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Sony HCD-S800 Service Manual
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Sony HCD-S800 Service Manual

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SERVICE MANUAL

Ver 1.3 2002. 07
HCD-S500/S800 are the amplifier, DVD/CD and
tuner section in DAV-S500/S800.
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC DISTORTION:
With 6 ohm loads, both channels driven, from 120 – 10,000 Hz; rated
40 watts per channel minimum RMS power, with no more than 10 %
total harmonic distortion from 250 milliwatts to rated output.
Amplifier section
S500 MODEL
Stereo mode
40 W + 40 W (6 ohms at 1 kHz, THD 10 %)
Surround mode
Front: 40 W + 40 W
Center*: 40 W
Rear*: 40 W + 40 W (6 ohms at 1 kHz, THD 10 %)
Subwoofer*: 80 W (3 ohms at 100 Hz, THD 10 %)
S800 MODEL
Stereo mode
50 W + 50 W (6 ohms at 1 kHz, THD 10 %)
Surround mode
Front: 50 W + 50 W
Center*: 50 W
Rear*: 50 W + 50 W (6 ohms at 1 kHz, THD 10 %)
Subwoofer*: 100 W (3 ohms at 100 Hz, THD 10 %)
* Depending on the sound field settings and the source, there may be no sound output.
Inputs (Analog)
VIDEO 1, 2:
Sensitivity: 150 mV
Impedance: 50 kilohms
Inputs (Digital)
VIDEO 2 (optical):
Sensitivity: –
Outputs (Analog)
VIDEO 1 (AUDIO OUT):
Voltage: 2 V
Impedance: 1 kilohms
PHONES:
Accepts low- and high-impedance headphones
Outputs (Digital)
DIGITAL OUT (CD)
Sensitivity: –
SACD/DVD system
Laser
Semiconductor laser
Signal format system
NTSC or NTSC/PAL
Frequency response (at 2 CH STEREO mode)
DVD (PCM): 2 Hz to 22 kHz (±1.0 dB)
CD: 2 Hz to 20 kHz (±1.0 dB)
Signal-to-noise ratio
More than 80 dB (VIDEO 1 (AUDIO) connectors only)
Harmonic distortion
Less than 0.03 %
FM tuner section
System
PLL quartz-locked digital synthesizer system
Tuming range:
US, Canadian models:
Tuming range:
87.5
–
108.0 MHz (100 kHz step)
Tuming range:
Other
Tuming range:
87.5 – 108.0 MHz (50 kHz step)
Antenna
FM wire antenna
Antenna terminals
75 ohms, unbalanced
Intermediate frequency
10.7 MHz
Sony Corporation
9-873-291-04
2002G1600-1
Home Audio Company
© 2002.07
Published by Sony Engineering Corporation
HCD-S500/S800
Photo : HCD-S500

SPECIFICATIONS

Australian Model
Model Name Using Similar Mechanism
Mechanism Type
Base Unit Name
Optical Pick-up Name
AM tuner section
System
Tuner section:
PLL quartz-locked digital synthesizer system
Tuning range
US, Canadian models:
530
– 1,710 kHz (with the interval set at 10 kHz)
531 – 1,710 kHz (with the interval set at 9 kHz)
AEP, UK, Saudi Arabia models:
531 – 1,602 kHz (with the interval set at 9 kHz)
Other models:
531 – 1,602 kHz (with the interval set at 9 kHz)
530 – 1,710 kHz (with the interval set at 10 kHz)
Antenna
Loop antenna
Video section
Inputs
Video: 1 Vp-p 75 ohms
Outputs
Video: 1 Vp-p 75 ohms
S-video:
Y: 1 Vp-p 75 ohms
C: 0.286 Vp-p 75 ohms
General
Power requirements
US, Canadian models:
120 V AC, 60 Hz
AEP, UK models:
220 – 240 V AC, 50/60 Hz
Australian and E models:
220 – 240 V AC, 50/60 Hz
Mexican model:
120 V AC, 60 Hz
Other models:
110 – 240 V/220 – 240 V AC, 50/60 Hz
Power consumption
98 W (120 V AC) 98 W (230 V AC)
355 × 70 × 378 mm (14 × 2
Dimensions (approx.)
Mass (approx.)
4.0 kg (9 lb 8 oz)
Operating temperature
5
˚
C to 35
˚
C (41
˚
F to 95
Operating humidity
5 % to 90 %
Supplied accessories
Check that you have the following items:
•
Speakers (5)
•
Subwoofer (1)
•
AM loop antenna (1)
•
FM wire antenna (1)
Speaker cords (5m × 4, 15m × 2) (16ft. × 4, 49ft. × 2)
•
•
Video cord (1)
•
Remote commander (remote) RM-SS800 (1)
•
R6 (size AA) batteries (2)
•
Foot pads (15)
•
Speakers-connection and Installation (card) (1)
•
Quick reference for Remote commander (card) (1)
Design and specifications are subject to change without notice.
COMPACT AV SYSTEM
US Model
Canadian Model
HCD-S500
AEP Model
UK Model
E Model
HCD-S500/S800
NEW
CDM-55D-DVBU8
DVBU8
KHM-240AAA
× 15 inches) (w/h/d) incl. projecting parts
7
/
8
˚
F)

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  • Page 1: Service Manual

    COMPACT AV SYSTEM Tuming range: Other Tuming range: 87.5 – 108.0 MHz (50 kHz step) Antenna FM wire antenna Antenna terminals 75 ohms, unbalanced Intermediate frequency 10.7 MHz Sony Corporation 9-873-291-04 2002G1600-1 Home Audio Company © 2002.07 Published by Sony Engineering Corporation...
  • Page 2 CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU PUBLISHED BY SONY.

  • Page 3: Table Of Contents

    HCD-S500/S800 Ver 1.3 2002.07 TABLE OF CONTENTS 1. SERVICING NOTE MODEL IDENTIFICATION ·························································· 5 — BACK PANEL — 2. GENERAL ·········································································· 6 3. DISASSEMBLY ································································ 8 4. TEST MODE ···································································· 12 Part No. 5. ELECTRICAL ADJUSTMENT ·································· 22 6. DIAGRAMS ······································································...
  • Page 4 E XX To prevent a malfunction, the (xx is a number) system has performed the self- diagnosis function. , Contact your nearest Sony dealer or local authorized Sony service facility and give the 5-character service number. Example: E 61 10...

  • Page 5: Servicing Note

    HCD-S500/S800 SECTION 1 SERVICING NOTE HOW TO OPEN THE DISC TRAY WHEN POWER SWITCH TURNS OFF 2 Pull-out the disc tray. Hole of chassis 1 Turn the cam in the direction of the arrow. When removing the disc tray, high torque is necessary to turn the ejection cam on the bottom surface.

  • Page 6: General

    HCD-S500/S800 SECTION 2 This section is extracted from instruction manual. GENERAL Index to Parts and Controls For more information, refer to the pages indicated in parentheses. Front Panel 1 POWER switch/indicator (31) 8 x (stop) (31) 2 Disc tray (31) 9 PHONES jack (31) A OPEN/CLOSE (31) 0 VOLUME control (31)
  • Page 7 HCD-S500/S800 1 TV "/1 (on/standby) (58) Remote 2 OPEN/CLOSE (31) 3 NAME (61) 4 STEREO/MONO (60) 5 MEMORY (29) 6 CLEAR (35) 7 PLAY MODE (35) 8 AUDIO (45) 9 ANGLE (50) 0 SUBTITLE (51) qa VOL +/– (60) qs ./> PREV/NEXT, TV/PRESET +/–...

  • Page 8: Disassembly

    HCD-S500/S800 SECTION 3 DISASSEMBLY • The equipment can be removed using the following procedure. Case (Top) Front panel section DVD mechanism deck (CDM550-DVBU8) Loading board, Loading motor assembly (M901) RF-240 board Tray Optical pick-up (KHM-240AAA) Note: Follow the disassembly procedure in the numerical order given. 1.
  • Page 9 HCD-S500/S800 3. DVD MECHANISM DECK (CDM55D-DVBU8) 1 Two screws (DIA. 2.6 × 8) 6 Screw 2 MD cover (+BVTP 3 × 8) 8 Mechanism deck (CDM55D-DVBU8) 5 Flexible flat cable (25 core) (CN010) 4 Flexible flat cable (9 core) (CN009) 3 Connector (CN402) 7 Two claws 4.
  • Page 10 HCD-S500/S800 5. RF-240 BOARD 4 RF-240 board 2 Flexible flat cable (26P) (CN001) 1 Flexible flat cable (25 core) (CN002) 3 Two screws (+BTP 2.6 × 6) 6. TRAY 1 While pushing the two protrusions, release the two claws fixing the tray and pull out the tray in the direction of the arrow A .
  • Page 11 HCD-S500/S800 7. OPTICAL PICK-UP (KHM-240AAA) 8 Three insulators 4 Step screw (L) 5 Two step screws (M) 2 Flexible flat cable (9 core) 9 Optical pick-up (KHM-240AAA) 3 Flexible flat cable 6 Holder (KHM-240) (26 core) 1 Floating screw (+PTPWHM 2.6)

  • Page 12: Test Mode

    HCD-S500/S800 SECTION 4 TEST MODE 4-1. VERSION DISPLAY MODE 4-5. OSD TEST MODE Procedure: Procedure: Press the A button on the main unit or 1 button on the Press the A button on the main unit or 1 button on the remote commander to turn the set on.
  • Page 13 HCD-S500/S800 4-9. SYSCON DIAGNOSIS [PREV] Press x key to quit the diagnosis, or key to repeat the The same contents as board detail check by serial interface can be [NEXT] same item where an error occurred, or key to continue the checked from the remote commander.
  • Page 14 HCD-S500/S800 3. Peripheral (5-3) ARP to RAM Data Bus Data write → read, and accord check Error 09: ARP ←→ RAM data bus error (3-2) EEPROM Check Data write → read, and accord check Data 0x0001 to 0x8000 where one bit each is set to 1 are Error 03: EEPROM write/read discord written to the address 0 of RAM (IC303) connected to the Data 0x9249, 0x2942, 0x4294 are written to addresses...
  • Page 15 HCD-S500/S800 6. AV Decoder Check Items List (6-2) 1930 RAM 2) Version Data write → read, and accord check (2-2) Revision Error 13: AVD RAM read data discord (2-3) ROM Check Sum The program code data stored in ROM (IC107 or IC108) (2-4) Model Type are copied to all areas oo»RAM (IC504, IC505) connected (2-5) Region...
  • Page 16 HCD-S500/S800 4-10. DRIVE AUTO ADJUSTMENT 1. DVD-SL (single layer) [ENTER] Select , insert DVD single layer disc, and press key, On the Test Mode Menu screen, press key on the remote and the adjustment will be made through the following steps, then commander, and the drive auto adjustment menu will be displayed.
  • Page 17 HCD-S500/S800 2. CD 3. DVD-DL (dual layer) [ENTER] [ENTER] Select , insert CD disc, and press key, and the Select , insert DVD dual layer disc, and press key, and adjustment will be made through the following steps, then adjusted the adjustment will be made through the following steps, then values will be written to the EEPROM.
  • Page 18 HCD-S500/S800 4. LCD 4-11. DRIVE MANUAL OPERATION [ENTER] Select , insert SACD disc, and press key, and the On the Test Mode Menu screen, select , and the manual operation adjustment will be made through the following steps, then adjusted menu will be displayed.
  • Page 19 HCD-S500/S800 0. Disc Check Memory Disc Type 1. Disc Type Auto Check Disc Check 2. DVD SL 12 cm 3. DVD DL 12 cm 4. CD 12cm 5. LCD 12 cm 1. SL Disc Check 6. DVD SL 8 cm 2.
  • Page 20 HCD-S500/S800 Reset SLED TILT Reset the Sled and Tilt to initial position. 6. Memory Check Turn ON/OFF the laser. EEPROM Data1 -– DL –- CD LCD Turn ON/OFF the spindle. Focus Gain xx xx TRK. Gain xx xx Focus Search the focus and turn on the focus. FCS Balance xx xx Focus Bias...
  • Page 21 HCD-S500/S800 4-13. EMERGENCY HISTORY 34: Focus gain adjustment error 35: Tilt servo adjustment error 36: RF equalizer adjustment error ### EMG. History ### 37: RF group delay adjustment error Laser Hours xxxxxxxh 38: Jitter value after adaptive servo operation is too large. DVD xxxxxxxh 40: Focus servo does not operate.

  • Page 22: Electrical Adjustment

    HCD-S500/S800 SECTION 5 ELECTRICAL ADJUSTMENT 5-1. ADJUSTMENT OF VIDEO SYSTEM In making adjustment, refer to 5-2. Adjustment Related Parts Arrangement. 1. Video Level Adjustment (DVD BOARD) <Purpose> Note: During diagnostic check, the characters and color bars can This adjustment is made to satisfy the NTSC standard, and if not be seen only with the NTSC monitor.
  • Page 23 HCD-S500/S800 3. Checking S Video Output S-C (DVD BOARD) 5-2. ADJUSTMENT RELATED PARTS <Purpose> ARRANGEMENT This checks whether the S-C satisfies the NTSC Standard. If it is DVD BOARD (SIDE A) not correct, the colors will be too dark or light. Mode Video level adjustment in test mode CN003...

  • Page 24: Diagrams

    HCD-S500/S800 SECTION 6 DIAGRAMS CIRCUIT BOARDS LOCATION SW (B)-1030 board Power board PW-1030 board AMP board DDCON-1030 board RR-1030 board FU-1030 board SW (A)-1030 board HP-1030 board RF-240 board TUNER UNIT Loading board I/O board FP-1030 board DVD board...
  • Page 25 HCD-S500/S800 WAVEFORMS THIS NOTE IS COMMON FOR PRINTED WIRING – RF-240 BOARD – – DVD BOARD – – AMP BOARD – – I/O BOARD – BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.) 3.5Vp-p 1.5Vp-p For schematic diagrams.

  • Page 26: Block Diagrams

    HCD-S500/S800 6-1. BLOCK DIAGRAMS – RF/SERVO, VIDEO SECTION – OPTICAL PICK-UP (KHM-240 AAA/J1RP) IC503 IC001 AV DECODER IC302 DVD/CD RF AMP IC700 SERVO DSP DIGITAL SERVO J600 (1/4) INPUT SEL HD8-15 RF IN SIGO RFIN1 DVD/CD VIDEO IN D0-7 IC701 HD0-15 VIDEO1 PDIC...

  • Page 27: Cpu Section

    HCD-S500/S800 – CPU SECTION – IC600 INPUT SEL J600 (3/4) IC603 AUDIO IN L VIDEO1 IC606 AUDIO IN L DIGITAL AUDIO VIDEO2 10 9 I/F RECEIVER IC602 IC603 OPTICAL DIGITAL OUT DIGITAL IN DIN1 SPDIF 1 IN OPTICAL Q603 Q604 VIDEO 2 IC602 (CD ONLY)

  • Page 28: Power Section

    HCD-S500/S800 – POWER SECTION – IC305 IC301 J401 (1/2) STREAM PROCESSOR POWER DRIVER (F) L401,C451 DATA OUTL1+ OUTA OUTL2+ FRONT L401,C452 OUTB OUTR1+ R-CH L402,C453 R-CH DIAG OUTR2+ AUDIO-1 XFS1 L402,C454 REAR SECTION BCKO LRCKO LRCK RY301 +27V SCDT IC401 SCSHIFT OUTL1- IC903...

  • Page 29: Printed Wiring Board - Rf Section

    HCD-S500/S800 6-2. PRINTED WIRING BOARD – RF SECTION – IC001 • Semiconductor Location Ref. No. Location D001 D004 IC001 Q001 Q002...

  • Page 30: Schematic Diagram - Rf Section

    HCD-S500/S800 6-3. SCHEMATIC DIAGRAM – RF SECTION – • See page 25 for Wavefoms. • See page 58 for IC Block Diagrams. IC B/D...

  • Page 31: Printed Wiring Board - Dvd Section (1/2)

    HCD-S500/S800 6-4. PRINTED WIRING BOARD – DVD SECTION (1/2) – (Page 53) • Semiconductor Location Ref. No. Location D901 D903 D904 IC002 IC004 IC005 IC101 IC103 IC106 IC302 IC503 IC302 IC606 IC503 IC607 IC612 IC801 IC802 IC900 IC901 IC903 IC904 RV501 VIDEO Q903...

  • Page 32: Printed Wiring Board - Dvd Section (2/2)

    HCD-S500/S800 6-5. PRINTED WIRING BOARD – DVD SECTION (2/2) – • Semiconductor Location Ref. No. Location D900 D902 IC001 IC003 IC001 IC003 IC006 IC006 IC102 IC107 IC401 IC108 IC303 IC304 IC401 IC304 IC303 IC504 IC501 IC504 IC505 IC600 IC601 IC502 IC602 IC603 IC505...

  • Page 33: Schematic Diagram - Dvd (1/8) Section

    HCD-S500/S800 6-6. SCHEMATIC DIAGRAM – DVD (1/8) SECTION – • See page 25 for Wavefoms. • See page 56 for IC Block Diagrams. IC B/D...

  • Page 34: Schematic Diagram - Dvd (2/8) Section

    HCD-S500/S800 6-7. SCHEMATIC DIAGRAM – DVD (2/8) SECTION – • See page 25 for Wavefoms. IC B/D...

  • Page 35: Schematic Diagram - Dvd (3/8) Section

    HCD-S500/S800 6-8. SCHEMATIC DIAGRAM – DVD (3/8) SECTION –...

  • Page 36: Schematic Diagram - Dvd (4/8) Section

    HCD-S500/S800 6-9. SCHEMATIC DIAGRAM – DVD (4/8) SECTION –...

  • Page 37: Schematic Diagram - Dvd (5/8) Section

    HCD-S500/S800 6-10. SCHEMATIC DIAGRAM – DVD (5/8) SECTION – • See page 67 for IC Pin Function Description.

  • Page 38: Schematic Diagram - Dvd (6/8) Section

    HCD-S500/S800 6-11. SCHEMATIC DIAGRAM – DVD (6/8) SECTION – • See page 62 for IC Pin Function Description.

  • Page 39: Schematic Diagram - Dvd (7/8) Section

    HCD-S500/S800 6-12. SCHEMATIC DIAGRAM – DVD (7/8) SECTION –...

  • Page 40: Schematic Diagram - Dvd (8/8) Section

    HCD-S500/S800 6-13. SCHEMATIC DIAGRAM – DVD (8/8) SECTION – • See page 25 for Wavefoms. • See page 56 for IC Block Diagrams. • See page 60 for IC Pin Function Description. IC B/D...

  • Page 41: Printed Wiring Board - Amp Section (1/2)

    HCD-S500/S800 6-14. PRINTED WIRING BOARD – AMP SECTION (1/2) – • Semiconductor Location Ref. No. Location D330 D331 D332 D333 D334 D335 D340 IC310 D341 D342 D343 D344 D345 IC300 IC303 IC305 IC308 S500 : US,CND,AEP, IC310 CIS,UK,MX,KR,S800 IC312 IC308 S500 : US,CND,AEP, CIS,UK,MX,KR,S800 IC305...

  • Page 42: Printed Wiring Board - Amp Section (2/2)

    HCD-S500/S800 6-15. PRINTED WIRING BOARD – AMP SECTION (2/2) – • Semiconductor Location Ref. No. Location D310 R347 D311 R346 D312 D313 D314 D315 IC311 D320 D321 S500 : US,CND,AEP, D322 CIS,UK,MX,KR,S800 D323 D324 D325 D351 D370 IC304 D371 D372 D373 D374 D375...

  • Page 43: Schematic Diagram - Amp Section (1/2)

    HCD-S500/S800 Ver 1.1 2002.01 6-16. SCHEMATIC DIAGRAM – AMP SECTION (1/2) – S500:US,CND,AEP, S500:US,CND,AEP, CIS,UK,MX,KR/S800 CIS,UK,MX,KR/S800 S500:US,CND,AEP,CIS,UK,MX,KR/S800 S500:US,CND,AEP, CIS,UK,MX,KR/S800 S500:US,CND,AEP,CIS, UK,MX,KR/S800 S500:US,CND,AEP, CIS,UK,MX,KR/S800 S500:US,CND,AEP, CIS,UK,MX,KR/S800 0.1 : S500/US,CND,AEP,CIS,UK,MX,KR,S800 0.01 : EXCEPT S500/US,CND,AEP,CIS,UK,MX,KR,S800 10p : EXCEPT S500/US,CND,AEP,CIS,UK,MX,KR,S800 47p : S500/US,CND,AEP,CIS,UK,MX,KR,S800 1uH : S500/US,CND,AEP,CIS,UK,MX,KR,S800 1.2uH : EXCEPT S500/US,CND,AEP,CIS,UK,MX,KR,S800...

  • Page 44: Schematic Diagram - Amp Section (2/2)

    HCD-S500/S800 6-17. SCHEMATIC DIAGRAM – AMP SECTION (2/2) – • See page 25 for Wavefoms. 0.1 : S500/US,CND,AEP,CIS,UK,MX,KR,S800 0.01 : EXCEPT S500/US,CND,AEP,CIS,UK,MX,KR,S800 S500 : US,CND,AEP,CIS,UK,MX,KR,S800 100/10V : S500/US,CND,AEP,CIS,UK,MX,KR,S800 0.1/50V : EXCEPT S500/US,CND,AEP,CIS,UK,MX,KR,S800 0.1/16V : S500/US,CND,AEP,CIS,UK,MX,KR,S800 0.01/25V : EXCEPT S500/US,CND,AEP,CIS,UK,MX,KR,S800 100/35V : S500/US,CND,AEP,CIS,UK,MX,KR,S800 100/50V : EXCEPT S500/US,CND,AEP,CIS,UK,MX,KR,S800 2200/35V : S500/US,CND,AEP,CIS,UK,MX,KR,S800 2200/50V : EXCEPT S500/US,CND,AEP,CIS,UK,MX,KR,S800...

  • Page 45: Printed Wiring Board - I/O Section

    HCD-S500/S800 6-18. PRINTED WIRING BOARD – I/O SECTION – IC603 IC602 IC601 IC600 IC700 IC701 IC702 TUNER UNIT (Page 31) IC604 CIS, (Page 31) • Semiconductor Location Ref. No. Location Ref. No. Location Ref. No. Location D601 IC701 Q605 B-10 D602 D-10 IC702...

  • Page 46: Schematic Diagram - I/O Section (1/2)

    HCD-S500/S800 6-19. SCHEMATIC DIAGRAM – I/O SECTION (1/2) – • See page 57 for IC Block Diagrams. CIS, IC B/D IC B/D EXCEPT S500:AEP,UK...

  • Page 47: Schematic Diagram - I/O Section (2/2)

    HCD-S500/S800 6-20. SCHEMATIC DIAGRAM – I/O SECTION (2/2) – • See page 25 for Wavefoms.

  • Page 48: Printed Wiring Board - Panel Section

    HCD-S500/S800 6-21. PRINTED WIRING BOARD – PANEL SECTION – IC802 FU-1030 BOARD CNP808 (Page 50) IC101 • Semiconductor Location Ref. No. Location D806 D807 D808 D809 D810 Q803 Q804...

  • Page 49: Schematic Diagram - Panel Section

    HCD-S500/S800 Ver 1.3 2002.07 6-22. SCHEMATIC DIAGRAM – PANEL SECTION – • See page 57 for IC Block Diagrams. IC B/D MA111-TX MA111-TX MA111-TX MA111-TX D810 UDZSTE-176.2B...

  • Page 50: Printed Wiring Board - Front Section

    HCD-S500/S800 6-23. PRINTED WIRING BOARD – FRONT SECTION – (Page 42) (Page 48)

  • Page 51: Schematic Diagram - Front Section

    HCD-S500/S800 6-24. SCHEMATIC DIAGRAM – FRONT SECTION –...

  • Page 52: Printed Wiring Board - Power Section

    HCD-S500/S800 6-25. PRINTED WIRING BOARD – POWER SECTION (1/2)

  • Page 53: Printed Wiring Board - Power Section

    HCD-S500/S800 6-26. PRINTED WIRING BOARD – POWER SECTION (2/2) – • Semiconductor Location Ref. No. Location D901 D902 D903 D904 D905 S901 D906 D907 D908 D909 D910 D911 D912 D913 D914 D915 D916 D917 D918 D920 D921 IC901 IC902 IC903 IC904 IC905 IC902...

  • Page 54: Schematic Diagram - Power Section

    HCD-S500/S800 Ver 1.2 2002.05 • See page 59 for IC Block Diagrams. 6-27. SCHEMATIC DIAGRAM – POWER SECTION – FMB-G14L IC B/D IC907...

  • Page 55: Schematic Diagram - Loading Section

    HCD-S500/S800 6-28. SCHEMATIC DIAGRAM – LOADING SECTION – M901 DVD BOARD (7/8) CN402 (Page 39) 6-29. PRINTED WIRING BOARD – LOADING SECTION – DVD BOARD CN402 (Page 31) M901...

  • Page 56: Ic Block Diagrams

    HCD-S500/S800 6-30. IC BLOCK DIAGRAMS IC606 LC89056W (DVD BOARD) IC102 IMIC6001BT-D (DVD BOARD) AUDIO C BIT PA/PB DETECT DETECT EMPHA SAMPLING FREQUENCY MICROCOMPUTER INTERFACE XSEL XOUT LOCK CLOCK DETECT XMCK 19 DVDD MODE0 MODE 18 DGND SELECT MODE1 XSTATE DGND DATAO DVDD LRCK...
  • Page 57 HCD-S500/S800 IC802 MSM9202-05GS-KDR1 (FP-1030 BOARD) Timing Timing Generator 2 Generator 1 64 VDD Duty Control Digit 63 DAT 8bit Control Shift 62 CLK Register 61 CS Port Control Driver Circuit 60 RST Command Decoder Read Write 59 OSC1 Oscillator Address Address 58 OSC0 Counter...
  • Page 58 HCD-S500/S800 IC001 SP3728AC (RF-240 BOARD) FULL WAVE CHARGE RECTIFIER PUMP RFIP SDEN PROGRAMABLE EQ FILTER RFIN SCLK BOTTOM WABLE BPF TZIN PHASE DETECTOR PHASE DETECTOR SERIAL PORT REGISTER BYP2 PEAK/ MIRR BOTTOM HOLD...
  • Page 59 HCD-S500/S800 IC901 STR-F6676 (POWER BOARD) IC901 STR-F6426S (POWER BOARD) (S500 : US, CND, MX) (S500 : AEP, UK, KR, S800 : AEP, CIS, UK) LATCH O.V.P. START LATCH O.V.P. START COMP.1 COMP.1 REG. REG. T.S.D. T.S.D. ICONST DRIVE DRIVE COMP.2 COMP.2 FB/OCP FB/OCP...

  • Page 60: Ic Pin Function Description

    HCD-S500/S800 6-31. IC PIN FUNCTION DESCRIPTION • IC103 MB91307APFV-G-BND-E1 (SYSTEM CONTROL) (DVD BOARD) Pin No. Pin Name Description 1 to 5 HA17 - 21 Address signal output HA22 Address signal output (not used) I2C EEPROM write protect signal output TRM/XKRCS Chip select signal output to IC801(CXD2752R) AVCC –...
  • Page 61 HCD-S500/S800 Pin No. Pin Name Description – Power supply CKSW1 Chucking switch (Tray SW1) signal input OCSW1 Open/Close switch (Tray SW2) signal input CS0X Chip select signal output to external ROM CS1X – Not used CS2X Chip select signal output to AVD SDRAM CS3X Chip select signal output to AVD R-BUS CS4X...
  • Page 62 HCD-S500/S800 • IC302 CXD9635R (SERVO DSP) (DVD BOARD) Pin No. Pin Name Description – Digital Ground CPU data VDD 3.3V – Digital power supply 3.3V CPU address – Digital Ground CPU address VDD 1.8V – Digital power supply 1.8V XINT Interrupt HINT Host interrupt(DSP)
  • Page 63 HCD-S500/S800 Pin No. Pin Name Description DRAM data – Digital Ground MD10 MD11 DRAM data MD12 MD13 MD14 MD15 VDD 3.3V – Digital power supply 3.3V DATA CDDA data BCLK CDDA bit clock – Digital Ground LRCK CDDA LR clock DOUT Digital out VDD 1.8V...
  • Page 64 HCD-S500/S800 Pin No. Pin Name Description ADO5 ADO6 ADC output ADO7 – Digital Ground VSSA4 – Analog Ground VCO control input VCO outside resistance 1 VCO outside resistance 2 VDDA4 3.3V – Analog power supply VSSA3 – Analog Ground OP amp positive input OP amp negative input Feedback resistance 3 Feedback resistance 2...
  • Page 65 HCD-S500/S800 Pin No. Pin Name Description VRTA ADC reference – Digital Ground TESTK0 TESTK1 Test terminal L TESTK2 XDSPRST DSP reset XARPRST Reset – Digital Ground MDS0 CLV speed error Motor on MDP0 CLV phase error DFCT Defect detection output JITPWM Jitter PWM output LOCK...
  • Page 66 HCD-S500/S800 Pin No. Pin Name Description VDD 3.3V – Digital power supply 3.3V PDM0 PDM1 PDM output PDM2 PDM3 – Digital Ground CPU light CPU lead...
  • Page 67 HCD-S500/S800 • IC801 CXD2752R (PLAYBACK SIGNAL PROCESSOR) (DVD BOARD) Pin No. Pin Name Description VSCA0 – Ground XMSLAT Latch signal input for micom serial communication MSCK Shift clock input for micom serial communication MSDATI Data input for micom serial communication VDCA0 –...
  • Page 68 HCD-S500/S800 Pin No. Pin Name Description VDDSD0 – Power supply for DSD data output ZDFC Cch zero data detection flag signal output (open) DSAC Cch DSD data output ZDFLFE LFEch zero data detection flag signal output (open) DSALFE LFEch DSD data output VSDSD1 –...
  • Page 69 HCD-S500/S800 Pin No. Pin Name Description VSIOA3 – Ground for I/O DCLK Clock output terminal for SDRAM DCKE Clock enable signal output for SDRAM Write enable signal output for SDRAM XCAS Column address strobe signal output for SDRAM XRAS Row address strobe signal output for SDRAM VDIOA3 –...

  • Page 70: Exploded Views

    HCD-S500/S800 SECTION 7 EXPLODED VIEWS NOTE: • Abbreviation • -XX, -X mean standardized parts, so they may The components identified by mark 0 or : Argentina model have some difference from the original one. dotted line with mark 0 are critical for safety. : Australian model Replace only with part number specified.

  • Page 71: Front Panel Section

    HCD-S500/S800 7-2. FRONT PANEL SECTION not supplied supplied Supplied with S800 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-229-336-01 SCREW, +BVWH TAPPING 4-234-904-01 BUTTON (EJECT) 1-681-996-11 HP-1030 BOARD 1-681-993-11 SW (B)-1030 BOARD X-4953-854-1 FL WINDOW SUB ASSY 1-681-995-11 RR-1030 BOARD 4-234-907-01 PANEL (AL), FRONT (S500) A-4726-419-A FP-1030 BOARD, COMPLETE...

  • Page 72: Chassis Section

    HCD-S500/S800 7-3. CHASSIS SECTION CDM55D-DVBU8 not supplied supplied...
  • Page 73 HCD-S500/S800 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-4726-404-A TUNER UNIT (US,CND) A-4727-404-A POWER BOARD, COMPLETE (S800:HK) A-4726-588-A TUNER UNIT (AEP,CIS,UK,KR,TW,AUS) A-4727-410-A POWER BOARD, COMPLETE (S800:TW) A-4726-594-A TUNER UNIT (MX) A-4727-602-A POWER BOARD, COMPLETE A-4726-905-A TUNER UNIT (E12,E32,EA,HK,SP,MY,AR) (S500:KR/S800:KR) 1-823-082-11 CABLE, FLEXIBLE FLAT (13 CORE) A-4727-604-A POWER BOARD, COMPLETE (S800:MX)

  • Page 74: Mechanism Deck Section (Cdm55D-Dvbu8)

    HCD-S500/S800 7-4. MECHANISM DECK SECTION (CDM55D-DVBU8) not supplied M901 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-676-599-11 LOADING BOARD 4-234-766-01 PULLEY (B-240) 4-925-315-31 DAMPER 4-236-450-01 SCREW (L), STEP 4-224-894-01 TRAY 4-981-923-01 SCREW (M), STEP 4-220-233-01 CAM (CDM55) 3-053-847-11 INSULATOR 0 419 4-221-815-01 ROLLER...

  • Page 75: Electrical Parts List

    HCD-S500/S800 SECTION 8 ELECTRICAL PARTS LIST Note: • CAPACITORS • Due to standardization, replacements in the parts When indicating parts by reference number, uF : µ F list may be different from the parts specified in the please include the board name. •...
  • Page 76 HCD-S500/S800 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks C343 1-162-970-11 CERAMIC CHIP 0.01uF C376 1-163-021-91 CERAMIC CHIP 0.01uF 10.00% 50V (EXCEPT S500:US,CND,AEP,CIS,UK,MX,KR/S800) (EXCEPT S500:US,CND,AEP,CIS,UK,MX,KR/S800) C344 1-162-970-11 CERAMIC CHIP 0.01uF C377 1-136-165-00 MYLAR 0.1uF 5.00% C345 1-104-665-11 ELECT 100uF 20.00% 10V...
  • Page 77 HCD-S500/S800 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks C405 1-136-165-00 MYLAR 0.1uF 5.00% 50V C456 1-131-704-11 FILM (EXCEPT S500:US,CND,AEP,CIS,UK,MX,KR/S800) (S500:US,CND,AEP,CIS,UK,MX,KR/S800) C408 1-107-826-11 CERAMIC CHIP 0.1uF 10.00% 16V C456 1-136-177-00 MYLAR 5.00% 50V (S500:US,CND,AEP,CIS,UK,MX,KR/S800) (EXCEPT S500:US,CND,AEP,CIS,UK,MX,KR/S800) C408 1-162-970-11 CERAMIC CHIP 0.01uF...
  • Page 78 HCD-S500/S800 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks D342 8-719-073-82 DIODE SFPB-76V FB315 1-469-760-21 INDUCTOR D343 8-719-073-82 DIODE SFPB-76V (S500:US,CND,AEP,CIS,UK,MX,KR/S800) D344 8-719-073-82 DIODE SFPB-76V FB318 1-400-160-51 INDUCTOR D345 8-719-073-82 DIODE SFPB-76V (S500:US,CND,AEP,CIS,UK,MX,KR/S800) D351 8-719-404-50 DIODE MA111-TX FB320 1-400-160-51 INDUCTOR (S500:US,CND,AEP,CIS,UK,MX,KR/S800)
  • Page 79 HCD-S500/S800 Ver 1.3 2002.07 DDCON Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R305 1-216-801-11 METAL CHIP 1/16W 1-681-990-11 DDCON-1030 BOARD R307 1-216-801-11 METAL CHIP 1/16W ***************** R308 1-216-823-11 METAL CHIP 1.5K 1/16W R309 1-216-823-11 METAL CHIP 1.5K 1/16W <...
  • Page 80 HCD-S500/S800 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks A-4726-890-A DVD BOARD, COMPLETE (S500:HK,TW) C108 1-164-858-11 CERAMIC CHIP 22PF 5.00% 16V (EXCEPT S500:AEP,UK,KR) ******************** A-4726-893-A DVD BOARD, COMPLETE (S500:AR) C109 1-164-947-11 CERAMIC CHIP 0.01uF C110 1-126-209-11 ELECT CHIP 100uF 20.00% 4V ********************...
  • Page 81 HCD-S500/S800 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks C407 1-164-882-11 CERAMIC CHIP 220PF 5.00% 16V C552 1-107-820-11 CERAMIC CHIP 0.1uF C408 1-164-874-11 CERAMIC CHIP 100PF 5.00% 16V C600 1-107-820-11 CERAMIC CHIP 0.1uF C411 1-164-941-11 CERAMIC CHIP 0.0047uF 10.00% 16V C601 1-107-820-11 CERAMIC CHIP...
  • Page 82 HCD-S500/S800 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks C654 1-117-681-11 ELECT CHIP 100uF 20.00% 16V C910 1-104-905-11 CAPACITOR 0.22F 5.5V C656 1-107-820-11 CERAMIC CHIP 0.1uF C911 1-126-205-11 ELECT CHIP 47uF 6.3V C657 1-117-370-11 CERAMIC CHIP 10uF C912 1-126-205-11 ELECT CHIP...
  • Page 83 HCD-S500/S800 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks < FILTER > IC803 8-759-663-74 IC HY57V161610DTC-7TR (S500:KR/S800:EA,HK,TW,AUS) FL003 1-234-177-11 FILTER, CHIP EMI IC803 8-759-832-53 IC W981616AH-7-EL10 FL004 1-234-177-11 FILTER, CHIP EMI (EXCEPT S500:KR/S800) FL005 1-233-893-21 FILTER, CHIP EMI IC804 8-759-637-50 IC TA48M025F(TE16L) FL006...
  • Page 84 HCD-S500/S800 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R029 1-218-990-11 SHORT R126 1-208-635-11 METAL CHIP 0.5% 1/16W R030 1-218-990-11 SHORT R128 1-218-959-11 RES-CHIP 3.3K 1/16W R031 1-218-990-11 SHORT R129 1-218-965-11 RES-CHIP 1/16W R032 1-218-990-11 SHORT R130 1-218-965-11 RES-CHIP 1/16W...
  • Page 85 HCD-S500/S800 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R163 1-218-965-11 RES-CHIP 1/16W R342 1-208-719-11 METAL CHIP 0.5% 1/16W R164 1-218-941-11 RES-CHIP 1/16W R343 1-218-945-11 METAL CHIP 0.5% 1/16W R165 1-218-941-11 RES-CHIP 1/16W R344 1-208-683-11 METAL CHIP 0.5% 1/16W R166...
  • Page 86 HCD-S500/S800 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R513 1-218-945-11 RES-CHIP 1/16W R646 1-218-961-11 RES-CHIP 4.7K 1/16W R514 1-218-945-11 RES-CHIP 1/16W R647 1-218-941-11 RES-CHIP 1/16W R515 1-218-945-11 RES-CHIP 1/16W R648 1-218-941-11 RES-CHIP 1/16W R516 1-218-945-11 RES-CHIP 1/16W R650 1-218-941-11 RES-CHIP...
  • Page 87 HCD-S500/S800 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R810 1-218-965-11 RES-CHIP 1/16W R930 1-218-965-11 RES-CHIP 1/16W R811 1-218-965-11 RES-CHIP 1/16W R931 1-218-945-11 RES-CHIP 1/16W R812 1-218-965-11 RES-CHIP 1/16W R932 1-218-965-11 RES-CHIP 1/16W R813 1-218-965-11 RES-CHIP 1/16W R934 1-218-965-11 RES-CHIP...
  • Page 88 HCD-S500/S800 FP-1030 FU-1030 HP-1030 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R984 1-218-965-11 RES-CHIP 1/16W < TRANSISTOR > R985 1-218-985-11 RES-CHIP 470K 1/16W R986 1-218-973-11 RES-CHIP 1/16W Q801 8-729-602-36 TRANSISTOR 2SA1602TP-1EF R987 1-218-973-11 RES-CHIP 1/16W R988 1-218-990-11 SHORT <...
  • Page 89 HCD-S500/S800 HP-1030 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks < TRANSISTOR > C613 1-126-956-11 ELECT 0.1uF 20.00% 50V (S500:AEP,UK) Q900 8-729-046-97 TRANSISTOR 2SD1938(F)-T(TX).SO C613 1-128-551-11 ELECT 22uF 20.00% 25V Q901 8-729-046-97 TRANSISTOR 2SD1938(F)-T(TX).SO (EXCEPT S500:AEP,UK) C614 1-163-038-00 CERAMIC CHIP 0.1uF...
  • Page 90 HCD-S500/S800 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks C628 1-126-933-11 ELECT 100uF 20.00% 16V C720 1-163-038-00 CERAMIC CHIP 0.1uF C630 1-163-038-00 CERAMIC CHIP 0.1uF (S500:AEP,UK) (S500:AEP,UK) C720 1-164-156-11 CERAMIC CHIP 0.1uF C630 1-164-156-11 CERAMIC CHIP 0.1uF (EXCEPT S500:AEP,UK) (EXCEPT S500:AEP,UK)
  • Page 91 HCD-S500/S800 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks < CONNECTOR > < RESISTOR > * CN600 1-569-930-11 SOCKET, CONNECTOR 13P (S500:AEP,UK) R600 1-216-033-00 METAL CHIP 1/10W CN600 1-794-431-11 CONNECTOR, FFC/FPC 13P (S500:AEP,UK) (EXCEPT S500:AEP,UK) R600 1-216-813-11 METAL CHIP 1/16W CN601...
  • Page 92 HCD-S500/S800 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R615 1-216-097-11 RES-CHIP 100K 1/10W R630 1-216-073-00 RES-CHIP 1/10W (S500:AEP,UK) (S500:AEP,UK) R615 1-216-845-11 METAL CHIP 100K 1/16W R630 1-216-833-11 METAL CHIP 1/16W (EXCEPT S500:AEP,UK) (EXCEPT S500:AEP,UK) R616 1-216-097-11 RES-CHIP 100K 1/10W...
  • Page 93 HCD-S500/S800 LOADING Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R648 1-216-843-11 METAL CHIP 1/16W R714 1-216-833-11 METAL CHIP 1/16W (S500:AEP,CIS,UK/S800) (EXCEPT S500:AEP,UK) R649 1-216-845-11 METAL CHIP 100K 1/16W R716 1-216-037-00 METAL CHIP 1/10W (EXCEPT S500:AEP,UK) (S500:AEP,UK) R650 1-216-845-11 METAL CHIP...
  • Page 94 HCD-S500/S800 POWER Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks A-4726-412-A POWER BOARD, COMPLETE (S500:US) 0 C910 1-113-915-11 CERAMIC 0.001uF 20.00% 250V (E12,E32,EA,MY,SP,HK,TW,AR,AUS) *********************** A-4726-413-A POWER BOARD, COMPLETE (S500:CND) 0 C911 1-113-915-11 CERAMIC 0.001uF 20.00% 250V (E12,E32,EA,MY,SP,HK,TW,AR,AUS) *********************** 0 C912...
  • Page 95 HCD-S500/S800 Ver 1.2 2002.05 POWER Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks C932 1-115-339-11 CERAMIC CHIP 0.1uF 10.00% 50V < FUSE HOLDER > C933 1-126-768-11 ELECT 2200uF 20.00% 16V (US,CND,MX) FH901 1-533-313-11 HOLDER, FUSE C933 1-126-942-61 ELECT 1000uF 20.00% 16V...
  • Page 96 HCD-S500/S800 POWER Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks Q910 8-729-900-53 TRANSISTOR DTC114EKA-T146 R914 1-216-829-11 METAL CHIP 4.7K 1/16W Q911 8-729-900-53 TRANSISTOR DTC114EKA-T146 R915 1-216-826-11 METAL CHIP 2.7K 1/16W (US,CND,MX) R916 1-249-420-11 CARBON 1.8K 1/4W F Q915 8-729-027-23 TRANSISTOR DTA114EKA-T146 (TW,AUS)
  • Page 97 HCD-S500/S800 POWER PW-1030 RF-240 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R932 1-216-848-11 METAL CHIP 180K 1/16W C036 1-165-176-11 CERAMIC CHIP 0.047uF 10.00% 16V (US,CND,MX) C038 1-165-176-11 CERAMIC CHIP 0.047uF 10.00% 16V R933 1-216-841-11 METAL CHIP 1/16W C039 1-162-970-11 CERAMIC CHIP...
  • Page 98 HCD-S500/S800 RR-1030 SW(A)-1030 SW(B)-1030 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks MISCELLANEOUS 1-681-995-11 RR-1030 BOARD ************** 1-690-608-11 CORD, POWER (E12,E32,AUS) ************* 1-696-169-21 CORD, POWER (AEP,CIS,UK,EA,MY,SP,HK,TW) < CAPACITOR > 1-769-079-21 CORD, POWER (KR) 1-775-789-91 CORD, POWER (MX) C808 1-162-970-11 CERAMIC CHIP 0.01uF...
  • Page 99 HCD-S500/S800 MEMO...
  • Page 100 HCD-S500/S800 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2001.08 2002.01 Correction of 6.5V line in AMP board schematic diagam...

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