Siemens Simatic S7-1500H Manuals

Table of Contents

5

Introduction

11

S7-1500R/H Documentation Guide

13

Information Classes S7-1500R/H

13

SIMATIC Technical Documentation

14

Safety Information

16

Security Information

16

New Properties/Functions

17

System Overview

21

What Is the S7-1500R/H Redundant System

21

Areas of Application

21

Operating Principle of the S7-1500R/H Redundant System

25

Plant Components and Automation Levels

35

Scalability

36

Overview of Features

39

Configuration

39

Structure of the S7-1500R Redundant System

39

Structure of the S7-1500H Redundant System

40

Configuration of a Fail-Safe System with SIMATIC S7-1500HF

41

Components

43

S7-1500 R/H-Cpus

45

Overview of the CPU Technical Specifications

45

Redundancy

46

Safety

55

Security

58

Diagnostics

60

Trace

61

PID Control

63

Communication

66

System and Device IP Addresses

66

Integrated Interfaces for Communication

68

HMI Devices

68

Power Supply

69

Software

69

TIA Portal

69

Sinetplan

70

Proneta

71

SIMATIC Automation Tool

71

Application Planning

72

Requirements

72

Restrictions Compared to the S7-1500 Automation System

74

Configuration Versions

76

S7-1500R/H Configuration with IO Devices in the PROFINET Ring

76

Configuration of S7-1500R/H with Switches and Additional Line Topology

78

Specific Configuration Variants for S7-1500H

81

Configuration of Line Topology with S2 Devices and Switch

81

Configuration of PROFINET Rings with R1 Devices

82

Configuration of PROFINET Rings with R1 Devices and Switches with MRP Interconnec

85

Configuration of PROFINET Rings with R1 Devices and Y-Switch with S2 Devices

87

Configuration of Line Topology with R1 Devices

89

Line Topology Configuration with R1 Devices and Switches

92

Line Topology Configuration with R1 Devices and Y-Switch with S2 Devices

93

Configuration of Combined Topology with S2 Devices

98

Configuration of Combined Topology with R1 Devices

99

Configuration Without Additional Devices

101

Redundancy Scenarios

102

Introduction

102

Failure of the Primary CPU

103

Failure of the Backup CPU

104

Failure of the PROFINET Cable in the PROFINET Ring

106

Specific Redundancy Scenarios for S7-1500H

108

Failure of a Redundancy Connection in S7-1500H

108

Failure of both Redundancy Connections in S7-1500H > 55 Ms Apart

110

Failure of both Redundancy Connections and the PROFINET Cable in the PROFINET Ring

112

Failure of the Two PROFINET Cables in the PROFINET Ring on the Backup CPU

114

Failure of an Interface Module in an R1 Device in a PROFINET Ring

116

Failure of the Two PROFINET Lines in PROFINET Ring 1 at the Primary CPU with R1

118

Failure of both PROFINET Lines between Two R1 Devices in a Line Topology

120

Failure of a PROFINET Line between Two S2 Devices in a Line Topology

122

Failure Scenarios

124

Failure of an IO Device in the PROFINET Ring

124

Failure of a Switch (with Additional Line Topology) in the PROFINET Ring

126

Specific Failure Scenarios with S7-1500R

128

Two Cable Interruptions in the PROFINET Ring in S7-1500R > 1500 Ms Apart

128

Two Cable Interruptions in the PROFINET Ring in S7-1500R Within ≤ 1500 Ms

130

Failure of the Primary CPU When IO Devices Have Failed in the PROFINET Ring

132

Specific Failure Scenarios with S7-1500H

134

Failure of both Redundancy Connections in S7-1500H ≤ 55 Ms Apart

134

Failure of One Redundancy Connection and the Primary CPU in S7-1500H

137

Failure of the Two PROFINET Cables in the PROFINET Ring at the Primary CPU

138

Failure of the Redundant System through Safe State of the HF-Cpus

140

Failure of an Interface Module in an R1 Device and of the PROFINET Lines in Two Places

142

Of a PROFINET Ring

143

Failure of the Primary CPU in PROFINET Rings with R1, S2 and S1 Devices

144

Failure of PROFINET Lines in Two Places in a Line Topology with S2 Devices

146

Hardware Configuration

148

Using HMI Devices

149

Installation

153

Basics

153

Installing the Mounting Rail

155

Installing the Standard Rail Adapter

159

Installing a Load Current Supply

165

Installing R/H-Cpus

166

Wiring

169

Rules and Regulations for Operation

169

Operation on Grounded Infeed

171

Electrical Configuration

174

Wiring Rules

174

Connecting the Supply Voltage

176

Connecting the Load Current Supply

177

Connecting the CPU to the Load Power Supply

178

Connecting Interfaces for Communication with S7-1500R

180

Connecting the PROFINET Ring to S7-1500

180

Connecting Interfaces for Communication with S7-1500H

182

Connecting Redundancy Connections (Fiber-Optic Cables)

183

Synchronization Modules for S7-1500H

183

Selecting Fiber-Optic Cables

183

Installing Fiber-Optic Cables

186

Connecting Redundancy Connections (Fiber-Optic Cables) to S7-1500H

187

Connecting the PROFINET Ring to S7-1500H

191

Connecting Line Topology to S7-1500H

193

Configuration

196

Requirements

196

Configuring R/H Cpus

196

Basic Procedure for Configuring the IO Devices and the MRP Roles

200

Configuring H-Cpus with PROFINET Rings and R1 Devices

203

Configuring Other Configuration Variants

208

Display of the IO Device Assignments in STEP 7

209

Project Tree

211

Parameters

212

Process Images and Process Image Partitions

212

Process Image - Overview

212

Updating Process Image Partitions in the User Program

213

Basics of Program Execution

215

Programming the S7-1500R/H

215

Restrictions

218

Events and Obs

220

Special Instructions for S7-1500R/H Redundant Systems

226

Disabling/Enabling SYNCUP with the RH_CTRL Instruction

226

Determining the Primary CPU with "Rh_Getprimaryid

229

Asynchronous Instructions

229

Protection

236

Overview of the Protection Functions

236

Protection of Confidential Configuration Data

236

Configuring Access Protection for the CPU

236

Using the Display to Set Additional Password Protection

239

Using the User Program to Set Additional Access Protection

240

Know-How Protection

240

Protection by Locking the CPU

244

Commissioning

245

Overview

245

Check before Powering on for the First Time

245

Commissioning Procedure

246

Removing/Plugging in SIMATIC Memory Cards

248

First Power-On of the Cpus

250

CPU Pairing

250

Redundancy Ids

252

Downloading Projects to the Cpus

256

Operating and System States

263

Overview

263

STARTUP Operating State

266

STOP Operating State

268

SYNCUP Operating State

269

RUN Operating States

269

SYNCUP System State

270

System and Operating State Transitions

281

Loss of Redundancy CPU

289

Displaying and Changing the System State

293

CPU Memory Reset

294

Automatic Memory Reset

296

Manual Memory Reset

297

Backing up and Restoring the CPU Configuration

298

Time Synchronization

302

Example: Configuring the NTP Server

303

Identification and Maintenance Data

304

Reading out and Entering I&M Data

304

Record Structure for I&M Data

306

Example: Read out Firmware Version of the CPU with Get_Im_Data

308

Display

311

CPU Display

311

Maintenance

319

Replacing Components of the S7-1500R/H Redundant System

319

Checking before Replacing Components

319

Replacing Defective R/H-Cpus

321

Replacing Defective Redundancy Connections

323

Replacing Two Defective PROFINET Cables with S7-1500R

323

Replacing a Defective Redundancy Connection with S7-1500H

324

Replacing Defective Synchronization Module with S7-1500H

325

Replacing both Defective Redundancy Connections with S7-1500H

325

Replacing Defective PROFINET Cables

327

Replacing a Defective SIMATIC Memory Card

327

Replace Defective Load Current Supply PM

328

Replacing Defective IO Devices/Switches

329

Replacing the Display

330

Replacing the Coding Element at the Power Connector of the Load Current Supply

332

Firmware Update

334

Resetting Cpus to Factory Settings

338

Maintenance and Repair

343

Test and Service Functions

344

Test Functions

344

Reading Out/Saving Service Data

349

Technical Specifications

351

Standards and Approvals

351

Electromagnetic Compatibility

358

Shipping and Storage Conditions

360

Mechanical and Climatic Ambient Conditions

361

Information on Insulation Tests, Protection Class, Degree of Protection and Rated

364

Use of S7-1500R/H in Zone 2 Hazardous Area

365

Dimension Drawings

366

Accessories/Spare Parts

369

Safety Symbols

371

Safety-Related Symbols for Devices Without Ex Protection

371

Safety-Related Symbols for Devices with Ex Protection

372

Decommissioning

373

Introduction

373

Securely Removing Data

373

Recycling and Disposal

374

Glossary

375

Index

387

Siemens Simatic S7-1500H Manuals

Siemens Simatic S7-1500H System Manual (393 pages)

Table of Contents

Siemens Simatic S7-1500H System Manual (327 pages)

Table of Contents

1 Documentation Guide

2 System Overview

3 Application Planning

4 Installation

5 Wiring

6 Configuration

7 Basics of Program Execution

8 Protection

9 Commissioning

10 Display

11 Maintenance

12 Test Functions

13 Technical Specifications

Siemens Simatic S7-1500H Function Manual (79 pages)

Table of Contents

1 Documentation Guide

2 Program Execution

3 Cyclic Program Execution

4 Event-Driven Program Execution

5 Cycle and Response Times of the S7-1500R/H Redundant System

Siemens Simatic S7-1500H Manual (45 pages)

Table of Contents

1 S7-1500R/H Documentation Guide

2 Product Overview

3 Connecting

4 Interrupts, Diagnostics, Error Messages and System Events

5 Technical Specifications

Siemens Simatic S7-1500H Equipment Manual (43 pages)

Table of Contents

Preface

1 S7-1500R/H Documentation Guide

2 Product Overview

3 Connecting

4 Interrupts, Diagnostics, Error Messages and System Events

5 Technical Specifications

A Dimension Drawing

Related Products

Siemens Categories