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Changes in this manual Fundamental safety instructions Introduction SINAMICS Installing/mounting SINAMICS G120 Power Module PM240-2 Connecting-up Service and maintenance Hardware Installation Manual Technical data Spare parts Accessories Appendix 08/2017 08/2017 A5E33294624B AG...
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Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Table of contents Changes in this manual..........................9 Fundamental safety instructions.........................11 General safety instructions.....................11 Equipment damage due to electric fields or electrostatic discharge........16 Warranty and liability for application examples..............17 Industrial security........................18 Residual risks of power drive systems...................19 Introduction..............................21 Permissible motors.........................22 Installing/mounting............................23 Installation conditions......................23 EMC-compliant installation of a machine or system..............26 4.2.1...
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Table of contents Service and maintenance...........................67 Maintenance...........................68 Commissioning after a long storage time................69 Replacing a fan........................70 6.3.1 Fan replacement FSA … FSC....................70 6.3.2 Fan replacement FSD … FSF....................71 Technical data............................73 Electromagnetic compatibility - Overview ................74 Ambient conditions.........................75 Overload capability of the inverter..................77 Cable cross-sections and tightening torques ((PM240-2)).............79 Technical data, 200 V inverters....................80 7.5.1...
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Table of contents Connecting a motor holding brake..................138 9.7.1 Technical data of the brake relay?..................138 9.7.2 Connections and circuit diagrams..................139 9.7.3 Mounting and connecting the brake relay................140 Output reactor........................141 Voltage limiter and du/dt filter....................146 Appendix..............................149 Manuals and technical support....................149 A.1.1 Manuals for your inverter.....................149 A.1.2 Configuring support......................150...
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Table of contents Power Module PM240-2 Hardware Installation Manual, 08/2017, A5E33294624B AG...
Changes in this manual Changes with respect to Edition 01/2017 The Power Modules with push-through technology (PT Power Module), frame sizes FSD ... FSF, have been integrated. Power Module PM240-2 Hardware Installation Manual, 08/2017, A5E33294624B AG...
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Changes in this manual Power Module PM240-2 Hardware Installation Manual, 08/2017, A5E33294624B AG...
Fundamental safety instructions General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or severe injury. ● Only work on electrical devices when you are qualified for this job. ●...
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Fundamental safety instructions 2.1 General safety instructions WARNING Electric shock due to equipment damage Improper handling may cause damage to equipment. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components; if touched, this can result in death or severe injury.
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● If you come closer than around 2 m to such components, switch off any radios or mobile phones. ● Use the "SIEMENS Industry Online Support App" only on equipment that has already been switched off. Power Module PM240-2...
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Fundamental safety instructions 2.1 General safety instructions WARNING Motor fire in the event of insulation overload There is higher stress on the motor insulation through a ground fault in an IT system. If the insulation fails, it is possible that death or severe injury can occur as a result of smoke and fire.
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Fundamental safety instructions 2.1 General safety instructions WARNING Unexpected movement of machines caused by inactive safety functions Inactive or non-adapted safety functions can trigger unexpected machine movements that may result in serious injury or death. ● Observe the information in the appropriate product documentation before commissioning. ●...
Fundamental safety instructions 2.2 Equipment damage due to electric fields or electrostatic discharge Equipment damage due to electric fields or electrostatic discharge Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge. NOTICE Equipment damage due to electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual...
Fundamental safety instructions 2.3 Warranty and liability for application examples Warranty and liability for application examples The application examples are not binding and do not claim to be complete regarding configuration, equipment or any eventuality which may arise. The application examples do not represent specific customer solutions, but are only intended to provide support for typical tasks.
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer’s exposure to cyber threats.
Fundamental safety instructions 2.5 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine- or system-related risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
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Fundamental safety instructions 2.5 Residual risks of power drive systems Power Module PM240-2 Hardware Installation Manual, 08/2017, A5E33294624B AG...
Introduction Overview The Power Modules belong to the modular family of SINAMICS G120 inverters. A modular inverter comprises Control Unit and Power Module. Depending on the power rating in frame sizes FSA … FSF, the following Power Module versions are supplied: ●...
Introduction 3.1 Permissible motors Permissible motors Note Motors for inverter operation Only use motors that are suitable for operation with inverters with a DC link. Motors for 200 V Power Modules For the 200 V Power Modules, induction motors are permissible in the range from 25% … 150% of the inverter power without any restrictions.
– Fuse types: Technical data (Page 73) – Circuit breaker (https://support.industry.siemens.com/cs/ww/en/view/109486009) ● The integrated semiconductor short-circuit protection does not provide cable protection. ● On the system side, provide cable protection in conformance with NEC or CEC, Part 1 and the local regulations.
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● Overvoltage category III ● Pollution degree 2 ● Suitable for SPD applications, type 1 or type 2 Alternatively, use a surge protection device, article number 5SD7 424-1 from Siemens AG. Power Module PM240-2 Hardware Installation Manual, 08/2017, A5E33294624B AG...
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Installing/mounting 4.1 Installation conditions Additional requirements relating to CSA conformance, frame sizes FSD … FSF Overvoltage category OVC III must be ensured for all connections of the power circuit. This can mean that a surge suppressor must connected upstream on the line side. The rated voltage of the surge suppressor must not exceed the line voltage, and must guarantee the limit values (VPR) specified here.
Installing/mounting 4.2 EMC-compliant installation of a machine or system EMC-compliant installation of a machine or system The inverter is designed for operation in industrial environments where strong electromagnetic fields are to be expected. Reliable and disturbance-free operation is only guaranteed for EMC-compliant installation. To achieve this, subdivide the control cabinet and the machine or system into EMC zones: EMC zones Figure 4-1...
Installing/mounting 4.2 EMC-compliant installation of a machine or system 4.2.1 Control cabinet ● Assign the various devices to zones in the control cabinet. ● Electromagnetically uncouple the zones from each other by means of one of the following actions: – Side clearance ≥ 25 cm –...
Further information Additional information about EMC-compliant installation is available in the Internet: EMC installation guideline (https://support.industry.siemens.com/cs/ww/de/view/60612658/ 4.2.2 Cables Cables with a high level of interference and cables with a low level of interference are connected to the inverter: ●...
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Installing/mounting 4.2 EMC-compliant installation of a machine or system Cable routing inside the cabinet ● Route the power cables with a high level of interference so that there is a minimum clearance of 25 cm to cables with a low level of interference. If the minimum clearance of 25 cm is not possible, insert separating metal sheets between the cables with a high level of interference and cables with a low level of interference.
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Installing/mounting 4.2 EMC-compliant installation of a machine or system Routing cables outside the control cabinet ● Maintain a minimum clearance of 25 cm between cables with a high level of interference and cables with a low level of interference. ● Using shielded cables for the following connections: –...
Installing/mounting 4.2 EMC-compliant installation of a machine or system 4.2.3 Electromechanical components Surge voltage protection circuit ● Connect surge voltage protection circuits to the following components: – Coils of contactors – Relays – Solenoid valves – Motor holding brakes ● Connect the surge voltage protection circuit directly at the coil. ●...
Installing/mounting 4.3 Power losses and air cooling requirements Power losses and air cooling requirements Cooling requirements To protect the components from overheating, the control cabinet requires a cooling air flow, which depends on the power loss of the individual components. Formula for calculating the cooling airflow: airflow [l/s] = power loss [W] * 0.86 / ΔT [K] ●...
Installing/mounting 4.4 Mounting the Power Modules Mounting the Power Modules Take note of the following listed specifications when installing the Power Module. Protection against the spread of fire The device may be operated only in closed housings or in control cabinets with protective covers that are closed, and when all of the protective devices are used.
Installing/mounting 4.4 Mounting the Power Modules 4.4.1 Sequence for installing the Power Module During installation, comply with the sequence listed below. Frame sizes FSA ... FSC 1. Prepare the cabinet. 2. Mount the shield plates. 3. Install the Power Module. 4.
Installing/mounting 4.4 Mounting the Power Modules 4.4.2 Dimension drawings and drilling dimensions for built-in units - IP20 devices The following dimension drawings and drilling patterns are not to scale. Frame sizes FSA ... FSC Table 4-1 Dimensions depend on the Control Unit (CU) and HMI device [mm] Frame Width Height [mm]...
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Installing/mounting 4.4 Mounting the Power Modules Frame sizes FSD … FSF Table 4-3 Dimensions depend on the Control Unit (CU) and HMI device [mm] Frame Width Height [mm] Depth [mm] size [mm] without with without with with with shield shield CU230P-2 CU240B-2/ CU250S-2...
Installing/mounting 4.4 Mounting the Power Modules 4.4.3 Dimension drawings and drilling dimensions for PT Power Modules Use the optional mounting frame to mount a Power Module in push-through technology in a control cabinet. The mounting frame includes the necessary seals and frame to ensure compliance with degree of protection IP55.
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Installing/mounting 4.4 Mounting the Power Modules Table 4-5 Dimensions depend on the Control Unit (CU) and HMI device [mm] Frame Width Height [mm] Overall depth in the cabinet [mm] size [mm] without with with with with shield shield CU230P-2 CU240B-2/ CU250S-2 plate plate...
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Installing/mounting 4.4 Mounting the Power Modules Frame sizes FSD … FSF Wall thickness of the control cabinet ≤3.5 mm Figure 4-6 Dimension drawing and drilling dimensions for frame sizes FSD ... FSF Power Module PM240-2 Hardware Installation Manual, 08/2017, A5E33294624B AG...
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Installing/mounting 4.4 Mounting the Power Modules Table 4-8 Dimensions depend on the Control Unit (CU) and HMI device [mm] Frame Width Height [mm] Overall depth in the cabinet [mm] size [mm] without with with with with shield shield CU230P-2 CU240B-2/ CU250S-2 plate plate...
Installing/mounting 4.4 Mounting the Power Modules 4.4.4 Mounting the shield plates The shield plates and fixings screws are included in the inverter accessory kit. Use the provided shield plate for strain relief of the line and motor cable – as well as the shield support for the motor cable.
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Installing/mounting 4.4 Mounting the Power Modules Mounting the shield plate and EMC connecting bracket, FSD … FSF Note Built-in devices and PT Power Modules For frame sizes FSD ... FSF, the mounting of the shield plates is identical. EMC connecting bracket The EMC connecting bracket is only required on inverters with integrated line filter.
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Installing/mounting 4.4 Mounting the Power Modules Procedure - FSF: Proceed as follows to mount the EMC connecting bracket and the shield plate: ① 1. Attach the EMC connecting bracket to the shield plate ② 2. Screw the shield module to the inverter using three screws, as shown in the diagram.
Installing/mounting 4.4 Mounting the Power Modules 4.4.5 Hoisting gear FSD ... PSF Hoisting gear - Built-in devices Use crane lifting lugs and the appropriate hoist‐ ing gear when mounting built-in devices. Power Module weights: Technical data (Page 73). Hoisting gear - PT devices Use the hoisting gear shown below when mounting the Power Modules Alternatively, you have the option of attaching mounting grips onto the Power Module.
Installing/mounting 4.5 Additional components Additional components Depending on the particular application, additional components may be required for your system. Information about additional components is provided in the following Sections: Connection overview (Page 55) Accessories (Page 119). Power Module PM240-2 Hardware Installation Manual, 08/2017, A5E33294624B AG...
To protect against indirectly touching part of the motor circuit of an inverter and to automatically shut down in the case of a fault according to DIN EN 60364-4-41 (VDE 0100-410). (http:// support.automation.siemens.com/WW/view/en/103474630) WARNING Electric shock due to faulty contact protection Due to faulty contact protection, the power connections of the inverter may be openly accessible.
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Connecting-up CAUTION Burns due to touching hot surfaces Certain components (e.g. the heat sink or line reactor) can become very hot during operation. The components can remain hot for some time after operation. Touching hot surfaces can cause burns to the skin. ●...
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● The motor cables are shorter than 50 m (164 ft) shielded, or 100 m (328 ft) unshielded. Additional information about motor cables Length of the motor cable (Page 59) Further protection and monitoring equipment (https://support.industry.siemens.com/cs/ww/en/ view/109486009) Power Module PM240-2 Hardware Installation Manual, 08/2017, A5E33294624B AG...
Connecting-up 5.1 Permissible line supplies Permissible line supplies The converter is designed for the following line supplies according to IEC 60364-1 (2005). ● TN system ● TT system ● IT system General requirements on line supply The plant builder or machine manufacturer must ensure for operation with rated current I rated that the voltage drop between the transformer input terminals and the inverter when operated with its rated values is less than 4% of the transformer rated current...
Connecting-up 5.1 Permissible line supplies 5.1.2 TT line system In a TT line system, the transformer grounding and the installation grounding are independ‐ ent of one another. There are TT line supplies where the neutral conductor N is either transferred – or not. Inverter operated on a TT line system ●...
Connecting-up 5.1 Permissible line supplies 5.1.3 IT system In an IT line system, all of the conductors are insulated with respect to the PE protective conductor – or connected to the PE protective conductor through an impedance. There are IT systems with and without transfer of the neutral conductor N.
Connecting-up 5.1 Permissible line supplies 5.1.4 Protective conductor WARNING Electric shock due to interrupted protective conductor The drive components conduct a high leakage current via the protective conductor. Touching conductive parts when the protective conductor is interrupted can result in death or serious injury.
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Connecting-up 5.1 Permissible line supplies ① Additional requirements placed on the protective conductor ● For permanent connection, the protective conductor must fulfill at least one of the following conditions: – The protective conductor is routed so that it is protected against damage along its complete length.
Connecting-up 5.2 Connecting the line and motor cable at the inverter Connecting the line and motor cable at the inverter 5.2.1 Connection overview Note Line reactor A line reactor is not required for the Power Modules FSD … FSF. Line filter The inverters are available with or without integrated line filter (Class A).
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Connecting-up 5.2 Connecting the line and motor cable at the inverter Figure 5-3 Block diagram for the inverter, FSD ... FSF Figure 5-4 Connecting the PM240-2 Power Module, 200 V / 400 V / 690 V 3 AC, FSA ... FSC Figure 5-5 Connecting the PM240-2 Power Module, 200 V / 400 V / 690 V 3 AC, FSD ...
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Connecting-up 5.2 Connecting the line and motor cable at the inverter Figure 5-6 Connecting the PM240-2 Power Module, 200 V 1 AC, FSA ... FSC Figure 5-7 Connecting the PM240-2 Power Module, 200 V 1 AC, FSD ... FSF Note Connecting PM240-2 Power Modules, 200 V to 1 AC - only FSA ...
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Connecting-up 5.2 Connecting the line and motor cable at the inverter Connect cables at the inverter so that they are EMC compliant Attach the cable tie holders to the Power Mod‐ ule as shown to the left in the diagram before you establish the connections.
Connecting-up 5.2 Connecting the line and motor cable at the inverter 5.2.2 Length of the motor cable Always dimension the motor cable so that the ohmic losses are less than 5 % of the inverter power rating. The permissible length of the motor cable also depends on the quality of the motor cable and the inverter pulse frequency.
Connecting-up 5.2 Connecting the line and motor cable at the inverter Table 5-3 Permissible cable lengths for the motor connection, FSF Inverter with internal with or without filter, with or with‐ without filter, with two output re‐ C2 filter out output reactor actors in series EMC category Second Envi‐...
Connecting-up 5.2 Connecting the line and motor cable at the inverter 5.2.4 Establishing connections Procedure Proceed as follows to establish the connections: 1. Ensure that the device is in a no-voltage condition and the DC link is discharged. 2. Establish the connections as described in the following sections. This means that you have established the connections.
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Connecting-up 5.2 Connecting the line and motor cable at the inverter FSD, FSE: remove the lower covers FSF: remove the lower covers Figure 5-8 Connections for the line supply, motor and braking resistor Power Module PM240-2 Hardware Installation Manual, 08/2017, A5E33294624B AG...
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Connecting-up 5.2 Connecting the line and motor cable at the inverter You must re-attach the connection covers in order to re-establish the touch protection of the inverter after it has been connected up. Connecting DC link or braking resistor Use the rubber cable gland as shown in the right- hand figure for connecting the braking resistor.
Connecting-up 5.3 STO via Power Module terminals STO via Power Module terminals Description The "Safe Torque Off" (STO) safety function can be implemented via terminals on the power modules of frame sizes FSD … FSF. The "STO via power module terminals" safety function fulfills the following requirements: ●...
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Connecting-up 5.3 STO via Power Module terminals Use conductor end sleeves, stripped length 7 mm. Note Configuring a safety function In order to use the "STO via power module terminals" safety function, the function has to be configured with a commissioning tool. Further information and wiring examples are to be found in the "Safety Integrated"...
Connecting-up 5.4 Connecting the motor to the inverter in a star or delta connection Connecting the motor to the inverter in a star or delta connection Standard induction motors with a rated power of approximately ≤ 3 kW are normally connected in a star/delta connection (Y/Δ) at 400 V/230 V.
● Only commission the following persons to repair the inverter: – Siemens customer service – A repair center that has been authorized by Siemens – Specialist personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual.
Note The actual maintenance intervals depend on the installation and operating conditions. Siemens offers its customers support in the form of service contracts. For further information, contact your Siemens regional office or sales office. Power Module PM240-2 Hardware Installation Manual, 08/2017, A5E33294624B AG...
Service and maintenance 6.2 Commissioning after a long storage time Commissioning after a long storage time If the inverter was not operational for a longer period of time, it is possible that you must form the DC-link capacitors before switching on. Form the DC-link capacitors in the following cases: ●...
Service and maintenance 6.3 Replacing a fan Replacing a fan For frame sizes FSA … FSC the fan module is installed at the bottom. For frame sizes FSD … FSF it is located at the top. For frame sizes FSA and FSB the fan module has one fan, for frame sizes FSC ... FSF, two fans.
Service and maintenance 6.3 Replacing a fan 6.3.2 Fan replacement FSD … FSF Removing the fan unit, FSD … FSF Procedure Proceed as follows to remove the fan unit: 1. Switch off the inverter power supply. WARNING Electric shock due to residual charge in power components After the power supply has been switched off, it takes up to 5 min.
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Service and maintenance 6.3 Replacing a fan You have withdrawn the fan unit. Installing the fan unit, FSD … FSF Install the fan unit in the reverse order to what is described above. When inserting the fan unit, you establish the electrical connection between the inverter and fan unit.
Additional components for branch protection are available in the Internet: Branch protection and short-circuit strength according to UL and IEC (https:// support.industry.siemens.com/cs/ww/en/view/109486009) Frequency with which the DC link is precharged The minimum pre-charging cycle is 120 s. Shorter pre-charging cycles can shorten the service life of the Power Module.
Technical data 7.1 Electromagnetic compatibility - Overview Electromagnetic compatibility - Overview Electromagnetic compatibility according to EN61800-3 Property Version Interference immunity The inverters are suitable for use in the first and second industrial environments Interference emission - Category C2 for inverters with integrated radio interference suppression filter second environment Category C2 for inverters without filter with optional external radio interference suppression...
Technical data 7.2 Ambient conditions Ambient conditions Property Version Ambient conditions for transport in the transport packaging Climatic ambient conditions ‑ 40° C … + 70° C, according to Class 2K4 to EN 60721‑3‑2 maximum humidity 95% at 40° C Mechanical ambient condi‐...
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Technical data 7.2 Ambient conditions Property Version Biological ambient condi‐ Suitable according to 3B1 to EN 60721‑3‑3 tions Pollution Suitable for environments with degree of pollution 2 according to EN 61800-5-1 Cooling Forced air cooling AF, according to EN 60146 Cooling air Clean and dry air Increased ruggedness regarding temperature range and relative humidity;...
Low Overload. We recommend the "SIZER" engineering software to select the inverter. You will find additional information about SIZER on the Internet: Download SIZER (http:// support.automation.siemens.com/WW/view/en/10804987/130000). Load cycles and typical applications: "Low Overload" load cycle "High Overload" load cycle The "Low Overload"...
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Technical data 7.3 Overload capability of the inverter Typical inverter load cycles Figure 7-1 "Low Overload" and "High Overload" load cycles Power Module PM240-2 Hardware Installation Manual, 08/2017, A5E33294624B AG...
≤ 100 kA rms (SCCR) and branch protec‐ Branch protection and short-circuit strength according to UL and IEC (https:// tion support.industry.siemens.com/cs/ww/en/view/109479152) Braking methods DC braking, compound braking, dynamic braking with integrated braking chopper Power Module PM240-2 Hardware Installation Manual, 08/2017, A5E33294624B AG...
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Technical data 7.5 Technical data, 200 V inverters Property Version Degree of protection ac‐ IP20 cording to EN 60529 IP55 PT devices outside the control cabinet Protection class according The inverters are devices with protection class I to EN 61800-5-1 Touch protection accord‐...
Technical data 7.5 Technical data, 200 V inverters 7.5.2 Specific technical data, 200 V inverters Table 7-2 PM240-2, IP20, frame size A, 200 V … 240 V 1 AC / 3 AC Article No. without filter 6SL3210-1PB13-0UL0 6SL3210-1PB13-8UL0 Article No. with filter 6SL3210-1PB13-0AL0 6SL3210-1PB13-8AL0 LO base load power...
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Technical data 7.5 Technical data, 200 V inverters Table 7-4 PM240-2, IP20, frame size B, 200 V … 240 V 1 AC / 3 AC Article No. without filter 6SL3210-1PB15-5UL0 6SL3210-1PB17-4UL0 6SL3210-1PB21-0UL0 Article No. with filter 6SL3210-1PB15-5AL0 6SL3210-1PB17-4AL0 6SL3210-1PB21-0AL0 LO base load power 1.1 kW 1.5 kW 2.2 kW...
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Technical data 7.5 Technical data, 200 V inverters Table 7-6 PM240-2, IP 20, frame size C, 200 V … 240 V 1 AC / 3 AC Article No. without filter 6SL3210-1PB21-4UL0 6SL3210-1PB21-8UL0 Article No. with filter 6SL3210-1PB21-4AL0 6SL3210-1PB21-8AL0 LO base load power 3 kW 4 kW 1 AC LO base load input current...
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Technical data 7.5 Technical data, 200 V inverters Table 7-8 PM240-2, IP 20, frame size C, 200 V … 240 V 3 AC Article No. without filter 6SL3210-1PC22-2UL0 6SL3210-1PC22-8UL0 Article No. with filter 6SL3210-1PC22-2AL0 6SL3210-1PC22-8AL0 LO base load power 5.5 kW 7.5 kW LO base load input current 28.6 A...
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Technical data 7.5 Technical data, 200 V inverters Table 7-10 PM240-2, IP20, frame size D, 200 V … 240 V 3 AC Article No. without filter 6SL3210-1PC24-2UL0 6SL3210-1PC25-4UL0 6SL3210-1PC26-8UL0 LO base load power 11 kW 15 kW 18.5 kW LO base load input current 40 A 51 A 64 A...
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Technical data 7.5 Technical data, 200 V inverters Table 7-12 PM240-2, IP20, frame size E, 200 V … 240 V 3 AC Article No. without filter 6SL3210-1PC28-0UL0 6SL3210-1PC31-1UL0 LO base load power 22 kW 30 kW LO base load input current 76 A 98 A LO base load output current...
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Technical data 7.5 Technical data, 200 V inverters Table 7-14 PM240-2, IP20, frame size F, 200 V … 240 V 3 AC Article No. without filter 6SL3210-1PC31-3UL0 6SL3210-1PC31-6UL0 6SL3210-1PC31-8UL0 LO base load power 37 kW 45 kW 55 kW LO base load input current 126 A 149 A 172 A...
Technical data 7.5 Technical data, 200 V inverters 7.5.3 Current derating depending on the pulse frequency, 200 V inverters Article number LO base load output current [A] power [kW] Pulse frequency [kHz] 6SL3210-1PB13-0 . L0 0.55 6SL321 . -1PB13-8 . L0 0.75 6SL3211-1PB15-5 .
≤ 100 kA rms (SCCR) and branch protec‐ Branch protection and short-circuit strength according to UL and IEC (https:// tion support.industry.siemens.com/cs/ww/en/view/109479152) Braking methods DC braking, compound braking, dynamic braking with integrated braking chopper Power Module PM240-2 Hardware Installation Manual, 08/2017, A5E33294624B AG...
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Technical data 7.6 Technical data, 400 V inverters Property Version Degree of protection ac‐ IP20 cording to EN 60529 IP55 PT devices outside the control cabinet Protection class according The inverters are devices with protection class I to EN 61800-5-1 Touch protection according DGUV regulation 3 when used for the intended purpose to EN 50274...
Technical data 7.6 Technical data, 400 V inverters 7.6.2 Specific technical data, 400 V inverters Table 7-16 PM240-2, IP20, Frame Size A, 3-ph. AC 380 V … 480 V Article number without filter 6SL3210-1PE11-8UL1 6SL3210-1PE12-3UL1 6SL3210-1PE13-2UL1 Article number with filter 6SL3210-1PE11-8AL1 6SL3210-1PE12-3AL1 6SL3210-1PE13-2AL1...
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Technical data 7.6 Technical data, 400 V inverters Table 7-18 PM240-2, PT, Frame Size A, 3-ph. AC 380 V … 480 V Article number without filter 6SL3211-1PE18-0UL1 Article number with filter 6SL3211-1PE18-0AL1 LO base load power 3.0 kW LO base load input current 10.1 A LO base load output current 7.7 A...
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Technical data 7.6 Technical data, 400 V inverters Table 7-20 PM240-2, PT, Frame Size B, 3-ph. AC 380 V … 480 V Article number without filter 6SL3211-1PE21-8UL0 Article number with filter 6SL3211-1PE21-8AL0 LO base load power 7.5 kW LO base load input current 22.2 A LO base load output current 18.0 A...
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Technical data 7.6 Technical data, 400 V inverters Table 7-22 PM240-2, PT, Frame Size C, 3-ph. AC 380 V … 480 V Article number without filter 6SL3211-1PE23-3UL0 Article number with filter 6SL3211-1PE23-3AL0 LO base load power 15.0 kW LO base load input current 39.9 A LO base load output current 32.0 A...
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Technical data 7.6 Technical data, 400 V inverters Table 7-24 PM240-2, IP20, Frame Size D, 3-ph. AC 380 V … 480 V Article number without filter 6SL3210-1PE27-5UL0 Article number with filter 6SL3210-1PE27-5AL0 LO base load power 37 kW LO base load input current 70 A LO base load output current 75 A...
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Technical data 7.6 Technical data, 400 V inverters Table 7-26 PM240-2, IP20, Frame Size E, 3-ph. AC 380 V … 480 V Article number without filter 6SL3210-1PE28-8UL0 6SL3210-1PE31-1UL0 Article number with filter 6SL3210-1PE28-8AL0 6SL3210-1PE31-1AL0 LO base load power 45 kW 55 kW LO base load input current 86 A...
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Technical data 7.6 Technical data, 400 V inverters Table 7-28 PM240-2, IP20, Frame Size F, 3-ph. AC 380 V … 480 V Article number without filter 6SL3210-1PE31-5UL0 6SL3210-1PE31-8UL0 6SL3210-1PE32-1UL0 Article number with filter 6SL3210-1PE31-5AL0 6SL3210-1PE31-8AL0 6SL3210-1PE32-1AL0 LO base load power 75 kW 90 kW 110 kW...
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Technical data 7.6 Technical data, 400 V inverters Table 7-30 PM240-2, PT, frame size F, 3 AC 380 V … 480 V Article number without filter 6SL3211-1PE31-1UL0 Article number with filter 6SL3211-1PE31-1AL0 LO base load power 132 kW LO base load input current 242 A LO base load output current 250 A...
Technical data 7.6 Technical data, 400 V inverters 7.6.3 Current derating depending on the pulse frequency, 400 V inverters Article number LO base load output current [A] power [kW] Pulse frequency [kHz] 6SL3210-1PE11-8 . L1 0.55 6SL3210-1PE12-3 . L1 0.75 6SL3211-1PE13-2 .
(SCCR) and branch protec‐ Branch protection and short-circuit strength according to UL and IEC (https:// tion support.industry.siemens.com/cs/ww/en/view/109479152) Braking methods DC braking, compound braking, dynamic braking with integrated braking chopper Degree of protection ac‐ IP20; must be installed in a control cabinet...
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Technical data 7.7 Technical data, 690 V inverters Dependent on the input voltage and output power Power Module PM240-2 Hardware Installation Manual, 08/2017, A5E33294624B AG...
24 A 28 A 36 A HO base load output current 23 A 27 A 35 A Siemens fuse according to IEC/UL 3NA3817-6KJ (40 A) 3NA3820-6KJ (50 A) 33NA3822-6 (63 A) Fuse according to IEC/UL, Class J 35 A 45 A...
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HO base load input current 44 A 54 A HO base load output current 42 A 52 A Siemens fuse according to IEC/UL 3NA3824-6 (80A) 3NA3824-6 (80A) Fuse according to IEC/UL, Class J 80 A 80 A Power loss without filter 1.07 kW...
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66 A 85 A 106 A HO base load output current 62 A 80 A 100 A Siemens fuse according to IEC/UL 3NA3830-6 (100 A) 3NA3132-6 (125 A) 3NA3136-6 (160 A) Fuse according to IEC/UL, Class J 100 A 125 A...
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HO base load power 110 kW HO base load input current 122 A HO base load output current 115 A Siemens fuse according to IEC/UL 3NA3140-6 (200 A) Fuse according to IEC/UL, Class J 200 A Power loss without filter 2.48 kW Power loss with filter 2.51 kW...
Technical data 7.7 Technical data, 690 V inverters 7.7.3 Current derating depending on the pulse frequency, 690 V inverters Article number LO power [kW] LO base load output current [A] Pulse frequency [kHz] 2 *) 6SL3210-1PH21-4 . L0 6SL3210-1PH22-0 . L0 11.4 6SL3210-1PH22-3 .
Technical data 7.8 Restrictions for special ambient conditions Restrictions for special ambient conditions Maximum current at low speeds NOTICE Overheating the inverter due to unsuitable load Loading the inverter with a high output current and at the same time with a low output frequency can cause the current-conducting components in the inverter to overheat.
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Technical data 7.8 Restrictions for special ambient conditions Current reduction as a function of the installation altitude and ambient temperature At installation altitudes above 1000 m and temperatures higher than 40° C (low overload) or 50° C (high overload), the inverter output current is reduced. The following tables contain the details.
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Technical data 7.8 Restrictions for special ambient conditions ● For installation altitudes 2000 m ... 4000 m above sea level, the following applies: – Connection to a TN line system with grounded neutral point is permissible. – TN systems with grounded line conductor are not permitted. –...
Technical data 7.9 Electromagnetic compatibility of variable-speed drives Electromagnetic compatibility of variable-speed drives EMC (electromagnetic compatibility) means that the devices function satisfactorily without interfering with other devices and without being disrupted by other devices. EMC applies when the emitted interference (emission level) and the interference immunity are matched with each other.
- and are not operated in the general public domain. For an EMC-compliant installation, observe the information provided in the Configuration manual: EMC installation guideline (http://support.automation.siemens.com/WW/view/en/ 60612658). The devices described there are intended for operation in the first and second environments.
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Interference emission - operation in the second environment, Category C4 When connected to IT line supplies, only filtered inverters are permissible. Use external filters without capacitors with respect to ground to limit symmetrical interference emission. When necessary, contact one of our Solution Partners (https://www.automation.siemens.com/ solutionpartner/partnerfinder/Home/Index? country=DE&program=1&technology=19&lang=en). Power Module PM240-2...
Technical data 7.9 Electromagnetic compatibility of variable-speed drives 7.9.1.2 Operation in the First Environment Interference immunity You do not have to take any additional measures regarding interference immunity. Interference emission - operation in the first environment, Category C2 In order that you may operate the drive system in the first environment, Category C2, then in addition to the requirements for use in the second environment, you must also observe the limit values related to harmonic currents.
● Power Module FSD, input voltage 380 … 480 V 3 AC: A line reactor is not required Note Line reactor Contact our Solution Partners (https://www.automation.siemens.com/solutionpartner/ partnerfinder/Home/Index?country=DE&program=1&technology=19&lang=en) for a line reactor. ● Short-circuit power S at the connection point of the customer's system to the public grid, is greater than or equal to the value according to the following formula: ≥...
In addition, measures for EMC-compliant configuration of the plant or system are described in detail in this manual and in the Configuration manualEMC installation guideline (http:// support.automation.siemens.com/WW/view/en/60612658). The final statement on compliance with the applicable standard is given by the respective label attached to the individual device.
Accessory kit A5E03396337 A5E03395273 A5E03343234 PT*) *) Included in the scope of delivery of the inverter Can be ordered through the Siemens Repair Center Spare parts for frame sizes FSD … FSF Article number Set of small compo‐ 6SL3200-0SK08-0AA0 6SL3200-0SK08-0AA0...
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Spare parts Power Module PM240-2 Hardware Installation Manual, 08/2017, A5E33294624B AG...
Accessories Which components are available? ● Accessory kit / shield connection kit (includes the upper shield plate) ● Mounting frames for PT Power Modules ● Mounting grips for PT Power Modules - frame sizes FSD ... FSF ● Line reactors for frame sizes FSA … FSC Line reactors are not required for frame sizes FSD …...
Accessories 9.1 Top shield plate - FSD … FSF Top shield plate - FSD … FSF Top shield plate - only FSD … FSF The shield plate is included in the ac‐ cessory kit / shield connection kit. Or‐ der numbers: Spare parts (Page 117) Attach the shield plate as shown in the diagram:...
Accessories 9.2 Mounting frames for PT power modules Mounting frames for PT power modules Order numbers for mounting frames ● FSA: 6SL3260-6AA00-0DA0 ● FSB: 6SL3260-6AB00-0DA0 ● FSC: 6SL3260-6AC00-0DA0 ● FSD: 6SL3200-0SM17-0AA0 ● FSE: 6SL3200-0SM18-0AA0 ● FSF: 6SL3200-0SM20-0AA0 All of the necessary nuts and seals are included in the scope of delivery. Power Module PM240-2 Hardware Installation Manual, 08/2017, A5E33294624B AG...
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Accessories 9.2 Mounting frames for PT power modules Dimension drawings for mounting frames, FSA ... FSC Power Module PM240-2 Hardware Installation Manual, 08/2017, A5E33294624B AG...
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Accessories 9.2 Mounting frames for PT power modules Dimension drawings for mounting frames, FSD ... FSF Power Module PM240-2 Hardware Installation Manual, 08/2017, A5E33294624B AG...
Accessories 9.2 Mounting frames for PT power modules 9.2.1 Mounting instructions with mounting frame Procedure Proceed as follows to correctly mount the Power Module with the mounting frame: 1. Prepare a cutout and holes in the control cabinet panel for the mounting frame corresponding to the dimension drawing.
Accessories 9.3 Mounting grips for PT Power Modules Mounting grips for PT Power Modules Mounting grips can be ordered for the PT Power Modules FSD ... FSF. The mounting grips enable the installation of the Power Module without hoisting gear. Install the four hoisting grips as shown in the following image.
Accessories 9.4 Line reactor Line reactor A line reactor protects the inverter when connected to dirty line supplies (line supply environment). A line reactor supports the overvoltage protection, smooths the harmonics in the line supply and buffers commutation dips. Mounting position Clearances to other devices Keep shaded areas free of any devices and components.
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Accessories 9.4 Line reactor Dimensions [mm] and drilling patterns Article number 6SL3203‑0CE13‑2AA0 Article number 6SL3203‑0CE21‑0AA0 Article number 6SL3203‑0CE21‑8AA0 Article number 6SL3203‑0CE23‑8AA0 Mount the line reactor using M5 screws, nuts and washers. Tightening torque: 6 Nm Assignment of line reactor to inverter: Table Assignment table (Page 128) Power Module PM240-2 Hardware Installation Manual, 08/2017, A5E33294624B AG...
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Accessories 9.4 Line reactor Table 9-1 Technical data of the line reactors Article number Induc‐ Line/load connection PE connection Weight tance [kg] / nM] [AWG / lbf in] / lbf in] [mH] 6SL3203-0CE13-2AA0 2.5 / 0.8 14 / 7 M4 [3 / 26.5] 6SL3203-0CE21-0AA0 6 / 1.8 10 / 15.9...
Accessories 9.5 Line filter Line filter Dimensions for mounting the line filter Table 9-3 Technical data of the line filter (Class B) Article number Power Connection Weight loss [W] [kg] Line supply and Power Module 6SL3203-0BE17-7BA0 2.5 mm / 0.8 Nm 2.5 mm / 2 Nm 1.75...
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Accessories 9.5 Line filter Table 9-4 Assignment table Power Module, 400 V Line filter (Class B) Frame size Article number Power Article number 6SL3210-1PE11-8UL1 0.55 6SL3203-0BE17-7BA0 6SL3210-1PE12-3UL1 0.75 6SL3210-1PE13-2UL1 6SL3210-1PE14-3UL1 6SL3210-1PE16-1UL1 6SL321 . -1PE18-0UL1 6SL3210-1PE21-1UL0 6SL3203-0BE21-8BA0 6SL3210-1PE21-4UL0 6SL321 . -1PE21-8UL0 6SL3210-1PE22-7UL0 6SL3203-0BE23-8BA0 6SL321 .
Accessories 9.6 Braking resistor Braking resistor The braking resistor enables loads with a large moment of inertia to be braked quickly. During braking of the motor and the load, excess energy is fed back to the converter. This causes the voltage to rise in the DC link.
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Accessories 9.6 Braking resistor Figure 9-3 Minimum clearances for the braking resistor when mounting on a flat surface and for wall/ panel mounting Keep shaded areas free of any devices and components. Dimensions and drilling patterns Figure 9-4 Braking resistor Power Module PM240-2 Hardware Installation Manual, 08/2017, A5E33294624B AG...
Accessories 9.6 Braking resistor 9.6.1 Connecting a braking resistor The following figure shows a connection overview of the braking resistor on the inverter. Figure 9-5 Connecting a braking resistor with temperature monitoring via digital input DI 3 Some braking resistors have an integrated connection cable for the power connections (R1/ R2) on the inverter.
Accessories 9.6 Braking resistor 9.6.2 Technical data of the braking resistor For the inverters, use the following or comparable braking resistors. The technical properties and statements made by the manufacturer apply. Note Braking resistors FSD … FSF Only use braking resistors that are UL approved, and have successfully passed the "Abnormal Operation Test"...
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Accessories 9.6 Braking resistor Braking resistors for PM240-2, 400 V Table 9-7 Technical data Article number Resist‐ Maximum Connection Degree of Power Module ance power, P R1 / R2 protection Rated power Weight Article numbers Frame size 6SL3201-0BE14-3AA0 370 Ω 1.5 kW 2.5 mm / 0.5 Nm...
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Accessories 9.6 Braking resistor Braking resistors for PM240-2, 690 V Table 9-8 Technical data Article number Resist‐ Maximum Connection Degree of Power Module ance power, P R1 / R2 protection Rated power Weight Article Nos. Frame size JJY:023424020002 31 Ω 37 kW 10 mm / 0.8 Nm...
Accessories 9.7 Connecting a motor holding brake Connecting a motor holding brake The inverter uses the Brake Relay to control the motor holding brake. Two types of Brake Relay exist: ● The Brake Relay controls the motor holding brake ● The Safe Brake Relay controls a 24 V motor holding brake and monitors the brake control for short-circuit or cable breakage.
Accessories 9.7 Connecting a motor holding brake 9.7.2 Connections and circuit diagrams Brake Relay Rectifier e.g. in the motor terminal box Safe Brake Relay Power Module PM240-2 Hardware Installation Manual, 08/2017, A5E33294624B AG...
Accessories 9.7 Connecting a motor holding brake 9.7.3 Mounting and connecting the brake relay Installing the Brake Relay ● FSA … FSC: Install the Brake Relay next to the Power Module. ● FSD … FSF: Install the Brake Relay at the rear of the lower shield plate. Attach the Brake Relay before you install the shield plate.
Accessories 9.8 Output reactor Output reactor Output reactors reduce the voltage stress on the motor windings and the load placed on the inverter as a result of capacitive recharging currents in the cables. When using the output reactor it is not permissible that the output frequency exceeds 150 Hz. It is not permissible that the pulse frequency exceeds 4 kHz Mounting position Clearances to other devices...
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Accessories 9.8 Output reactor Dimensions, drilling patterns and weights for FSA … FSC inverters Table 9-9 Dimensions and weights Article number Induc‐ Overall dimensions Drilling dimen‐ Fixing/torque Weigh tance [mm] sions [mm] [Nm] t [kg] [mH] 6SL3202-0AE16-1CA0 4 x M4 / 3 6SL3202-0AE18-8CA0 4 x M4 / 3 6SL3202-0AE21-8CA0...
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Accessories 9.8 Output reactor Dimensions, drilling patterns and weights for FSD … FSF inverters Figure 9-7 Dimensions and drilling patterns Table 9-11 Dimensions and weights Article number Overall dimensions Drilling dimensions Fixing/torque Weight [mm] [mm] [Nm] [kg] 6SE6400-3TC07-5ED0 91.5 4 x M8 / 13 26.5 6SE6400-3TC14-5FD0 4 x M8 / 13...
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Accessories 9.8 Output reactor Table 9-13 Assignment table for 200 V Power Modules Power Module Output reactor Frame size Article number Power [kW] Article number 6SL3210-1PB13-0 . L0 0.55 6SL3202-0AE16-1CA0 6SL321 . -1PB13-8 . L0 0.75 6SL3210-1PB15-5 . L0 6SL3210-1PB17-4 . L0 6SL3202-0AE18-8CA0 6SL321 .
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Accessories 9.8 Output reactor Table 9-15 Assignment table for 690 V Power Modules Power Module Output reactor Frame size Article number Power [kW] Article number 6SL3210-1PH28-0 . L0 6SL3000-2AH31-0AA0 6SL3210-1PH31-0 . L0 6SL3210-1PH31-2 . L0 6SL3000-2AH31-5AA0 6SL321 . -1PH31-4 . L0 Output reactors are not required for 690 V inverters Power Module PM240-2 Hardware Installation Manual, 08/2017, A5E33294624B AG...
Further details for the functional principle and the application cases are available at: Voltage limiter and du/dt filter (https://support.industry.siemens.com/cs/ww/de/view/ 109742112) The assignment of the du/dt filter / VPL combination to the Power Modules is contained in the following tables.
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Accessories 9.9 Voltage limiter and du/dt filter Table 9-18 Assignment table for 690 V Power Modules Power Module VPL-du/dt Frame size Article number Power [kW] Article number 6SL3210-1PH21-4 . L0 6SL3000-2DH31-0AA0 6SL3210-1PH22-0 . L0 6SL3210-1PH22-3 . L0 18.5 6SL3210-1PH22-7 . L0 6SL3210-1PH23-5 .
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Accessories 9.9 Voltage limiter and du/dt filter Power Module PM240-2 Hardware Installation Manual, 08/2017, A5E33294624B AG...
Manuals and technical support A.1.1 Manuals for your inverter Manuals with additional information that can be downloaded: ● Power Module Installation Manual (https://support.industry.siemens.com/cs/ww/en/ps/ 13224/man) Installing Power Modules, reactors and filters. Technical specifications, maintenance (this manual) ● CU230P-2 Compact Operating Instructions (https://support.industry.siemens.com/cs/ww/...
Appendix A.1 Manuals and technical support ● CU230P-2 List Manual (https://support.industry.siemens.com/cs/ww/en/view/109477248) Parameter list, alarms and faults. Graphic function diagrams ● CU240B/E-2 List Manual (https://support.industry.siemens.com/cs/ww/en/view/ 109477251) Parameter list, alarms and faults. Graphic function diagrams ● CU250S-2 List Manual (https://support.industry.siemens.com/cs/ww/en/view/109477253) Parameter list, alarms and faults. Graphic function diagrams ●...
A.1 Manuals and technical support EMC overview (https://support.industry.siemens.com/cs/ww/en/view/103704610) EMC Guidelines configuration manual EMC-compliant control cabinet design, potential equalization and cable routing EMC installation guideline (http://support.automation.siemens.com/WW/view/en/60612658) Safety Integrated for novices technical overview Application examples for SINAMICS G drives with Safety Integrated Safety Integrated for novices (https://support.industry.siemens.com/cs/ww/en/view/...
Disposal Protecting the environment and preserving its resources are corporate goals of the highest priority for Siemens. Our worldwide environmental management system according to ISO 14001 ensures compliance with legislation and sets high standards in this regard. Environmentally friendly design, technical safety and health protection are always firm goals, even at the product development stage.
Appendix A.3 Directives and standards Directives and standards Relevant directives and standards The following directives and standards are relevant for the inverters: European Low Voltage Directive The inverters fulfil the requirements stipulated in Low Voltage Directive 2014/35/EU insofar as they are covered by the scope of application of this Directive. European Machinery Directive The inverters fulfil the requirements stipulated in Machinery Directive 2006/42//EU insofar as they are covered by the scope of application of this Directive.
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Appendix A.3 Directives and standards Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. Certificates for download ● EC Declaration of Conformity: (https://support.industry.siemens.com/cs/ww/en/view/58275445) ● Certificates for the relevant directives, prototype test certificates, manufacturers declarations and test certificates for functions relating to functional safety ("Safety...
Appendix A.4 Abbreviations Abbreviations Abbreviation Explanation Alternating current Communauté Européenne Control Unit Direct current Digital input DIP switch DIP switches are small switches, found mostly on PBCs, for making basic device settings Digital output Equivalent circuit diagram European Economic Community ELCB Earth leakage circuit breaker Electromagnetic compatibility (EMC)
Index 87 Hz characteristic, 66 Field weakening, 66 Function Manual, 149 Air barrier, 32 Getting Started, 149 Base load, 77 Base load input current, 77 Hardware Installation Manual, 149 Base load output current, 77 Harmonic currents, 115 Base load power, 77 Harmonics, 115, 126 Brake Relay, 138 High Overload, 77...
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Index Operating instructions, 149 Output reactor Dimension drawings, 141, 142, 143 Overvoltage protection, 126 Power distribution systems, 50 Protective conductor, 50 Questions, 151 Safe Brake Relay, 138 Safety notes Electrical installation, 47 Service life of the fan, 70 SIZER, 150 Standards EN 61800-3, 153 Star connection (Y), 66...
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Further information SINAMICS inverters: www.siemens.com/sinamics Industry Online Support (Service and Support): www.siemens.com/online-support Industry Mall: www.siemens.com/industrymall Siemens AG Digital Factory Motion Control Postfach 3180 91050 ERLANGEN Germany For further information about SINAMICS G120, scan the QR code.