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LG 65NANO863NA Service Manual
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LG 65NANO863NA Service Manual

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LED TV
LED TV
SERVICE MANUAL
SERVICE MANUAL
CHASSIS : UBX2A
MODEL : 65NANO863NA
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
P/NO : MFL71711409 (2003-REV00)
Any reproduction, duplication, distribution (including by way of email, facsimile or other electronic means),
publication, modification, copying or transmission of this Service Manual is STRICTLY PROHIBITED unless you
have obtained the prior written consent of the LG Electronics entity from which you received this Service Manual.
The material covered by this prohibition includes, without limitation, any text, graphics or logos in this Service
Manual.
Copyright © 2020 LG Electronics Inc. All rights reserved. Only training and service purposes.
65NANO866NA

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Summary of Contents for LG 65NANO863NA

  • Page 1 Service Manual is STRICTLY PROHIBITED unless you have obtained the prior written consent of the LG Electronics entity from which you received this Service Manual. The material covered by this prohibition includes, without limitation, any text, graphics or logos in this Service Manual.
  • Page 2 SOFTWARE UPDATE ................10 BLOCK DIAGRAM .................. 12 EXPLODED VIEW .................. 13 ASSEMBLY / DISASSEMBLY GUIDE ..........14 TROUBLE SHOOTING GUIDE ..........APPENDIX - 2 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 3 When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer. - 3 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 4 - 4 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 5 1. Clip each fuse or resistor lead at top of the circuit board hollow stake. 2. Securely crimp the leads of replacement component around notch at stake top. - 5 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 6 YAMAL201 90.0E , OTHER (1) Digital TV : DVB-T/T2, DVB-C, DVB-S/S2 (2) Analogue TV Broadcasting system Depending on country PAL/SECAM B/G/I/D/K - SECAM L - 6 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 7 Not USE 12 SPDIF out Optical Audio out 13 USB Inputt USB 2.0 14 Ethernet Connect STP cable 15 PCMCIA Card slot PCMCIA Slot - 7 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 8 UDTV 2160P Not Support for FHD. 3840*2160 53.95 23.98 296.7 UDTV 2160P Not Support for FHD. 3840*2160 UDTV 2160P Not Support for FHD. - 8 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 9 23.98 1188 7680*4320 1188 7680*4320 1188 7680*4320 131.87 29.97 1188 8K Model Only. 7680*4320 1188 7680*4320 2376 7680*4320 263.74 59.94 2376 7680*4320 2376 - 9 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 10 UHD DeepColor is On (UHD, 8K 120Hz models only), 2560*1440 182.99 119.99 497.7 Support only when UHD Deep- Color is On - 10 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 11 (6) Turn OFF the TV and On. Check the updated SW Version (8) After TV turned on, Check the updated SW Version and and Tool Option. Tool Option. - 11 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 12 BLOCK DIAGRAM - 12 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 13 It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer. - 13 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 14 3) Prepare B/C remove after Checking the Module Holder Position. 49” 65/55” Screw : 12 point Holder : 65/55” 8 point, 49” 6 point - 14 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 15 5) Right Side : Disassemble B/C Using Plastic scraper. Put the Plastic scraper into the gap of guide panel and back cover and move upward. 6) Hold the center of the back cover as shown in the picture and slide it upwards. - 15 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 16 65/55” 49” Screw : 12 point Holder : 65/55” 8 point, 49” 6 point 4) Assemble Stand Screw 4 EA. Screw : 4ea - 16 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 17 1) Remove all screw of bottom bracket and IR/Wifi Cable at P4000. Screw point 2) Bottom Bracket with IR, Wifi/BT Assy 3) Remove all sort of cable - 17 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 18 4) Screw disassembly Screw point 5) Speaker disassembly 6) Screw disassembly - 18 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 19 1. Disassemble of Cover Shield Disassemble the Screws Disassemble the source PCB from the guide 2. Disassemble of Guide panel screw - UP/RIGHT/LEFT Total : 18 EA - 19 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 20 - Screw 9 EA 4. Disassemble of screw 4 EA 5. Disassemble Hooks. (UP 2 EA Left/Right each 1 EA) Disassemble Hooks. About 465mm About 465mm - 20 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 21 6. Panel and Guide Panel disassembly (using adsorber) 7. Removal of Sheets 8. Removal of LGP 9. Removal of Reflector 10. Removal of LED Housing Assy - 21 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
  • Page 22 TROUBLE SHOOTING GUIDE Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 23 E. Noise Circuit noise, mechanical noise F. Exterior error Exterior defect First of all, Check whether there is SVC Bulletin in GSCS System for these model. Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 24 ☞A4 & A2 Always check & record S/W Version and White Replace Main Board Re-enter White Balance value Balance value before replacing the Main Board Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 25 ☞A9 Check various Check and No Video/ Normal voltages of Power replace No audio voltage? Board (13.2V…) MAIN B/D Replace Power Board and repair parts Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 26 1. Reconnection 2. Install Booster S/W Upgrade Contact with signal distributor Normal or broadcaster (Cable or Air) Picture? Normal Picture? Replace Main B/D Close Close Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 27 Replace Main/T-con B/D error cable normal Request repair for external device/cable Check external External HDMI device and Replace Main/T-con B/D device/Cable error cable normal Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 28 Replace (Check normal operation of HDMI/ Screen Main /T-con External Input, Component, normal? RGB and HDMI/DVI by connecting Jig, pattern Generator ,Set-top Box etc. Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 29 Measure voltage of each output of Power B/D Normal? Normal Replace Main B/D voltage? Normal Close Check ST-BY 3.5V voltage? ☞A9 Replace Power B/D Replace Power Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 30 Normal Replace Main B/D Check Power B/D voltage? voltage ※ Caution Check and fix exterior Replace Power B/D of Power B/D Part Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 31 Reboot by SW down load function UNKNOWN No meaning (same as initial value) COMP_END OLED threshold voltage degradation(Compensation) completes. PNWASHDONE Power off by panel noise wash function complited. (OLED) Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 32 > Power Board Screen normal voltage Speaker off Cancel OFF Replace Power Board and repair parts Check Speaker Replace MAIN Board Disconnection disconnection Replace Speaker Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 33 (In case of Connect and check Normal External Input other external audio? signal error) device Check and fix external device Check and fix external device Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 34 Replace Main B/D (Power B/D don’t have problem) If R/C operate, Normal Close operating? Explain the customer cause is interference from light in room. Replace R/C Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 35 Down load the Firmware * If you conduct the loop at 3times, change the MR20. * INSTART MENU  14.RF Remote control Test  3. Firmware download Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 36 Voltage? 1pin Main B/D INSTART menu ☞A15 Close Check & Repair Wifi cable connection ☞A4 Wi-Fi Mac Close value is “NG”? Change the Wifi assy Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 37 Recognition error - S/W Version HDMI/ Check and fix DVI, Optical Replace Main B/D Fix in external device/cable Recognition accordance error with technical information Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 38 “Part related to nose” in the Owner’s then proceed as shown in the solution manual Manual. (For models without any fix information, provide the description) Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 39 Revised date Zoom part with Module Replace module exterior damage damage Cabinet Replace cabinet damage Remote control Replace remote control damage Stand Replace stand dent Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 40 Exchange Module (1) ~ (3) A-6/11 ~ A-8/11 Inverter/ Module Exchange T-Con (1) ~ (2) A-9/11 ~ A-10/11 Exchange Power Board(PSU) A-11/11 Continue to the next page Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 41 Magic Remote/WiFi operation checking method How to use the Service remote control A16-A18 E. Etc Check items after Main B/D replacement Adjustment Test pattern – ADJ Key Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 42 Check Back Light On with naked eye Content date If the Black light LED assemble is ‘OK’, you can see the lights on each points. Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 43 2. Enter into White Balance. 3. After recording the R, G, B (GAIN, Cut) value of Color Temp (Cool/Medium/Warm), re-enter the value after replacing the MAIN BOARD. Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 44  All settings  Programmes Programme Tuning & settings  Manual Tuning When the signal is strong, use the attenuator (-10dB, -15dB, -20dB etc.) Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 45 Revised Version checking method Content date 1. Checking method for remote control for adjustment Version Press the IN-START with the remote control for adjustment Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 46 1. Check the signal strength or check whether the screen is normal when the external device is connected. 2. After measuring each voltage from power supply, finally replace the MAIN BOARD. Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 47 Revised Content connection diagram date As the part connecting to the external input, check the screen condition by signal Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 48 A. Video error_Color error symptom date Revised Content Check Link Cable(VX1/EPI) reconnection condition date Check the contact condition of the Link Cable, especially dust or mis insertion. Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 49 Screen darkness to disconnection of the FFC cable pin. G color transient due to poor FFC cable CABLE G Color Excessive connection A - 1/11 Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 50 LVDS cable connection problem CABLE Color spread LVDS cable connection problem Due to foreign substance withi nLVDS CABLE Screen stop cable PIN A - 2/11 Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 51 Main IC problem Main Dark picture Dark left-side screen Top/bottom screen part Main Broken picture Picture problem due to tuner Inner side quality problem A - 3/11 Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 52 Screen spread Screen corner appears blurry Main Color Spread Color spread on the screen Main Blurry Screen Blurry picture on the screen A - 4/11 Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 53 Screen picture spread problem Screen problem No problem at the initial stage. Right-side Main During Heat run, right-side picture picture problem problem A - 5/11 Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 54 BLU internal foreign matter inflow MODULE Internal matter 6 block image broken MODULE Image broken MODULE Image broken Screen sync signal broken A - 6/11 Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 55 BLU Vertical spreading on cube screen in no MODULE Vertical smear signal MODULE Over color Screen contour part brightly Over color A - 7/11 Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 56 Center of the screen 1 block dark MODULE Screen darkness MODULE Vertical bar Center Vertical Bar Darkness at the MODULE bottom of the MODULE internal BLU breakage screen A - 8/11 Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 57 T-Con is defective and the picture below T-CON image broken the screen is broken A - 9/11 Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 58 The entire screen is dark and bit noise T-CON Image Broken occurs The entire screen is dark and bit noise T-CON Image Broken occurs A - 10/11 Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 59 Appendix : Exchange Power Board (PSU) No Light No picture/Sound Ok A - 11/11 Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 60 Established B. Power error _No power symptom date Revised Content Check front Power Indicator date ST-BY condition: On or Off Power ON condition: Turn Off Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 61 Check power input voltage and ST-BY 8.4V Content date Power Board Voltage / Current SET Model Power P/N, Name 65NANO85/86 EAY65169921, LGP65-19UL6 Check the voltage of DC 13.2V line ST-BY Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 62 LED blank 7 times Local data error (Checksum & Data Length) Slim Direct V-sync signal error LED blank 8 times V-sync signal is low Slim Direct Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 63 POWER OFF MODE checking method date Entry method 1. Press the IN-START button of the remote control for adjustment. 2. Check the entry into adjustment item 3. Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 64 1. Press the Setting button on the remote control. 2. Select the Sound function of the Menu. 3. Select the Sound Out. 4. Select TV Speaker. Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 65 3.Connect the tester RX1 to the speaker terminal and if you hear the ‘Chik~ Chik~’ sound when you touch the GND and output terminal, the speaker is normal. Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 66 2. Check the standby 3.5V on the terminal (③). 3. AS checking the Pre-Amp(IR LED light), the power is in ON condition, an Analog Tester needle should move slowly, otherwise, it’s defective. Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 67 Checking order to check motion remote/wifi KEY1 Checking order 1. Check BT/Wifi cable condition between BT/Wifi assy & Main board. 2. Check the 3.5V on the terminal 1 pin. Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 68 Standard Repair Process Detail Technical Manual Error Established E. Etc symptom date Revised Content How to use the Service remote control date 1. How to access the remote control Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 69 Digital EYE function ON/OFF For some Model, access to the Test Pattern TILT Used for screen tilting change (Access to the old PDP control mode) Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 70 Connects to external input 1,2,3 COMP1,2 (Added function) Connects to Component 1,2 HDMI1,2,3,4 Connects to HDMI 1,2,3,4 (Add function) DVI (Add function) Connects to DVI Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 71 - Record the R, G, B (GAIN, Cut) value of the color temperature before main board replacement. After replacing the main board, key in the recorded value. Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 72 You can view 11 types of patterns using the ADJ Key Checking item : 1. Defective pixel 2. Residual image 3. MODULE error (ADD-BAR,SCAN BAR..) 4. Video error (Classification of MODULE or Main-B/D!) Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.

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