemens AG, 2003 All rights reserved 4-57 SIMOTION C230-2, 04.2003 Edition...
From 0 to 40 _C Vertical configuration Horizontal configuration C230-2 and the power supply are always to be placed on the left or bottom. Fig. 4-1 Horizontal and vertical configuration E Siemens AG, 2003 All rights reserved 4-58 SIMOTION C230-2, 04.2003 Edition...
40 mm 40 mm 205 mm               40 mm 40 mm Fig. 4-2 Clearances E Siemens AG, 2003 All rights reserved 4-59 SIMOTION C230-2, 04.2003 Edition...
120 mm Mounting holes are provided 482.6 mm 450 mm 530 mm 480 mm 830 mm 780 mm 2000 mm Cut to required length Mounting holes must be drilled E Siemens AG, 2003 All rights reserved 4-60 SIMOTION C230-2, 04.2003 Edition...
1.2 A. Fig. 4-3 shows the order of the modules in an installation with 8 I/O modules. C230-2 I/O modules Fig. 4-3 Layout of modules on a rack E Siemens AG, 2003 All rights reserved 4-61 SIMOTION C230-2, 04.2003 Edition...
The total current drawn must not exceed 1.2 A (see “Technical data” table of the individual modules in the manual S7-300 Au- tomation Systems, M7-300 module data). E Siemens AG, 2003 All rights reserved 4-62 SIMOTION C230-2, 04.2003 Edition...
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Fig. 4-4 shows the 2-tier layout with C230-2. Rack 1 Connection cable IM 365 R I/O modules Rack 0 I/O modules C230-2 IM 365 S Fig. 4-4 Layout of modules on two racks E Siemens AG, 2003 All rights reserved 4-63 SIMOTION C230-2, 04.2003 Edition...
Additional drilled hole for mounting screw Hole for protec- Hole for mounting tive conductor screw connection Fig. 4-5 Mounting holes in a 2-meter mounting rail E Siemens AG, 2003 All rights reserved 4-64 SIMOTION C230-2, 04.2003 Edition...
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M6 hexagonal screw as per ISO 7092 (DIN 433). ISO 4017 (DIN 4017) Additional mounting M6 cylindrical screw as per screw ISO 1207/ISO 1580 (2-meter mounting (DIN 84/DIN 85) rail only) E Siemens AG, 2003 All rights reserved 4-65 SIMOTION C230-2, 04.2003 Edition...
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Protective conductor connection Fig. 4-6 shows how the protective conductor must be connected to the mounting rail. Fig. 4-6 Protective conductor connection on the mounting rail E Siemens AG, 2003 All rights reserved 4-66 SIMOTION C230-2, 04.2003 Edition...
2. Fit the modules by hooking them into position, push them against the left-hand module and lower them down into position. 3. Tighten the module fixing screws, applying a torque of 0.8 to 1.1 Nm. E Siemens AG, 2003 All rights reserved 4-67 SIMOTION C230-2, 04.2003 Edition...
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Inserting slot numbers Fig. 4-8 shows how you insert the slot numbers. The slot number plates are sup- plied with the C230-2. Fig. 4-8 Inserting slot numbers on the modules E Siemens AG, 2003 All rights reserved 4-69 SIMOTION C230-2, 04.2003 Edition...
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Installation E Siemens AG, 2003 All rights reserved 4-70 SIMOTION C230-2, 04.2003 Edition...
S Assigning addresses on the basis of the module slot (default addresses) S User-assignable addressing on the C230-2 S Addressing the I/Os S Addressing the integrated digital inputs and outputs of the C230-2 E Siemens AG, 2003 All rights reserved 5-71 SIMOTION C230-2, 04.2003 Edition...
Fig. 5-1 shows one configuration of a rack and the possible slots. A 2-tier layout with IM 365 is possible with C230-2. Rack 1 Slot number Rack 0 9 10 Slot number Fig. 5-1 Slots for modules on rack (centralized peripherals) E Siemens AG, 2003 All rights reserved 5-72 SIMOTION C230-2, 04.2003 Edition...
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Slot number initial ad- dresses Digital IM 365 C230-2 Analog Digital – – IM 365 Analog The FM and CP modules are assigned to the analog address range. E Siemens AG, 2003 All rights reserved 5-73 SIMOTION C230-2, 04.2003 Edition...
“address gaps” between the modules. S When creating standard software, you can specify addresses which are inde- pendent of the respective configuration of the SIMOTION modules. E Siemens AG, 2003 All rights reserved 5-74 SIMOTION C230-2, 04.2003 Edition...
Byte address: Module initial address Byte address: Module initial address + 1 Bit address Fig. 5-2 Addresses for the inputs and outputs of digital modules E Siemens AG, 2003 All rights reserved 5-75 SIMOTION C230-2, 04.2003 Edition...
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Address 0.0 Address 0.1 Address 0.7 Address 1.0 Address 1.1 Address 1.7 Slot number Fig. 5-3 Addresses for the inputs and outputs of the digital module in slot 4 E Siemens AG, 2003 All rights reserved 5-76 SIMOTION C230-2, 04.2003 Edition...
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The FM and CP modules are assigned to the analog address range. In addition, the FM and CP modules have extended interfaces (data sets). For a detailed description, see the corresponding module’s manual. E Siemens AG, 2003 All rights reserved 5-77 SIMOTION C230-2, 04.2003 Edition...
All initial addresses/signal bits (64.4...64.7, 65.0...65.3, 65.6, 65.7, 67.4...67.7) not listed do not have any defined values and consequently may not be used in any way for evaluation. E Siemens AG, 2003 All rights reserved 5-78 SIMOTION C230-2, 04.2003 Edition...
Standards and specifications When wiring the C230-2, you must observe the applicable VDE guidelines, espe- cially VDE 0100 or VDE 0113 for shutdown devices, short-circuit and overload protection. E Siemens AG, 2003 All rights reserved 6-79 SIMOTION C230-2, 04.2003 Edition...
Outdoor lightning pro- Take lightning protection tection precautions (e.g. lightning conductors) 24 VDC supply lines, Indoor lightning pro- signal lines tection 24 V supply Safe (electrical) isolation of extra-low voltage E Siemens AG, 2003 All rights reserved 6-80 SIMOTION C230-2, 04.2003 Edition...
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You will find information on the power consumption and heat loss of a module in the technical data of the corresponding modules. E Siemens AG, 2003 All rights reserved 6-81 SIMOTION C230-2, 04.2003 Edition...
(SSI) input SIEMENS E.g. SIMODRIVE 611 SIMODRIVE analog with resolver I/RF Fig. 6-1 Overview of the cable connecting the C230-2 to the servo drive (analog coupling) – Example E Siemens AG, 2003 All rights reserved 6-82 SIMOTION C230-2, 04.2003 Edition...
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SIMODRIVE 611 universal Digital inputs e.g. measuring in- Measuring in- SIEMENS SIMODRIVE I/RF Fig. 6-2 Overview of the cable connecting the C230-2 to the servo drive (digital coupling) – Example E Siemens AG, 2003 All rights reserved 6-83 SIMOTION C230-2, 04.2003 Edition...
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300 m at 125 kbit/s 6FX2 002-2CD01-1VV0 Linear scale with EXE v 25 m Ethernet bus cable Ethernet node PROFIBUS bus cable PROFIBUS DP node Fig. 6-3 Overview of connections E Siemens AG, 2003 All rights reserved 6-84 SIMOTION C230-2, 04.2003 Edition...
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(screw type or spring tension type). This must be ordered separately. Order No.: Screw type 6ES7 392-1AM00-0AA0 Spring tension type 6ES7 392-1BM01-0AA0 see Catalog ST 70, Order no.: E86060-K4670-A111-AV Catalog NC 60, Order no.: E86060-K4460-A101-AV E Siemens AG, 2003 All rights reserved 6-85 SIMOTION C230-2, 04.2003 Edition...
24 VDC Ground If you wish to ground the reference potential, you must not remove the jumper be- tween terminals M and the functional ground on the C230-2. E Siemens AG, 2003 All rights reserved 6-86 SIMOTION C230-2, 04.2003 Edition...
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C230-2. The power connector is supplied with the power supply module. Other 24 V connections Above the power connector, 24 V connections for the supply of the I/O modules are available on the PS 307 power supply. E Siemens AG, 2003 All rights reserved 6-87 SIMOTION C230-2, 04.2003 Edition...
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6. Close the front doors. PS 307 C230-2 Cable strain relief Power connector 230 V/120 V 0.5 to 0.8 Nm Fig. 6-5 Connecting power supply module and C230-2 with power connector E Siemens AG, 2003 All rights reserved 6-88 SIMOTION C230-2, 04.2003 Edition...
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Fuse If a fault is present on the module, a built-in fuse protects the electronics against consequential damage (e.g. fire). In this case, the module must be replaced. E Siemens AG, 2003 All rights reserved 6-89 SIMOTION C230-2, 04.2003 Edition...
The figure below shows how to connect the C230-2 to a SIMODRIVE 611 analog drive unit. C230-2 SIEMENS C230-2 Connecting cable Drive unit e.g. SIMODRIVE 611 analog SIEMENS SIMODRIVE I/RF Fig. 6-6 Connection of a SIMODRIVE 611 analog drive unit E Siemens AG, 2003 All rights reserved 6-90 SIMOTION C230-2, 04.2003 Edition...
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Axis 4 ¬ SETP4 REFPOT4 Shield Connector sleeves Shield on housing with designations ¬ Wires twisted and shielded in pairs Fig. 6-7 Connection diagram of C230-2 to SIMODRIVE 611-A E Siemens AG, 2003 All rights reserved 6-91 SIMOTION C230-2, 04.2003 Edition...
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Please note that the PROFIBUS DP3 module must be fitted on your closed-loop control module. SIEMENS C230-2 Connecting cable SIMODRIVE 611 universal drive unit SIEMENS SIMODRIVE I/RF Fig. 6-8 Connection of SIMODRIVE 611 universal drive unit to PROFIBUS DP E Siemens AG, 2003 All rights reserved 6-92 SIMOTION C230-2, 04.2003 Edition...
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Mixed operation of drives at the onboard drive interface and at the PROFIBUS DP Drives with analog and digital connections can be operated together. Proceed as described for the connection of drives to the onboard drive interface or PROFIBUS DP. E Siemens AG, 2003 All rights reserved 6-93 SIMOTION C230-2, 04.2003 Edition...
SSI absolute encoder Linear position encoder with EXE SIMODRIVE 611 analog closed-loop control module 1FK6 motors with resolver SIMODRIVE 611 universal with incremental shaft encoder interface Fig. 6-9 Encoder connections E Siemens AG, 2003 All rights reserved 6-94 SIMOTION C230-2, 04.2003 Edition...
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S The encoder for axis 3 must be connected to actual value input X5. S The encoder for axis 4 must be connected to actual value input X6. E Siemens AG, 2003 All rights reserved 6-95 SIMOTION C230-2, 04.2003 Edition...
You can connect two lines, each 0.25 to 0.75 mm , in one connector sleeve. Note In order to obtain optimum interference suppression, a shielded cable is required to connect measuring inputs or BEROs. E Siemens AG, 2003 All rights reserved 6-96 SIMOTION C230-2, 04.2003 Edition...
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You can use the shield connecting element. This is mounted on the rail and can accommodate up to eight shielding terminals. 2. Continue routing the shielded cable as far as the module but do not make a connection to the shield there. E Siemens AG, 2003 All rights reserved 6-97 SIMOTION C230-2, 04.2003 Edition...
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Overview of connections for measuring inputs or proximity switches Note For the assignment of the front connector and the description of the I/O interface, refer to Subsection 3.1.8. E Siemens AG, 2003 All rights reserved 6-98 SIMOTION C230-2, 04.2003 Edition...
1 cable with 4 to 13 mm shield diameter 6ES7 390-5CA00-0AA0 The shield connecting element is 80 mm wide and provides space for two rows, each with 4 shielding terminals. E Siemens AG, 2003 All rights reserved 6-99 SIMOTION C230-2, 04.2003 Edition...
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This will, for example, ensure that if a repair is re- quired, you can unplug the front connector without also having to remove the shielding terminal. E Siemens AG, 2003 All rights reserved 6-100 SIMOTION C230-2, 04.2003 Edition...
For each PROFIBUS subnet, “highest PROFIBUS addresses” are preset. You can change these. E Siemens AG, 2003 All rights reserved 7-101 SIMOTION C230-2, 04.2003 Edition...
32 slaves. A segment is also limited by the permissi- ble length of the cable as a function of the baud rate (see Subsection 7.1.3). E Siemens AG, 2003 All rights reserved 7-102 SIMOTION C230-2, 04.2003 Edition...
(see Fig. 7-2). Make sure that the nodes where the terminating resistor is activated are always supplied with voltage when ramping up and during operation. E Siemens AG, 2003 All rights reserved 7-103 SIMOTION C230-2, 04.2003 Edition...
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 DP Slave 0 to x PROFIBUS DP node addresses Network Highest PROFIBUS address Possible PROFIBUS node 0 to 15 0 to 5 Fig. 7-1 Example of network E Siemens AG, 2003 All rights reserved 7-104 SIMOTION C230-2, 04.2003 Edition...
Please note that an RS 485 repeater must be counted as a node in the overall number of nodes that can be connected in the subnet, even if this does not have its own PROFIBUS address. E Siemens AG, 2003 All rights reserved 7-105 SIMOTION C230-2, 04.2003 Edition...
Operating capacity 30 nF/km Attenuation 0.9 dB/100 m (f = 200 kHz) Permissible core cross-section 0.3 mm to 0.5 mm 8 mm " 0.5 mm Permissible cable diameter E Siemens AG, 2003 All rights reserved 7-106 SIMOTION C230-2, 04.2003 Edition...
(6ES7 972-0BB11-0XA0 or 6ES7 972-0BB50-0XA0) S Up to 12 Mbits/s, angular outgoing cable – Without steel conduit thread socket (6ES7 972-0BA40-0XA0) – With steel conduit thread socket (6ES7 972-0BB40-0XA0) E Siemens AG, 2003 All rights reserved 7-107 SIMOTION C230-2, 04.2003 Edition...
Because the bus connector takes its voltage from the station, the terminating re- sistor does not have any effect. Make sure that the stations where the terminating resistor is switched on are al- ways supplied with voltage. E Siemens AG, 2003 All rights reserved 7-108 SIMOTION C230-2, 04.2003 Edition...
OK. 5. The newly created Ethernet subnet is now in the Properties – C230-2 Ethernet Interface dialog box under Subnet, and must be selected. E Siemens AG, 2003 All rights reserved 7-109 SIMOTION C230-2, 04.2003 Edition...
In principle, the design of an MPI subnet is the same as the design of a PROFI- BUS subnet. Therefore the same rules apply for the design as described in Sec- tion 7.1. E Siemens AG, 2003 All rights reserved 7-110 SIMOTION C230-2, 04.2003 Edition...
S Inserting and changing the Micro Memory Card S Switching on for the first time S Writing, formatting and erasing the Micro Memory Card S Overall reset of the C230-2 E Siemens AG, 2003 All rights reserved 8-111 SIMOTION C230-2, 04.2003 Edition...
The programming device must have either a PROFIBUS card or an Ethernet card. You require an MMC adapter to be able to write the Micro Memory Card (SIMOTION Kernel update) on the PG/PC (see Section 8.4). E Siemens AG, 2003 All rights reserved 8-112 SIMOTION C230-2, 04.2003 Edition...
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Subsection 7.1.3. You can connect the PG/PC via a shielded twisted pair cable to the Ethernet of the C230-2 (connector X7). Information on wiring the Ethernet subnet 7.3. E Siemens AG, 2003 All rights reserved 8-113 SIMOTION C230-2, 04.2003 Edition...
Card is pointing towards the ejector (see Fig. 8-1). 4. Switch on the power supply module again. Ejector for Micro Memory Card Fig. 8-1 Insert the Micro Memory Card into the C230-2 E Siemens AG, 2003 All rights reserved 8-114 SIMOTION C230-2, 04.2003 Edition...
S The 24 VDC LED on the power supply module is illuminated. S On the C230-2: – The 5 VDC LED illuminates. – All other LEDs light up briefly (approx. 2 seconds). E Siemens AG, 2003 All rights reserved 8-115 SIMOTION C230-2, 04.2003 Edition...
– For Windows 2000 USB UMSD-100 Company: Simple Technologies Note: If you choose another USB adapter, you must ensure that the MMCs from Infineon Technologies AG are supported. E Siemens AG, 2003 All rights reserved 8-116 SIMOTION C230-2, 04.2003 Edition...
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C230-2 transfers its stored Kernel to the Micro Memory Card. If a particular Kernel version is required, it will have to be placed manually on the Micro Memory Card. E Siemens AG, 2003 All rights reserved 8-117 SIMOTION C230-2, 04.2003 Edition...
If resetting is not performed, the consistency of your user data cannot be guar- anteed. S If the C230-2 requests an overall reset by the STOP LED flashing (slow flash- ing) (e.g. Micro Memory Card has been removed). E Siemens AG, 2003 All rights reserved 8-118 SIMOTION C230-2, 04.2003 Edition...
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The C230-2 has completed the overall reset procedure. STOP LED All LEDs on Max. 3 s Fig. 8-2 Sequence in which the mode selector is operated to perform an overall reset E Siemens AG, 2003 All rights reserved 8-119 SIMOTION C230-2, 04.2003 Edition...
IP address, subnet router address dialog box and router address Non-volatile system System data SIMOTION SIMOTION SIMOTION Kernel Kernel Kernel 1) Optional Fig. 8-3 C230-2 memory model E Siemens AG, 2003 All rights reserved 8-120 SIMOTION C230-2, 04.2003 Edition...
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If you want to install a newer or an older version of the SIMOTION Kernel that is on the C230-2, you can use the Micro Memory Card to perform an update (see Section 9.1). E Siemens AG, 2003 All rights reserved 8-121 SIMOTION C230-2, 04.2003 Edition...
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Engineering System or a Micro Memory Card. You can find further information about the Engineering System in the SIMOTION SCOUT Operating Instructions, refer to the List of References for the order num- ber. E Siemens AG, 2003 All rights reserved 8-122 SIMOTION C230-2, 04.2003 Edition...
3. Turn the key on the mode selector to the MRES position. Hold the key in this position and switch on the power supply for the C230-2. When the “STOPU” LED flickers, turn the key to the STOP position again. E Siemens AG, 2003 All rights reserved 8-123 SIMOTION C230-2, 04.2003 Edition...
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Commissioning E Siemens AG, 2003 All rights reserved 8-124 SIMOTION C230-2, 04.2003 Edition...
Maintenance Overview This chapter contains information on: S SIMOTION Kernel update via Micro Memory Card S Exchanging modules S Module exchange without PG/PC E Siemens AG, 2003 All rights reserved 9-125 SIMOTION C230-2, 04.2003 Edition...
– After completing the SIMOTION Kernel update, the C230-2 performs a re- start and goes into the STOP mode. The C230-2 can then be operated with the new SIMOTION Kernel. E Siemens AG, 2003 All rights reserved 9-126 SIMOTION C230-2, 04.2003 Edition...
Loosen the mounting screw in the middle of the front connector and then pull out the front connector, holding it at the gripping points provided. 6. Unscrew the module’s mounting screws and swing it upwards and out. E Siemens AG, 2003 All rights reserved 9-127 SIMOTION C230-2, 04.2003 Edition...
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6. Close the front covers and insert the labeling strip. The control is now ready for operation again and can be commissioned. 7. Switch on the power supply. E Siemens AG, 2003 All rights reserved 9-128 SIMOTION C230-2, 04.2003 Edition...
S IP address, subnet dialog box and router address Note The Retain variables are saved with their initial values! The current values of the Retain variables are lost! The diagnostics buffer is lost! E Siemens AG, 2003 All rights reserved 9-129 SIMOTION C230-2, 04.2003 Edition...
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Maintenance E Siemens AG, 2003 All rights reserved 9-130 SIMOTION C230-2, 04.2003 Edition...
EN 50081-2 : 1993 EN 61000-6-2 : 1999 UL recognition Recognized component mark for Canada and the United States Underwriters Laboratories (UL) in accordance with Standard UL 508, File 16 4110 E Siemens AG, 2003 All rights reserved A-131 SIMOTION C230-2, 04.2003 Edition...
IEC 801-5 (DIN VDE 0839 Part 10) Only with protection elements Asymmetrical connection 2 kV (supply line) 2 kV (signal line/data line) Symmetrical connection 1 kV (supply line) 1 kV (signal line/data line) E Siemens AG, 2003 All rights reserved A-132 SIMOTION C230-2, 04.2003 Edition...
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< 66 dB (mV)M From 0.5 to 5 MHz < 73 dB (mV)Q < 60 dB (mV)M From 5 to 30 MHz < 73 dB (mV)Q < 60 dB (mV)M E Siemens AG, 2003 All rights reserved A-133 SIMOTION C230-2, 04.2003 Edition...
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Limit Value Class B in accordance with EN 55011. Recommendation: Install the C230-2 in grounded metal cabinets, e.g. 8MC cabi- nets (see Catalog NV 21). Incorporate filters in the supply lines. E Siemens AG, 2003 All rights reserved A-134 SIMOTION C230-2, 04.2003 Edition...
S In systems that require special monitoring, such as – Elevators – Electrical systems in premises at special risk An additional measure for the use of the C230-2 may, for instance, be installation in cabinets. E Siemens AG, 2003 All rights reserved A-135 SIMOTION C230-2, 04.2003 Edition...
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Frequency range (Hz) Continuous Occasional 10 v f v 58 0.0375 mm amplitude 0.075 mm amplitude 58 v f v 150 0.5 g constant acceleration 1 g constant acceleration E Siemens AG, 2003 All rights reserved A-136 SIMOTION C230-2, 04.2003 Edition...
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Type of shock: Semi-sinusoidal IEC 68 Part 2-27 Force of shock: 15 g peak value, 11 ms duration Direction of shock: 3 shocks per +/– direction in all three perpendicular axes E Siemens AG, 2003 All rights reserved A-137 SIMOTION C230-2, 04.2003 Edition...
20.4 to 28.8 VDC Safety of electronic controls Introduction The details listed here relate to fundamental criteria and apply irrespective of the type of electronic control and the manufacturer. E Siemens AG, 2003 All rights reserved A-138 SIMOTION C230-2, 04.2003 Edition...
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Additional measures (e.g. double redundancy, tests, checksums) for the control must be car- ried out and certified (DIN VDE 0801). E Siemens AG, 2003 All rights reserved A-139 SIMOTION C230-2, 04.2003 Edition...
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E Siemens AG, 2003 All rights reserved A-140 SIMOTION C230-2, 04.2003 Edition...
EC Declaration of Conformity E Siemens AG, 2003 All rights reserved B-141 SIMOTION C230-2, 04.2003 Edition...
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EMC criteria, as detailed in the product documentation and the EMC installation guidelines for SINUMERIK; SIROTEC, SIMODRIVE (Order No.: 6FC 5297-0AD30-0APV). E Siemens AG, 2003 All rights reserved B-142 SIMOTION C230-2, 04.2003 Edition...
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VDE 0847 Part 4-2 + A1 VDE 0847 Part 4-11 IEC 61000-4-2 + A1 IEC 61000-4-11 VDE 0847 Part 4-3 10) VDE 0160 Part 100 IEC 61000-4-3 + A1 IEC 61800-3 E Siemens AG, 2003 All rights reserved B-143 SIMOTION C230-2, 04.2003 Edition...
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EC Declaration of Conformity E Siemens AG, 2003 All rights reserved B-144 SIMOTION C230-2, 04.2003 Edition...
Any damage that occurs to a module as a result of overvoltage is generally not recognized immediately and only comes to light after the equipment has been operating for some time. E Siemens AG, 2003 All rights reserved C-145 SIMOTION C230-2, 04.2003 Edition...
5 10 20 30 40 50 60 70 80 90 100 Relative humidity in % Fig. C-1 Electrostatic voltage that can accumulate in operating personnel E Siemens AG, 2003 All rights reserved C-146 SIMOTION C230-2, 04.2003 Edition...
If you have to take measurements on a module, make sure that you first discharge any static that may have accumulated in your body. To do this, touch a grounded metal object. Only used grounded measuring instruments. E Siemens AG, 2003 All rights reserved C-147 SIMOTION C230-2, 04.2003 Edition...
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Directive for the Handling of Electrostatically Sensitive Devices (ESD) E Siemens AG, 2003 All rights reserved C-148 SIMOTION C230-2, 04.2003 Edition...
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Order No.: 6AU1 900-0BH30-0BA0 04.2003 Edition SIMOTION CamTool, Manual Regarding the easy-to-use CamTool Order No.: 6AU1 900-0AP30-0BA0 04.2003 Edition SIMOTION Terms and Abbreviations, Manual Order No.: 6AU1 900-0CW30-0BA0 04.2003 Edition E Siemens AG, 2003 All rights reserved References-149 SIMOTION C230-2, 04.2003 Edition...
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SIMOTION Technology Package Cam, System Functions, Reference List Order No.: 6AU1 900-0CF30-0BA0 04.2003 Edition SIMOTION Technology Package Cam, System Variables, Reference List Order No.: 6AU1 900-0CG30-0BA0 04.2003 Edition E Siemens AG, 2003 All rights reserved References-150 SIMOTION C230-2, 04.2003 Edition...
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References SIMOTION C230-2, System Functions / System Variables, Reference List Order No.: 6AU1 900-0CJ30-0BA0 04.2003 Edition SIMOTION P350, System Functions / System Variables, Reference List Order No.: 6AU1 900-0CH30-0BA0 04.2003 Edition SIMOTION D435, System Functions / System Variables, Reference List Order No.: 6AU1 900-0BJ30-0BA0...
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Order No.: 6AU1900-0CN30-0BA0 02.2003 Edition ProTool/Pro – SIMOTION HMI Sample User Interface for Start-Up, Operator’s Guide This Operator’s Guide is available only on the CD “SIMOTION SCOUT” (directory: \Function_Library\...) E Siemens AG, 2003 All rights reserved References-152 SIMOTION C230-2, 04.2003 Edition...
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Commissioning with SCRIPT-FILES Drive ES/SIMOVIS 02.2003 Edition Interfacing SIMODRIVE 611U to SIMOTION, Product Information 02.2003 Edition Licensing, Product Information 02.2003 Edition SIMOTION Communication Package OPC XML Server, Product Information 02.2003 Edition E Siemens AG, 2003 All rights reserved References-153 SIMOTION C230-2, 04.2003 Edition...
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Order No.: E86060-K4490-A101-B1-7600 SIMATIC Components for Totally Integrated Automation, Catalog ST 70 Ordering Catalog Order No.: E86060-K4670-A111-A8-7600 Industrial Communication and Field Devices, Catalog IK PI Ordering Catalog Order No.: E86060-K6710-A101-B2-7600 E Siemens AG, 2003 All rights reserved References-154 SIMOTION C230-2, 04.2003 Edition...
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Order No.: 6ES7 151-1AA00-8BA0 02.2003 Edition) SIMATIC Serial Interface Modules ET 200S, Manual (These manuals are part of the documentation package with Order No.: 6ES7 151-8AA00-8BA0 10.2001 Edition) E Siemens AG, 2003 All rights reserved References-155 SIMOTION C230-2, 04.2003 Edition...
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SIMODRIVE POSMO SI, SIMODRIVE CD/CA Order No.: 6SN2 197-0AA20-0BP2 02.2002 Edition Drive ES Basic V5.1, Description of Functions Engineering system for drives in the SIEMENS A&D product range Order No.: 6SW1 700-0JA00-0BA0 08.2001 Edition SINUMERIK 840D/840Di/810D, Operator Components, Manual Order No.: 6FC5 297-6AA50-0BP1 09.2001 Edition...
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Protection against electrical phenomena, 6-81 Protection rating, A-138 Protective conductor connection, on mounting rail, 4-66 Vibration, A-137 Pulse-shaped interference, A-132 Voltages, rated, A-138 Radio interference, emission of, A-133 E Siemens AG, 2003 All rights reserved Index-159 SIMOTION C230-2, 04.2003 Edition...
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Index Writing/formatting the Micro Memory Card, 8-117 Weight, 3-52 Wiring, 6-79 Wiring diagram, 6-82 Wiring the front connector, 6-96 Writing the memory card, 8-116 E Siemens AG, 2003 All rights reserved Index-160 SIMOTION C230-2, 04.2003 Edition...
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Plastics Electrical Machinery Pulp and Paper Food Textiles Instrumentation and Control Transportation Non-electrical Machinery Other _ _ _ _ _ _ _ _ _ _ _ _ _ Petrochemicals E Siemens AG, 2003 All rights reserved SIMOTION C230-2, 04.2003 Edition...