LG 60PY2DR Service Manual
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- Training manual (138 pages) ,
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Summary of Contents for LG 60PY2DR
- Page 1 CANADA : http//biz.lgservice.com : http//www.lgservice.com : http//lgservice.com/techsup.html PLASMA TV SERVICE MANUAL CHASSIS : AF-05FA MODEL : 60PY2DR 60PY2DR-UA CAUTION BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
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Page 2: Safety Precautions
An other abnormality exists that must be corrected before the receiver is returned to the customer. CANADA: LG Electronics Canada, Inc. 550 Matheson Boulevard East Mississauga, Ontario L4Z 4G3 : LG Customer Interactive Center P.O.Box 240007, 201 James Record Road Huntsville,... -
Page 3: Table Of Contents
TABLE OF CONTENTS DESCRIPTION OF CONTROLS ...........4 SPECIFICATIONS..............8 ADJUSTMENT INSTRUCTIONS ..........9 PRINTED CIRCUIT BOARDS ..........18 BLOCK DIAGRAM...............24 EXPLODED VIEW...............28 EXPLODED VIEW PARTS LIST .........29 REPLACEMENT PARTS LIST ..........30 SCHEMATIC DIAGRAM............- 3 -... -
Page 4: Description Of Controls
This is a front panel of 50PY2DR, 60PY2DR series TVs. - This is a simplified representation of a front panel. Here shown may be somewhat different from your TV. - This manual explains the features available on the 50PY2DR, 60PY2DR series TVs. CHANNEL Front Panel Controls... -
Page 5: Connection Options
DESCRIPTION OF CONTROLS Connection Options Connection Options This is a back panel of 50PY2DR, 60PY2DR series TVs. Back Connection Panel Back Connection Panel S-VIDEO Input A connection is available to provide FRONT better picture quality than the video A/V INPUT input. -
Page 6: Remote Control Key Functions
DESCRIPTION OF CONTROLS Remote Control Key Functions Remote Control Key Functions - When using the remote control, aim it at the remote control sensor on the TV. POWER VCR/DVD BUTTONS Turns your TV or any other programmed • Control some video cassette TV INPUT TV/VIDEO recorders or DVD players. - Page 7 DESCRIPTION OF CONTROLS TV INPUT • Rotates the input mode between Antenna and Cable. • Video, Front Video, Component 1-2, RGB-DTV (or RGB-PC), HDMI1/DVI, TV/VIDEO HDMI2 External input modes rotate in regular and IEEE1394 input sources, screen TV INPUT TV/VIDEO sequence: Antenna, Cable, Video, Front returns to the last TV channel.
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Page 8: Specifications
SPECIFICATIONS MODELS 50PY2DR-UA 50PX4DR-UA 60PY2DR-UA 55.9 / 1420 Width (inches / mm) 65.6 / 1666 57.5 / 1461 35 / 889 Height (inches / mm) 40.2 / 1022 32.9 / 835 14 / 356.8 Depth (inches / mm) 17 / 434 13 / 331.3... -
Page 9: Adjustment Instructions
ADJUSTMENT INSTRUCTIONS 1. Application Object 4. Gemstar VBI Micom Download These instructions are applied to all of the PDP TV, AF-05FA. 4-1. Preparation for Adjustment (1) As shown below, connect the MPLAB ICD2 equipment, PC and Digital Connector. 2. Notes (2) Turn on the MPLAB ICD2 POWER Supply. - Page 10 ADJUSTMENT INSTRUCTIONS (4) Select "Programmer -> Connect". (8) The execution of process (6) is convenient when using the short-cut icon. When connected with the Micom, the display message on 5. Gemstar IR Micom Download the Output window appears as below. 5-1.
- Page 11 ADJUSTMENT INSTRUCTIONS (3) When the "Select Device" window appears, select the (6) Select "Programmer -> Program". PIC18F242 from "Device" and press OK. (7) Download is executed and about 3 seconds later, the "Programming succeeded" message is displayed on the Output window and the Download process is ended. (8) The execution of process (6) is convenient when using the short-cut icon.
- Page 12 ADJUSTMENT INSTRUCTIONS (2) Select ‘Connection’ and SET connected to RS-232C. (6) When the Dialog window appears, click OK and the write (3) After clicking "Enter", confirm that "Enter Password:" work will begin. appears. (7) When completed, click ‘CP Data Download: OK’ [ When ‘CP Data Download: OK’...
- Page 13 ADJUSTMENT INSTRUCTIONS [ When process (11) malfunctions, it is not Download. (9) After opening the ‘DTCP.dat’ file, confirm the key list in the DTCP Key List window. DTCP Download process start again from (8). 7. Gemstar Operation Confirmation 7-1. Required Test Equipment (1) PC with Factory Test Program (2) G-LINK-To-PC Card (Serial GLINK(CN1202)) (3) VBI Inserter (Norpak TES3) - Guide Data Discharge...
- Page 14 ADJUSTMENT INSTRUCTIONS (5) Confrim that VBI Test, Glink Test and IR Test PASS from the screen. 8. Cable Operation Confirmation (1) Confirm that the Cable Card is inserted in the slot. (2) Enter the EZ adjust menu by pressing the Adjust key on the Service Remote Control (S R/C).
- Page 15 ADJUSTMENT INSTRUCTIONS (2) Vs Adjustment Each PCB Assy must be checked by Check JIG Set before 1) Connect + terminal of D.M.M to Vs pin of P805 and assembly. (Especially, be careful Power PCB Assy which can connect – terminal to GND pin of P805. cause Damage to the PDP Module.) 2) Adjust RV401 voltage to match that of the label on the Top/Right of the panel.
- Page 16 ADJUSTMENT INSTRUCTIONS 10-2. EDID DATA for AF-05FA EDID for HDMI (DDC (Display Data Channel) Data) EDID table = 0 1 2 3 4 5 6 7 8 9 A B C D E F _______________________________________________________ 0 | 00 FF FF FF FF FF FF 00 1E 6D 01 00 01 01 01 01 10 | 00 0E 01 03 80 73 41 96 0A CF 74 A3 57 4C B0 23 20 | 09 48 4C 2F CE 00 31 40 45 40 61 40 01 01 01 01 30 | 01 01 01 01 01 01 01 1D 00 72 51 D0 1E 20 6E 28...
- Page 17 ADJUSTMENT INSTRUCTIONS [ [ RS-232C Command (Automatic Adjustment) CENTER RS-232C Command (DEFAULT) [CMD ID DATA] 50” 60” R Gain ja 00 XX G Gain jb 00 XX B Gain jc 00 XX R Cut lj 00 XX G Cut lk 00 XX B Cut ll 00 XX 12-3.
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Page 18: Printed Circuit Boards
PRINTED CIRCUIT BOARD MAIN DIGITAL(TOP) - 18 -... - Page 19 PRINTED CIRCUIT BOARD MAIN DIGITAL(BOTTOM) - 19 -...
- Page 20 PRINTED CIRCUIT BOARD MAIN ANALOG(TOP) - 20 -...
- Page 21 PRINTED CIRCUIT BOARD MAIN ANALOG(BOTTOM) - 21 -...
- Page 22 PRINTED CIRCUIT BOARD SIDE A/V(TOP) SIDE A/V(BOTTOM) LOCAL KEY SPDIF(TOP) SPDIF(BOTTOM) - 22 -...
- Page 23 PRINTED CIRCUIT BOARD LOGO FAN EXT RIGHT FAN EXT LEFT - 23 -...
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Page 24: Block Diagram
BLOCK DIAGRAM - 24 -... - Page 25 BLOCK DIAGRAM - 25 -...
- Page 26 BLOCK DIAGRAM - 26 -...
- Page 27 NOTES - 27 -...
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Page 28: Exploded View
EXPLODED VIEW - 28 -... -
Page 29: Exploded View Parts List
PLATE ASSEMBLY,3300V00455 VSC TUNER ASSY PRESS 3301V00060D PLATE ASSEMBLY,B/COVER 3300V00456 FOR TU-60PY22 PRESS 6871VMMT71C PCB ASSEMBLY,MAIN AF-05FA 60PY2DR-UA DIGITAL B/D 6871VSMG76C PCB ASSEMBLY,SUB TUNER AF05FA 60PY2DR-UA ANALOG ASSY 6744B00040A HDD,3.5 ST3160023AS SEAGATE 160GB SATA INNER DT ALL 4814V00535B SHIELD ASSY,HDD, TN-50PY20 AF04HA EGI DVR 6871VSMM95A... -
Page 30: Replacement Parts List
0ITK118100B TK11840L 8P SOT23L R 0IMCRMN027D MSP4440K MICRONAS 80P IC111 IC303 0IMMRHY038C HY57V561620CT-H HYNIX 54PIN IC112 0IMMRAL014B AT24C02N-10SI-2.7 ATMEL 8P LGDT3701 LG SYSTEM IC 128P/TQFP IC304 0ICTM00006A IC1200 0IMCRMP007A PIC18F242T-I/SO 18P IC305 0IPRP00538A FSA1156P6X-NL FAIRCHILD 6P/MAA06A IC1201 0IMCRMT003A MM1108XFFE MITSUMI 8P... - Page 31 REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION IC809 0IMCRSJ001A SC1565IST-1.8 SEMTECH 3P SOT223 Q206 0TR387500AA CHIP 2SC3875S(ALY) KEC XC95144XL-10TQG144C 144P KRA102S R/TP KEC SOT23 CHIP TR IC900 0IMCRXL003B Q207 0TR102008AA 0IID741632A 74FCT163244CPA 48P 0TR387500AA CHIP 2SC3875S(ALY) KEC IC901 Q208...
- Page 32 REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION 0DZ620009BB ZENERS,MTZJ6.2B C1211 0CK271CK46A 270PF 1608 50V 5% 0DZ620009BB ZENERS,MTZJ6.2B C1213 0CE476SF6DC 47UF MVG 16V 20% 0DZ620009BB 0CK105DF64A ZENERS,MTZJ6.2B C1214 1UF 2012 16V 20% D800 0DD184009AA KDS184 TP KEC - 85V - 300MA C1216 0CK102CK56A 1000PF 1608 50V 0.1...
- Page 33 REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION C150 0CE476SF6DC 47UF MVG 16V 20% C1731 0CE477SF6DC 470UF MVG 16V 20% C1513 0CE106WFKDC 10UF MVK 16V 20%,-20% C1734 0CE477SF6DC 470UF MVG 16V 20% 0CE227WF6DC C1515 0CC270CK41A 27PF 1608 50V 5% C1735 220UF MVK 16V 20%...
- Page 34 REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION C324 0CE106WFKDC 10UF MVK 16V 20%,-20% C522 0CE226SF6DC 22UF MVG 16V 20% C326 0CE476SF6DC 47UF MVG 16V 20% C537 0CE477SF6DC 470UF MVG 16V 20% C338 0CE476SF6DC 47UF MVG 16V 20% C538 0CE106WFKDC 10UF MVK 16V 20%,-20%...
- Page 35 REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION C6660 0CE476SF6DC 47UF MVG 16V 20% C8068 0CE106WFKDC 10UF MVK 16V 20%,-20% C6700 0CE476SF6DC 47UF MVG 16V 20% C8070 0CE226SF6DC 22UF MVG 16V 20% 0CE476SF6DC 33UF MVG 10V 20% C6703 47UF MVG 16V 20% C8073...
- Page 36 REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION 387-G03A CONNECTOR ASSEMBLY,3P 2.5MM 100MM AR1301 0RRZVTA001D 22 OHM 1 / 16 W 1608 5% 22 OHM 1 / 16 W 1608 5% 6631V25032L CONNECTOR ASSEMBLY,3P 2.5MM 700MM AR1302 0RRZVTA001D CONNECTOR ASSEMBLY,3P 2.5MM 100MM...
- Page 37 REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION B1201 0LCML00003B FILTER,EMC MLB-201209-0120P-N2 5A F1714 6200QJ3001A FILTER,EMC BMS400 25V 200MA FILTER,EMC MLB-201209-0120P-N2 5A FILTER,EMC BMS400 25V 200MA B1302 0LCML00003B F1715 6200QJ3001A 0LCML00003B FILTER,EMC MLB-201209-0120P-N2 5A 6200QJ3001A FILTER,EMC BMS400 25V 200MA B1304 F1716...
- Page 38 REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION L229 6210VC0006A FILTER,EMC FBMH3216 HM501NT 6851V00022D CABLE,COAXIAL(250MM),UL1365#26 VW-1 FILTER,EMC FBMH3216 HM501NT L230 6210VC0006A 6850U00002A CABLE,USB UL2725 AWG26 400MM 6210VC0006A FILTER,EMC FBMH3216 HM501NT 6850U00002B CABLE,USB UL2725 AWG26 800MM L231 L232 6210VC0006A...
- Page 39 April., 2005 P/NO : 3828VD0212B Printed in Korea CANADA: LG Electronics Canada, Inc. 550 Matheson Boulevard East Mississauga, Ontario L4Z 4G3 : LG Electronics Alabama Inc. P.O.Box 240007, 201 James Record Road, Bldg. 3, Huntsville, AL 35824...