Siemens SINUMERIK828D Manuals

Manuals and User Guides for Siemens SINUMERIK828D. We have 1 Siemens SINUMERIK828D manual available for free PDF download: Operating Manual

Siemens SINUMERIK828D Operating Manual

Siemens SINUMERIK828D Operating Manual (610 pages)

Brand: Siemens | Category: Controller | Size: 16.24 MB

Table of Contents

Preface
3
Table of Contents
7
1 Introduction

17
- Product Overview
  17
- Operator Panel Fronts
  18
- Overview
  18
- Keys of the Operator Panel
  20
- Machine Control Panels
  26
- Overview
  26
- Controls on the Machine Control Panel
  26
- User Interface
  29
- Screen Layout
  29
- Status Display
  30
- Actual Value Window
  33
- T,F,S Window
  34
- Current Block Display
  35
- Operation Via Softkeys and Buttons
  36
- Entering or Selecting Parameters
  37
- Pocket Calculator
  40
- Context Menu
  41
- Touch Operation
  42
- Changing the User Interface Language
  42
- Entering Asian Characters
  43
- Protection Levels
  45
- Tool Management
  45
- Online Help in SINUMERIK Operate
  47
2 Setting up the Machine

51
- Switching on and Switching off
  51
- Approaching a Reference Point
  52
- Referencing Axes
  52
- User Agreement
  53
- Operating Modes
  55
- General
  55
- Modes Groups and Channels
  57
- Channel Switchover
  57
- Settings for the Machine
  58
- Switching over the Coordinate System (MCS/WCS)
  58
- Switching the Unit of Measurement
  59
- Setting the Work Offset
  60
- Measuring the Tool
  62
- Measuring a Tool Manually
  62
- Measuring the Tool Length with the Workpiece as Reference Point
  63
- Measuring Radius or Diameter
  64
- Fixed Point Calibration
  65
- Measuring a Tool with an Electrical Tool Probe
  66
- Calibrating the Electrical Tool Probe
  68
- Measuring the Workpiece Zero
  69
- Overview
  69
- Sequence of Operations
  72
- Examples with Manual Swivel
  73
- Calibrating the Electronic Workpiece Probe
  74
- Setting the Edge
  76
- Edge Measurement
  78
- Measuring a Corner
  80
- Measuring a Pocket and Hole
  83
- Measuring a Spigot
  90
- Aligning the Plane
  95
- Defining the Measurement Function Selection
  97
- Corrections after Measurement of the Zero Point
  98
- Work Offsets
  100
- Display Active Zero Offset
  101
- Displaying the Work Offset "Overview
  102
- Displaying and Editing Base Zero Offset
  103
- Displaying and Editing Settable Zero Offset
  104
- Displaying the Zero Offset Details
  105
- Deleting a Work Offset
  106
- Measuring the Workpiece Zero
  107
- Monitoring Axis and Spindle Data
  108
- Specify Working Area Limitations
  108
- Editing Spindle Data
  109
- Displaying Setting Data Lists
  110
- Handwheel Assignment
  111
- Mda
  113
- Loading an MDA Program from the Program Manager
  113
- Saving an MDA Program
  114
- Executing an MDA Program
  115
- Deleting an MDA Program
  116
3 Execution in Manual Mode

117
- General
  117
- Selecting a Tool and Spindle
  117
- T, S, M Windows
  117
- Selecting a Tool
  119
- Starting and Stopping a Spindle Manually
  120
- Position Spindle
  121
- Traversing Axes
  122
- Traverse Axes by a Defined Increment
  122
- Traversing Axes by a Variable Increment
  124
- Positioning Axes
  125
- Swiveling
  126
- Simple Face Milling of Workpiece
  130
- Default Settings for Manual Mode
  133
4 Machining the Workpiece

135
- Starting and Stopping Machining
  135
- Selecting a Program
  136
- Testing a Program
  137
- Displaying the Current Program Block
  138
- Current Block Display
  138
- Displaying a Basic Block
  139
- Display Program Level
  140
- Correcting a Program
  141
- Repositioning Axes
  142
- Starting Machining at a Specific Point
  143
- Use Block Search
  143
- Continuing Program from Search Target
  145
- Simple Search Target Definition
  145
- Defining an Interruption Point as Search Target
  146
- Entering the Search Target Via Search Pointer
  147
- Parameters for Block Search in the Search Pointer
  148
- Block Search Mode
  149
- Intervening in the Program Sequence
  151
- Program Control
  151
- Skip Blocks
  153
- Overstore
  154
- Editing a Program
  156
- Searching in Programs
  157
- Replacing Program Text
  158
- Copying/Pasting/Deleting a Program Block
  159
- Renumber Program
  160
- Opening a Second Program
  160
- Editor Settings
  162
- Displaying G Functions and Auxiliary Functions
  163
- Selected G Functions
  163
- All G Functions
  165
- Auxiliary Functions
  166
- Displaying the Program Runtime and Counting Workpieces
  169
- Setting for Automatic Mode
  170
5 Simulating Machining

173
- Overview
  173
- Simulation before Machining of the Workpiece
  179
- Simultaneous Recording before Machining of the Workpiece
  181
- Simultaneous Recording During Machining of the Workpiece
  182
- Different Views of a Workpiece
  183
- Plan View
  183
- ● 3D View
  183
- Side Views
  184
- Editing the Simulation Display
  185
- Entering Blank Details
  185
- Showing and Hiding the Tool Path
  185
- Program Control During the Simulation
  186
- Changing the Feedrate
  186
- Simulating the Program Block by Block
  187
- Changing and Adapting a Simulation Graphic
  188
- Enlarging or Reducing the Graphical Representation
  188
- Panning a Graphical Representation
  189
- Rotating the Graphical Representation
  190
- Modifying the Viewport
  191
- Defining Cutting Planes
  192
- Displaying Simulation Alarms
  193
6 Creating G Code Program

195
- Graphical Programming
  195
- Program Views
  196
- Program Structure
  199
- Basics
  200
- Machining Planes
  200
- Current Planes in Cycles and Input Screens
  200
- Programming a Tool (T)
  201
- Generating a G Code Program
  202
- Blank Input
  203
- Machining Plane, Milling Direction, Retraction Plane, Safe Clearance and Feedrate (PL, RP, SC, F)
  205
- Selection of the Cycles Via Softkey
  206
- Calling Technology Functions
  211
- Hiding Cycle Parameters
  211
- Setting Data for Cycles
  211
- Checking Cycle Parameters
  212
- Changing a Cycle Call
  212
- Additional Functions in the Input Screens
  213
- Measuring Cycle Support
  214
7 Creating a Shopmill Program

217
- Program Views
  218
- Program Structure
  222
- Basic Information
  223
- Machining Planes
  223
- Polar Coordinates
  224
- Absolute and Incremental Dimensions
  224
- Creating a Shopmill Program
  226
- Program Header
  227
- Generating Program Blocks
  228
- Tool, Offset Value, Feed and Spindle Speed (T, D, F, S, V)
  229
- Defining Machine Functions
  231
- Call Work Offsets
  233
- Repeating Program Blocks
  233
- Specifying the Number of Workpieces
  235
- Changing Program Blocks
  236
- Changing Program Settings
  237
- Selection of the Cycles Via Softkey
  238
- Calling Technology Functions
  242
- Additional Functions in the Input Screens
  242
- Checking Input Parameters
  243
- Setting Data for Technological Functions
  243
- Changing a Cycle Call
  243
- Measuring Cycle Support
  244
- Example, Standard Machining
  246
- Workpiece Drawing
  247
- Programming
  247
- Results/Simulation Test
  259
- G Code Machining Program
  261
8 Programming Technological Functions (Cycles)

265
- Drilling
  265
- General
  265
- Centering (CYCLE81)
  266
- Drilling (CYCLE82)
  268
- Reaming (CYCLE85)
  269
- Deep-Hole Drilling (CYCLE83)
  270
- Boring (CYCLE86)
  273
- Tapping (CYCLE84, 840)
  275
- Drill and Thread Milling (CYCLE78)
  280
- Positioning and Position Patterns
  283
- Arbitrary Positions (CYCLE802)
  284
- Position Pattern Line (HOLES1), Grid or Frame (CYCLE801)
  285
- Circle Position Pattern (HOLES2)
  286
- Repeating Positions
  288
- Face Milling (CYCLE61)
  289
- Rectangular Pocket (POCKET3)
  292
- Circular Pocket (POCKET4)
  295
- Rectangular Spigot (CYCLE76)
  299
- Circular Spigot (CYCLE77)
  301
- Multi-Edge (CYCLE79)
  303
- Longitudinal Groove (SLOT1)
  305
- Circumferential Groove (SLOT2)
  308
- Open Groove (CYCLE899)
  311
- Long Hole (LONGHOLE) - Only for G Code Programs
  317
- Thread Milling (CYCLE70)
  319
- Engraving (CYCLE60)
  323
- Contour Milling
  328
- General
  328
- Representation of the Contour
  328
- Creating a New Contour
  330
- Creating Contour Elements
  332
- Changing the Contour
  336
- Contour Call (CYCLE62) - Only for G Code Program
  337
- Path Milling (CYCLE72)
  338
- Contour Pocket/Contour Spigot (CYCLE63/64)
  342
- Predrilling Contour Pocket (CYCLE64)
  344
- Milling Contour Pocket (CYCLE63)
  347
- Residual Material Contour Pocket (CYCLE63)
  349
- Milling Contour Spigot (CYCLE63)
  351
- Residual Material Contour Spigot (CYCLE63)
  353
- Turning - Only for G Code Programs
  355
- General
  355
- Stock Removal (CYCLE951)
  355
- Groove (CYCLE930)
  358
- Undercut Form E and F (CYCLE940)
  360
- Thread Undercut (CYCLE940)
  362
- Thread Turning (CYCLE99)
  365
- Thread Chain (CYCLE98)
  373
- Cut-Off (CYCLE92)
  376
- Contour Turning - Only for G Code Programs
  378
- General Information
  378
- Representation of the Contour
  379
- Creating a New Contour
  380
- Creating Contour Elements
  382
- Changing the Contour
  387
- Contour Call (CYCLE62)
  388
- Stock Removal (CYCLE952)
  390
- Stock Removal Residual (CYCLE952)
  394
- Grooving (CYCLE952)
  396
- Grooving Residual Material (CYCLE952)
  398
- Plunge Turning (CYCLE952)
  400
- Plunge Turning Residual Material (CYCLE952)
  403
- Further Cycles and Functions
  406
- Swiveling Plane/Tool (CYCLE800)
  406
- Swiveling Tool (CYCLE800)
  414
- Swiveling Tool/Preloading Milling Tools - Only for G Code Program (CYCLE800)
  414
- Swiveling Tool/Orienting Milling Tools - Only for G Code Program (CYCLE800)
  415
- High-Speed Settings (CYCLE832)
  416
- Subroutines
  418
- Further Cycles and Functions Shopmill
  420
- Transformations
  420
- Translation
  421
- Rotation
  422
- Scaling
  423
- Mirroring
  424
- Straight or Circular Machining
  425
- Programming a Straight Line
  427
- Programming a Circle with Known Center Point
  428
- Programming a Circle with Known Radius
  429
- Helix
  430
- Polar Coordinates
  431
- Straight Polar
  432
- Circle Polar
  433
  - Obstacle
    434
9 Multi-Channel View

435
- Multi-Channel View in the "Machine" Operating Area
  435
- Setting the Multi-Channel View
  438
10 User Variables

441
- Overview
  441
- R Parameters
  442
- Global GUD
  443
- Channel GUD
  444
- Local LUD
  445
- Program PUD
  446
- Searching for User Data
  447
- Defining and Activating User Variables
  447
11 Teaching in a Program

449
- Overview
  449
- General Sequence
  449
- Inserting a Block
  450
- Input Parameters for Teach-In Blocks
  451
- Teach-In Via Window
  452
- General
  452
- Teach in Rapid Traverse G0
  454
- Teach in Straight G1
  454
- Teaching in Circle Intermediate and Circle End Point CIP
  454
- Teach-In a Spline
  455
- Editing a Block
  456
- Selecting a Block
  457
- Deleting a Block
  458
12 Tool Management

461
- Lists for the Tool Management
  461
- Magazine Management
  462
- Tool Types
  463
- Tool Dimensioning
  465
- Tool List
  472
- Additional Data
  474
- Creating a New Tool
  475
- Measuring the Tool
  477
- Managing Several Cutting Edges
  477
- Delete Tool
  478
- Loading and Unloading Tools
  479
- Selecting a Magazine
  480
- Tool Wear
  482
- Reactivating a Tool
  484
- Tool Data OEM
  485
- Magazine
  486
- Positioning a Magazine
  488
- Relocating a Tool
  488
- Sorting Tool Management Lists
  490
- Filtering the Tool Management Lists
  491
- Specific Search in the Tool Management Lists
  492
- Displaying Tool Details
  493
- Changing a Tool Type
  494
13 Program Management

495
- Overview
  495
- NC Memory
  498
- Local Drive
  498
- USB Drives
  499
- Opening and Closing the Program
  500
- Executing a Program
  501
- Creating a Directory/Program/Job List/Program List
  503
- Creating a New Directory
  503
- Creating a New Workpiece
  504
- Creating a New G Code Program
  505
- Creating a New Shopmill Program
  506
- Storing any New File
  506
- Creating a Joblist
  507
- Creating a Program List
  509
- Creating Templates
  510
- Displaying the Program in the Preview
  511
- Selecting Several Directories/Programs
  511
- Copying and Pasting a Directory/Program
  513
- Deleting a Program/Directory
  515
- Renaming File and Directory Properties
  516
- Extcall
  517
- Backing up Data
  519
- Generating an Archive in the Program Manager
  519
- Generating the Archive Via Series Startup
  520
- Reading in an Archive
  522
- Setup Data
  523
- Backing up Setup Data
  523
- Reading-In Set-Up Data
  525
- V24
  527
- Reading-In and Reading-Out Archives
  527
- Setting V24 in the Program Manager
  529
14 Setting up Drives

531
- Overview
  531
- Setting up Drives
  532
15 Ht 8

535
- HT 8 Overview
  535
- Traversing Keys
  538
- Machine Control Panel Menu
  539
- Virtual Keyboard
  540
- Calibrating the Touch Panel
  542
16 Easy Message (828D Only)

543
- Overview
  543
- Activating Easy Message
  544
- Creating/Editing a User Profile
  545
- Setting-Up Events
  546
- Logging an Active User on and off
  548
- Displaying SMS Logs
  549
- Making Settings for Easy Message
  550
17 Easy Extend (828D Only)

551
- Overview
  551
- Enabling a Device
  552
- Activating and Deactivating a Device
  553
- Commissioning Easy Extend
  554
18 Service Planner (828D Only)

555
- Performing and Monitoring Maintenance Tasks
  555
- Set Maintenance Tasks
  557
19 Ladder Viewer and Ladder Add-On (828D Only)

559
- PLC Diagnostics
  559
- Structure of the User Interface
  560
- Control Options
  561
- Displaying PLC Properties
  563
- Displaying and Editing NC/PLC Variables
  563
- Displaying and Editing PLC Signals
  564
- Displaying Information on the Program Blocks
  565
- Downloading a PLC User Program
  566
- Editing the Local Variable Table
  567
- Creating a New Block
  569
- Editing Block Properties
  570
- Inserting and Editing Networks
  570
- Editing Network Properties
  572
- Displaying and Editing Symbol Tables
  573
- Inserting/Deleting a Symbol Table
  574
- Searching for Operands
  575
- Displaying the Network Symbol Information Table
  576
- Displaying/Canceling the Access Protection
  577
- Displaying Cross References
  577
20 Alarms, Error Messages, and System Alarms

579
- Displaying Alarms
  579
- Displaying an Alarm Log
  581
- Displaying Messages
  581
- PLC and NC Variables
  582
- Displaying and Editing PLC and NC Variables
  582
- Saving and Loading Screen Forms
  586
- Loading PLC Symbols
  587
- Version
  588
- Displaying Version Data
  588
- Save Information
  589
- Logbook
  590
- Displaying and Editing the Logbook
  590
- Making/Searching for a Logbook Entry
  591
- Creating Screenshots
  592
- Remote Diagnostics
  593
- Setting Remote Access
  593
- Permit Modem
  595
- Request Remote Diagnostics
  595
- Exit Remote Diagnostics
  596
Appendix

597
- Feedback on the Documentation
  597
- A.1 Feedback on the Documentation
  597
- Overview
  599
- A.2 Overview
  599
- Index
  601

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