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Sony HSCU300RF Service Manual
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Sony HSCU300RF Service Manual

Hd camera control unit
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HD CAMERA CONTROL UNIT
HSCU300RF
HSCU300R
CCU CONTROL PANEL
HKCU-FP2
SERVICE MANUAL
1st Edition

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Summary of Contents for Sony HSCU300RF

  • Page 1 HD CAMERA CONTROL UNIT HSCU300RF HSCU300R CCU CONTROL PANEL HKCU-FP2 SERVICE MANUAL 1st Edition...
  • Page 2 à moins d’être qualifié pour en effectuer d’autres. Pour toute réparation faire appel à une personne compétente uniquement. Model Name Serial No. HSCU300RF (SY): LEMO Opti- 10001 and Higher cal Fiber Connector HSCU300RF (SY): Tajimi Opti-...
  • Page 3 For HSCU300RF only CAUTION The use of optical instruments with this product will increase eye hazard. For HSCU300RF only This HSCU300RF is classified as a CLASS 1 LASER PRODUCT. HSCU300RF/HSCU300R...
  • Page 4 Batterien nur durch den vom Hersteller empfohlenen Kasser batteriet i henhold til gjeldende avfallsregler. oder einen gleichwertigen Typ ersetzen. Wenn Sie die Batterie entsorgen, müssen Sie die Gesetze der jeweiligen Region und des jeweiligen Landes befolgen. HSCU300RF/HSCU300R...

  • Page 5: Table Of Contents

    Lead-free Solder......................1-24 HSCU300RF/HSCU300R...
  • Page 6 MAINTENANCE Menu (HSCU300RF)........
  • Page 7 Frame Wiring......................... . .7-4 HSCU300RF/HSCU300R...

  • Page 9: Manual Structure

    Related manuals The following manuals are available in this model. If this manual is required, please contact your local Sony Sales Office/Service Center. • Operation Manual CD-ROM (Supplied with the unit) This manual is necessary for application and operation of the unit.

  • Page 11: Service Overview

    CN-3662 HSCU300R AU-358 CN-3664 DPR-361 DM-152 ENC-112 FL-379 CN-3661 CN-3663 CT-257D PS-739D CN-3662 HSCU300RF AU-358 DPR-361 CN-3664 SDP-19 HKCU-FP2 (AU-358: Moving from the front panel of the main body (CN-3664: Moving from the front panel SW-1615 of the main body...

  • Page 12: Service Information

    BATTERY, LITHIUM (CR2032 For real time clock (RTC) backup 1-528-174-72 TYPE) CAUTION In replacing, ensure that the battery is installed with “+” and “-” poles connected to the correct terminals. Improper connection may cause an explosion or leakage of fluid. HSCU300RF/HSCU300R...

  • Page 13: Flexible Card Wire

    • Be very careful not to fold flexible card wires. Life of flexible card wire will be significantly shortened if it is folded. • Check that the conductive side of the flexible card wire is not contaminated. Conductive side Disconnection Disconnect the flexible card wire while pushing both ends of the connector inside. HSCU300RF/HSCU300R...
  • Page 14 Connection Check the orientation of the conductive part and firmly insert the flexible card wire into the connector as far as it will go. HSCU300RF/HSCU300R...

  • Page 15: Updating The Software Programs

    Preparation Copy the updating program to the Memory Stick in the following steps. Note To get the updating program (program files “HSCU300R.rom” and “HSCU300R_BOOT.rom”), contact your local Sony Sales Office/Service Center. Make the following directory on the Memory Stick. \MSSONY\PRO\CAMERA\HSCU300R Copy the program files “HSCU300R.rom”...

  • Page 16: Updating The Boot Program

    Preparation Copy the updating program to the Memory Stick in the following steps. Note To get the updating program (program files “HSCU300R.rom” and “HSCU300R_BOOT.rom”), contact your local Sony Sales Office/Service Center. Make the following directory on the Memory Stick. \MSSONY\PRO\CAMERA\HSCU300R Copy the program files “HSCU300R.rom”...

  • Page 17: Writing And Rewriting The Pld Internal Data

    This unit is provided with PLD (Programmable Logic Device). They can be programmed and reprogrammed by the MAIN program. If the parts listed below needs to be replaced or if PLD needs to be updated, contact your local Sony Sales Office/Service Center.
  • Page 18 Check that the main program has been updated with “SDP Diag”, “DPR Diag”, and “DM Diag” of status display. (Refer to the Operation Manual.) HSCU300RF/HSCU300R...

  • Page 19: Periodic Replacement Parts

    The replacement period of each part depends on the environment and condition. Refer to “4. Replacement of Main Parts” for the replacement method of parts. Part name Part No. Check/replacement period FAN, DC (60 SQUARE) Replace every two years (When used for eight hours a day.) 1-855-252-11 HSCU300RF/HSCU300R...

  • Page 20: Notes On Replacement Of Circuit Board

    The table below lists data retained in the EEPROM on respective boards. Note The part number listed in “Spare Parts”of the Factory Service Manual is for EEPROM which is not programmed. Therefore, program a new EEPROM after replacement. For details, contact your local Sony Sales Office/Service Center. Board name Ref. No.

  • Page 21: Circuit Protection Parts

    This unit is equipped with fuses. The fuses blow if overcurrent flows in the unit due to an abnormality, In that case, turn off the power of the unit, inspect inside of the unit, and then remove the cause of the overcurrent. After that, replace the defective parts. 1-11 HSCU300RF/HSCU300R...
  • Page 22 Board Ref. No. Address Name Part No. PS-739D H1 (Side A) FUSE (TIME-LAG TYPE) 1-523-066-11 (10 A /250 V) R2129 B4 (Side A) FUSIBLE 1-220-778-11 (0.1 Ω /0.5 W) 1-12 HSCU300RF/HSCU300R...

  • Page 23: Functions Of Onboard Parts

    D1701 FPGA CONF DONE Blue Lights during configuration or when an error oc- curs, and goes out when the configuration is com- pleted. DPR-361 Board D601 D201 D604 D006 D2050 D800 DPR-361 board (Side A) 1-13 HSCU300RF/HSCU300R...
  • Page 24 ENC-112 Board D100 D101 D102 ENC-112 board (Side B) Ref.No. Name Color Description 通常状態 D100-D102 — Green Blinks when IC100 on the ENC-112 board func- Blinking tions correctly. SDP-19 Board D400 D303 D304 D306 SDP-19 board (Side A) 1-14 HSCU300RF/HSCU300R...

  • Page 25: Functions Of Onboard Switches

    Do not change the settings of unused switches. Ref.No. Name Description Factory setting S100 VerUP Used to enable software update using a memory stick. PLD VerUP Used to enable PLD update using a memory stick. 　 NORMAL/DEBUG Not used 　 NORMAL/DEBUG Not used 　 1-15 HSCU300RF/HSCU300R...

  • Page 26: Functions Of Onboard Potentiometers

    Name Description RV1050 PROD RTS CANCEL Adjusts sidetone cancellation amount of the producer line when RTS or Clear-Com is connected. RV1051 ENG RTS CANCEL Adjusts sidetone cancellation amount of the engineer line when RTS or Clear-Com is connected. 1-16 HSCU300RF/HSCU300R...

  • Page 27: Cleaning Of Connector/Cable

    In the case of attenuation, be sure to clean optical contact portions proceeding as follows. Note Clean the connected optical contact portion all equipment. Example: • HSC300RF/HSC100RF • HSCU300RF • Optical fiber cable 1-10-1. When the Optical Connector Cleaner (Commercially Available) is Available Tool and Fixtures •...

  • Page 28: When The Optical Connector Cleaner (Commercially Available) Is Not Available

    Tool and Fixtures • Alignment sleeve remover HC-001 (for female connector) Sony Part No. : J-6480-010-A or DCC.91.312.5LA manufactured by LEMO, or equivalent Note Insert the shorter nose end when removing/installing the alignment sleeve. Grasp not the shock absorber portion of the remover but the handle in use.
  • Page 29 The alignment sleeve can be removed/reinstalled with the sleeve itself attached to the tip of the remover. Great care should be taken so as not to lose or damage the alignment sleeve. Alignment sleeve: Sony Part No. : 9-980-074-01 Alignment sleeve Clean the tip of the white optical contacts with a cotton swab moistened with alcohol.

  • Page 30: Circuit Description

    ATT according to the transmission distance. This digital triax transmission circuit is provided with a transmission cable length detection function for transmission distance-based control, a mixer circuit, and a 4MHz clock generator for the OFDM signal demodulation IC. 1-20 HSCU300RF/HSCU300R...

  • Page 31: Dpr-361 Board

    • Selects and D/A-converts the intercom signals sent from the DM-152 board or SDP-19 board, and sends them to external circuits. • A/D-converts the intercom signals and the PGM signal that are input to the unit, and sends them to the DM-152 board or SDP-19 board. • R/G tally signal interface 1-21 HSCU300RF/HSCU300R...

  • Page 32: Board (Only In Hscu300Rf)

    • The return and prompter signals that are input from the DPR-361 board and the rear board can handle HD-SDI, SD-SDI, and VBS signals. These signals are switched and the specified signal is selected and sent back to the camera. (The SDI PROMPTER signal is available only when HSCU-300R is connected. The HSCU300RF does not support SDI Prompter.) - Phase matching is performed for HD-SDI signals.

  • Page 33: Cn-3661 Board

    After that, when the connected camera is recognized, 180 V is output upon reception of the CAM POWER ON signal from the CCU. 1-11-11. CT-257D Board The small CT-257D board located on the PS-739D board contains an internal protective circuit, a PLD circuit for CHU output control, and a 28 V output regulator for RCP. 1-23 HSCU300RF/HSCU300R...

  • Page 34: Lead-Free Solder

    • The ordinary soldering iron can be used but the iron tip has to be applied to the solder joint for a slightly longer time. The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful. 1-24 HSCU300RF/HSCU300R...

  • Page 35: System Setup

    HD SDI/SD SDI RETURN VIDEO RCP-1000 series HD SDI/SD SDI NEXT HSCU-300R/300RF MSU-1000/1500 * 1: When the CCU is connected, the local power supply (EXT DC) on the camera side cannot be used. Be sure to use the CCU power supply. HSCU300RF/HSCU300R...

  • Page 36: Audio System

    Setting PGM Audio Signal Input Level Set the PGM audio signals (PGM1 and PGM2) with PGM1 INPUT and PGM2 INPUT of the CCU CONFIGURATION menu (C06) according to each signal level. -20, 0, +4 dBu (factory setting: 0 dBu) HSCU300RF/HSCU300R...
  • Page 37 Selecting Intercom Line to Be Connected to the INTERCOM Connector Select the intercom line to be connected to the front INTERCOM connector as follows with the INTERCOM switch. Producer line: PROD Engineer line: ENG Communication only between CCU and camera: PRIV HSCU300RF/HSCU300R...

  • Page 38: Microphone Setting

    The microphone input amplifier gain control is enabled or disabled by pins 8 and 20 of the MIC/WF REMOTE/TRUNK connector on the rear panel. The microphone input amplifier gain can be set by pins 5 to 7 of the MIC/WF REMOTE/TRUNK connector. Pin No. Connector MIC IN CH-1 MIC IN CH-2 Continued HSCU300RF/HSCU300R...
  • Page 39 0 to 3840 FS (factory setting: 0 FS) Setting MIC Output Level Set the MIC outputs (MIC1 and MIC2) with MIC1 LEVEL and MIC2 LEVEL of the CCU CONFIGURATION menu (C05) according to each signal level. –20 dBu, 0 dBu, +4 dBu (factory setting: 0 dBu) HSCU300RF/HSCU300R...

  • Page 40: System Settings

    2-3. System Settings 2-3-1. Tally System This unit supports red tally and green tally systems. Contact supply signal input is supported. 2-3-2. Camera Number Setting Set the camera number with CCU NO of the NETWORK SETTINGS menu (N03). HSCU300RF/HSCU300R...

  • Page 41: Video Signal System

    Crops 15 : 9 (or 14 : 9 or 13 : 9) video part from the HD video signal, fits it into a 4 : 3 monitor frame, and then converts it to SD signal (4 : 3) (Black level is inserted above and below the picture.) HSCU300RF/HSCU300R...
  • Page 42 Horizontal cutting position of 15 : 9 Horizontal cutting position of 14 : 9 Horizontal cutting position of 13 : 9 Horizontal cutting position of 4 : 3 (12 : 9) Picture whose aspect ratio is converted (SD output) Edge-crop CROP POSITION can be changed. HSCU300RF/HSCU300R...
  • Page 43 The picture that is cut out with the aspect ratio of 15 : 9, is inserted into the 4 : 3 ratio picture and is output in the SD format. Semi-letter box (14 : 9) The picture that is cut out with the aspect ratio of 14 : 9, is inserted into the 4 : 3 ratio picture and is output in the SD format. HSCU300RF/HSCU300R...

  • Page 44: Vbs Signal Level Adjustment

    Adjust the WF output signal level with WFM LEVEL of M05: ANALOG VIDEO in the MAINTENANCE menu. Equipment: SD waveform monitor Test Point: SYNC/WF connector / CN-3663 board Specification: • A = 140 ±1 IRE（75 Ω termination） • B = 1000 ±7 mVp-p（75 Ω termination） 2-10 HSCU300RF/HSCU300R...

  • Page 45: Stair Case Signal Adjustment Procedure

    Adjust the PIX output signal level with PIX LEVEL of M05: ANALOG VIDEO in the MAINTENANCE menu. Equipment: SD waveform monitor Test Point: PIX connector / CN-3662 board Specification: • A = 140 ±1 IRE（75 Ω termination） • B = 1000 ±7 mVp-p（75 Ω termination） 2-11 HSCU300RF/HSCU300R...

  • Page 46: Return Input Signal

    RETURN Input Signal Set the format of the return signal to be input to the RETURN INPUT connector (SDI RETURN 1, 2 and VBS RETURN 1, 2) using S06: RETURN SET in the SYSTEM OPERATION menu of the unit. 2-12 HSCU300RF/HSCU300R...

  • Page 47: Maintenance Mode

    Turn the CANCEL/ENTER lever quickly to the CANCEL side twice. Changing Setting Values To enter: Press the CONTROL knob. To cancel: Turn the CANCEL/ENTER lever to the CANCEL side before pressing the CONTROL knob. The setting of the selected item is restored. HSCU300RF/HSCU300R...

  • Page 48: Memory Stick

    Turn the DISP/MENU lever to the MENU side. The menu disappears. To restart the setting operation, turn the DISP/ MENU lever again to the MENU side. 3-1-2. Memory Stick The following types of Memory Stick are available for this unit. • Memory Stick Duo • Memory Stick PRO Duo (Up to 2 GB) HSCU300RF/HSCU300R...

  • Page 49: Ve Operation Menu

    Menu screen Item Description STORE FILE Registers the current adjustment values as an < O H B F I L E > V 0 3 T O P → OHB file S T O R E F I L E HSCU300RF/HSCU300R...
  • Page 50 ±99 F L A R E V M O D O N D . S H A D : O F F FLARE ON/OFF T E S T : O F F V MOD ON/OFF D.SHAD ON/OFF TEST OFF/1/2 HSCU300RF/HSCU300R...
  • Page 51 KNEE SAT ±99 A U T O K N E E : O F F ON/OFF P O I N T L I M I T : S L O P E AUTO KNEE OFF/AUTO POINT LIMIT ±99 SLOPE ±99 HSCU300RF/HSCU300R...
  • Page 52 L I M I T E R [ M ] : [WHT] ±99 　 [ W H T ] : [ B L K ] : C R I S P 　 [BLK] ±99 L V L D E P CRISP 　 ±99 LEVEL DEP 　 ±99 ON/OFF HSCU300RF/HSCU300R...
  • Page 53 S H U T T E R : O F F ECS FREQ 　 : 1 / 1 0 0 E C S F R E Q : 6 0 . 0 0 H z ON/OFF E V S : O F F HSCU300RF/HSCU300R...
  • Page 54 L I M I T E R [ M S T ] : [WHT] ±99 　 [ W H T ] : [ B L K ] : 　 [BLK] ±99 C R I S P CRISP 　 ±99 HSCU300RF/HSCU300R...
  • Page 55 M U L T I M A T R I X : O F F SATURATION ±99 Adjusts the SD multi-matrix correction value of saturation for each PHASE (16 angles) ALL PRESET 　 　 MATRIX ON/OFF 　 PRESET MATRIX ON/OFF 　 MULTI MATRIX ON/OFF 　 HSCU300RF/HSCU300R...
  • Page 56 I R I S L E V E L : A P L R A T I O : I R I S G A I N : AUTO IRIS ON/OFF A U T O I R I S : O F F 3-10 HSCU300RF/HSCU300R...
  • Page 57 AUTO LEVEL — LEVEL AUTO: EXE- LEVEL AUTO: LEVEL AUTO: LEVEL AUTO: CUTING BREAK AUTO WHITE — AWS: EXECUTING AWS: OK AWS: NG AWS: BREAK SHADING AUTO BLACK — ABS: EXECUTING ABS: OK ABS: NG ABS: BREAK SHADING 3-11 HSCU300RF/HSCU300R...
  • Page 58 M O N O C O L O R : O F F to 90 when the rotary encoder is rota- P H A S E S A T U R A T I O N : ted clockwise. SATURATION ±99 　 3-12 HSCU300RF/HSCU300R...

  • Page 59: Maintenance Menu

    3-3. MAINTENANCE Menu 3-3-1. MAINTENANCE Menu (HSCU300RF) M01: SERIAL NO SET Menu screen Item Setting Description SERIAL NO 00000000 to The setup information is stored in the < S E R I A L N O . > M 0 1 T O P →...
  • Page 60 　 　 　 　 　 　 　 　 　 　 COMPONENT LEVEL RGB/YCD ADJ PR/R/R-Y BAL ADJ PB/B/B-Y BAL ADJ WRITE 　 Writes the above cropping setting values to the EE- PROM. CLEAR 　 Clears the above adjustment values. 3-14 HSCU300RF/HSCU300R...
  • Page 61 < O P T I O N K E Y > M 0 7 T O P → R E A D O K ? I N S T A L L E D O P T I O N : 　 　 　 　 　 　 3-15 HSCU300RF/HSCU300R...

  • Page 62: Maintenance Menu (Hscu300R)

    • MS NOT FOUND: Memory stick is not inserted • MS-FILE NOT FOUND: The target file is not found in the memory stick • MS-FILE SIZE ERR: File size is not correct • MS-FILE READ ERR: Memory stick read error 3-16 HSCU300RF/HSCU300R...
  • Page 63 　 　 　 　 　 　 　 　 　 　 COMPONENT LEVEL RGB/YCD ADJ PR/R/R-Y BAL ADJ PB/B/B-Y BAL ADJ WRITE Writes the above cropping 　 setting values to the EE- PROM. CLEAR Clears the above adjustment 　 values. 3-17 HSCU300RF/HSCU300R...
  • Page 64 R_Lev +10dBm/0dBm/-11dBm/-22dBm: OFDM output level of F7 to F9 NO/DET: RF signal detection status Cable Cable length display (Fujikura φ8.5 mm cable conversion value) TEMP RF signal drive circuit ambient temperature 3-18 HSCU300RF/HSCU300R...
  • Page 65 < O P T I O N K E Y > M 0 8 T O P → R E A D O K ? I N S T A L L E D O P T I O N : 　 　 　 　 　 　 3-19 HSCU300RF/HSCU300R...

  • Page 67: Replacement Of Main Parts

    “4-15. Rear Assembly (HSCU300R)” Rear Assembly (HSCU300RF) “4-16. Rear Assembly (HSCU300RF)” Optical Multi Cable Assembly (HSCU300RF) “4-19. Optical Multi Cable Assembly (HSCU300RF)” HSCU300R HSCU300RF Mounted Circuit Boards After replacing/repairing the mounted circuit boards (or the assembling parts including them), perform the steps after replacement/repair.

  • Page 68: Tightening Torque

    Part Name Procedure Steps after replacement/repair ENC-112 “4-4. ENC-112 Board (HSCU300R)” FL-378 “4-9. FL-378 Board (HSCU300R)” FL-379 “4-10. FL-379 Board (HSCU300RF)” PS-739D “4-7. PS-739D Board” SDP-19 “4-6. SDP-19 Board (HSCU300RF)” “1-7. Notes on Replacement of Circuit Board” FL-378 CN-3661 CN-3663...
  • Page 69 • Since small screws are used in the unit, they may fall into the unit when they are removed and installed. To prevent screws from falling, it is recommended that the bit of each torque driver be magnetized to a degree that prevents screws from falling. HSCU300RF/HSCU300R...

  • Page 70: Top Cover

    4-2. Top Cover Procedure Remove the six screws to detach the top cover. PSW3 x 6 Top cover (Illustration: HSCU300R) Install the removed parts by reversing the steps of removal. HSCU300RF/HSCU300R...

  • Page 71: Front Assembly

    Disconnect the flexible flat cable from the connector (CN2704) on the DPR-361 board. Remove the four screws to detach the front assembly. CN2704 DPR-361 board Flexible flat cable 3 x 6 3 x 6 Front panel assembly (Illustration: HSCU300R) Install the removed parts by reversing the steps of removal. HSCU300RF/HSCU300R...

  • Page 72: Board (Hscu300R)

    Remove the top cover. (Refer to “4-2. Top Cover”) Procedure Remove the two screws. Remove the ENC-112 board from the connector (CN701) on the DM-152 board. PSW2 x 5 ENC-112 board CN701 DM-152 board Install the removed parts by reversing the steps of removal. HSCU300RF/HSCU300R...
  • Page 73 Disconnect the harness from the connector (CN101) on the DM-152 board. Disconnect the two flexible flat cables from the two connectors (CN202, CN203) on the DM-152 board. Disconnect the flexible board from the connector (CN201) on the DM-152 board. HSCU300RF/HSCU300R...
  • Page 74 Hold the plug of the coaxial cable, and connect it perpendicularly to the connector. Push the plug into the connector while turning it clockwise and counterclockwise several times. Coaxial cable Hold the plug to connect. DM shield plate Connecting connector Remove the screw to detach the DM shield plate. Remove the five screws to detach the DM-152 board. HSCU300RF/HSCU300R...
  • Page 75 Remove the two gaskets. PSW3 x 6 DM shield plate Gasket PSW3 x 6 DM-152 board Install the removed parts by reversing the steps of removal. HSCU300RF/HSCU300R...

  • Page 76: Board (Hscu300Rf)

    4-6. SDP-19 Board (HSCU300RF) Preparation Remove the top cover. (Refer to “4-2. Top Cover”) Procedure Disconnect the two harnesses from the two connectors (CN001, CN300) on the SDP-19 board. Disconnect the two optical cables from the connector (CN301) on the SDP-19 board.
  • Page 77 Remove the three screws to detach the SDP-19 board. PSW3 x 6 Flexible board SDP-19 board CN102 Flexible flat cable CN100 CN101 Flexible flat cable Install the removed parts by reversing the steps of removal. 4-11 HSCU300RF/HSCU300R...

  • Page 78: Ps-739D Board

    PS-739D board Front side Wire holders CT-257 board PS-739D board Wire holder Note When installing the PS cover, attach ten claws to the PS cover as shown in the figure. Remove the five screws to detach the PS-739D board. 4-12 HSCU300RF/HSCU300R...
  • Page 79 Remove the PS insulation sheet. PS-739D board PSW3 x 6 PS insulation sheet Install the removed parts by reversing the steps of removal. 4-13 HSCU300RF/HSCU300R...

  • Page 80: Triax Connector Assembly (Hscu300R)

    • When installing the TRIAX connector assembly, carefully install it paying attention to the capacitor shown in the figure. • Attach two claws of the FL cover as shown in the figure. Install the removed parts by reversing the steps of removal. 4-14 HSCU300RF/HSCU300R...

  • Page 81: Board (Hscu300R)

    Hold the plug of the coaxial cable, and connect it perpendicularly to the connector. Push the plug into the connector while turning it clockwise and counterclockwise several times. Install the removed parts by reversing the steps of removal. 4-15 HSCU300RF/HSCU300R...

  • Page 82: Board (Hscu300Rf)

    4-10. FL-379 Board (HSCU300RF) Preparation Remove the top cover. (Refer to “4-2. Top Cover”) Procedure Disconnect the two harnesses from the two connectors (CN001, CN002) on the FL-379 board. Remove the two screws to detach the FL-379 board. Harnesses PSW3 x 6...

  • Page 83: Board

    Remove the three screws to detach the AU-358 board. Remove the rotary encoder knob. Remove the two cushions. AU-358 board Cushions PSW3 x 6 Harness Rotary encoder knob CN003 CN001 Flexible flat cable Install the removed parts by reversing the steps of removal. 4-17 HSCU300RF/HSCU300R...

  • Page 84: Cn-3664 Board

    Remove the two screws (PSW3 x 6) to detach the income plate and the CN-3664 board. Remove the two screws (BVTP3 x 12) to detach the CN-3664 board. Income plate BVTP 3 x 12 Harness 3 x 6 CN002 CN-3664 board Install the removed parts by reversing the steps of removal. 4-18 HSCU300RF/HSCU300R...

  • Page 85: Dc Fan (Hscu300R)

    PSW3 x 6 Claws Fan duct Portions PS shield Harness CN-3662 board CN014 Locking edge saddle Note When installing the fan duct, fit the two claws with the two portions A of the PS shield. Remove the DC fan. 4-19 HSCU300RF/HSCU300R...
  • Page 86 Remove the fan cushion. Fan cushion DC fan Label Harness Fan duct Note Install the DC fan carefully paying attention to the label side and the harness position. Install the removed parts by reversing the steps of removal. 4-20 HSCU300RF/HSCU300R...

  • Page 87: Dc Fan (Hscu300Rf)

    4-14. DC Fan (HSCU300RF) Preparation Remove the top cover. (Refer to “4-2. Top Cover”) Procedure Disconnect the harness from the connector (CN014) on the CN-3662 board. Remove the three screws to detach the fan duct. PSW3 x 6 Claws Fan duct...
  • Page 88 Remove the fan cushion. Fan cushion DC fan Label Harness Fan duct Note Install the DC fan carefully paying attention to the label side and the harness position. Install the removed parts by reversing the steps of removal. 4-22 HSCU300RF/HSCU300R...

  • Page 89: Rear Assembly (Hscu300R)

    Center frame PSW3 x 6 A side Holes Disconnect the two flexible flat cables from the two connectors (CN011, CN012) on the CN-3662 board. Disconnect the two harnesses from the two connectors (CN014, CN015) on the CN-3662 board. 4-23 HSCU300RF/HSCU300R...
  • Page 90 Disconnect the harness from the connector (CN1300) on the DPR-361 board. Harnesses Harness CN014 CN015 CN1300 CN012 CN011 CN-3662 board Flexible flat cables DPR-361 board Remove the three screws (2.6 x 5). Remove the two connector screws. 4-24 HSCU300RF/HSCU300R...
  • Page 91 Remove the seven screws (PSW3 x 6) to detach the rear assembly. PSW3 x 6 Connector screws 2.6 x 5 PSW3 x 6 Rear assembly Install the removed parts by reversing the steps of removal. 4-25 HSCU300RF/HSCU300R...

  • Page 92: Rear Assembly (Hscu300Rf)

    4-16. Rear Assembly (HSCU300RF) Preparation Remove the top cover. (Refer to“4-2. Top Cover”) Remove the SDP-19 board. (Refer to “4-6. SDP-19 Board (HSCU300RF)”) Procedure Disconnect the two flexible flat cables from the two connectors (CN011, CN012) on the CN-3662 board.
  • Page 93 Remove the five screws (PSW3 x 6) to detach the rear assembly. Connector screws 2.6 x 5 Rear assembly PSW3 x 6 Install the removed parts by reversing the steps of removal. 4-27 HSCU300RF/HSCU300R...

  • Page 94: Board (Hscu300R)

    DPR-361 board. Disconnect the flexible board from the connector (CN1900) on the DPR-361 board. Flexible flat cables Harnesses Flexible board CN1900 CN2702 CN2700 CN001 CN002 CN2600 CN2601 DPR-361 board Remove the five screws to detach the DPR-361 board. 4-28 HSCU300RF/HSCU300R...
  • Page 95 Remove the two board supports from the DPR-361 board. DPR-361 board PSW3 x 6 Board supports Install the removed parts by reversing the steps of removal. 4-29 HSCU300RF/HSCU300R...

  • Page 96: Board (Hscu300Rf)

    4-18. DPR-361 Board (HSCU300RF) Preparation Remove the top cover. (Refer to “4-2. Top Cover”) Remove the SDP-19 board. (Refer to “4-6. SDP-19 Board (HSCU300RF)”) Remove the rear assembly. (Refer to “4-16. Rear Assembly (HSCU300RF)”) Procedure Disconnect the two harnesses from the two connectors (CN001, CN002) on the DPR-361 board.
  • Page 97 Remove the reuse clamp and the two board supports from the DPR-361 board. PSW3 x 6 DPR bracket Reuse clamp PSW3 x 6 Board supports DPR-361 board Install the removed parts by reversing the steps of removal. 4-31 HSCU300RF/HSCU300R...

  • Page 98: Optical Multi Cable Assembly (Hscu300Rf)

    4-19. Optical Multi Cable Assembly (HSCU300RF) Preparation Remove the top cover. (Refer to “4-2. Top Cover”) Procedure Open the reuse clamp. Disconnect the harness and the two optical cables from the two connectors (CN300, CN301) on the SDP-19 board. Disconnect the harness from the connector (CN002) on the FL-379 board.
  • Page 99 • Arrange the optical cable as shown in the figure. • Connect optical cables correctly according to respective marks (“1” and “2”). Optical cables CN300 FL-379 board CN002 Harness CN301 SDP-19 board “1” “2” Optical multi cable assembly 4-33 HSCU300RF/HSCU300R...

  • Page 100: Cn-3661 Board

    4-20. CN-3661 Board Preparation Remove the top cover. (Refer to “4-2. Top Cover”) Remove the SDP-19 board. (HSCU300RF) (Refer to “4-6. SDP-19 Board (HSCU300RF)”) Remove the rear assembly. (HSCU300R: Refer to “4-15. Rear Assembly (HSCU300R)”) / (HSCU300RF: Refer to “4-16. Rear Assembly (HSCU300RF)”)

  • Page 101: Cn-3662 Board

    “4-2. Top Cover”) Remove the rear assembly. ((HSCU300R: Refer to “4-15. Rear Assembly (HSCU300R)”) / (HSCU300RF: Refer to “4-16. Rear Assembly (HSCU300RF)”) Procedure Disconnect the harness from the connector (CN013) on the CN-3662 board. Remove the six screws (BVTP3 x 8) and the two connector screws to detach the CN-3662 board.

  • Page 102: Cn-3663 Board

    4-22. CN-3663 Board Preparation Remove the top cover. (Refer to “4-2. Top Cover”) Remove the SDP-19 board. (only HSCU300RF) (Refer to “4-6. SDP-19 Board (HSCU300RF)”) Remove the rear assembly. (HSCU300R: Refer to “4-15. Rear Assembly (HSCU300R)”) / (HSCU300RF: Refer to “4-16.

  • Page 103: Electrical Adjustment

    • All measuring equipment must have been calibrated. • “Initial Settings” must have been completed. • Adjustments for HD color camera must have been completed. Connection of Equipment For HSCU300RF Audio oscillator HD color camera HSC300RF HSC100RF Signal HD camera control unit...
  • Page 104 C07: FRONT INCOM → INCOM MIC → CARBON C07: FRONT INCOM → MIC GAIN → 0dB • Front panel INTERCOM switch → PROD Except for these settings, do not change the switch settings made when the unit was shipped. (Refer to “1-9-2. Functions of Onboard Switches”) HSCU300RF/HSCU300R...

  • Page 105: Audio System Adjustment

    Set the INTERCOM switch on the front panel to PROD. Input a sine wave (1 kHz, 220 mVp-p (-20 dBu)) to pin 2 (X), pin 1 (Y), and pin 3 (G) of the INTERCOM connector from the audio oscillator. INTERCOM connector (Front panel) Audio oscillator 600 Ω HSCU300RF/HSCU300R...
  • Page 106 Specification: There must be a point where “B” becomes the minimum within the range (60°) shown in the figure. 60º 30º 30º Center Setting after Adjustment After this adjustment is completed, set the switch and CCU CONFIGURATION menu to the previous state. HSCU300RF/HSCU300R...

  • Page 107: Video/Reference Signal System Adjustment

    Oscilloscope Adjustment Equipment: Frequency counter and oscilloscope Test Point: • HSCU300RF: TP600 (F-1) / DPR-361 board • HSCU300R: TP301 (C-6) / DM-152 board Adjusting Point: MAINTENANCE menu (M06) → 27M CLK TRIM CCU MENU → MAINTENANCE → M06: ADC ADJUST Specification: 27,000,000 ±50 Hz...

  • Page 108: Stair Case Adjustment

    Test Point: Pin 22 of the MIC/WF REMOTE/TRUNK connector / DPR-361board Adjusting Point: MAINTENANCE menu (M06) → STAIR LEVEL TRIM/STAIR DC TRIM CCU MENU → MAINTENANCE → M06: ADC ADJUST Specification: • A = 4.0 ±0.5 Vp-p • B = 0 ±0.5 Vdc HSCU300RF/HSCU300R...

  • Page 109: Sd Signal System Adjustment

    CCU CONFIGURATION menu setting Page name Item Settings C01: COLOR BAR SD BAR For NTSC: NTSC100% For PAL: PAL100% C10: VIDEO ADJUST PIX LEVEL PIX CHROMA Adjustment Equipment: SD waveform monitor Test Point: PIX OUT connector / CN-3662 board HSCU300RF/HSCU300R...

  • Page 110: Wf Output Level Adjustment

    Adjusting Point: MAINTENANCE menu (M05) → WF LEVEL CCU MENU → MAINTENANCE → M05: ANALOG VIDEO Specification: • A = 140 ±1 IRE (75 Ω termination) • B = 1000 ±7 mV (75 Ω termination) NTSC (UC, J) PAL (CED) HSCU300RF/HSCU300R...

  • Page 111: Y/R-Y/B-Y Output Level Adjustment (Sd)

    • A = 756 ±5 mV (NTSC (J), SET UP: OFF) (75 Ω termination) • A = 700 ±5 mV (NTSC (UC), SET UP: ON) (75 Ω termination) • A = 525 ±5 mV (PAL (CED)) (75 Ω termination) HSCU300RF/HSCU300R...
  • Page 112 • B = 756 ±5 mV (NTSC (J), SET UP: OFF) (75 Ω termination) • B = 700 ±5 mV (NTSC (UC), SET UP: ON) (75 Ω termination) • B = 525 ±5 mV (PAL (CED)) (75 Ω termination) After these adjustments are completed, select “WRITE” to store the setting values. 5-10 HSCU300RF/HSCU300R...

  • Page 113: Hd Signal System Adjustment

    Equipment: Analog HD waveform monitor Test Point: Pr connector / CN-3662 board Adjusting Point: MAINTENANCE menu (M05) → COMPONENT LEVEL → PR/R/R-Y BAL TRIM CCU MENU → MAINTENANCE → M05: ANALOG VIDEO Specification: B = 700 ±5 mV (75 Ω termination) 5-11 HSCU300RF/HSCU300R...

  • Page 114: Rgb Output Level Adjustment

    The Y/R-Y/B-Y output level adjustment (HD) must have been completed. (Refer to “5-5-1. Y/R-Y/B-Y Output Level Adjustment (HD)”) Preparation SYSTEM OPERATION menu setting Page name Item Settings S04: OUTPUT FORMAT COMPONENT HD RGB CCU CONFIGURATION menu setting Page name Item Settings C10: VIDEO ADJUST COMPONENT LEVEL 5-12 HSCU300RF/HSCU300R...
  • Page 115 Adjusting Point: MAINTENANCE menu (M05) → COMPONENT LEVEL → PB/B/B-Y BAL TRIM CCU MENU → MAINTENANCE → M05: ANALOG VIDEO Specification: B = 700 ±5 mVp-p (75 Ω termination) (when 100% color-bar is used) After these adjustments are completed, select "WRITE" to store the setting values. 5-13 HSCU300RF/HSCU300R...

  • Page 116: Triax Transmission System Adjustment

    • Disconnect the coaxial cable from the connector CN3901 on the DM-152 board, and then connect the FM signal generator to CN3901. • FM signal generator settings Carrier frequency: 1.4 MHz AF frequency: 1 kHz Output level: -15 dBm Dev: ±0 kHz 5-14 HSCU300RF/HSCU300R...

  • Page 117: Tone Detection Frequency Adjustment

    • Connect the measuring equipment as shown in the figure. Probe Frequency counter Oscilloscope Adjustment Equipment: Frequency counter Test Point: • TP1505 (B-2)/DM-152 board • GND: E14 (B-1)/DM-152 board Adjusting Point: RV1503 (B-2)/DM-152 board Specification: 16.38 ±0.10 kHz 5-15 HSCU300RF/HSCU300R...
  • Page 118 TP1505 RV1503 DM-152 board (Side A) Setting after Adjustment After the adjustment, connect the coaxial cable to the connector CN3901 on the DM-152 board. 5-16 HSCU300RF/HSCU300R...

  • Page 119: Spare Parts

    Therefore, specified parts should be used in the case 指定の部品を使ってください。 of replacement. 2. Standardization of Parts 2.  部品の共通化 Some repair parts supplied by Sony differ from those ソニーから供給する補修用部品は，セットに使われ used for the unit. These are because of parts common- ているものと異なることがあります。 ality and improvement.

  • Page 120: Exploded Views

    PSW3 x 10 PSW3 x 10 The illustration indicates HSCU300R. Part No. SP Description 2-580-644-01 s SCREW, +KTP2 3X8 4-299-632-01 s RACK BRACKET(U) 4-299-661-01 s RACK BRACKET COVER 4-382-854-51 s SCREW (M3X6), P, SW (+) 7-682-949-01 s SCREW +PSW 3X10 HSCU300RF/HSCU300R...
  • Page 121 3-725-295-21 s SCREW, (+) (B3) [B3X5] 4-139-232-01 s KNOB, ROTARY ENCODER 4-299-635-02 s FILTER 4-382-854-51 s SCREW (M3X6), P, SW (+) 4-476-729-01 s SHEET, FRONT PANEL 4-477-678-01 s PANEL, FRONT 4-486-742-01 s CUSHION 7-685-648-91 s SCREW +BVTP 3X12 TYPE2 TT(B) HSCU300RF/HSCU300R...
  • Page 122 Power To FL-378 board (For HSCU300R) To FL-379 board (For HSCU300RF) CT-257 board To CN-3662 board CN-3662 board DM-152 DPR-361 board board 4 x 8 3 x 10 The illustration indicates HSCU300R. Part No. SP Description Part No. SP Description...
  • Page 123 Chassis (HSCU300R) PS-739 board CT-275 board CED: Fischer CN-3661 board CED: LEMO AU-358 board HSCU300RF/HSCU300R...
  • Page 124 1-969-948-11 s HARNESS, SUB (CONTROL) 1-969-951-11 s HARNESS, SUB (UNREG) 2-433-598-01 s HOLDER (LT-11U), WIRE 2-640-315-02 o SCREW (M2X5), SMALL, +P, SW 3-637-901-02 s SCREW M2.6X5 [B2.6X5] 4-382-854-51 s SCREW (M3X6), P, SW (+) 3-655-653-01 s BAND (TAITON), BINDING HSCU300RF/HSCU300R...
  • Page 125 Chassis (HSCU300RF) PS-739 board PS-739 board CN-3661 CT-275 board board AU-358 board Part No. SP Description Part No. SP Description A-1974-701-A s MOUNTED CIRCUIT BOARD, DPR-361 1-839-904-11 s FPC WITH CONNECTOR (DPR-SDI) A-1974-702-A s MOUNTED CIRCUIT BOARD, SDP-19 1-969-948-11 s HARNESS, SUB (CONTROL)
  • Page 126 Part No. SP Description A-1974-722-A s MOUNTED CIRCUIT BOARD, CN-3661 A-1974-723-A s MOUNTED CIRCUIT BOARD, CN-3662 A-1974-729-A s MOUNTED CIRCUIT BOARD, CN-3663 1-969-952-11 s HARNESS, SUB (CN) 3-637-901-02 s SCREW M2.6X5 [B2.6X5] 7-685-648-91 s SCREW +BVTP 3X12 TYPE2 TT (B) HSCU300RF/HSCU300R...
  • Page 127 2-139-193-02 s WINDOW, INDICATOR 2-249-353-01 s COVER, LAMP 3-725-295-21 s SCREW, (+) (B3) [B3X5] 3-870-021-01 s KNOB, AU-VR 4-299-635-02 s FILTER 4-382-854-51 s SCREW (M3X6), P, SW (+) 4-476-729-11 s SHEET, FRONT PANEL 4-477-678-11 s PANEL, FRONT 4-486-742-01 s CUSHION HSCU300RF/HSCU300R...

  • Page 128: Supplied Accessories

    6-3. Supplied Accessories HSCU300RF Q'ty Part No. SP Description 2-249-307-01 s INDICATOR, REMOTE 4-479-627-01 s CD-ROM PACK HSCU300R Q'ty Part No. SP Description 2-249-307-01 s INDICATOR, REMOTE 4-479-627-01 s CD-ROM PACK HKCU-FP2 Q'ty Part No. SP Description 1-969-953-11 s HARNESS, SUB (PANEL)

  • Page 129: Diagrams

    Section 7 Diagrams Block Diagrams Overall (1/3) PS-739D T201 HIGH VOLTAGE AC INLET/FILTER CONVERTER 38V/180V 180V LINE CHANGE RY2001 CHU OUT HSCU300RF:FL-379 CN001 2002-1,3 FILTER OVER HSCU300R :FL-378 CN003 SWITCH POWER CONTROL, CABLE STATUS 1004-2... CT-257D IC5002 1009-1... 5003-1... 1009-5... 5003-5...
  • Page 130 Overall (2/3) HSCU300RF SDP-19 CT-257D CN506 001-1,3 +12.5V,+15V IC100 MAIN-CLK/DATA 102-35... RET-CLK/DATA1 FPGA 102-28... MAINB-CLK/DATA DPR-361 CN1900 102-16... RET-DATA2-3 102-11... PROMPTER-CLK/DATA 102-2... CAM_RX_700P,TX_700P OPTION PANEL(HKCU-FP2) 100-44,45 IC105 SW-1615 EEPROM S035:WHITE/AUTO/BLACK I2C_SCL/SDA 100-42,43 S036:SHUTTER UP/DOWN MAIN_F,MST_F,ADV_F S037:GAIN UP/DOWN 100-38... SPI_CS,SPI_DCLK,SPID,SPIQ S035-037 IC001 100-33...
  • Page 131 GAIN IC3804 IC3802 IC3805 FL3801 DEMOD MIXER TS_F5 56MHz AGC CTL IC3901 STEP GAIN IC3904 IC3902 IC3905 FL3902 DEMOD MIXER TS_F6 66MHz AGC CTL ENC-112 IC100 TRN_VIDEO TRN_VIDEO TRN_CIF TRN_CIF +2.5V TORINO TRN_STREAM TRN_STREAM +1.0V IC1101 SDRAM IC101 IC102 HSCU300RF/HSCU300R...

  • Page 132: Frame Wiring

    Frame Wiring FERRITE CORE AC INLET HSCU300RF TRIAX(J)ASSEMBLY HSCU300R FL-378 FL-379 TRIAX(UC)ASSEMBLY PS-739D POWER HARNESS HARNESS FERRITE CN003 TRIAX(CED)ASSEMBLY CN2002 CN001 F-GND CORE TRIAX(FR)ASSEMBLY CN001 FERRITE HARNESS DM-152 CORE AC_IN SDP-19 CN1004 COAXIAL CN101 CN001 CN3901 CABLE CN002 CN-3664 CN1008...
  • Page 133 20 V AC range are suitable. (See Fig. A) To Exposed Metal Parts on Set 1.5 k Z 0.15 μF voltmeter (5.25V) Earth Ground Fig A. Using an AC voltmeter to check AC leakage. HSCU300RF/HSCU300R...
  • Page 134 HSCU300RF (SY) HSCU300R (UC) HSCU300R (CED) Printed in Japan Sony Corporation HSCU300R (J) J, E 2013. 10 08 9-878-490-01 © 2013...

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