Related Manuals for Sony KDL-22P5500
Summary of Contents for Sony KDL-22P5500
- Page 1 NEX09 SERVICE MANUAL SERVICE MANUAL CHASSIS Ver 2.0 MODEL MODEL MODEL MODEL DEST DEST DEST DEST KDL-22P5500 KDL-32P5500 WE / OIRT WE / OIRT RM-ED017 RM-ED017 FLAT PANEL COLOR TV FLAT PANEL COLOR TV - 1 -...
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Page 2: Table Of Contents
COMPONENTS IDENTIFIED BY SHADING AND MARKED THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. - 2 -... -
Page 3: General
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com UK PLUG WARNING WARNING (UK Models only) The flexible mains lead is supplied connected to a B.S. -
Page 4: Specifications
SPECIFICATIONS Model name KDL-32S55xx/ KDL-26S55xx/ KDL-22S55xx/ KDL-19S55xx/ KDL-32P55xx KDL-26P55xx KDL-22P55xx KDL-19P55xx System Panel System LCD (Liquid Crystal Display) Panel TV System Depending on your country/region selection Analogue: B/G/H, D/K, L, I Digital: DVB-T Colour/Video System Analogue: PAL, SECAM, NTSC 3.58, 4.43 (only Video In) Digital: MPEG-2 MP@ML Channel Coverage Analogue:48.25 - 855.25 MHz... -
Page 5: Connectors
CONNECTORS 21 Pin Connector (SCART) Pin No Signal Signal level Audio output B Standard level : 0.5V rms (right) Output impedence : Less than 1kohm* Audio input B Standard level : 0.5V rms (right) Output impedence : More than 10kohm* Audio output A Standard level : 0.5V rms (left) - Page 6 NEX SELF DIAGNOSTIC SOFTWARE IMPORTANT: The TV sets in this manual DO NOT contain a self-diagnostic function. If an error occurs, the TV will not stay on. Control LED’s LED Error Codes and Descriptions The TV sets in this manual DO NOT contain a self-diagnostic function. - 6 -...
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Page 7: Disassembly
SECTION 2 DISASSEMBLY 2-1. Rear Cover & Stand Removal (22 inches) 2-2. Rear Cover & Stand Removal (32 inches) See Appendix-A. See Appendix-A. 2-3. Button Bracket Removal 2-4. H1 Board Removal To remove the H1 board from the bracket, disconnect the To remove the Button Bracket, lift the bottom of the bracket wire harness, remove the 2 screws circled and lift the board towards the TV set. -
Page 8: Cover, Under Removal (32 Inches)
2-5. Cover, Under Removal (32 inches) 2-6. Speaker Removal (22 inches) To remove the speakers disconnect the speaker wire har- nesses from each speaker , remove the 4 screws circled from the bracket and ease the complete assy away from the TV set. Screw Part number(s) and Description(s) 7-685-661-79 SCREW, +BVTP2 4 X 12 4 Screws... -
Page 9: A Board Removal
2-9. Side Jack Bracket Removal 2-10. A Board Removal Clip Clip Disconnect the 6 harnesses from the board. Remove the 9 Release the 2 clips indicated and gently pull the bracket screws circled. The board can then be carefully lifted from the away from the A board in the direction of the arrow. -
Page 10: Adjustments
SECTION 3 ADJUSTMENTS 3-2. Service Menu Structure 3-1. How to enter the Service Mode Service adjustments to this model can be performed using the The following description shows the items that can be supplied Remote Commander RM-ED017. viewed and/or adjusted using the Service Menu. Turn on the power to the TV set. -
Page 11: Osd Service Menu
3-2-3. OSD Service Menu 3-2-4. Country Selection Menu The following menu appears on the screen when you enter The following menu appears on the screen when you enter the ‘OSD Service Menu’ (See Pic.4). This menu the ‘Country Selection Menu’ (See Pic.5). Using this menu allows viewing and adjustment of the AGC and viewing of the the destination country of the TV can be set. -
Page 12: White Balance Adjustment
3-3. White Balance adjustment 3-3-4. “WARM ” White Balance Adjustment Select “WARM” from Color Tone in Service Alignments 3-3-1. Preparation Menu. Input 70IRE full white pattern signal into Component In. Allow approximately 30 minutes for the set to warm up Adjust “White Point Red”, “White Point Green”, “White Point before proceeding with the white balance adjustment. -
Page 13: Block Diagram 1 (22 Inches)
4-1. BLOCK DIAGRAM 1 18.5“/21.6”WXGA DVB-T TV System Archit e cture TV Tuner Demodulator AMPs & HP Out Panasonic Selector RF in ENG37E10KF (TDA10048HN) Line Out SPDIF Speaker Video 1 (TFA9810T 5W+5W Power AMP CVBS/YC/ Audio Video 2 Processor PCMCIA (PNX8541) CVBS/YC/ LCD Panel... -
Page 14: Block Diagram 2 (32 Inches)
4-1. BLOCK DIAGRAM 2 26“/32” WXGA DVB-T TV System Architecture TV Tuner Demodulator AMPs & HP Out Panasonic Selector RF in ENG37E10KF (TDA10048HN) Line Out SPDIF Speaker Video 1 (TFA9810T 10W+10W (32”) Power AMP 8W+8W (26”) CVBS/YC/ Audio Video 2 Processor PCMCIA (PNX8541) -
Page 15: Circuit Board Location
4-2. CIRCUIT BOARD LOCATION 5-2. CIRCUIT BOARD LOCATION Reference Information A (MAIN) RESISTOR : METAL FILM : SOLID G (POWER) 22 inches G2BE (POWER) 32 inches FPRD : NON FLAMMABLE CARBON FUSE : NON FLAMMABLE FUSIBLE : NON FLAMMABLE METAL OXIDE : NON FLAMMABLE CEMENT : NON FLAMMABLE WIREWOUND CVM Board... -
Page 16: A Board Schematic Diagram
A - NEX TP300 TP300 POW ERON U106 U106 +12V R131 1K R131 1K LD1117DT33TR LD1117DT33TR TP308 TP308 AC_OFF_DET TP326 TP326 SUPPLY-FAULT 11 C273 10uF C273 10uF Audio ADC power Max 0.27A 0.021A TP317 TP317 Vout 3V3-ANA L119 L119 TP303 TP303 R745 R745... - Page 17 A - NEX J54-1 J54-1 AV5-64B-01S1Z AV5-64B-01S1Z R659 R659 R776 R776 MONITOR-OUT-R TP700 TP700 MONITOR-OUT-RIGHT PADSHORT,0402 PADSHORT,0402 PADSHORT,0402 PADSHORT,0402 TP225 TP225 AV3_YPBPR_Y R753 R753 TP701 TP701 R709 R709 C548 C548 AUDIO OUT RIGHT R758 R758 100pF 100pF PADSHORT,0402 PADSHORT,0402 220K 220K C512 C512...
- Page 18 A - NEX HDMI1 (26" and 32") (19" and 22") CRX-DDC-SCL R904 R904 PCRX-DDC-SCL TP796 TP796 CRX-DDC-SDA PCRX-DDC-SDA R905 R905 TP823 TP823 L85 GZ1608D300T(f) L85 GZ1608D300T(f) CRX2+ D108 D108 BAS316 BAS316 BRX-DDC-SCL R607 R607 PBRX-DDC-SCL TP763 TP763 CIN-5V CRX2- BAS316 BAS316 BRX-DDC-SDA R612...
- Page 19 A - NEX +5V-TUN-V1 Q3-1 Q3-1 L125 L125 BC847BS BC847BS 10nF 10nF BLM18HE152SN1 BLM18HE152SN1 100R 100R TP833 TP833 TDA-IF-AGC R190 R190 PADSHORT,0402 PADSHORT,0402 TDA-IF-P TP647 TP647 C347 C347 TP689 TP689 PADSHORT,0402 PADSHORT,0402 TDA-IF-N TP648 TP648 TP650 TP650 CVBS4_TUNER 8 PADSHORT,0402 PADSHORT,0402 TP632 TP632...
- Page 20 A - NEX GZ1608D600T(f) GZ1608D600T(f) VDDA-AUDIO GZ1608D600T(f) GZ1608D600T(f) TP439 TP439 U100-11 U100-11 PNX8541M1 SCK PNX8541M1 SCK TP440 TP440 GZ1608D600T(f) GZ1608D600T(f) TP779 TP779 AE12 +1V2 +1V2 VDDA12_AADC VDD_CORE1 AE13 C404 C404 VDD_CORE2 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF...
- Page 21 A - NEX C224 C224 R257 18R R257 18R 22nF 22nF AV1_RGB_G 1.8uH 1.8uH C225 C225 C226 C226 R258 R258 150pF 150pF 150pF 150pF R184 R184 R183 R183 R259 18R R259 18R U100-9 U100-9 VDISP C227 C227 AV2_RGB_G PNX8541M1 SCK PNX8541M1 SCK 22nF 22nF...
- Page 22 A - NEX +3V3 C380 C380 U100-10 U100-10 100nF 100nF PNX8541M1 SCK PNX8541M1 SCK U25-1 U25-1 VIDEO STREAMS VIDEO STREAMS 74LVC244APW 74LVC244APW 4X33R 4X33R CA-MDO0 R403A R403A CA-MDI0 ICMG68H-D1111NF(LF)(SN) ICMG68H-D1111NF(LF)(SN) CA_MDO0 CA_MDI0 CA-MDO1 R403B R403B 4X33R 4X33R CA-MDI1 CA_MDO1 CA_MDI1 CA-MDO2 R403C R403C...
- Page 23 A - NEX +1V8F +1V8F +1V8F TP423 TP423 TP434 TP434 +1V8 +1V8F C503 C503 C155 C155 C156 C156 C181 C181 C186 C186 C466 C466 C467 C467 C469 C469 C472 C472 C474 C474 C477 C477 C480 C480 C482 C482 C483 C483 C485 C485 C486...
- Page 24 A - NEX +3V3-STANDBY +3V3 +3V3 R856 R856 RESET-NVM_WP-NANDFLASH +3V3-STANDBY TP426 TP426 EJTAG-DETECT C535 C535 RESET-SYS-DETECT 6,9 TP428 TP428 100nF 100nF TP443 TP443 C627 100nF C627 100nF +3V3-STANDBY R829 R829 TP425 TP425 100R 100R M24C64 M24C64 TP431 TP431 M24C04-WMN6TP M24C04-WMN6TP R674 R674 R827...
- Page 25 A - NEX R426 R426 R386 R386 4.7R 4.7R 100R 100R 3V3-ANA U100-1 U100-1 PNX8541M1 SCK PNX8541M1 SCK AUDIO AUDIO TP432 TP432 R390 33R R390 33R C325 1uF C325 1uF R330 R330 TP76 TP76 AG12 VDDA-AUDIO AV1 Right AIN_1R ADAC1P C326 1uF C326 1uF R331...
- Page 26 A - NEX TP545 TP545 C373 1uF C373 1uF TP558 TP558 MONITOR-OUT_JACK_R 4 R155 1k R155 1k C375 1uF C375 1uF TP559 TP559 TP688 TP688 MONITOR-OUT_JACK_L 4 R150 1k R150 1k MUN5211 MUN5211 R151 1k R151 1k R877 R877 R876 R876 R879 R879...
- Page 27 A - NEX R797 0R R797 0R R798 0R R798 0R L87 NC L87 NC TP350 TP350 +12V-AUDIO +AUDIO-POWER R525 10R R525 10R UPZ2012E601-2R0T(f) UPZ2012E601-2R0T(f) SPDET_LP C415 C415 C416 C416 C417 C417 C418 C418 C419 C419 TP155 TP155 TP156 TP156 +AUDIO-POWER +AUDIO-POWER SPDET_LN...
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Page 28: G Board Schematic Diagram (22 Inches)
A - NEX STPS20H100CFP 8Ω/4A T4A H/250V 470P/1KV LFV-CE7288 LFH-CE7246 FL101:B SRW32EC-T09H116 KA278R12 3.3K 1nF/100V 1nF/100V 3.3K D3SB60 KA278R12 STPS20H100CFP 1nF/100V 51Ω/1W RGP10M 5.6K 274KΩ 274KΩ BAV70 274KΩ 274KΩ 3.9Ω 3.9Ω 0.68Ω DAP011 0.1uF 51Ω 2SK4101 10KΩ 10nF 1N4148 0.1uF TL431 2.21KΩ... - Page 29 A - NEX 1.5KΩ RN1409 /25V /25V RN2402 1KΩ 0.1uF 6.2B 0.1uF BAV99 100K 340K 1uF/16V 0.1uF 10Ω 220pF 10KΩ 0.1uF 64.9K F 0.22uF 1KΩ 1uF/16V 22Ω 4.7n OZ964G 0.1uF BAV99 110KΩ 3.3uF 0Ω 6.8nF 0.1uF 1.5nF 0.1uF 33.2KΩ 0Ω 1KΩ...
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Page 30: G2Be Board Schematic Diagram (32 Inches)
APS-243 - NEX G2BE POWER SUPPLY COMPONENTS MARKED AS XX REFER TO PARTS LIST, WILL ONLY BE LISTED IF FITTED ~ G2BE Board Schematic Diagram [ Power Supply ] (32 inches) ~ - 30 -... -
Page 31: H1 Board Schematic Diagram
H1 - NEX R106 R106 D101 D101 C101 C101 SW101 SW101 TP101 TP101 R108 R108 NC_240 NC_240 TP102 TP102 TP109 TP108 TP107 TP107 TP106 TP106 TP105 TP105 TP104 TP104 R105 R105 R104 R104 R103 R103 R102 R102 R101 R101 R107 R107 1.1K 1.1K... -
Page 32: A Printed Wiring Board
~ A Printed Wiring Board Side A ~ - 32 -... - Page 33 ~ A Printed Wiring Board Side B ~ - 33 -...
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Page 34: G Printed Wiring Board (22 Inches)
~ G2 Printed Wiring Board Side A (22 inches) ~ - 34 -... - Page 35 ~ G2 Printed Wiring Board Side B (22 inches) ~ - 35 -...
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Page 36: G2Be Printed Wiring Board (32 Inches)
~ G2BE Printed Wiring Board Side A (32 inches) ~ - 36 -... - Page 37 ~ G2BE Printed Wiring Board Side B (32 inches) ~ - 37 -...
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Page 38: H1 Printed Wiring Board
~ H1 Printed Wiring Board Side A ~ ~ H1 Printed Wiring Board Side B ~ ~ H2 Printed Wiring Board Side A ~ ~ H2 Printed Wiring Board Side B ~ - 38 -... -
Page 39: Exploded Views
SECTION 5 EXPLODED VIEWS NOTE : Non-serviceable items with no part number and no Items marked “*” are not stocked description are not stocked because they are not since they are seldom required for required for routine service. routine service. Some delay should The construction parts of an assembled part are indicated be anticipated when ordering these items. -
Page 40: 5-1B. Chassis (32 Inches)
5-1b. CHASSIS (32 inches) Note : The components identified by mark contain confidential information. Strictly follow the instructions when ever the components are repaired and/or replaced. REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK £ 1-802-803-22 LCD PANEL (32 INCH WXGA TFT) 4-126-573-01 PLATE, SP BAFFLE (32L) 1-474-163-11 MOUNTED PWB G2BE (POWER) 1-693-777-11 TUNER, ENG37E10KF... -
Page 41: Bezel & Stand Assy
5-2. BEZEL & STAND ASSY REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK X-2348-358-1 BEZEL ASSY (22) (22 inches) X-2345-300-1 STAND ASSY (SG) (22 inches) X-2348-353-1 BEZEL ASSY (32) (32 inches) X-2348-355-1 STAND ASSY (M1) (32 inches) 4-126-580-01 COVER, STAND (M) (32 inches) Note: Cover, Stand is not available to order for 22 inch models. -
Page 42: 5-3A. Rear Cover & Power Supply Cords (22 Inches)
5-3a. REAR COVER & POWER SUPPLY CORDS (22 inches) REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK X-2348-359-1 REAR COVER ASSY (22) £ 1-835-571-11 POWER SUPPLY CORD (WITH CONNECTOR)(AEP) *4-135-515-01 PLATE, VESA - 42 -... -
Page 43: 5-3B. Rear Cover & Power Supply Cords (32 Inches)
5-3b. REAR COVER & POWER SUPPLY CORDS (32 inches) REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK X-2348-354-1 REAR COVER ASSY (32) £ 1-835-571-11 POWER SUPPLY CORD (WITH CONNECTOR)(AEP) *4-135-504-01 BRACKET, VESA (M6) - 43 -... - Page 44 This Page is intentionally left blank. - 44 -...
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Page 47: Accessories & Connectors
Connector Assy) are not serviceable parts in this model and so are not listed above. Note: The circuit boards in this TV set are non Sony boards and are not servicable to component level. Electrical parts lists for these boards are not included in this manual. - Page 48 English Sony Corporation 09DP7100-1 Sony UK Printed in U.K. Service Promotions Dept. © 2009.04 9-883-439-03...
- Page 49 Ver 3.0 Appendix-A Rear Cover & Stand Removal (22 inches) (Step 1) => => Remove the ‘Rear Cover’ fixing screws indicated and gently push in at the corners of the ‘Rear Cover’ to release the 4 hooks. Screw Part number(s) and Description(s) 1) 2-580-640-01 SCREW, +BVTP2 4 X 16 8 Screw 2) 7-685-648-79 SCREW, +BVTP 3 X 12...
- Page 50 Rear Cover & Stand Removal (32 inches) (Step 1) => => => Remove the ‘Rear Cover’ fixing screws indicated. Screw Part number(s) and Description(s) 1) 2-580-640-01 SCREW, +BVTP2 4 X 16 12 Screws 2) 7-682-961-09 SCREW, +PSW M4 X 8 2 Screws 3) 7-685-648-79 SCREW, +BVTP 3 X 12 1 Screw...