Siemens SITRANS F Operating Instructions Manual

Coriolis flowmeters with hart

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Coriolis Flowmeters

SITRANS FC430 with HART

Operating Instructions • 03/2012

SITRANS F

Table of Contents

Summary of Contents for Siemens SITRANS F

Page 1 Coriolis Flowmeters SITRANS FC430 with HART Operating Instructions • 03/2012 SITRANS F...
Page 3 Service and maintenance Troubleshooting/FAQs Technical data Spare parts/Accessories Dimensions and weight LUI menu structure These Operating Instructions apply to Siemens products SITRANS FC430 with order codes commencing 7ME4613, 7ME4603, 7ME4623, and HART commands 7ME4713 FW 1.00.01 / Date 01.07.2011 Zero point adjustment...
Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 5: Table Of Contents
Table of contents Introduction..............................9 History ............................9 Items supplied ..........................9 Checking the consignment......................11 Device identification ........................11 Safety notes............................. 17 Laws and directives ........................17 Installation in hazardous locations ....................18 Certificates ...........................21 Description............................... 23 System configuration ........................24 Design ............................25 Features ............................29 HART Communication Interface ....................31 Theory of operation........................34 Installing/mounting...........................
Page 6 Table of contents Safety notes for connecting......................53 Step 1: Connecting the sensor and the transmitter ..............53 Lack of equipotential bonding ..................... 57 Step 2: Preparing for the transmitter connections ..............58 Step 3: Connecting the power supply ..................61 Missing PE/ground connection ....................
Page 7 Table of contents Inputs and outputs ........................118 8.6.1 Current output ..........................119 8.6.2 Pulse output ..........................124 8.6.3 Frequency output ........................126 8.6.4 Status output ..........................127 8.6.4.1 Alarm status ..........................127 8.6.5 Control output..........................127 8.6.6 Input ............................128 8.6.6.1 Input options..........................128 Totalizers............................128 Dosing ............................129 8.8.1 Valve control configuration......................130 8.8.2 Dosing operation ........................136...
Page 8 Table of contents Technical data ............................163 12.1 Function and system design ..................... 163 12.2 SensorFlash ..........................163 12.3 Process variables........................164 12.4 Bus communication........................164 12.5 Performance..........................165 12.6 Rated operating conditions ....................... 166 12.7 Pressure drop curves ........................ 167 12.8 Pressure - temperature ratings ....................
Page 9 Table of contents Menu item 1.8: Totalizer 1 ......................192 Menu item 1.9: Totalizer 2 ......................192 A.10 Menu item 1.10: Totalizer 3 .......................193 A.11 Menu item 2.1: Basic settings ....................193 A.12 Menu item 2.2: Process values....................193 A.13 Menu item 2.3: Totalizer ......................195 A.14 Menu item 2.4: Inputs/Outputs....................196 A.15...
Page 10 Table of contents SITRANS FC430 with HART Operating Instructions, 03/2012, A5E03361511-01...
Page 11: Introduction
Introduction These instructions contain all information required to commission and use the device. It is your responsibility to read the instructions carefully prior to installation and commissioning. In order to use the device correctly, first review its principle of operation. The instructions are aimed at persons mechanically installing the device, connecting it electronically, configuring the parameters and commissioning it, as well as service and maintenance engineers.
Page 12 Introduction 1.2 Items supplied Compact system  SITRANS FC430 sensor and compact mounted transmitter  Packet of cable glands  Quick Start guide  CD containing software, certificates and device manuals Remote system Remote with M12  SITRANS FCS400 sensor ...
Page 13: Checking The Consignment
Introduction 1.3 Checking the consignment Inspection 1. Check for visual mechanical damage due to possible improper handling during shipment. All claims for damage are to be made promptly to the carrier. 2. Make sure the scope of delivery, and the information on the type plate corresponds to your order and the delivery note.
Page 14 Introduction 1.4 Device identification FCS400 sensor product label ① Product name Sensor product name ② Serial no. Sensor-specific serial number ③ Manufacturer Manufacturer name and location ④ Country Manufacturing country ⑤ Sensor order no. Sensor-specific order number ⑥ System order no. Device-specific system order number (transmitter and sensor) Figure 1-1 FSC400 product nameplate example...
Page 15 Introduction 1.4 Device identification FCS400 sensor specification label ① Ex approvals Ex approval specifications for the sensor ② WEEE (Page 155) ③ Consult the operating instructions ④ MAWP Max. pressure at 20 °C and 200 °C (max. temperature) ⑤ Fluid group Fluid group statement required by PED ⑥...
Page 16 Introduction 1.4 Device identification FCT030 Transmitter product label ① Product name Transmitter product name ② Serial no. Transmitter-specific serial number ③ System revisions System revision numbers; firmware (FW) and hardware (HW) ④ Year of Manufacture Manufacturing year More detailed manufacturing date information is given in the serial number ⑤...
Page 17 The sales contract contains all obligations on the part of Siemens as well as the complete and solely applicable warranty conditions. Any statements regarding device versions described in the manual do not create new warranties or modify the existing warranty.
Page 18 Introduction 1.4 Device identification SITRANS FC430 with HART Operating Instructions, 03/2012, A5E03361511-01...
Page 19: Safety Notes
Safety notes This device left the factory in good working condition. In order to maintain this status and to ensure safe operation of the device, observe these instructions and all the specifications relevant to safety. Observe the information and symbols on the device. Do not remove any information or symbols from the device.
Page 20: Installation In Hazardous Locations
Safety notes 2.2 Installation in hazardous locations Conformity with European directives The CE marking on the device symbolizes the conformity with the following European directives: Electromagnetic Directive of the European Parliament and of the Council on the compatibility EMC approximation of the laws of the Member States relating to 2004/108/EC electromagnetic compatibility and repealing Directive 89/336/EEC.
Page 21 Safety notes 2.2 Installation in hazardous locations Hazardous area approvals The device is approved for use in hazardous area and has the following approvals: ATEX: FCT030 transmitter (can be installed in Zone 1 for gas and dust): II 2(1) GD Ex d e [ia] ia IIC T6 Gb Ex ta [ia Da] IIIC T85°C Da FCS400 sensor + DSL (can be installed in Zone 1 for gas and dust):...
Page 22 Safety notes 2.2 Installation in hazardous locations Temperature specifications for Ex use Temperature class Ambient temperature [°C] -40 to +40 -40 to +50 -40 to +60 Special conditions for safe use It is required that: ● The protective cover over the power supply is properly installed. For adjustments of connections to intrinsically safe circuits, the terminal space can be opened with power applied and suitable access precautions.
Page 23: Certificates
Certificates are posted on the Internet and on the documentation CD-ROM shipped with the device. See also Certificates on the Internet (http://www.siemens.com/processinstrumentation/certificates) Certification documents including calibration report are supplied with each sensor included on the SensorFlash. Material, pressure test, factory conformance and O cleaning certificates are optional at ordering.
Page 24 Safety notes 2.3 Certificates SITRANS FC430 with HART Operating Instructions, 03/2012, A5E03361511-01...
Page 25: Description
Description Measurement of liquids and gases SITRANS F C Coriolis mass flowmeters are designed for measurement of a variety of liquids and gases. The meters are multi-parameter devices offering accurate measurement of mass flow, volume flow, density, temperature and fraction, including industry-specific fractions.
Page 26: System Configuration
Description 3.1 System configuration System configuration The Coriolis flowmeter can be used in a number of system configurations: ● as a field mounted transmitter and display supplied only with the necessary auxiliary power ● as part of a complex system environment, for example SIMATIC S7 SITRANS FC430 with HART Operating Instructions, 03/2012, A5E03361511-01...
Page 27: Design
Description 3.2 Design Design Versions The SITRANS FC430 flowmeter uses the Coriolis principle to measure flow and is available in a remote and a compact version. ● Compact version: One single mechanical unit where the transmitter is directly mounted on the sensor. ●...
Page 28 Description 3.2 Design Figure 3-3 Remote version - terminated cable Sensor design All primary process measurement of mass and volume flow, density and process temperature are made in the DSL. The FCS400 sensor is provided with two parallel bent tubes welded directly to the process connections at each end via a manifold.
Page 29 Description 3.2 Design Sensor overview ① Lid-lock ② Cable feed-through (M12 socket or gland) ③ Sensor front end (DSL) (Remote configuration only) ④ Plug and threaded port for for example pressure guard ⑤ Sensor enclosure ⑥ Process connections Figure 3-4 Overview, remote and compact configuration Transmitter design The transmitter reads the primary values from the sensor and calculates derived values.
Page 30 Description 3.2 Design Transmitter exploded view ① ⑫ Display cover Transmitter housing ② ⑬ Local user interface (LUI) Terminal space ③ ⑭ Connector for LUI Power supply terminal protection cover ④ ⑮ SD card (SensorFlash) Lid for terminal connections ⑤ ⑯...
Page 31: Features
Description 3.3 Features Features ● The SITRANS FC430 can be used as HART slave in operation on SIEMENS SIMATIC S7/PCS7 or third party automation systems ● Available in compact and remote design ● Full graphical Local User Interface (LUI) ● SensorFlash (SD card) for memory backup and documentation storage (certificates etc.) ●...
Page 32 – Fraction B % – Frame temperature ● Simulation of all outputs ● Simulation of and suppressing alarms ● Comprehensive diagnostics (NAMUR or Siemens standard) for troubleshooting and sensor checking ● Firmware update ● Use in hazardous area Zone 1/Class I Div. 1...
Page 33: Hart Communication Interface
● AMS suite ● 375 Field Communicator The drivers can be downloaded here: Download EDD drivers (http://www.siemens.com/flowdocumentation) Configuration of the HART polling address The HART address can be set either via hardware (DIP switch) or via software (LUI or SIMATIC PDM).
Page 34 Description 3.4 HART Communication Interface ● Configuration via DIP switch (HW polling address) Set "1 to 15" on the DIP switch if you wish to set a fixed (hardware-defined) HART polling address (SW polling address will be ignored). The configured HW polling address can be read via LUI in menu item 4.2.
Page 35 Description 3.4 HART Communication Interface SV, TV, QV: Freely selectable (LUI menu item 4.6) from the list below. ● Measured values for SV, TV and QV – Massflow – Volumeflow – Density – Medium temperature – Volume flow corrected – Fraction A mass flow –...
Page 36: Theory Of Operation
(momentum). Oscillation produced by a Coriolis flowmeter where the process media is accelerated around bends results in phase distortions of the measuring tubes. The SITRANS F C sensors are energized by an electromagnetic driver circuit which oscillates the pipes at their resonant frequency. Two pickups are placed symmetrically on either side of the driver to provide position signals for digital processing.
Page 37: Installing/Mounting
Installing/mounting Introduction SITRANS F flowmeters with minimum IP67/NEMA 4X enclosure rating are suitable for indoor and outdoor installations. ● Make sure that specifications for process pressure (PS) and media temperature (TS) plus ambient temperature that are indicated on the device nameplate / label will not be exceeded.
Page 38: Sensor Installation
Installing/mounting 4.3 Sensor installation Sensor installation 4.3.1 Installation safety precautions WARNING High pressure hazard In applications with working pressures/media that can be dangerous to people, surroundings, equipment or others in case of pipe fracture, we recommend that special precautions such as special placement, shielding or installation of a pressure guard or a safety valve are taken when the sensor is mounted.
Page 39: Determining A Location
Refer to the information in "Technical data" (Page 169). Note Material compatibility Siemens can provide you with support concerning selection of sensor components wetted by process media. However, you are responsible for the selection of components. Siemens accepts no liability for faults or failures resulting from incompatible materials.
Page 40: Orientation Of The Sensor
Installing/mounting 4.3 Sensor installation Location in the system The optimum location in the system depends on the application: ● Liquid applications Gas or vapor bubbles in the fluid may result in erroneous measurements, particularly in the density measurement. – Do not install the flowmeter at the highest point in the system, where bubbles will be trapped.
Page 41 Installing/mounting 4.3 Sensor installation Orienting the sensor SITRANS FCS400 operates in any orientation, but Siemens recommends orienting the sensor in one of the following ways: 1. Vertical installation with an upwards flow (self-draining) Figure 4-3 Vertical orientation, upwards flow 2. Horizontal installation, tubes down (only recommended for liquid applications)
Page 42: Mounting The Sensor
Installing/mounting 4.3 Sensor installation Installation in a drop line Installation in a drop line is only recommended if a pipeline reduction or orifice with a smaller cross-section can be installed to create back-pressure and prevent the sensor from being partially drained while measuring. ①...
Page 43 Installing/mounting 4.3 Sensor installation WARNING Unsuitable connecting parts Danger of injury or poisoning. In case of improper mounting hot, toxic and corrosive process media could be released at the connections.  Ensure that connecting parts (such as flange gaskets and bolts) are suitable for connection and process media.
Page 44: Mounting A Pressure Guard
Installing/mounting 4.3 Sensor installation Figure 4-8 Flexible pipes recommended in vibrating environment Avoid cross talk If operating more than one flowmeter in one or multiple interconnected pipelines there is a risk of cross talk. Prevent cross talk in one of the following ways: ●...
Page 45 The selection of pressure guard solution is the responsibility of the user, however Siemens recommends the following forms of pressure guard: ● A pressure switch screwed directly or piped into one of the purge ports and connected to an automatic shutoff valve will disable pressurized supply to the meter.
Page 46: Transmitter Installation
Installing/mounting 4.4 Transmitter installation CAUTION Lack of proper sealing Soft metal sealing rings only maintain a hermetic seal within the enclosure with single use.  Ensure that soft metal sealing rings are not reused. 4. Make sure that the pressure guard does NOT touch any of the parts inside the sensor. Maximum of 20 mm (0.79") insertion can be accommodated.
Page 47: Wall Mounting
Installing/mounting 4.4 Transmitter installation CAUTION Direct sunlight Device damage. The device can overheat or materials become brittle due to UV exposure.  Protect the device from direct sunlight.  Make sure that the maximum permissible ambient temperature is not exceeded. Refer to the information in "Technical data"...
Page 48: Mounting The Transmitter
Installing/mounting 4.4 Transmitter installation Note Hygienic applications If the device is wall or pipe-mounted in a hygienic application, always use domed nuts. 4.4.4 Mounting the transmitter 1. Remove screw from mounting bracket. 2. Mount transmitter on mounting bracket taking care that the flutes on the mating faces are correctly engaged.
Page 49 Installing/mounting 4.4 Transmitter installation 3. Carefully rotate transmitter into desired position. 4. Firmly tighten lock screw (torque: 10 Nm). 5. Replace cap onto lock screw (torque: 10 Nm). Vertical rotation 1. Loosen locking cap at end of mounting bracket by three turns. 2.
Page 50: Turning The Local Display
Installing/mounting 4.4 Transmitter installation 4.4.6 Turning the local display The local display can be turned in steps of 30° in order to optimize the viewing angle. 1. Remove lid lock screw of display cover. 2. Remove display cover. 3. Carefully pull out local display. 4.
Page 51 Installing/mounting 4.4 Transmitter installation SITRANS FC430 with HART Operating Instructions, 03/2012, A5E03361511-01...
Page 53: Connecting
Connecting This chapter describes how to wire up the device. The following steps must be carried out: ● Step 1: Connecting the sensor and the transmitter (only remote versions) (Page 53) ● Step 2: Preparing for the transmitter connections (Page 58) ●...
Page 54: Wiring In Hazardous Locations
Cable specifications ● Only use cables with at least the same degree of protection as the sensor to install the sensor. It is recommended to use cables supplied by Siemens A/S, Flow Instruments: – blue cables for installation in hazardous areas –...
Page 55: Safety Notes For Connecting
Connecting 5.4 Safety notes for connecting WARNING Unprotected cable ends Danger of explosion through unprotected cable ends in hazardous areas.  Protect unused cable ends in accordance with IEC/EN 60079-14. Safety notes for connecting WARNING Only qualified personnel may carry out work on the electrical connections. Use in hazardous locations Before accessing the sensor terminal space and application terminal space check that: ●...
Page 56 3. Remove cap and ferrule from cable gland and slide onto cable. 4. Push cable through open gland; anchor cable screen and wires with clamp bar. 5. Connect wires to terminals according to list below. Terminal number Description Wire color (Siemens) +15 V DC Orange 0 V DC Yellow...
Page 57 6. Push cable through open gland; anchor cable screen and wires with clamp bar. 7. Remove terminal block from DSL cassette. 8. Connect wires to terminals according to list below. Terminal number Description Wire color (Siemens cable) +15 V DC Orange 0 V DC Yellow...
Page 58 Connecting 5.5 Step 1: Connecting the sensor and the transmitter 9. Reinstall DSL cassette including mounting screw. 10. Connect sensor connection and sensor cable. 11. Restore flexible strap around all wires. 12. Assemble and tighten cable gland. 13. Remove o-ring from DSL lid. 14.
Page 59: Lack Of Equipotential Bonding
Connecting 5.6 Lack of equipotential bonding WARNING Insufficient isolation of non-intrinsically safe and intrinsically safe circuits Danger of explosion in areas subject to explosion hazard.  When connecting intrinsically safe and non-intrinsically safe circuits ensure that isolation is carried out properly in accordance with IEC / EN 60079-14. ...
Page 60: Step 2: Preparing For The Transmitter Connections
Connecting 5.7 Step 2: Preparing for the transmitter connections Step 2: Preparing for the transmitter connections WARNING As long as the device is energized, the lid of the housing on the sensor connection area may only be opened by qualified personnel. Before removing the terminal cover, the auxiliary power must be switched off from all poles.
Page 61 Connecting 5.7 Step 2: Preparing for the transmitter connections ① Line ② Neutral ③ Ground ④ Used in current output active configuration ⑤ Used in current output active and passive configuration ⑥ Used in current output passive configuration ⑦ Not used ⑧...
Page 62 Connecting 5.7 Step 2: Preparing for the transmitter connections WARNING Unsuitable cables and/or cable glands Danger of explosion in hazardous areas.  Only use suitable cables and cable glands complying with the requirements specified in "Technical data" (Page 172).  Tighten the cable glands in accordance with the torques specified in "Technical data" (Page 174).
Page 63: Step 3: Connecting The Power Supply
Connecting 5.8 Step 3: Connecting the power supply Figure 5-2 Wiring tool location 1. Insert wiring tool hook into receptor slot. 2. Press wiring tool wedge into top slot to spread clamp plates. 3. Insert wire. 4. Release wiring tool. Step 3: Connecting the power supply 1.
Page 64 Connecting 5.8 Step 3: Connecting the power supply 3. Push cable through open gland and cable path. 4. Restore ferrule and tighten cap to lightly hold cable in place. 5. Connect ground to terminal and power to terminals L/+ and N/- using wiring tool in the manner shown below at right.
Page 65: Missing Pe/Ground Connection
Connecting 5.9 Missing PE/ground connection AC connection DC connection Power: 100 to 240 V AC +10/-15%, 47 to 63 Hz Power: 24 to 90 V DC +20/-20% 6. Anchor cable with clamp bar. 7. Close and latch power supply terminal protection cover. 8.
Page 66: Step 4B: Connecting The Inputs And Outputs (Channels 2 To 4)
Connecting 5.11 Step 4b: Connecting the inputs and outputs (channels 2 to 4) 3. Restore ferrule and tighten cap to lightly hold cable in place. 4. Signal cable screen is folded back over outer sheath and grounded beneath cable clamp. 5.
Page 67 Connecting 5.11 Step 4b: Connecting the inputs and outputs (channels 2 to 4) 4. Signal cable screen is folded back over outer sheath and grounded beneath cable clamp. 5. Connect wires to terminals using wiring tool. Active current output Passive current output ⑫...
Page 68 Connecting 5.11 Step 4b: Connecting the inputs and outputs (channels 2 to 4) Factory Software Channel Channel Channel configuration configuration Signal input Start dosing, stop dosing, reset tot. Active 1, reset tot. 2, IOXp- reset tot. 3, reset IOXC all totalizers, start zero point IOXa+ adjustment,...
Page 69: Step 5: Finishing The Transmitter Connection
Connecting 5.12 Step 5: Finishing the transmitter connection 5.12 Step 5: Finishing the transmitter connection Connection check-up 1. Check individual wire installation by tugging firmly. 2. Firmly tighten cable glands and insert blanking plugs in unused cable entries. 3. Remove o-ring from lid. 4.
Page 70 Connecting 5.12 Step 5: Finishing the transmitter connection SITRANS FC430 with HART Operating Instructions, 03/2012, A5E03361511-01...
Page 71: Commissioning
Commissioning General requirements Before commissioning it must be checked that: ● The device has been installed and connected in accordance with the guidelines provided in "Installing/mounting" (Page 35) and "Connecting" (Page 51). ● Device installed in hazardous area meets the requirements described in "Installation in hazardous locations"...
Page 72: Commissioning Via Lui
Commissioning 6.3 Commissioning via LUI Commissioning via LUI 6.3.1 Introduction In this chapter it is described how to commission the device via the local user interface (LUI) using the Quick Start menu. For further information on how to operate the device via LUI, refer to "Operating; Local User Interface (LUI)"...
Page 73: Quick Start
Commissioning 6.3 Commissioning via LUI NOTICE Preconditions for zero point adjustment Before a zero point adjustment is initiated, the pipe must be flushed, filled and at an absolute flowrate of zero. Refer to "Zero point adjustment" (Page 72) for more details. 6.3.3 Quick Start The following example describes a configuration in which the Process Noise Damping, the...
Page 74: Zero Point Adjustment
Commissioning 6.3 Commissioning via LUI 6.3.4 Zero point adjustment The flowmeter system is optimized through a zero point adjustment which is accessed via the menu item 1.11 "Start Zero Point Adj." in the Quick Start menu. SITRANS FC430 with HART Operating Instructions, 03/2012, A5E03361511-01...
Page 75: Commissioning With Pdm
This chapter describes how to commission the device via SIMATIC PDM. 6.4.1 Operating via SIMATIC PDM SIMATIC PDM is a software package used to commission and maintain process devices. Further information can be found at: www.siemens.com/simatic-pdm. SITRANS FC430 with HART Operating Instructions, 03/2012, A5E03361511-01...
Page 76: Functions In Simatic Pdm
Commissioning 6.4 Commissioning with PDM 6.4.2 Functions in SIMATIC PDM Note - For a complete list of parameters, see the "LUI menu structure" (Page 189). - While the device is in PROGRAM mode the output remains fixed and does not respond to changes in the device.
Page 77 Service Pack (SP) and the most recent hot fix (HF). Installing a new EDD: 1. Download the EDD from the product page of our website at: www.siemens.com/FC430 and save the files to your computer. 2. Extract the zipped file to an easily accessed location.
Page 78: Configuring A New Device
3. Launch SIMATIC Manager and create a new project for FC430. An Application Guide for setting up HART devices with SIMATIC PDM can be downloaded from the product page of our website at: www.siemens.com/FC430. 4. After the reset is complete upload parameters to the PC/PG.
Page 79 Commissioning 6.4 Commissioning with PDM Step 1 - Identification Note The layout of the dialog boxes shown may vary according to the resolution setting for your computer monitor. 1. Click on "Read Data from Device" to upload Quick Start parameter settings from the device to the PC/PG and ensure PDM is synchronized with the device.
Page 80 Commissioning 6.4 Commissioning with PDM Step 2 - Sensor orientation Select the application type (gas or liquid) and sensor orientation, then click on "Next". SITRANS FC430 with HART Operating Instructions, 03/2012, A5E03361511-01...
Page 81 Commissioning 6.4 Commissioning with PDM Step 3 - Sensor connection (remote version only) A remote system can be ordered with M12 connection or with terminated cable (for example conduit connections) SITRANS FC430 with HART Operating Instructions, 03/2012, A5E03361511-01...
Page 82 Commissioning 6.4 Commissioning with PDM Step 4 - Mapping of variables Set the process values (PV, SV, TV, and QV) to be used in the HART system integration and click on "Next". SITRANS FC430 with HART Operating Instructions, 03/2012, A5E03361511-01...
Page 83 Commissioning 6.4 Commissioning with PDM Step 5 - Measurement conditions Configure the measurement conditions for the selected process variables. Change "Flow Direction" if necessary. Reduce the sensitivity of the flow measurement signal by clicking on the "Pulsating Flow" button and selecting the appropriate filter. SITRANS FC430 with HART Operating Instructions, 03/2012, A5E03361511-01...
Page 84 Commissioning 6.4 Commissioning with PDM Step 6 - I/O configuration Configure the current output (channel 1). The process value is selected as PV in step 4 "Mapping of variables". Configure channels 2, 3 and 4, if ordered. For each channel: Select the "Operation Mode" and click on the button below for detailed configuration.
Page 85 Commissioning 6.4 Commissioning with PDM Step 7 - Summary Check parameter settings, and click on "Back" to return and revise values, "Apply" to save settings offline, or "Apply and Transfer" to save settings offline and transfer them to the device. The message "Quick Start was successful"...
Page 86: Wizard - Zero Point Adjustment
Commissioning 6.4 Commissioning with PDM 6.4.7 Wizard - Zero Point adjustment Open the menu Device – Wizard - Zero Point Adjustment. Select "Auto". Click on "Next". It is recommended to use the default settings. Change the "Zero Point Adjustments Settings", if necessary. Click on "Auto Zero Point Adjustment".
Page 87: Changing Parameter Settings Using Simatic Pdm
Commissioning 6.4 Commissioning with PDM 6.4.8 Changing parameter settings using SIMATIC PDM Note For a complete list of parameters, see the "LUI menu structure" (Page 189). Clicking on "Cancel" during an upload from device to SIMATIC PDM will result in some parameters NOT being updated.
Page 88: Parameters Accessed Via Drop-Down Menus
Commissioning 6.4 Commissioning with PDM 2. Adjust parameter values in the parameter value field then click on "Enter". The status fields read "Changed". 3. Open the "Device" menu, click on "Download to device", then use "File – Save" to save settings offline.
Page 89: Zero Point Adjustment
Commissioning 6.4 Commissioning with PDM Device menus Description Simulation (online dialog) Simulation of process values, alarms, and inputs/outputs (channels 2 to 4) Loop Test (online dialog) Simulation of current output (channel 1) Access Management Possibility to upgrade access level from "user" to "expert" and to change PIN code for "expert"...
Page 90 Commissioning 6.4 Commissioning with PDM Figure 6-2 Best practise zero point adjustment with a by-pass line and two shut-off devices 2. Close the outlet shut-off valve while maintaining the system pressure. If bypass flow is necessary, open the bypass valve. If the pressure can be increased by 1 to 2 bars with stopped flow, this should be applied.
Page 91: Process Variables
Commissioning 6.4 Commissioning with PDM 6. During the process a progress bar is visible. 7. At the end of the zero adjustment, the outcome is displayed as an offset and standard deviation. Note If you get an error message after the zero point adjustment, refer to "Alarms and system messages"...
Page 92 Commissioning 6.4 Commissioning with PDM SITRANS FC430 with HART Operating Instructions, 03/2012, A5E03361511-01...
Page 93: Operating
Operating A considerable amount of information regarding the operation and status of the flow meter is available to the user via Local User Interface (LUI ) and SIMATIC PDM. Local User Interface (LUI) Operation via local user interface The device is operated with the capacitive proximity keypad on the local user interface. The elements are actuated by touching the glass panel above the appropriate key.
Page 94: Display View Structure
Operating 7.1 Local User Interface (LUI) Note LUI timeout If no key is pressed for 10 minutes, the display switches to show operation view. Note Operation does not require opening of the device. This means that the high degree of protection of IP67 and safety in hazardous locations are guaranteed at all times.
Page 95 Operating 7.1 Local User Interface (LUI) Table 7- 2 Alarm view level 1 Function No functionality Go to the previous menu in the operation view Go to the next menu in the operation view Enter alarm view level 2 Table 7- 3 Alarm view level 2 Function Enter alarm view level 1...
Page 96 Operating 7.1 Local User Interface (LUI) ① Measurement view ② Acccess level view ③ Measurement view ④ Measurement view ⑤ Alarm view - level 1 ⑥ Alarm view - level 2 ⑦ Alarm view - level 3 Navigating the navigation view Browse the navigation view and menu items using the control buttons as follows: Table 7- 5 Navigation view...
Page 97 Operating 7.1 Local User Interface (LUI) Function Select the item below in the list; keep pressing the key to accelerate scrolling down the selection list. If the key is pressed when the bottom item is selected, the top item will be highlighted Enter the next lower level of the navigation view (for example from level 1 to level 2).
Page 98: Access Control
Note Lost PIN code If the PIN code is lost, provide Siemens customer support with transmitter serial number (see nameplate) and PUK number (menu item 5.1.4). Siemens customer support will provide a code to be entered in "Reset PINs" (menu item 5.1.3).
Page 99 Operating 7.1 Local User Interface (LUI) ● Single Value ● Alarm List Six Values ① Sixth process value The user-defined process value to be displayed is configured in menu "View" (1-6) located at "Setup" → "Display" ② Fifth process value The user-defined process value to be displayed is configured in menu "View"...
Page 100 Operating 7.1 Local User Interface (LUI) Three Values ① Third process value The user-defined process value to be displayed is configured in menu "View" (1-6) located at "Setup" → "Display" ② Second process value The user-defined process value to be displayed is configured in menu "View"...
Page 101 Operating 7.1 Local User Interface (LUI) One Value and Bargraph ① Bar graph Shows the first process value in relation to its configurable maximum and minimum limits. ② Lower Limit Alarm The lower limit of the bar graph is defined by the lower alarm limit of the selected process value.
Page 102 Operating 7.1 Local User Interface (LUI) Single Value ① Process value The user-defined process value to be displayed is configured in menu "View" (1-6) located at "Setup" → "Display" ② Long TAG Describes the measurement point and is shown in all operation views. Can be changed via the menu "Long TAG"...
Page 103 Operating 7.1 Local User Interface (LUI) ① List of alarms List of all active alarms in device. Each alarm can be selected for detailed information. ② Alarm icon Indicates an active alarm. Shows the alarm class, see Alarms and system messages (Page 139). Only shown if an alarm is active.
Page 104: Navigation View
Level 1 of the navigation view (entered from the operation view) is standardized for all Siemens Process Instrumentation devices and covers the following groups: 1. Quick Start (menu): Lists the most important parameters for quick configuration of the device.
Page 105 Operating 7.1 Local User Interface (LUI) 5. Security (menu): Contains parameters which describe all security settings of the device. 6. Language (parameter): Parameter for changing the language of the LUI. Regardless of the language setting, the term for this parameter is always the English term (Language). ①...
Page 106 Operating 7.1 Local User Interface (LUI) Parameter item In navigation view parameters are shown without an arrow in the most right position except when the parameter is selected. When selected, the parameter is expanded into two lines; the second line shows the value of the parameter, a lock icon ( ) (only for read access level of the parameter), and an arrow in most right position.
Page 107 Operating 7.1 Local User Interface (LUI) Navigating to parameter "Process Noise Damping" If the process noise affects the output too much, the outputs can be stabilized by damping the process noise in the application. Navigate to the "Process Noise Damping" parameter as shown in the figure below.
Page 108 Operating 7.1 Local User Interface (LUI) Navigating to parameter "View" If another parameter is to be shown as first process value in Operation view, the settings for the operator views can be changed. Navigate to the "View" parameter as shown in the figure below.
Page 109: Parameter View
Operating 7.1 Local User Interface (LUI) 7.1.5 Parameter view Depending upon your access level, you can edit the value of the selected parameter or read the current value. Numeric parameters edit view Numeric parameters in edit view are displayed as shown here. ①...
Page 110 Operating 7.1 Local User Interface (LUI) Changing a value: 1. Select the digit to be changed by pressing keys. 2. Use key to increase the value and key and decrease the values. 3. Press key in the rightmost position to confirm the changes, or press key in the leftmost position to escape the view without changing the value.
Page 111 Operating 7.1 Local User Interface (LUI) Parameter list edit view Lists of parameters in edit view are displayed as shown here. ① Parameter list ② Parameter name ③ Parameter item number ④ Help text describing the parameter function. The help text appears if no key is pressed for three seconds.
Page 112 Operating 7.1 Local User Interface (LUI) SITRANS FC430 with HART Operating Instructions, 03/2012, A5E03361511-01...
Page 113: Functions
Functions In the following the main functionalities of the device are described in detail. For overview of all functions and parameters, refer to the parameter tables in the appendix "LUI menu structure" (Page 189). Process values The process values are cyclically updated every 10 ms (100 Hz update rate) synchronous with the DSP update cycle.
Page 114: Zero Point Adjustment
Functions 8.2 Zero point adjustment ● Massflow: proportional to the phase difference between pickup 1 and pickup 2, with compensations for changes in the metal characteristics due to tube and frame metal temperatures ● Volumeflow: derived directly from the ratio of massflow and media density. ●...
Page 115 Functions 8.2 Zero point adjustment NOTICE Change of parameters during zero point adjustment Do not change any other parameter during the zero point adjustment procedure. Automatic zero point adjustment SITRANS FC430 measures and calculates the correct zero point automatically. The automatic zero point adjustment of the flowmeter is set by the following parameters: ●...
Page 116: Low Flow Cut-Off
Functions 8.3 Low flow cut-off Low flow cut-off In certain applications, as for instance dosing applications, 0% flow signals below a certain flowrate are desired. In these applications, the flow signal can be forced to zero, when the flow is lower than a predefined flow value (Low Flow Cut-Off). SITRANS FC430 provides two parameters for setting the low flow cut-off: ●...
Page 117: Process Noise Damping
Functions 8.5 Process noise damping Process noise damping Noise damping function The dynamic sensitivity of the flow measurement signal to rapid changes in process flows can be reduced by use of the process noise damping function. The function is typically used in environment with:: ●...
Page 118 Functions 8.5 Process noise damping Figure 8-2 Triplex pump Figure 8-3 Duplex pump (default setting) SITRANS FC430 with HART Operating Instructions, 03/2012, A5E03361511-01...
Page 119 Functions 8.5 Process noise damping Figure 8-4 Simplex pump Figure 8-5 Cam pump NOTICE Increased reaction time The reaction time of the sensor increases when the process noise is damped. SITRANS FC430 with HART Operating Instructions, 03/2012, A5E03361511-01...
Page 120: Inputs And Outputs
Functions 8.6 Inputs and outputs Inputs and outputs The hardware functionality of input and output is fixed when ordering the product. The available configuration is described in the following table: Channel HW configuration SW configuration (fixed when ordering) available to the user Current output Current (4-20 mA) HART Signal output...
Page 121: Current Output
Functions 8.6 Inputs and outputs Channel HW configuration SW configuration (fixed when ordering) available to the user Signal input Dosing control  Totalizer reset  Remote zero adjust  Force or freeze output(s)  8.6.1 Current output All four channels can be configured as current output. As the 4 to 20 mA output on channel 1 is Functional Safety approved (SIL 2 on hardware and SIL 3 on software), the configuration options for channel 1 are limited, see below.
Page 122 Functions 8.6 Inputs and outputs ① Linear control range ② Measuring range lower limit ③ Measuring range upper limit ④ Lower fault current value ⑤ Recommended setting range for lower fault current ⑥ Recommended setting range for upper fault current ⑦...
Page 123 Functions 8.6 Inputs and outputs Positive flow with negative scaling kg /h 400 kg/h 100 kg/h ① Low-flow cut-off ② Upper scaling ③ Maximum output current ④ Upper alarm current ⑤ Upper range ⑥ Lower scaling ⑦ Lower range ⑧ Minimum output current ⑨...
Page 124 Functions 8.6 Inputs and outputs Positive flow across zero with positive scaling Kg/h 400 kg/h -100 kg/h ① Lower scaling ② Low-flow cut-off ③ Upper scaling ④ Maximum measurement value ⑤ Upper range ⑥ Minimum measurement value ⑦ Lower range ⑧...
Page 125 Functions 8.6 Inputs and outputs Bidirectional flow across zero with positive scaling Kg/h ① Lower scaling ② Low-flow cut-off ③ Upper scaling ④ Maximum measurement value ⑤ Upper range ⑥ Minimum measurement value ⑦ Lower range ⑧ Lower alarm value ⑨...
Page 126: Pulse Output
Functions 8.6 Inputs and outputs Bidirectional flow with symmetrical scaling Kg/h ① Upper scaling ② Lower scaling ③ Low-flow cut-off ④ Upper alarm value ⑤ Maximum measurement value ⑥ Upper range ⑦ Minimum measurement value ⑧ Lower range ⑨ Measurement range Current output setting ●...
Page 127 Functions 8.6 Inputs and outputs Pulse repetition Pulse repetition is calculated as follows: Note Pulse width must be selected with the view that remaining time is always greater than pulse width at the highest measured flow. Example This example shows how a pulse repetition is calculated according to the pulse settings: ●...
Page 128: Frequency Output
Functions 8.6 Inputs and outputs Channel 2 configured as positive direction and channel 3 set to redundancy mode 90° Figure 8-7 Positive flow - channel 3 lags by 90° Figure 8-8 Negative flow - channel 3 leads by 90° Channel 2 configured as positive direction and channel 3 set to redundancy mode 180˚ Figure 8-9 Positive flow - channel 3 lags by 180°...
Page 129: Status Output
● Alarm Item: Alarm will be signaled if selected alarm item occurs. Note Alarm class can be either NAMUR or Standard (Siemens Standard) depending on Alarm Mode settings (ID 3.2.1). Both types of alarms and their messages are described in more detail in "Alarms and system messages"...
Page 130: Input
Functions 8.7 Totalizers 8.6.6 Input If the input is activated with a logic signal (15 - 30 V DC), the meter carries out an activity selected in the menu. 8.6.6.1 Input options The following input options are available: ● Start dosing ●...
Page 131: Dosing
Functions 8.8 Dosing Dosing The dosing function controls the sequence of flow through one or two valves into a container. The user can set the Amount and the sequence of controlling the valve(s). The dosing function then controls the valves to open and close in sequence to achieve the Amount. The process values for dosing control are updated with 100 Hz to ensure maximum response time of 10 ms to rapidly changing flows.
Page 132: Valve Control Configuration
Functions 8.8 Dosing – Select valve control functionality at parameter "Dosing Mode" – Select measured process value for dosing at parameter "Process Values" 2. Individual recipe(s) in menus 2.5.4 to 2.5.8 as required – Setup dosing name, amount, unit and compensation –...
Page 133 Functions 8.8 Dosing Two stage dosing Configuration of two valves (primary and secondary valves) One of the following channels must be assigned to control the discrete primary valve and one must be assigned to control the secondary discrete valve. Table 8- 2 Two Stage Dosing Valve control Channel HW...
Page 134 Functions 8.8 Dosing Note If the output channels including current output are configured for valve control, they cannot report alarm status or fault levels. Table 8- 4 Parameter settings for Two Stage Dosing valve control Valve control parameter Default values Description configured in each recipe Stage 1 Primary Open...
Page 135 Functions 8.8 Dosing - 2.5.4.5.3 Stage 1 Primary Close = 66 % - 2.5.4.5.4 Stage 2 Secondary Open = 33 % - 2.5.4.5.5 Stage 2 Secondary Close = 100 % ① Open primary valve ② Open secondary valve ③ Close primary valve ④...
Page 136 Functions 8.8 Dosing Menu 2.5.4.5 Valve Control - 2.5.4.5.1 Stage Setup Format = Relative - 2.5.4.5.2 Stage 1 Primary Open = 33 % - 2.5.4.5.3 Stage 1 Primary Close = 66 % - 2.5.4.5.4 Stage 2 Secondary Open = 0 % - 2.5.4.5.5 Stage 2 Secondary Close = 100 % ①...
Page 137 Functions 8.8 Dosing ● Analog Dosing: Dosing controlled by an analog valve configured in three stages as open (high flow), partially open, and fully closed. During the open stage the valve may be not fully open but controlled to a high flow condition. Valve control parameter Default value Description...
Page 138: Dosing Operation
The Siemens SensorFlash memory unit offers the following features and benefits: ● Audit trail including any values or settings changed by users is stored automatically including real-time information on the means by which the change was made (for example LUI or HART interface) ●...
Page 139: Simulation
● Permanent database of operational and functional information from the moment that the flowmeter is switched on ● New firmware updates can be downloaded from the Siemens internet portal for Product Support and stored on SensorFlash (unmounted from the transmitter and inserted into a PC’s SD card slot).
Page 140: Maintenance
In PDM it is possible to simulate either specific alarms (ID numbers) or alarm classes; in LUI only alarm classes can be simulated. The alarm classes are either Siemens or NAMUR depending on the configuration of Alarm Mode, menu item 3.2.1.
Page 141: Alarms And System Messages
Alarms and system messages Overview of messages and symbols This section describes alarm messages shown on the LUI display. Display behavior on local user interface Messages are shown in the operation view of the display. The operating view can be configured to show measurement view or alarm list view.
Page 142 Characteristics of messages The device provides two types of alarm classes, NAMUR and Siemens standard, selected in menu item 3.2.1 Alarm Mode. The following tables summarize the two types of alarm classes in an overview.
Page 143: Alarm Messages
Output signal temporarily invalid (for example frozen) due to on-going work on the device. Alarm messages Alarms and system messages support both Siemens standard and NAMUR. In the following tables icons indicating the alarm class and alarm ID (identification number) can be found along with possible causes and directions for corrective action.
Page 144 Current output cable break Check channel 3 current output cable connection Current output cable break Check channel 4 current output cable connection Table 9- 4 Alarm classes Process value alarm (Siemens standard), Off-specification (NAMUR) Siemens NAMUR Diagnostic Action Flow values not valid Can be due to problems with measured fluid or hardware malfunction.
Page 145 Frame temp. out of specification Reduce fluid temperature and check that ambient temperature is within specified limits. If the failure continues then contact Siemens customer support "Empty Tube Limit" exceeded Make sure that the sensor is filled with liquid and that the liquid conductivity is within the specified "Empty...
Page 146 Alarms and system messages 9.2 Alarm messages Siemens NAMUR Diagnostic Action Corr. volumeflow above upper Check process conditions or align limit to normal alarm limit operation. Adjust parameter "Upper Limit Alarm" Corr. volumeflow below lower Check process conditions or align limit to normal alarm limit operation.
Page 147 High" Pulse overflow Pulse output insufficient pulse separation. Increase "Amount Per Pulse" or reduce "Pulse Width" on channel 4 Table 9- 5 Alarm class Process value warning (Siemens standard), Off-specification (NAMUR) Siemens NAMUR Diagnostic Action "Standard Deviation" above limit Measurement continues with values from last successful zero point adjustment.
Page 148 Alarms and system messages 9.2 Alarm messages Siemens NAMUR Diagnostic Action Massflow below lower warning Check process conditions or align limit to normal alarm limit operation. Adjust parameter "Lower Limit Warning" Volumeflow above upper Check process conditions or align limit to normal warning limit operation.
Page 149 Totalizer 3 below lower warning Check process conditions or align limit to normal limit operation. Adjust parameter "Lower Limit Warning" Table 9- 6 Alarm class Functional check (Siemens standard), Functional check (NAMUR) Siemens NAMUR Diagnostic Action Massflow process value is Disable "Simulation"...
Page 151: Service And Maintenance
Service and maintenance 10.1 Maintenance The device is maintenance-free, however, a periodic inspection according to pertinent directives and regulations must be carried out. An inspection can include check of: ● Ambient conditions ● Seal integrity of the process connections, cable entries, and cover screws ●...
Page 152: Recalibration
Service and maintenance 10.3 Recalibration 10.3 Recalibration Siemens A/S, Flow Instruments offers to recalibrate the sensor at our works in Denmark. The following calibration types are offered as standard according to configuration (standard, density, °Brix/°Plato, fraction): ● Standard calibration ● Customer specified calibration ●...
Page 153: Transportation And Storage
● Information about field service, repairs, spare parts and lots more under "Services." Additional Support Please contact your local Siemens representative and offices if you have additional questions about the device. Find your local contact partner at: http://www.automation.siemens.com/partner (http://www.automation.siemens.com/partner)
Page 154: Maintenance Work
Service and maintenance 10.7 Maintenance work 10.7 Maintenance work CAUTION Hot surfaces Danger of burns during maintenance work on parts having surface temperatures exceeding 70 °C (158 °F).  Take corresponding protective measures, for example by wearing protective gloves.  After carrying out maintenance, remount touch protection measures. WARNING Humid environment Danger of electric shock.
Page 155: Repair
10.8 Repair 10.8.1 Unit repair CAUTION Repair and service must be carried out by Siemens authorized personnel only. Note Siemens defines flow sensors as non-repairable products. WARNING Impermissible repair of explosion protected devices Danger of explosion in areas subject to explosion hazard.
Page 156: Return And Disposal
Service and maintenance 10.9 Return and disposal 10.9 Return and disposal WARNING Incorrect disassembly The following dangers may result through incorrect disassembly: - Injury through electric shock - Danger through emerging media when connected to the process - Danger of explosion in hazardous area In order to disassemble correctly, observe the following: ...
Page 157: Device Disposal
10.9 Return and disposal Required forms ● Delivery Note ● Cover Note for Return Delivery with the following information Cover note (http://support.automation.siemens.com/WW/view/en/16604370) – product (ordering number) – number of devices or spare parts returned – reason for the return ● Declaration of Decontamination Declaration of Decontamination (http://pia.khe.siemens.com/efiles/feldg/files/Service/declaration_of_decontamination_en.
Page 158 Service and maintenance 10.9 Return and disposal SITRANS FC430 with HART Operating Instructions, 03/2012, A5E03361511-01...
Page 159: Troubleshooting/Faqs
Troubleshooting/FAQs 11.1 Diagnosing with PDM SIMATIC PDM is a suitable tool for diagnosing the device. You can use SIMATIC PDM to read all available parameters to a table for analyzing offline, view online/actual process values and online/actual diagnostic information. Requirements The following procedure must be completed before diagnosing: ●...
Page 160: Step 1: Inspecting The Application
Troubleshooting/FAQs 11.2 Troubleshooting sensor-related problems 11.2.1 Step 1: Inspecting the application Ensure that: 1. The sensor is installed as described in "Installing/mounting" (Page 35). 2. The sensor is located in a vibration-free position. Vibrations can disturb the sensor and therefore cause measurement error. Depending on application, you should furthermore ensure the following: ●...
Page 161 Troubleshooting/FAQs 11.2 Troubleshooting sensor-related problems Calculating the measurement error Given the Zero Point Standard Deviation, the error expected for different flow rates can be calculated, without performing time-consuming measurements. So using this formula, one can assess if the application can be used as–is, or whether to use more time improving the installation.
Page 162: Step 4: Improving The Application
Troubleshooting/FAQs 11.2 Troubleshooting sensor-related problems As can be seen, in this case it is not so important that the zero point, that is standard deviation is 1 kg/h. The error due to the zero point is only 0.1% for a flowrate of 1000 kg/h, and even less for a higher flowrate.
Page 163 Troubleshooting/FAQs 11.2 Troubleshooting sensor-related problems 2. Check for cross talk. Turn off the power to the other flow meter(s) and wait approximately 2 minutes, so the vibrating tubes in the sensor have stopped vibrating. Then check if the zero point stability has improved, that is that the fluctuation in kg/h has been reduced.
Page 164 Troubleshooting/FAQs 11.2 Troubleshooting sensor-related problems SITRANS FC430 with HART Operating Instructions, 03/2012, A5E03361511-01...
Page 165: Technical Data
Technical data 12.1 Function and system design Table 12- 1 Designated use Description Specification Measurement of process media Fluid Group 1 (suitable for dangerous fluids)  Aggregate state: Paste/light slurry, liquid and  Table 12- 2 Function and system design Description Specification Measuring principle...
Page 166: Process Variables
Technical data 12.3 Process variables 12.3 Process variables Table 12- 4 Process variables Description Specification Primary process Massflow  variables Density  Process media temperature  Derived process Volumeflow  variables Corrected volumeflow  Fraction A:B  Fraction % A:B ...
Page 167: Performance
Technical data 12.5 Performance 12.5 Performance Table 12- 6 Reference conditions Description Specification Flow conditions Fully developed flow profile Process media Water Process media temperature 20 °C (68 °F) Ambient temperature] 25 °C (77 °F) Process media pressure 2 bar (29 psi) Process media density 0.997 g/cm (62.2 lb/ft...
Page 168: Rated Operating Conditions
Technical data 12.6 Rated operating conditions Table 12- 10 Additional error by deviations from reference conditions Description Specification Sensor size DN 15 DN 25 DN 50 DN 80 Effect of process pressure ±0.015 ±0.015 ±0.015 ±0.015 [% of actual flowrate per bar] Effect of process pressure at nominal flowrate 0.75 [(kg/h) per bar]...
Page 169: Pressure Drop Curves
Technical data 12.7 Pressure drop curves Table 12- 13 Process media conditions Description Specification Process media temperature (T ) (min to max) [°C] -50 to +200 Process media density (min to max) [kg/m 1 to 5000 Process media gauge pressure (min to max) [bar] 0 to 100 Process media absolute pressure (min to max) [bar] 1 to 101...
Page 170 Technical data 12.8 Pressure - temperature ratings Table 12- 16 ASME 16.5-2009 Class Temperature TS (°C) 15.8 15.8 15.3 13.3 12.1 11.1 41.3 41.3 39.8 34.8 31.4 29.0 82.6 82.6 79.7 69.6 62.9 58.1 Table 12- 17 DIN 11851:1998 PN (bar) Temperature TS (°C) Table 12- 18 DIN 32676:2009 &...
Page 171: Design
Technical data 12.9 Design 12.9 Design Sensor design Table 12- 20 Sensor design Description Specification Dimension and weight See "Dimensions and weight" (Page 183) Process connectors EN1092-1 B1, PN40, PN100  ISO 228-1 G  ASME B1 20.1 NPT  ASME B16.5-2009, Cl 150, Cl 600 ...
Page 172: Inputs And Outputs
Technical data 12.10 Inputs and outputs Transmitter design Table 12- 21 Transmitter design Description Specification Dimension and weight See "Dimensions and weight" (Page 183) Design Compact or remote Material Aluminum with corrosion-resistant coating Ingress protection IP67/NEMA 4X to EN/IEC 60529 (1 mH O for 30 min.) Mechanical load...
Page 173 Technical data 12.10 Inputs and outputs Table 12- 23 Digital output Description Channels 2 to 4 Pulse 41.6 µs to 5 s pulse duration Frequency 0 to 10 kHz, 50 % duty cycle, 120 % overscale provision Load < 500 Ω Time constant (adjustable) 0 to 100 s Active...
Page 174: Local User Interface
Technical data 12.11 Local User Interface 12.11 Local User Interface Table 12- 26 LUI Description Specification Display Full graphical Resolution: 240 x 160 pixels Size: 60.0 x 41.4 mm (2.36" x 1.63") Ambient temperature Storage: -40 to +60 °C (-40 to +140 °F) Operation: -20 to +60 °C (-4 to +140 °F) The readability of the display may be impaired at temperatures outside the permitted operating...
Page 175 Technical data 12.13 Cables and cable entries Description Specification Torsional strength 1 million cycles at ± 180° on 1 meter  Not adapted for garland mounting (festoon)  Permissible temperature range [°C (°F)] -40to +80 (-40 to +176) Min. bending radius allowed Single 5 X ø...
Page 176: Installation Torques
Technical data 12.14 Installation torques 12.14 Installation torques Table 12- 31 Installation torques Description Torque (Nm) Pressure guard fittings Wall bracket screws Transmitter to wall bracket Transmitter pedestal lock screw Compact version: Remote version: Pedestal lock screw cap Cable gland to housing (metric) Cable gland to cable Minimum 15 SITRANS FC430 with HART...
Page 177: Certificates And Approvals Hart
Technical data 12.15 Certificates and approvals HART 12.15 Certificates and approvals HART Table 12- 32 Certificates and approvals Description Specification ATEX FCT030 transmitter: II 2(1) GD Ex d e [ia] ia IIC T6 Gb Ex ta [ia Da] IIIC T85°C Da FCS400 sensor + DSL: II 1/2 GD Ex d [ia] ia IIC T3-T6 Gb...
Page 178: Division According To The Danger Potential
Technical data 12.16 PED 12.16.1 Division according to the danger potential Flowmeters, which are categorized as piping, are divided into categories according to danger potential (medium, pressure, nominal diameter). The flowmeters fall into the categories I to III or they are manufactured according to Article 3 Paragraph 3 - Sound Engineering Practice (SEP).
Page 179: Division Of Media (Liquid/Gaseous) Into The Fluid Groups
Technical data 12.16 PED 12.16.2 Division of media (liquid/gaseous) into the fluid groups Table 12- 33 Fluids are divided according to Article 9 into the following fluid groups: Group 1 Explosive Very toxic R phrases: for example: 2, 3 (1, 4, 5, 6, 9, 16, 18, R phrases: for example: 26, 27, 28, 39 (32) 19, 44) Extremely flammable...
Page 180: Conformity Assesment
Technical data 12.16 PED Group 1 Highly flammable Oxidizing R phrases: for example: 11, 15, 17 (10, 30) R phrases: for example: 7, 8, 9 (14, 15, 19) Flammable R phrases: for example11 (10) Group 2 All fluids not belonging to Group 1. Also applies to fluids which are for example dangerous to the environment, corrosive, dangerous to health, irritant or carcinogenic (if not highly toxic).
Page 181: Diagrams
Technical data 12.16 PED 12.16.4 Diagrams ● Gases of fluid group 1 ● Pipelines according to Article 3 Number 1.3 Letter a) First dash ● Exception: unstable gases belonging to Categories I and II must be included in Category III. PS [bar] 1000 Article 3...
Page 182 Technical data 12.16 PED ● Liquids of fluid group 1 ● Pipelines according to Article 3 Number 1.3 Letter b) First dash PS [bar] 1000 PS = 500 Article 3 Paragraph 3 PS = 10 PS = 0,5 4000 1000 10000 Figure 12-3 Diagram 8...
Page 183: Spare Parts/Accessories
Ordering In order to ensure that the ordering data you are using is not outdated, the latest ordering data is always available on the Internet: Catalog process instrumentation (http://www.siemens.com/processinstrumentation/catalogs) WARNING Repair of Ex-approved products It is the customer's responsibility that repair of Ex-approved products fulfil national requirements.
Page 184 Spare parts/Accessories 13.1 Ordering SITRANS FC430 with HART Operating Instructions, 03/2012, A5E03361511-01...
Page 185: Dimensions And Weight
Dimensions and weight 14.1 Sensor dimensions Table 14- 1 Basic dimensions Sensor DN A in mm (inch) B in mm (inch) C in mm (inch) Weight in kg (lb) 15 (½") 90 (3.54) 280 (11.0) 90 (3.54) 4.6 (10.1) 25 (1") 123 (4.84) 315 (12.4) 90 (3.54)
Page 186: Lengths Matrix
Dimensions and weight 14.2 Lengths matrix 14.2 Lengths matrix 316L stainless steel - standard Table 14- 2 7ME461 - sensor sizes DN15 and DN25 Sensor DN15 DN25 Connection DN10 DN15 DN20 DN25 DN25 DN32 DN40 EN1092-1 B1, PN16 EN1092-1 B1, PN40 EN1092-1 B1, PN63 EN1092-1 B1, PN100 ANSI B16.5-2009, Class 150...
Page 187 Dimensions and weight 14.2 Lengths matrix 316L stainless steel - NAMUR Table 14- 4 7ME471 - sensor sizes DN15 and DN25 Sensor DN15 DN25 Connection DN10 DN15 DN20 DN25 DN25 DN32 DN40 EN1092-1 B1, PN16 EN1092-1 B1, PN40 EN1092-1 B1, PN63 EN1092-1 B1, PN100 EN1092-1 D, PN40 EN1092-1 D, PN63...
Page 188 Dimensions and weight 14.2 Lengths matrix DIN32676 Hygienic clamp DIN11864-1 Asceptic screwed DIN11864-2 Asceptic flanged ISO 2852 Hygienic clamp ISO 2853 Hygienic screwed Dimensions in mm 316L stainless steel - hygienic version Table 14- 6 7ME462 - sensor sizes DN15 and DN25 Sensor DN15 DN25...
Page 189: Transmitter Dimensions
Dimensions and weight 14.3 Transmitter dimensions 14.3 Transmitter dimensions Compact version Remote version Weight: 4.8 kg (10.6 lbs) SITRANS FC430 with HART Operating Instructions, 03/2012, A5E03361511-01...
Page 190: Mounting Bracket
Dimensions and weight 14.4 Mounting bracket 14.4 Mounting bracket Figure 14-1 Mounting bracket dimensions SITRANS FC430 with HART Operating Instructions, 03/2012, A5E03361511-01...
Page 191: Lui Menu Structure
LUI menu structure Menu structure overview How to read the tables italic In the following tables the menus are entered in bold text and the parameters in Main menu In the following table only the menus and parameters of the first two levels of the LUI menus structure are listed.
Page 192: Menu Item 1.3: Massflow
LUI menu structure A.3 Menu item 1.3: Massflow Level 1 Level 2 More information Name Name Maintenance & Diagnostics Identification Menu item 3.1: Identification (Page 207) Alarms Menu item 3.2: Alarms (Page 207) Maintenance Menu item 3.3: Maintenance (Page 208) Diagnostics Menu item 3.4: Diagnostics (Page 208) Characteristics...
Page 193: Menu Item 1.4: Volumeflow
LUI menu structure A.4 Menu item 1.4: Volumeflow Menu item 1.4: Volumeflow Table A- 3 Volumeflow Level 3 Level 4 Level 5 Name Name Name 1.4.1 Unit 1.4.2 Low Flow Cut-Off Menu item 1.5: Density Table A- 4 Density Level 3 Level 4 Level 5 Name...
Page 194: Menu Item 1.7: Fraction
LUI menu structure A.7 Menu item 1.7: Fraction Menu item 1.7: Fraction Table A- 6 Fraction Level 3 Level 4 Level 5 Name Name Name 1.7.1 Measurement Mode 1.7.2 Unit 1.7.3 Unit Menu item 1.8: Totalizer 1 Table A- 7 Totalizer 1 Level 3 Level 4...
Page 195: Menu Item 1.10: Totalizer 3
LUI menu structure A.10 Menu item 1.10: Totalizer 3 A.10 Menu item 1.10: Totalizer 3 Table A- 9 Totalizer 3 Level 3 Level 4 Level 5 Name Name Name 1.10.1 Process Value 1.10.2 Unit 1.10.3 Direction 1.10.4 Fail Safe Mode A.11 Menu item 2.1: Basic settings Table A- 10...
Page 196 LUI menu structure A.12 Menu item 2.2: Process values Level 3 Level 4 Level 5 Name Name Name 2.2.3 Corrected Volumeflow 2.2.3.1 Unit 2.2.3.2 Upper Limit Alarm 2.2.3.3 Upper Limit Warning 2.2.3.4 Lower Limit Warning 2.2.3.5 Lower Limit Alarm 2.2.3.6 Alarm Hysteresis 2.2.3.7.1 Unit...
Page 197: Menu Item 2.3: Totalizer
LUI menu structure A.13 Menu item 2.3: Totalizer Level 3 Level 4 Level 5 Name Name Name 2.2.7 Fraction 2.2.7.1 Measurement Mode 2.2.7.2 Unit 2.2.7.3.1 Fraction A Text 2.2.7.3 Fraction A 2.2.7.3.2 Upper Limit Alarm 2.2.7.3.3 Upper Limit Warning 2.2.7.3.4 Lower Limit Warning 2.2.7.3.5 Lower Limit Alarm...
Page 198: Menu Item 2.4: Inputs/Outputs
LUI menu structure A.14 Menu item 2.4: Inputs/Outputs Level 3 Level 4 Level 5 Name Name Name 2.3.1.6 Upper Limit Warning 2.3.1.7 Lower Limit Warning 2.3.1.8 Lower Limit Alarm 2.3.1.9 Alarm Hysteresis 2.3.1.10 Reset 2.3.2.1 Process Value 2.3.2 Totalizer 2 2.3.2.2 Unit 2.3.2.3...
Page 199 LUI menu structure A.14 Menu item 2.4: Inputs/Outputs Level 3 Level 4 Level 5 Name Name Name 2.4.1.6 Lower Scaling 2.4.1.7 Filter Time Constant 2.4.1.8 Fail Safe Mode 2.4.1.9 Fail Safe Value Table A- 14 Signal output on channel 2 Level 3 Level 4 Level 5...
Page 200 LUI menu structure A.14 Menu item 2.4: Inputs/Outputs Table A- 15 Signal output on channel 3 Level 3 Level 4 Level 5 Name Name Name 2.4.3.1 Operation Mode 2.4.3 Signal Output (3) 2.4.3.2 Process Value 2.4.3.3 Direction 2.4.3.4 Current Mode 2.4.3.5 Upper Scaling 2.4.3.6...
Page 201 LUI menu structure A.14 Menu item 2.4: Inputs/Outputs Table A- 16 Relay output on channel 3 Level 3 Level 4 Level 5 Name Name Name 2.4.4.1 Status Mode 2.4.4 Relay Output (3) 2.4.4.2 Alarm 2.4.4.3 Alarm Class 2.4.4.4 Alarm Class 2.4.4.5 Polarity 2.4.4.6...
Page 202 LUI menu structure A.14 Menu item 2.4: Inputs/Outputs Level 3 Level 4 Level 5 Name Name Name 2.4.6.20 Direction 2.4.6.21 Pulse Width 2.4.6.22 Pulse Unit 2.4.6.23 Amount Per Pulse 2.4.6.24 Polarity 2.4.6.25 Fail Safe Mode 2.4.6.26 Status Mode 2.4.6.27 Alarm 2.4.6.28 Alarm Class 2.4.6.29...
Page 203: Menu Item 2.5: Dosing
LUI menu structure A.15 Menu item 2.5: Dosing A.15 Menu item 2.5: Dosing Table A- 21 Dosing Level 3 Level 4 Level 5 Name Name Name 2.5.1 Dosing Mode 2.5.2 Process Value 2.5.3 Active Recipe Table A- 22 Recipe 1 Level 3 Level 4 Level 5...
Page 204 LUI menu structure A.15 Menu item 2.5: Dosing Table A- 23 Recipe 2 Level 3 Level 4 Level 5 Name Name Name 2.5.5.1 Name 2.5.5 Recipe 2 2.5.5.2 Unit 2.5.5.3 Amount 2.5.5.4 Fix Compensation 2.5.5.5.1 Stage Setup Format 2.5.5.5 Valve Control 2.5.5.5.2 Stage 1 Primary Open 2.5.5.5.3...
Page 205 LUI menu structure A.15 Menu item 2.5: Dosing Level 3 Level 4 Level 5 Name Name Name 2.5.6.5.7 Partially Open Current Level 2.5.6.5.8 Fully Open Current Level 2.5.6.5.9 Fully Open 2.5.6.5.10 Partially Closed 2.5.6.6.1 Duration Mode 2.5.6.6 Fault Handling 2.5.6.6.2 Duration Time 2.5.6.6.3 Overrun Mode...
Page 206: Menu Item 2.6: Zero Point Adjustment
LUI menu structure A.16 Menu item 2.6: Zero point adjustment Table A- 26 Recipe 5 Level 3 Level 4 Level 5 Name Name Name 2.5.8.1 Name 2.5.8 Recipe 5 2.5.8.2 Unit 2.5.8.3 Amount 2.5.8.4 Fix Compensation 2.5.8.5.1 Stage Setup Format 2.5.8.5 Valve Control 2.5.8.5.2...
Page 207: Menu Item 2.7: Safe Operation
LUI menu structure A.17 Menu item 2.7: Safe operation A.17 Menu item 2.7: Safe operation Table A- 28 Safe Operation Level 3 Level 4 Level 5 Name Name Name 2.7.1 SIL Operation Mode 2.7.2 Enter Safe Configuration 2.7.3 Start Safety Validation 2.7.4 Safety Validation 2.7.5...
Page 208 LUI menu structure A.18 Menu item 2.8: Display Level 3 Level 4 Level 5 Name Name Name 2.8.5 View 3 2.8.5.1 Enable or disable 2.8.5.2 View 2.8.5.3 1st Process Value 2.8.5.4 2nd Process Value 2.8.5.5 3rd Process Value 2.8.5.6 4th Process Value 2.8.5.7 5th Process Value 2.8.5.8...
Page 209: Menu Item 3.1: Identification
LUI menu structure A.19 Menu item 3.1: Identification A.19 Menu item 3.1: Identification Table A- 30 Identification Level 3 Level 4 Level 5 Name Name Name 3.1.1 Long TAG 3.1.2 Descriptor 3.1.3 Message 3.1.4 Location 3.1.5 Date 3.1.6 Manufacturer 3.1.7 Product Name 3.1.8 Version...
Page 210: Menu Item 3.3: Maintenance
LUI menu structure A.21 Menu item 3.3: Maintenance A.21 Menu item 3.3: Maintenance Table A- 32 Maintenance Level 3 Level 4 Level 5 Name Name Name 3.3.1 Current Date and Time 3.3.2 Set Date and Time 3.3.3 Set To Default 3.3.4 Restart Device 3.3.5.1...
Page 211: Menu Item 3.5: Characteristics
LUI menu structure A.23 Menu item 3.5: Characteristics A.23 Menu item 3.5: Characteristics Table A- 34 Characteristics Level 3 Level 4 Level 5 Name Name Name 3.5.1.1 Design 3.5.1 Transmitter 3.5.1.2 Hazardous Area Approval 3.5.2.1 Hazardous Area Approval 3.5.2 Sensor 3.5.2.2 Maximum Massflow Capacity...
Page 212 LUI menu structure A.25 Menu item 3.7: Simulate Level 3 Level 4 Level 5 Name Name Name 3.7.1.2.5 Simulation 3.7.1.2.6 Simulated Value 3.7.1.2.7 Simulation 3.7.1.2.8 Simulated Value 3.7.1.3.1 Simulation 3.7.1.3 Signal Output (3) 3.7.1.3.2 Simulated Value 3.7.1.3.3 Simulation 3.7.1.3.4 Simulated Value 3.7.1.3.5 Simulation 3.7.1.3.6...
Page 213: Menu Item 3.8: Self Test
LUI menu structure A.26 Menu item 3.8: Self test Level 3 Level 4 Level 5 Name Name Name 3.7.2.4.2 Density Value 3.7.2.5.1 Simulation 3.7.2.5 Fluid Temperature 3.7.2.5.2 Fluid Temperature Value 3.7.2.6.1 Simulation 3.7.2.6 Frame Temperature 3.7.2.6.2 Frame Temperature Value 3.7.2.7.1 Simulation 3.7.2.7 Fraction...
Page 214: Menu Item 4.6: Mapping Of Variables
LUI menu structure A.28 Menu item 4.6: Mapping of variables A.28 Menu item 4.6: Mapping of variables Table A- 41 Mapping of Variables Level 3 Level 4 Level 5 Name Name Name 4.6.1 SV Process Value 4.6.2 TV Process Value 4.6.3 QV Process Value A.29...
Page 215: Hart Commands
HART commands Universal commands The device supports the following universal commands: Table B- 1 Universal commands Command number Function Read unique identifier Read primary variable (PV) Read current and range Read current four variables Write polling address Read unique id byte with tag Read message Read tag, descriptor and date Read PV sensor number...
Page 216: Common Practice Commands
HART commands B.2 Common practice commands Common practice commands The device supports the following common practice commands: Table B- 2 Common practice commands Command number Function Read device variables Write damping value Write range values Set primary variable upper range value Set primary variable lower range value Enter/exit fixed current mode Perform device reset...
Page 217: Zero Point Adjustment
Zero point adjustment In the following the automatic zero point adjustment function is described in detail. NOTICE Preconditions Before a zero point adjustment is initiated, the pipe must be flushed, filled and at an absolute flowrate of zero preferably also at operating pressure and temperature. Refer to "Zero point adjustment"...
Page 218 Zero point adjustment The offset value must be within the determined " Offset Limit" (menu item number 2.6.6). NOTICE Exceeded zero point offset limit If the offset value is greater than the configured limit, proceed as follows:  Check that the tube is completely filled and that the flowrate is absolute zero. ...
Page 219: Glossary
Glossary BRIX Degrees Brix (symbol °Brix) is a measurement of the mass ratio of dissolved sugar to water in a liquid. A 25 °Bx solution is 25% (w/w), with 25 grams of sugar per 100 grams of solution. Coriolis The Coriolis effect is an apparent deflection of moving objects from a straight path when they are viewed from a rotating frame of reference.
Page 220 All these factors are customer specific and can’t be simulated at the factory. Therefore Siemens recommends to carry out a zero point adjustment before use. SITRANS FC430 with HART...
Page 221: Index
Index Design, 25 Identification, 12, 13, 14, 15 Diagnose with SIMATIC PDM, 159 Diagnostics, 210 Access Management, 215 Dimensions and weight, 185 Accuracy Display, 207 Density, 167 Document history, 9 Massflow, 167 Dosing, 203 Temperature, 168 Dosing test, 214 Alarms, 209 Electrical connection Basic settings, 195 Cable specifications, 54...
Page 222 Index Drop line, 43 Performance, 167 Gas, 40 Power supply, 174 Incorrect, 162 Pressure Indoor/outdoor, 37 Pressure drop, 169 Inlet / Outlet conditions, 39 Safety instructions, 38 Liquid, 40 Process noise damping, 117 Location in the system, 39 Process values, 195 Mounting of sensor, 44 Process variables, 166 Orienting the sensor, 41...
Page 223 Index Symbols, (Refer to warning symbols) System design, 165 Technical data, 165 Temperature specifications, 20 Test certificates, 17 Totalizer 1, 194 Totalizer 2, 194 Totalizer 3, 195 Totalizers, 197 Transmitter Mounting, 49 Pipe mounting, 48 Rotate transmitter, 49 Wall mounting, 48 Vibrations, 44, 162 Volumeflow, 193 Warning symbols, 17...
Page 224 Index SITRANS FC430 with HART Operating Instructions, 03/2012, A5E03361511-01...
Page 225 For more information www.siemens.com/flow Siemens A/S Subject to change without prior notice *A5E03361511* Flow Instruments Order No.: A5E03361511 Nordborgvej 81 Lit. No.: A5E03361511-01 DK-6430 Nordborg © Siemens AG 03.2012 www.siemens.com/processautomation...

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