Siemens sinumerik fm-nc Manuals

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Siemens sinumerik fm-nc Programming Manual

Siemens sinumerik fm-nc Programming Manual (598 pages)

Brand: Siemens | Category: Controller | Size: 3.55 MB

Table of Contents

SINUMERIK 840Di
2
- Table of Contents
  5
- Preface
  13
SINUMERIK 840DE (Export Version)
14
- Flexible NC Programming
  21
- Spindles
  23
- Variables and Arithmetic Parameters
  23
- Variable Definition
  25
- Array Definition
  30
- Indirect Programming
  36
- Assignments
  38
- Arithmetic Operations/Functions
  39
- Comparison and Logic Operators
  41
- Priority of Operators
  44
- Possible Type Conversions
  45
- String Operations
  46
- Type Conversion
  47
- Chaining of Strings
  49
- Conversion to Lower/Upper Case
  50
- Length of String
  51
- Search for Character/String in String
  51
- Selection of a Substring
  53
- Selecting a Single Character
  54
- CASE Instruction
  56
- Control Structures
  58
- Program Coordination
  63
- Interrupt Routine
  68
- Axis Transfer, Spindle Transfer
  76
- NEWCONF: Setting Machine Data Active (as from SW 4.3)
  80
- WRITE: Write File (as from SW 4.3)
  81
- DELETE: Delete File (as from SW 4.3)
  83
- READ: Read Lines in File (as from SW 5.2)
  84
- ISFILE: File Available in User Memory NCK (as from SW 5.2)
  87
- CHECKSUM: Creation of a Checksum over an Array (< SW 5.2)
  88
- CHECKSUM: Creation of a Checksum over an Array (> SW 5.2)
  88
- Using Subprograms
  92
- Subprogram with SAVE Mechanism
  94
- Subprograms with Parameter Transfer
  95
- Calling Subprograms
  99
- Subprogram with Program Repetition
  103
- Modal Subprogram, MCALL
  104
- Calling the Subprogram Indirectly
  105
- Calling Subprogram with Path Specification and Parameters, PCALL
  106
- Suppressing Current Block Display, DISPLOF
  107
- Single Block Suppression, SBLOF, SBLON (SW 4.3 and Higher)
  108
- Executing an External Subprogram (SW 4.2 and Higher)
  111
- Cycles: Setting Parameters for User Cycles
  113
- Macros
  118
- File and Program Management
  121
- Overview
  122
- Program Memory
  123
- Program Memory
  124
- User Memory
  128
- Defining User Data
  131
- Defining Protection Levels for User Data (GUD)
  135
- Automatic Activation of Guds and Macs (SW 4.4 and Higher)
  137
- Protection Zones
  139
- Defining the Protection Zones CPROTDEF, NPROTDEF
  140
- Activating/Deactivating Protection Zones: CPROT, NPROT
  144
- Special Motion Commands
  149
- Approaching Coded Positions, CAC, CIC, CDC, CACP, CACN
  150
- Spline Interpolation
  151
- Compressor COMPON/COMPCURV
  160
- Polynomial Interpolation, POLY
  163
- Settable Path Reference, SPATH, UPATH (SW 4.3 and Higher)
  169
- Measurements with Touch Trigger Probe, MEAS, MEAW
  174
- Extended Measuring Function MEASA, MEAWA, MEAC (SW 4 and Higher, Option)
  177
- Special Functions for OEM Users
  187
- Programmable Motion End Criterion (SW 5.1 and Higher)
  188
- Programmable Servo Parameter Block (SW 5.1 and Higher)
  189
- Frames
  191
- Coordinate Transformation Via Frame Variables
  192
- Transformations
  192
- Frame Variables/Assigning Values to Frames
  197
- Coarse/Fine Offset
  204
- DRF Offset
  205
- External Zero Offset
  206
- Programming Preset Offset, PRESETON
  207
- Deactivating Frames
  208
- Frame Calculation from Three Measuring Points in the Area, MEAFRAME
  209
- NCU-Global Frames (SW 5 and Higher)
  212
- Channel-Specific Frames
  213
- Frames Active in the Channel
  215
- Transformations
  219
- Three, Four and Five-Axes Transformation: TRAORI
  220
- Programming the Tool Orientation
  223
- Tool Offsets
  227
- Orientation Axes Reference, ORIWKS, ORIMKS
  228
- Singular Positions and How They Are Handled
  229
- Orientation Axes (SW 5.2 and Higher)
  230
- Cartesian PTP Travel (SW 5.2 and Higher)
  233
- Milling Machining on Turned Parts: TRANSMIT
  238
- Cylinder Surface Transformation: TRACYL
  241
- Inclined Axis: TRAANG
  247
- Supplementary Conditions When Selecting a Transformation
  251
- Deactivate Transformation: TRAFOOF
  253
- Chained Transformations
  254
- Switchable Geometry Axes, GEOAX
  257
- Tool Offsets
  263
- Offset Memory
  264
- Tool Parameters
  265
- Language Commands for Tool Management
  266
- Online Tool Offset PUTFTOCF, PUTFTOC, FTOCON, FTOCOF
  269
- Maintain Tool Radius Compensation at Constant Level, CUTCONON (SW 4 and Higher)
  275
- Activate 3D Tool Tool Offsets
  278
- Tool Orientation
  286
- Free Assignment of D Numbers, Cutting Edge Number CE (as of SW 5)
  291
- Check D Numbers (CHKDNO)
  292
- Renaming D Numbers (GETDNO, SETDNO)
  293
- T Numbers for the Specified D Number (GETACTTD)
  294
- Set Final D Numbers to Invalid
  295
- Toolholder Kinematics
  296
- Path Traversing Behavior
  301
- Tangential Control TANG, TANGON, TANGOF
  302
- Coupled Motion TRAILON, TRAILOF
  307
- Curve Tables, CTABDEF, CTABEND, CTAB, CTABINV
  311
- Axial Leading Value Coupling, LEADON, LEADOF
  319
- Feed Characteristic, FNORM, FLIN, FCUB, FPO
  325
- Program Run with Preprocessing Memory, STARTFIFO, STOPFIFO, STOPRE
  330
- Repositioning on Contour, REPOSA, REPOSL, REPOSQ, REPOSH
  332
- Motion-Synchronous Action
  337
- Structure, Basic Information
  339
- Programming and Command Elements
  341
- Validity Range: Identification Number ID
  342
- Vocabulary Word
  343
- Actions
  346
- Overview of Synchronized Actions
  348
- Basic Modules for Conditions and Actions
  350
- Flags/Counters $Ac_Marker[N]
  353
- Special Real-Time Variables for Synchronized Actions
  353
- Timer Variable $Ac_Timer[N], as from SW 4
  353
- Synchronized Action Parameters $Ac_Param[N]
  354
- Access to R Parameters $Rxx
  355
- Oscillation
  356
- FIFO Variable $Ac_Fifo1[N]
  357
- Actions Within Synchronized Actions
  359
- Auxiliary Functions Output
  359
- Read-In Disable Set RDISABLE
  360
- Preprocessing Stop Cancel STOPREOF
  361
- Delete Distance-To-Go
  362
- Delete Distance-To-Go with Preparation, DELDTG, DELTG (Axis1
  362
- Polynomial Definition, FCTDEF, Block-Synchronized
  364
- Laser Power Control
  366
- Evaluation Function SYNFCT
  367
- Adaptive Control (Additive)
  368
- Adaptive Control (Multiplicative)
  369
- Clearance Control with Limited Compensation
  370
- Online Tool Offset FTOC
  372
- Positioning Movements
  374
- Position Axis POS
  376
- Start/Stop Axis MOV
  376
- Axial Feed: FA
  377
- SW Limit Switch
  377
- Axis Coordination
  378
- Set Actual Value
  379
- Spindle Motions
  380
- Coupled-Axis Motion: TRAILON, TRAILOF
  381
- Leading Value Coupling LEADON, LEADOF
  382
- Measurement
  384
- Wait Markers Set/Clear: SETM, CLEARM
  384
- Error Responses
  385
- Technology Cycles
  386
- Lock, Unlock, Reset: LOCK, UNLOCK, RESET
  388
- Cancel Synchronized Action: CANCEL
  390
- Supplementary Conditions
  391
- Oscillation
  395
- Asynchronous Oscillation
  396
- Oscillation Controlled Via Synchronized Actions
  403
- Punching and Nibbling
  415
- Activation, Deactivation
  416
- Language Commands
  416
- Use of M Commands
  419
- Automatic Path Segmentation
  420
- Path Segmentation for Path Axes
  421
- Path Segmentation for Single Axes
  422
- Programming Examples
  424
- Additional Functions
  427
- Axis Functions AXNAME, SPI, ISAXIS
  428
- Learn Compensation Characteristics: QECLRNON, QECLRNOF
  429
- Synchronized Spindle
  431
- Define Electronic Gear: EGDEF
  441
- EG: Electronic Gear (SW 5 and Higher)
  441
- Activate Electronic Gear
  443
- Deactivate Electronic Gear
  445
- Delete Definition of an Electronic Gear
  446
- Revolutional Feedrate (G95)/Electronic Gear (SW 5.2)
  446
- Extended Stopping and Retract (as of SW 5)
  447
- Response of EG at Power ON, RESET, Mode Change, Block Search
  447
- The Electronic Gear's System Variables
  447
- Drive-Independent Reactions
  448
- Possible Trigger Sources
  449
- Activation
  450
- Logic Gating Functions: Source/Reaction Operation
  450
- Drive-Independent Stop
  451
- Generator Operation/DC Link Backup
  451
- Drive-Independent Retract
  452
- Example: Using the Drive-Independent Reaction
  453
- Link Communication (SW 5.2 and Higher)
  454
- Axis Container (SW 5.2 and Higher)
  457
- Program Execution Time/Workpiece Counter (as from SW 5.2)
  459
- Program Runtime
  459
- Workpiece Counter
  460
- User Stock Removal Programs
  463
- Supporting Functions for Stock Removal
  464
- Tables
  464
- Contour Preparation: CONTPRON
  465
- Contour Decoding: CONTDCON (as of SW 5.2)
  472
- Intersection of Two Contour Elements: INTERSEC
  476
- Traversing a Contour Element from the Table: EXECTAB
  478
- Calculate Circle Data: CALCDAT
  479
- Tables
  481
- List of Instructions
  483
- Frames 1
  509
- List of System Variables
  509
- R Parameters
  509
- Toolholder Data
  510
- Channel-Specific Protection Zones
  513
- Tool Parameters
  514
- Monitoring Data for Tool Management
  526
- Monitoring Data for OEM Users
  527
- Tool-Related Data
  527
- Tool-Related Grinding Data
  529
- Magazine Location Data
  530
- Magazine Location Data for OEM Users
  531
- Magazine Description Data for Tool Management
  532
- Tool Management Magazine Description Data for OEM Users
  533
- Magazine Module Parameter
  534
- Measuring System Compensation Values
  534
- Quadrant Error Compensation
  535
- Interpolatory Compensation
  536
- NCK-Specific Protection Zones
  537
- System Data
  538
- Frames 2
  539
- Tool Data
  539
- G Groups
  541
- Programmed Values
  541
- Channel Statuses
  543
- Synchronized Actions
  546
- I/Os
  548
- NCU Link
  549
- Reading and Writing PLC Variables
  549
- Direct PLC I/O
  550
- Tool Management
  551
- Timers
  552
- Path Movement
  553
- Velocities
  554
- Spindles
  555
- Polynomial Values for Synchronized Actions
  557
- Channel Statuses
  558
- Positions
  558
- Encoder Limit Frequency
  559
- Indexing Axes
  559
- Encoder Values
  560
- Axial Measurement
  561
- Offsets
  561
- Axial Distances
  562
- Oscillation
  563
- Axial Velocities
  564
- Drive Data
  565
- Axis Statuses
  566
- Electronic Gear 1
  567
- Leading Value Coupling
  568
- Safety Integrated 1
  569
- Synchronized Spindle
  569
- Extended Stop and Retract
  570
- Axis Container
  571
- Electronic Gear 2
  571
- Safety Integrated 2
  572
- Appendix
  575
- Index
  590
- B Commands, Identifiers
  591

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Siemens sinumerik fm-nc Installation And Startup Manual

Siemens sinumerik fm-nc Installation And Startup Manual (327 pages)

Brand: Siemens | Category: Controller | Size: 1.39 MB

Table of Contents

Table of Contents

9
- 1 General Preparations
  15
  - Preconditions
    15
  - Standard/Export Version
    16
  - Configuration
    16
2 2 Configuration

19
5 Power on and Power-Up

75
- Start-Up Sequence
  76
- Power on and Power-Up
  77
- Power on
  78
- Power-Up
  78
- MMC100 - MMC102/103 Power-Up
  80
- Error During Control Power-Up (NC)
  82
- Drive System Power-Up
  84
- Machine Control Panel (MCP) Power-Up
  84
- MMC102/103 BIOS Setup
  84
6 Assigning Parameters to the Control and the Plc Program

85
- Machine and Setting Data
  87
- Handling Machine and Setting Data
  89
- Protection Level Concept
  90
- Function
  92
- Machine Data Masking Filter (SW 4.2 and Higher)
  92
- Saving the Filter Settings
  95
  - Example of Start-Up Design Concept
    96
- Basic Settings
  99
- System Data
  99
- Memory Configuration
  102
- Dynamic RAM Memory
  103
- Static RAM Memory
  104
- Scaling Machine Data
  106
- Axes and Spindles
  108
- Description of the Axis Configuration
  108
- Drive Configuration (FDD, SLM, MSD)
  111
- Setting the Axis-Specific Setpoint/Actual Value Parameters
  114
- Drive Parameterization (FDD, MSD)
  116
- Parameterization of Incremental Measuring Systems
  118
- Parameterization of Absolute Measuring Systems (Endat Interface)
  121
- Drive Optimization
  124
- Axis Data
  127
- Velocity Matching (Axis)
  129
- Position Controller Data (Axis)
  130
- Monitoring Functions (Axis)
  133
- Reference Point Approach (Axis)
  138
- Spindle Data
  140
- Encoder Matching (Spindle)
  142
- Spindle Configuration
  142
- Speeds and Setpoint Adjustment for Spindle
  144
- Spindle Positioning
  145
- Spindle Synchronization
  146
- Spindle Monitoring
  148
- Example: Start-Up of NCK I/O Devices
  150
- General Information about Starting up Linear Motors
  152
- Linear Motors (1FN1 and 1FN3 Motors)
  152
- Start-Up: Linear Motor with One Primary Part
  154
- Start-Up: Linear Motors with 2 Identical Primary Parts
  163
- Mounting Dimensions
  165
- Temperature Sensors for 1FN1 and 1FN3 Motors
  166
  - Measuring System
    169
- Parallel Connection of Linear Motors
  172
- Test Measurements on Linear Motor
  174
- AM / U/F Function
  176
- System Settings for Power Up, RESET and Part Program Start
  177
- 7 PLC Start-Up
  
  181
  - Overview of Organization Blocks, Function Blocks and Dbs
    184
  - Alarm and Message Texts
    185
  - Alarm and Message Texts
    186
  - Alarm Text Files for MMC 102/103
    188
  - Alarm Text Files for HPU
    190
  - Syntax for Alarm Text Files
    192
  - Properties of Alarm List
    195
- 9 Axis and Spindle Dry Run
  
  197
  - Preconditions
    197
  - Axis Test Run
    198
  - Testing the Spindle
    200
10 Drive Optimization with Start-Up Tool

203
- Instructions for Use
  204
- Installation
  205
- System Requirements
  205
- Starting the Program
  206
- Terminating the Program
  206
- Measuring Functions
  207
- Interface Signals Traverse Request and Motion Enable Drive Test
  209
- Aborting Measuring Functions
  210
- Frequency Response Measurement
  211
- Measurement of Torque Control Loop
  211
- Measurement of Speed Control Loop
  212
- Measurement of Position Control Loop
  216
- Graphic Display
  219
- Description
  221
- Gantry Axes (SW 5.1 and Higher)
  221
- Description
  222
- Trace Function (SW 4.2 and Higher)
  222
- Operation, Basic Display
  223
- Parameterization
  224
  - Performing Measurement
    227
- Display Function
  228
- File Function
  230
- Print Graph
  231
- Analog Output (DAC)
  233
- 10.10.1 Flow Chart for Self-Optimization
  236
- 10.10.2 Input Options for Self-Optimization
  240
- 11 Data Backup
  
  245
- 12 Software and Hardware Replacement
  
  285
  - Software Update
    285
  - Upgrading the MMC 100/100.2/101 Software
    286
  - Upgrade of MMC 102/103 Software Version 4.X or Earlier
    287
  - Upgrading the NC
    288
  - Standard Upgrade
    288
  - Series Start-Up Via NC Card (SW 4.4 and Higher)
    289
  - SINUCOPY-FFS (SW 4.4 and Higher)
    291
  - Hardware Replacement
    296
  - Battery/Fan Replacement
    296
- 2100 MMC
  
  299
- 14 Miscellaneous
  
  301
  - Tool Box Software Package
    301
  - Content of Tool Box
    301
  - Application of the Tool Box
    301
  - Machine Data Access Via Part Program
    302
    
    A Abbreviations
    306
    
    B References
    312

Siemens sinumerik fm-nc Programming Manual

Siemens sinumerik fm-nc Programming Manual (327 pages)

Brand: Siemens | Category: Controller | Size: 2.09 MB

Table of Contents

Overview of SINUMERIK 840D/840Di/810D/Fm-NC Documentation (04.00)
2
SINUMERIK® Documentation
4
Printing History
4
Trademarks
4
Table of Contents
5
Structure of the Manual
8
Sinumerik 810D
8
- Drilling Cycles and
  9
- Structure of Descriptions
  9
- Siemens AG 2000 All Rights Reserved
  10
- Proper Use
  12
- General
  15
- Milling Cycles
  15
- General Information
  16
- Overview of Cycles
  16
- Drilling Cycles, Drill Pattern Cycles, Milling Cycles and Turning Cycles
  17
- Overview of Cycles
  17
- Cycle Auxiliary Subroutines
  18
- Call and Return Conditions
  19
- Plane and Axis Assignments
  19
- Programming Cycles
  19
- Machine Data
  20
- Relevant Machine Data
  20
- Messages During Execution of a Cycle
  21
- Cycle Call and Parameter List
  22
- Simulation of Cycles
  25
- Cycle Support in Program Editor (SW 4.3 and Later)
  26
- Overview of Important Files
  27
- Configuring Cycle Selection
  28
  - Explanation of Syntax
    29
  - Programming
    29
  - Special Points Relating to MMC 102/103
    29
- Configuring Input Screenforms for Parameter Assignment
  30
  - Cycle Parameterization
    30
  - Programming Example
    32
- Configuring Help Displays
  33
- Configuring Tools (MMC 100 Only)
  34
- Loading to the Control
  35
- Sequence of Operations
  35
- Independence of Language
  36
- Operating the Cycles Support Function
  37
- Integrating User Cycles into the MMC 103 Simulation Function
  38
- Cycle Support in the Program Editor (SW 5.1 and Later)
  39
- Menus, Cycle Selection
  39
- New Functions in Input Screenforms
  40
  - Contour Input Support
    42
  - Operator Commands in the Help Display
    42
  - Drilling Support
    43
  - Programming Example Generated by Cycle Support
    44
  - Milling Support
    45
  - Turning Support
    45
  - Retranslation
    46
- Drilling Cycles and Drilling Patterns
  47
- Drilling Cycles
  48
- Preconditions
  50
  - Dwell Time Programming
    51
  - Plane Definition
    51
  - Spindle Programming
    51
- Drilling, Centering - CYCLE81
  52
  - Description of Parameters
    53
  - Further Notes
    53
- Drilling, Counterboring - CYCLE82
  55
- DTB (Dwell Time)
  56
- Deep-Hole Drilling - CYCLE83
  57
  - Deep Hole Drilling with Chip Breaking (VARI=0)
    60
  - Deep Hole Drilling
    64
- Rigid Tapping - CYCLE84
  65
  - MPIT and PIT (as Thread Size and as Value)
    67
  - POSS (Spindle Position)
    67
  - Tapping with Compensating Chuck – CYCLE840
    69
  - Thread with Encoder
    74
  - Boring 1 – CYCLE85
    75
  - Boring 2 – CYCLE86
    78
  - Boring 3 – CYCLE87
    82
  - Boring 4 – CYCLE88
    85
- Boring 5 - CYCLE89
  87
- Modal Call of Drilling Cycles
  89
- Drill Pattern Cycles
  92
- Preconditions
  92
- Row of Holes - HOLES1
  93
- Hole Circle - HOLES2
  97
- Dot Matrix - CYCLE801 (SW 5.3 and Later)
  100
- Milling Cycles
  103
- General Information
  104
- Preconditions
  105
  - Cycle Setting Data
    106
  - Machining Status Messages
    106
- Thread Cutting - CYCLE90
  107
- Sample Program
  110
- Elongated Holes on a Circle - LONGHOLE
  113
- Slots on a Circle - SLOT1
  119
- Circumferential Slot - SLOT2
  127
- Milling Rectangular Pockets - POCKET1
  132
- Milling Circular Pockets - POCKET2
  136
- Milling Rectangular Pockets - POCKET3
  140
  - Motion Sequence When Finishing (VARI=X2)
    144
  - Pocket
    149
- Milling Circular Pockets - POCKET4
  150
- Face Milling - CYCLE71
  156
- Path Milling - CYCLE72
  162
- Milling Rectangular Spigots - CYCLE76 (SW 5.3 and Later)
  172
- Milling Circular Spigots - CYCLE77 (SW 5.3 and Later)
  177
  - Sequence of Motions for Roughing (_VARI=1)
    178
  - Sequence of Motions for Finishing (_VARI=2)
    179
- Pocket Milling with Islands - CYCLE73, CYCLE74, CYCLE75 (SW 5.2 and Later)
  181
- Transfer Pocket Edge Contour - CYCLE74
  182
- Transfer Island Contour - CYCLE75
  184
- Contour Programming
  185
- Pocket Milling with Islands - CYCLE73
  188
  - Edge/Base Finishing
    190
  - Machine Residual Material
    190
  - Rough Drill
    190
  - Rough Drilling Sequence
    191
  - Sequence for Roughing, Solid Machining (_VARI=XXX1)
    192
  - Sequence of Motions for Finishing (_VARI=XXX3)
    193
- Turning Cycles
  209
- General Information
  210
- Preconditions
  211
- Contour Monitoring with Respect to Tool Clearance Angle
  213
- Grooving Cycle - CYCLE93
  214
- Undercut Cycle - CYCLE94
  223
- FORM (Definition)
  225
- Stock Removal Cycle - CYCLE95
  227
  - MID (Infeed Depth)
    230
  - FAL, FALZ and FALX (Final Machining Allowance)
    231
  - FF1, FF2 and FF3 (Feedrate)
    231
  - VARI (Machining Types)
    232
  - DT and DAM (Dwell Time and Path Length)
    233
  - _VRT (Lift)
    233
  - Stock Removal Cycle
    237
- Thread Undercut - CYCLE96
  239
- Thread Cutting - CYCLE97
  243
  - IANG (Infeed Angle)
    247
  - NSP (Starting Point Offset)
    247
  - NUMT (Number)
    248
  - VARI (Machining Type)
    248
  - Thread Cutting
    250
- Thread Chaining - CYCLE98
  251
- Thread Recutting (SW 5.3 and Later)
  258
- Extended Stock Removal Cycle - CYCLE950 (SW 5.3 and Later)
  260
  - New Functions Compared to CYCLE95
    263
  - Position Reached Prior to Cycle Start
    263
  - Explanation of the Cycle Structure
    271
  - Program Storage in the File System
    271
  - Blank Updating
    272
- Error Messages and Error Handling
  281
- General Information
  282
- Troubleshooting in the Cycles
  282
- Overview of Cycle Alarms
  283
- Messages in the Cycles
  288
- Appendix
  289
- A Abbreviations
  290
- B Terms
  299
- C References
  309
Index
321

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