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Eagle 2000 B Operation Manual
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Eagle 2000 B Operation Manual

2000 series stretch wrapper
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packagingconnection.com
770-410-3456
Div. of Express Worldwide, Inc.
Operations Manual
Eagle 2000 Series Stretch Wrapper
Models B, BE, BHS, EB, EBT, BWS
READ ALL INSTRUCTIONS CONTAINED IN THIS
MANUAL PRIOR TO MACHINE INSTALLATION!
- 1 -

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Summary of Contents for Eagle 2000 B

  • Page 1 770-410-3456 Div. of Express Worldwide, Inc. Operations Manual Eagle 2000 Series Stretch Wrapper Models B, BE, BHS, EB, EBT, BWS READ ALL INSTRUCTIONS CONTAINED IN THIS MANUAL PRIOR TO MACHINE INSTALLATION! - 1 -...

  • Page 2: Table Of Contents

    Contents page Machine Safety Information Safety & Warnings Specifications Outline & Applications Position of Operation Safety Precautions Prior to Operation Machine Installation Machine Structure & Main Components Transportation Installation Operational Environment Operation Operational Steps & Film Loading Basic Machine Operation LCD Screen Operation LCD Screen Navigation &...

  • Page 3: Safety & Warnings

    1.1 Safety & Warnings  Before servicing, always power down and unplug the machine from the power source.  Ensure that the correct voltage is being supplied from the power source.  Do not touch the turn table while machine is in operation. ...
  • Page 4 1.1 Safety & Warnings DO NOT MODIFY OR REMOVE WARNING LABELS Film Carriage Do Not Open While Running Control Panel (Bottom) Electrical Hazard Do not service machine while powered up and connected to power source! - 4 -...

  • Page 5: Specifications

    1.2 Specifications - Eagle 2000B Power Supply 110VAC, 60Hz Turntable Speed (Standard 0-12 rpm) (Optional 0-20rpm) Turntable Motor 1 HP 750W 1420 RPM 220V 1:30 Gearbox Turntable Diameter 59” Turntable Diagonal 80” Turntable Height 3.4” Turntable Gear Turntable Chain 12A-1 ISO...
  • Page 6 1.2 Specifications - Eagle 2000BE Power Supply 110VAC, 60Hz Turntable Speed (Standard 0-12 rpm) (Optional 0-20rpm) Turntable Motor 1 HP 750W 1420 RPM 220V 1:30 Gearbox Turntable Diameter 59” Turntable Diagonal 80” Turntable Height 3.4” Turntable Gear Turntable Chain 12A-1 ISO...
  • Page 7 1.2 Specifications - Eagle 2000EBT ITEM SPECIFICATION EAGLE 2000EBT Power Supply 110VAC, 60Hz Turntable Speed (Standard 0-12 rpm) (Optional 0-20rpm) Turntable Motor 1 HP 750W 1420 RPM 220V 1:30 Gearbox Turntable Diameter 78.5 Turntable Diagonal 170" Turntable Height 3.4” Turntable Gear...

  • Page 8: Outline & Applications

    1.3 Outline and Application Field This machine features a PLC controller. The electric subassembly uses world famous products such as OMRON, LG and TE components. This provides a reasonable, high reliability and convenient use for the machine. It can advance production efficiency and prevent goods from being damaged during transportation.
  • Page 9 2.1 Machine Structure & Components Illustration Mast Control Panel Film Carriage Turntable Fig. 2-1 - 9 -...

  • Page 10: Transportation

    2.2 Transportation You must have at least 4ft fork tubes or tube extensions fully inserted into the machine and a forklift rated for 3,000lbs to transport the machine safely. Do not raise the load more than 6” off of the ground.

  • Page 11: Installation

    2.3 Installation Step 1 - Place the machine in the desired location using a tow motor or crane capable of handling a load of 3,000lbs. (See Fig. 2-3) Fig. 2-3 Step 2 - Remove the lower rear inspection panel on the mast prior to raising the mast. The panel is located on the end of the machine next to the turntable motor The panel has a warning label affixed to it.
  • Page 12 2.3 Installation Step 4 - If installing a ramp, place the ramp by locating the ramp shoulder bolt and placing it into the slot in the ramp. It is highly recommended to anchor the ramp to the floor. (See Fig. 2-6) Fig.
  • Page 13 2.3 Installation Step 6 - Insert the connector plug inside the bottom of the mast into the corresponding receptacles. (See Fig 2-9a, 2-9b, 2-9c) Fig. 2-9a Fig. 2-9b Fig. 2-9c Note: These connectors are for carriage motor power (pre-stretch), photo-electric eye, home limit switch, and E-Stop switch located on the bottom of the carriage.

  • Page 14: Operational Environment

    2.4 Operational Environment  Machine should be far from smoke, preferably in a dry, well-ventilated area.  Normal environment temperature should be within 32ºF and 104ºF.  No special requirements for electromagnetic radiation.  Machine should not be placed under direct lighting as it may cause photoelectric eye to malfunction.

  • Page 15: Operational Steps & Film Loading

    3.1 Operational Steps & Film Loading BEFORE LOADING FILM, PRESS THE EMERGENCY STOP BUTTON AND TURN THE POWER SWITCH TO THE OFF POSITION Loading stretch film into carriage Step 1 - Loosen fastening screw "A" and take off roll holder "B". (See Fig.

  • Page 16: Basic Machine Operation

    3.2 Basic Machine Operation 1  3  4  2  6  5  7  8  9  1. Screen 6. Start Button Controller 7. Reset Button 2. Table Speed 8 Emergency Stop 3. Carriage Speed Button 4. Load Force 9. Power Switch 5. Power Indicator The turntable speed and load force knobs can be adjusted to achieve desired film tension.

  • Page 17: Lcd Screen Operation

    3.2 Basic Machine Operation 3  7  2  5  1  4  6  Step 1 – Turn on the power to the machine. Step 2 – Using the Screen Controller, select a job mode. Step 3 – Place the load to be wrapped onto the turntable. Once the load has been placed onto the turntable and detected, the screen notifier will change from “No Load Detected”...
  • Page 18 3.3 LCD Screen Operation The LCD screen displays information used to control the machine and to make changes to operational parameters. Active keys are shown with a circle or square around them. Pressing the corresponding key will execute the function. To change a setting, press the SET button.

  • Page 19: Lcd Screen Navigation & Language

    3.4 Navigating LCD Screens Menu From this screen, you can navigate to; ① Settings Machine settings and delay timers ② Job Mode Auto, Manual, Single Wrap, Top Wait, Slow Wrap ③ Job Count View number of completed job cycles have been run for the shift and cumulative total.
  • Page 20 3.4 Navigating LCD Screens Job Mode From this screen, you can select the different types of modes the machine has. To the bottom left of the screen, there is a text notifier that displays machine status. Job Mode / Auto This mode is used to automatically wrap packages.
  • Page 21 3.4 Navigating LCD Screens Job Mode / Top Wait This mode is used when a cover will be placed on the top of the package. To begin, press Start button The machine will wrap the package once at the bottom and the carriage will travel to the top of the package and pause for the operator to place a cover on the package.
  • Page 22 3.4 Navigating LCD Screens Job Count This screen displays the current number of cycles and the total number of cycles of the machine. To reset the current yield, press the ► key Set Menu Language From the Main Menu, select Language ⑤...
  • Page 23 3.4 Navigating LCD Screens Job Notifiers At the bottom-left corner of the auto and semi-auto job screens, there is a textual display of the status of the machine. A few examples of text that may be displayed are; Machine Ready A load has been detected as being placed on the turntable and the machine is ready to run the selected job mode.

  • Page 24: Password Settings

    3.5 Password Settings FACTORY DEFAULT PASSWORD: 1234 IF DEFAULT PASSWORD IS CHANGED AND FORGOTTEN, THE ONLY MEANS OF RESET IS BY ON-SITE SERVICE CALL OR PLC REPLACEMENT ALL ASSOCIATED EXPENSES AND FEES WILL BE THE RESPONSIBILITY OF THE MACHINE OWNER Setting a New Password Press ESC until the Main Menu is displayed Press...
  • Page 25 3.5 Password Settings If there is a error during the process, the screen will display "INVALID PW, SEE MANUAL" Press ALM to clear the error. Note: If this message is displayed, the new password has not been set. You will need to re-enter the new and old passwords again.
  • Page 26 4.1 Weight Scale - Introduction & System Overview Operation / Function ON / OFF  Turns Scale On / Off Press and hold for 2+ seconds to operate Hold  Hold Weight on Scale (Manual Hold) Press 'Hold' with scale loaded. ...
  • Page 27 4.1 Weight Scale - Introduction & System Overview Tota  Add Weights With package on the scale, press the 'Total' key to enter weight and retain in memory. Press 'Total' after weighing each package to add weight to cumulative total. ...

  • Page 28: Error Codes

    4.2 Weight Scale - Error Codes Error Possible Cause Solution Code uuuuuu Reduce the weight.  Overloaded condition.   Wrong connection at load cell.  Check load cell connection. Load cell has quality problem.   Inspect load cell for damage. ...

  • Page 29: Troubleshooting Guide

    5.1 Troubleshooting Guide Error Code Possible Cause Solution Machine will not function  Machine not plugged in.  Plug machine into 110VAC  Outlet where Machine is plugged outlet. into has no power or bad outlet.  Check to see if outlet has ...
  • Page 30 5.1 Troubleshooting Guide Problem Possible Causes Solution Carriage  Check to see if the machine is plugged in.  Plug machine into adequate  Check carriage speed knob is at minimum power 110 Volt outlet. does not run position – if so turn carriage speed knob to a ...

  • Page 31: Carriage Load Safety Switch

    5.2 Carriage Load Safety Switch USE EXTREME CAUTION WHEN ADJUSTING CARRIAGE SWITCH AS IT CAN BE DAMAGED BY OVER ADJUSTMENT Step 1 - Open Carriage Door Step 2 - Unload any and all stretch film from machine Step 3 - Loosen jam nut Step 4 - Loosen bolt in small increments to avoid damage to switch Step 5 - Close carriage door gently (Do not install stretch film) Step 6 - If the machine is able to reset, then the carriage door switch...

  • Page 32: Turntable Home Switch

    5.3 Turntable Home Switch BE SURE TO DISCONNECT ALL POWER TO THE MACHINE PRIOR TO ANY MAINTENANCE WORK Fig. 4-1 Fig. 4-2 Turntable  Remove the six M10 flat head cap screws in the turn table.  Screw in one M10 eyebolt rated for lifting into the tapped hole in the turn plate. Lift the turn table using a hoist and chain rated for a 500lb load.
  • Page 33 5.3 Turntable Home Switch Fig. 4-4  Remove all 24 idler wheels supporting the turntable rotation if there is excessive bearing play. If the diameter is less than 53mm or there is abnormal noise during operation, replace the bad contact rollers. (See Fig.

  • Page 34: Turntable & Carriage Adjustment

    5.4 Turntable & Carriage Adjustment Test Operation Turntable  Turn on the power  From the Main Menu, press; ② Job Mode ② Manual Mode ① Turntable (starts turntable rotation) ① Turntable (stops turntable rotation)  Verify there is no play in the turntable and that the fasteners are tight. ...

  • Page 35: Base (Turntable)

    6.1 Illustration Base - 35 -...
  • Page 36 6.1 Illustration Base (continued) Name Part Number Turntable FG-01A-19 Idler Gear FG-01A-18 Block Limit Switch FG-12A-16 Ramp Bolt Idler Wheel FG-01A-20 Turntable Gear FG-01A-13 Limit Switch N1CA2 Chain Base Frame Tension Screw 91292A217 Motor Gear FG-01A-31 Motor Mount Plate FG-01A-28 Main Motor CV750-30S Cover...

  • Page 37: Idler Roller

    6.2 Illustration Idler Wheel Name Part Number Idler Wheel Bracket Idler Wheel Axle FG-01A-24 Idler Outer Bushing FG-01A-23 Idler Bearing 60202 Idler Wheel FG-01A-21 Idler Wheel Snap Ring 98455A137 Washer 98454A136 - 37 -...

  • Page 38: Mast

    6.3 Illustration Mast - 38 -...
  • Page 39 6.3 Illustration Mast (continued) Name Part Number Mast (Post) Mast Cover FG-12-02 Upper & Lower Limit Switch XCKP2145 Up-Down Motor NMRV040/80-YS6344 Motor Axis FG-12-06 Chain Slide Rail FG-AL-01 Up-Down Shelf FG-12-04 Transition Shelf FG-12-05 Slide Blocks FG-12-08 Sprocket FG-12-07 Sprocket Bracket FG-12-06 - 39 -...

  • Page 40: Carriage

    6.4 Illustration Carriage - 40 -...
  • Page 41 6.4 Illustration Carriage – Continued from previous page. Name Part Number Motor Cover FG-08T-20 Gear Box NMRV40-10-YS6344 Carriage Top Plate FG-08T-02 Film Lifter FG-08T-00 Roll Holder FG-03A-18 Core Holder Shaft FG-03A-16 Core Holder Washer FG-03A-21 Core Holder FG-03A-19 Protection Plate/ Bottom Plate FG-08T-16 Micro Switch 7779K22...

  • Page 42: Film Roller

    6.5 Illustration Film Roller Name Part Number E-Clip 4-MM-EC-2 Outer Tube Roll Roller Bearing FG-BR-02 Inner Shaft Roller Assembly FG-08-07 - 42 -...

  • Page 43: Extended Rollers

    6.6 Illustration Extended Roller Name Part Number E-Clip 4-MM-EC-2 Outer Tube Roll Roller Bearing FG-BR-02 Inner Shaft Roller Assembly FG-08-07 - 43 -...

  • Page 44: Electrical Schematics

    6.6 Motor Controls - 44 -...
  • Page 45 6.6 PLC Wiring - 45 -...
  • Page 46 6.6 Optional Scale - 46 -...
  • Page 47 6.6 Switches & Relays - 47 -...

This manual is also suitable for:

2000 be2000 bhs2000 eb2000 ebt2000 bws2000 series

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