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Siemens SINAMICS G120 Installation Manual
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Siemens SINAMICS G120 Installation Manual

Power modules, ip20 / push-through technology (pt)
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Power Module PM240-2

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Summary of Contents for Siemens SINAMICS G120

  • Page 1 Power Module PM240-2...
  • Page 3 Preface Fundamental safety instructions SINAMICS Introduction Installing SINAMICS G120 Power Module PM240-2 Connecting Service and maintenance Hardware Installation Manual Technical data Spare parts Accessories Appendix Updated from 01/2019 to 01/2020 01/2020 A5E33294624B AL...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Preface

    Preface Changes with respect to Edition 01/2019 Added the information about the new option "Control Unit Adapter Kit CUA20" Control Unit Adapter Kit CUA20 (Page 123) Added the technical data and dimension information of dv/dt filters dv/dt filter plus VPL (Page 154) Removed the dv/dt filter information for 400 V FSA to FSC dv/dt filter plus VPL (Page 154) Added the service life data for PM240-2...
  • Page 6 Preface Power Module PM240-2 Hardware Installation Manual, 01/2020, A5E33294624B AL...

  • Page 7: Table Of Contents

    Table of contents Preface ..............................3 Fundamental safety instructions ......................9 General safety instructions ....................... 9 Equipment damage due to electric fields or electrostatic discharge ........14 Warranty and liability for application examples ..............14 Security information ........................ 15 Residual risks of power drive systems ..................16 Introduction ............................
  • Page 8 Table of contents Service and maintenance ........................67 Maintenance ........................... 68 Commissioning after a long storage time ................69 Replacing a fan ........................70 5.3.1 Fan replacement FSA … FSC ....................70 5.3.2 Fan replacement FSD … FSF ....................71 5.3.3 FSG fan replacement ......................
  • Page 9 Table of contents Braking resistor ........................133 8.8.1 Connecting a braking resistor ....................136 8.8.2 Technical data of the braking resistor ................... 138 Braking relay ......................... 141 8.9.1 Technical data of the brake relay ..................141 8.9.2 Connections and circuit diagrams ..................142 8.9.3 Mounting and connecting the brake relay ................
  • Page 10 Table of contents Power Module PM240-2 Hardware Installation Manual, 01/2020, A5E33294624B AL...

  • Page 11: Fundamental Safety Instructions

    Fundamental safety instructions General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or severe injury. • Only work on electrical devices when you are qualified for this job. •...
  • Page 12 Fundamental safety instructions 1.1 General safety instructions WARNING Risk of electric shock and fire from supply networks with an excessively low impedance Excessively high short-circuit currents can lead to the protective devices not being able to interrupt these short-circuit currents and being destroyed, and thus causing electric shock or a fire.
  • Page 13 Fundamental safety instructions 1.1 General safety instructions WARNING Arcing when a plug connection is opened during operation Opening a plug connection when a system is operation can result in arcing that may cause serious injury or death. • Only open plug connections when the equipment is in a voltage-free state, unless it has been explicitly stated that they can be opened in operation.
  • Page 14 • Therefore, if you move closer than 20 cm to the components, be sure to switch off radio devices or mobile telephones. • Use the "SIEMENS Industry Online Support app" only on equipment that has already been switched off. NOTICE...
  • Page 15 Fundamental safety instructions 1.1 General safety instructions NOTICE Overheating due to inadmissible mounting position The device may overheat and therefore be damaged if mounted in an inadmissible position. • Only operate the device in admissible mounting positions. WARNING Unrecognized dangers due to missing or illegible warning labels Dangers might not be recognized if warning labels are missing or illegible.

  • Page 16: Equipment Damage Due To Electric Fields Or Electrostatic Discharge

    Fundamental safety instructions 1.2 Equipment damage due to electric fields or electrostatic discharge Equipment damage due to electric fields or electrostatic discharge Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge. NOTICE Equipment damage due to electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged...

  • Page 17: Security Information

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure...

  • Page 18: Residual Risks Of Power Drive Systems

    Fundamental safety instructions 1.5 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine- or system-related risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1.

  • Page 19: Introduction

    Introduction Overview The Power Modules belong to the modular family of SINAMICS G120 converters. A modular converter comprises a Control Unit and a Power Module. Depending on the power rating in frame sizes FSA … FSG, the following Power Module versions are supplied: 0.55 kW …...
  • Page 20 Introduction STO independent of the Control Unit Using the PM240-2 Power Modules, frame sizes FSD, FSE, FSF and FSG, you can implement the "Safe Torque Off" safety function (STO), corresponding to PL e according to EN 13849-1 and SIL 3 according to IEC61508. STO via Power Module terminals (Page 63) Note that when using the STO function, the mission time of the converter is restricted.

  • Page 21: Installing

    ● For a system configuration in conformance with IEC, use the fuse types approved for IEC, specified in the Technical data, or the circuit breakers under the following Internet address. – Fuse types: Technical data (Page 73) – Circuit breaker (https://support.industry.siemens.com/cs/ww/en/view/109486009) Power Module PM240-2 Hardware Installation Manual, 01/2020, A5E33294624B AL...
  • Page 22 Fuse types: Technical data (Page 73) – Circuit breaker (https://support.industry.siemens.com/cs/ww/en/view/109486009) ● The integrated semiconductor short-circuit protection does not provide cable protection. ● On the system side, provide cable protection in conformance with NEC or CEC, Part 1 and the local regulations.
  • Page 23 ● Pollution degree 2 ● Suitable for SPD applications, type 1 or type 2 Alternatively, use a surge protection device, article number 5SD7 424-1 from Siemens AG. Additional requirements relating to CSA conformance, frame sizes FSD … FSG Overvoltage category OVC III must be ensured for all connections of the power circuit. This can mean that a surge suppressor must connected upstream on the line side.

  • Page 24: Emc-Compliant Installation Of A Machine Or System

    Installing 3.2 EMC-compliant installation of a machine or system EMC-compliant installation of a machine or system The converter is designed for operation in industrial environments where strong electromagnetic fields are to be expected. Reliable and disturbance-free operation is only ensured for EMC-compliant installation. To achieve this, subdivide the control cabinet and the machine or system into EMC zones: EMC zones Figure 3-1...

  • Page 25: Control Cabinet

    Installing 3.2 EMC-compliant installation of a machine or system 3.2.1 Control cabinet ● Assign the various devices to zones in the control cabinet. ● Electromagnetically uncouple the zones from each other by means of one of the following actions: – Side clearance ≥ 25 cm –...
  • Page 26 Figure 3-2 Grounding and high-frequency equipotential bonding measures in the control cabinet and in the plant/system Further information Additional information about EMC-compliant installation is available in the Internet: EMC installation guideline (http://support.automation.siemens.com/WW/view/en/60612658) Power Module PM240-2 Hardware Installation Manual, 01/2020, A5E33294624B AL...

  • Page 27: Cables

    Installing 3.2 EMC-compliant installation of a machine or system 3.2.2 Cables Cables with a high level of interference and cables with a low level of interference are connected to the converter: ● Cables with a high level of interference: – Cable between the line filter and converter –...
  • Page 28 Installing 3.2 EMC-compliant installation of a machine or system Figure 3-3 Routing converter cables inside and outside a control cabinet Routing cables outside the control cabinet ● Maintain a minimum clearance of 25 cm between cables with a high level of interference and cables with a low level of interference.

  • Page 29: Electromechanical Components

    Installing 3.2 EMC-compliant installation of a machine or system Requirements relating to shielded cables ● Use cables with finely-stranded, braided shields. ● Connect the shield to at least one end of the cable. Figure 3-4 Examples for EMC-compliant shield support ●...

  • Page 30: Power Losses And Air Cooling Requirements

    Installing 3.3 Power losses and air cooling requirements Power losses and air cooling requirements Cooling requirements To protect the components from overheating, the control cabinet requires a cooling air flow, which depends on the power loss of the individual components. Formula for calculating the cooling airflow: airflow [l/s] = power loss [W] * 0.86 / ΔT [K] Total of the power losses of the individual components.

  • Page 31: Mounting The Power Modules

    Installing 3.4 Mounting the Power Modules Mounting the Power Modules Take note of the following listed specifications when installing the Power Module. Protection against the spread of fire The device may be operated only in closed housings or in control cabinets with protective covers that are closed, and when all of the protective devices are used.

  • Page 32: Sequence For Installing The Power Module

    Installing 3.4 Mounting the Power Modules 3.4.1 Sequence for installing the Power Module During installation, comply with the sequence listed below. Frame sizes FSA ... FSC 1. Prepare the cabinet. 2. Mount the shield plates. 3. Install the Power Module. 4.

  • Page 33: Dimension Drawings And Drilling Dimensions For Built-In Units - Ip20 Devices

    Installing 3.4 Mounting the Power Modules 3.4.2 Dimension drawings and drilling dimensions for built-in units - IP20 devices The following dimension drawings and drilling patterns are not to scale. Frame sizes FSA ... FSC Table 3- 1 Dimensions depend on the Control Unit (CU) and HMI device [mm] Frame Width Height [mm]...
  • Page 34 Installing 3.4 Mounting the Power Modules Frame sizes FSD … FSG Table 3- 3 Dimensions depend on the Control Unit (CU) and HMI device [mm] Frame Width Height [mm] Depth [mm] size [mm] without with without with with with shield shield CU230P-2 CU240B-2...

  • Page 35: Dimension Drawings And Drilling Dimensions For Pt Power Modules

    Installing 3.4 Mounting the Power Modules 3.4.3 Dimension drawings and drilling dimensions for PT Power Modules Use the optional mounting frame to mount a Power Module in push-through technology in a control cabinet. The mounting frame includes the necessary seals and frame to ensure compliance with degree of protection IP55.
  • Page 36 Installing 3.4 Mounting the Power Modules Table 3- 5 Dimensions depend on the Control Unit (CU) and HMI device [mm] Frame Width Height [mm] Overall depth in the cabinet [mm] size [mm] Without With shield with with with shield plate plate CU230P- CU240B-2...
  • Page 37 Installing 3.4 Mounting the Power Modules Frame sizes FSD … FSF Wall thickness of the control cabinet ≤3.5 mm Figure 3-6 Dimension drawing and drilling dimensions for frame sizes FSD ... FSF Power Module PM240-2 Hardware Installation Manual, 01/2020, A5E33294624B AL...

  • Page 38: Mounting The Shield Plates

    Installing 3.4 Mounting the Power Modules Table 3- 8 Dimensions depend on the Control Unit (CU) and HMI device [mm] Frame Width Height [mm] Overall depth in the cabinet [mm] size [mm] Without With shield with with with shield plate CU230P- CU240B-2 CU250S-...
  • Page 39 Installing 3.4 Mounting the Power Modules Mounting the shield plate, FSA ... FSC - PT Power Module Note Built-in devices and PT Power Modules The shield plates are mounted in the same way for PT and IP20 devices. Upper shield plate The top shield plate is not supplied with the converter.
  • Page 40 Installing 3.4 Mounting the Power Modules Mounting the shield plate, FSD and FSE Procedure Proceed as follows to mount the shield plate: ● If you are using a Brake Relay to control a motor holding brake, then mount the Brake Relay at the rear of the shield plate.
  • Page 41 Installing 3.4 Mounting the Power Modules Procedure - FSD and FSE Proceed as follows to mount the EMC connecting bracket and the shield plate: ① 1. Attach the EMC connecting bracket to the shield plate ② 2. Then slide the shield module into the converter, so that it is held in the converter the clamping spring.
  • Page 42 Installing 3.4 Mounting the Power Modules Mounting the shield plate, FSG Procedure Proceed as follows to mount the shield plate: ● If you are using a Brake Relay to control a motor holding brake, then mount the Brake Relay at the rear of the shield plate. Mounting and connecting the brake relay (Page 143) ①...

  • Page 43: Hoisting Gear Fsd

    Installing 3.4 Mounting the Power Modules 3.4.5 Hoisting gear FSD ... FSG Power Module weights: 200 V converter (Page 79) 400 V converter (Page 89) 690 V converter (Page 101) Hoisting gear - Built-in devices Use crane lifting lugs and the appropriate hoisting gear when mounting built-in devices. Hoisting gear - PT devices Use the hoisting gear shown below when mounting the Power Modules Alternatively, you have the option of attaching mounting grips onto the Power Module.

  • Page 44: Additional Components

    Installing 3.4 Mounting the Power Modules 3.4.6 Additional components Depending on the particular application, additional components may be required for your system. Information about additional components is provided in the following Sections: Connection overview (Page 53) Accessories (Page 117) Power Module PM240-2 Hardware Installation Manual, 01/2020, A5E33294624B AL...

  • Page 45: Connecting

    To protect against indirectly touching part of the motor circuit of a converter and to automatically shut down in the case of a fault according to DIN EN 60364-4-41 (VDE 0100- 410). (http://support.automation.siemens.com/WW/view/en/103474630) WARNING Electrical shock due to inadequate touch protection Due to faulty contact protection, the power connections of the converter may be openly accessible.
  • Page 46 300 mA. Connect the RCCB in series with the overcurrent protective devices. ● For converters with rated input currents ≤ 160 A referred to LO, use a Siemens residual current device RCD520B (3VA9113-0RL21) mounted onto a Siemens molded case circuit breaker (series 3VA1).
  • Page 47 Connecting ● For converters with rated input currents > 160 A referred to LO, use a Siemens modular RCCB device (MRCD type B 5SV8111-4KK) with a current transformer (5SV870.-2K), a circuit breaker (series 3VA1) and a trip element (3VA9988-0BL30). Figure 4-1 MRCD ●...

  • Page 48: Permissible Line Supplies

    Connecting 4.1 Permissible line supplies Permissible line supplies The converter is designed for the following line supplies according to IEC 60364-1 (2005). ● TN system ● TT system ● IT system General requirements on line supply The plant builder or machine manufacturer must ensure for operation with rated current I rated that the voltage drop between the transformer input terminals and the converter when operated with its rated values is less than 4% of the transformer rated current...

  • Page 49: Tn Line System

    Connecting 4.1 Permissible line supplies 4.1.1 TN line system A TN system transfers the PE protective conductor to the installed plant or system using a cable. Generally, in a TN system the neutral point is grounded. There are versions of a TN sys- tem with a grounded line conductor, e.g.

  • Page 50: Tt Line System

    Connecting 4.1 Permissible line supplies 4.1.2 TT line system In a TT line system, the transformer ground- ing and the installation grounding are inde- pendent of one another. There are TT line supplies where the neutral conductor N is either transferred – or not. Note Operation in IEC or UL systems For installations in compliance with IEC, operation on TT line systems is permissible.

  • Page 51: It System

    Connecting 4.1 Permissible line supplies 4.1.3 IT system In an IT line system, all of the conductors are insulated with respect to the PE protective conductor – or connected to the PE protec- tive conductor through an impedance. There are IT systems with and without trans- fer of the neutral conductor N.

  • Page 52: Requirements For The Protective Conductor

    Connecting 4.1 Permissible line supplies 4.1.4 Requirements for the protective conductor Overview A high leakage current flows through the protective conductor in converter operation. The protective conductor of the converter must not be interrupted for safe touch protection in converter operation. This primarily results in requirements for the minimum conductor cross-section of the protective conductor.

  • Page 53: Using Several Single-Phase Converters In Machines And Plants

    Connecting 4.1 Permissible line supplies ① ④ The minimum cross-section of the protective conductor … depends on the cross- section of the line or motor feeder cable: ● Line or motor feeder cable ≤ 16 mm ⇒ Minimum cross-section of the protective conductor = cross-section of the line or motor feeder cable ●...
  • Page 54 Connecting 4.1 Permissible line supplies Description In unfavorable cases, the harmonic currents of several converters in the neutral conductor (N) add up to a value greater than the currents of the line conductors (L1, L2, L3). The current carrying capacity of the neutral conductor must be sufficient for this. IEC 60364-5- 52:2019, section 524, makes recommendations for sizing the neutral conductor.

  • Page 55: Connecting The Line And Motor Cable At The Converter

    Connecting 4.2 Connecting the line and motor cable at the converter Connecting the line and motor cable at the converter 4.2.1 Connection overview Note Line reactor No line reactor is required for FSD … FSG Power Modules. Line filter The converters are available with or without integrated line filter (Class A). For frame sizes FSA …...
  • Page 56 Connecting 4.2 Connecting the line and motor cable at the converter Figure 4-4 Block diagram for the converter, FSD ... FSG Figure 4-5 Connecting the PM240-2 Power Module, 200 V / 400 V 3 AC, FSA ... FSC Figure 4-6 Connecting the PM240-2 Power Module, 200 V / 400 V / 690 V 3 AC, FSD ...
  • Page 57 Connecting 4.2 Connecting the line and motor cable at the converter Figure 4-7 Connecting the PM240-2 Power Module, 200 V 1 AC, FSA ... FSC Note Connecting PM240-2 Power Modules, 200 V to 1 AC - only FSA ... FSC For the 200 V versions and single-phase line systems, connect the phase conductor and neutral conductor to any two of the terminals L1, L2, L3.

  • Page 58: Length Of The Motor Cable

    Connecting 4.2 Connecting the line and motor cable at the converter 4.2.2 Length of the motor cable Always dimension the motor cable so that the ohmic losses are less than 5 % of the converter power rating. The permissible length of the motor cable also depends on the quality of the motor cable and the converter pulse frequency.

  • Page 59: Connection Terminals At The Converter

    Connecting 4.2 Connecting the line and motor cable at the converter Table 4- 3 Permissible cable lengths for the motor connection, FSF Converter with internal with or without filter, with or without filter, with two output C2 filter without output reactor reactors in series EMC category Second Envi-...

  • Page 60: Establishing Connections

    Connecting 4.2 Connecting the line and motor cable at the converter Converter Connection Cross-section and tightening torque Stripped insulation Metric Imperial length Line and motor 35 … 2 × 120 mm 1 AWG … 2 × 4/0 AWG, 22 … 25 Nm 195 …...
  • Page 61 Connecting 4.2 Connecting the line and motor cable at the converter Connections for frame sizes FSD … FSG You must remove the covers from the con- nections in order to connect the line supply, braking resistor and motor to the converter. In addition, for frame sizes FSD and FSE, release the two terminal screws on the connections for the motor and braking re-...
  • Page 62 Connecting 4.2 Connecting the line and motor cable at the converter Figure 4-8 Connections for the line supply, motor and braking resistor You must re-attach the connection covers in order to re-establish the touch protection of the converter after it has been connected up. Power Module PM240-2 Hardware Installation Manual, 01/2020, A5E33294624B AL...
  • Page 63 Connecting 4.2 Connecting the line and motor cable at the converter Additional information when connecting FSG converters Note Conductor cross-section 240 mm Cable lugs for M10 bolts according to SN71322 are suitable for cables with cross-sections of 35 mm … 185 mm (1 AWG …...
  • Page 64 Connecting 4.2 Connecting the line and motor cable at the converter Braking resistor connection Use the rubber cable gland as shown in the right- hand figure for connecting the braking resistor. Using a sharp knife, cut the cap of the cable gland corresponding to the diameter of the connection ca- ble of the braking resistor and establish the connec- tions.

  • Page 65: Sto Via Power Module Terminals

    Connecting 4.3 STO via Power Module terminals STO via Power Module terminals Description The "Safe Torque Off" (STO) safety function can be implemented via terminals on the power modules of frame sizes FSD … FSG. Figure 4-9 Terminals and switches for the "STO via power module terminals" function The two switches have the following function: ●...

  • Page 66: Connecting The Motor To The Converter In A Star Or Delta Connection

    Connecting 4.4 Connecting the motor to the converter in a star or delta connection Note Configuring a safety function In order to use the "STO via power module terminals" safety function, the function has to be configured with a commissioning tool. Further information and wiring examples are to be found in the "Safety Integrated"...
  • Page 67 Connecting 4.4 Connecting the motor to the converter in a star or delta connection Operating the motor in a delta connection with 87 Hz characteristic In a delta connection, the motor is oper- ated with a voltage and frequency above its rated values.
  • Page 68 Connecting 4.4 Connecting the motor to the converter in a star or delta connection Power Module PM240-2 Hardware Installation Manual, 01/2020, A5E33294624B AL...

  • Page 69: Service And Maintenance

    • Only commission the following persons to repair the converter: – Siemens customer service – A repair center that has been authorized by Siemens – Specialist personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual.

  • Page 70: Maintenance

    Note The actual maintenance intervals depend on the installation and operating conditions. Siemens offers its customers support in the form of service contracts. For further information, contact your Siemens regional office or sales office. Power Module PM240-2...

  • Page 71: Commissioning After A Long Storage Time

    Service and maintenance 5.2 Commissioning after a long storage time Commissioning after a long storage time If the converter was not operational for a longer period of time, it is possible that you must form the DC-link capacitors before switching on. Form the DC-link capacitors in the following cases: ●...

  • Page 72: Replacing A Fan

    Service and maintenance 5.3 Replacing a fan Replacing a fan Service life of the fan The average service life of the fan is 40,000 hours. In practice, however, the service life may deviate from this value. Especially a dusty environment can block up the fan. The fan must be replaced in good time to ensure that the converter is ready for operation.

  • Page 73: Fan Replacement Fsd

    Service and maintenance 5.3 Replacing a fan 5.3.2 Fan replacement FSD … FSF The fan module is installed at the top. Procedure ① ② 1. Remove the fan module from the Power Module in steps as shown in the diagram. Use a screwdriver if necessary. 2.

  • Page 74: Fsg Fan Replacement

    Service and maintenance 5.3 Replacing a fan 5.3.3 FSG fan replacement The fan module is installed at the top. Procedure ① ② 1. Remove the fan module from the Power Module in steps as shown in the diagram. Use a screwdriver. 2.

  • Page 75: Technical Data

    The fuses listed in the following tables are examples of suitable fuses. Additional components for branch protection are available in the Internet: Branch protection and short-circuit strength according to UL and IEC (https://support.industry.siemens.com/cs/ww/en/view/109486009) Number of starting operations for converter The frequency of operation for the converter is every 120 s.

  • Page 76: Electromagnetic Compatibility - Overview

    Technical data 6.1 Electromagnetic compatibility - Overview Electromagnetic compatibility - Overview Electromagnetic compatibility according to EN61800-3 Property Version Interference immunity The converters are suitable for use in the first and second industrial environments Interference emission - Category C2 for converters with integrated radio interference suppression filter second environment Category C2 for converters without filter with optional external radio interference suppres-...

  • Page 77: Ambient Conditions

    Technical data 6.2 Ambient conditions Ambient conditions Property Version Ambient conditions for transport in the transport packaging Air-conditioning - 40° C … + 70° C, according to Class 2K4 to EN 60721-3-2:1997 maximum humidity 95% at 40 °C Mechanical system Shock and vibration permissible according to 1M2 to IEC 60721-3-2:1997 Chemical substances Protected according to Class 2C2 to IEC 60721-3-2:1997...

  • Page 78: Overload Capability Of The Converter

    If not specified otherwise, the power and current data in the technical data always refer to a load cycle according to Low Overload. We recommend using the "SIZER" engineering software to select the converter. You can find additional information about SIZER on the Internet: Download Sizer (http://support.automation.siemens.com/WW/view/en/10804987/130000) Power Module PM240-2 Hardware Installation Manual, 01/2020, A5E33294624B AL...

  • Page 79: Converters

    Technical data 6.4 200 V converters Load cycles and typical applications: "Low Overload" load cycle "High Overload" load cycle The "Low Overload" load cycle assumes a The "High Overload" load cycle permits uniform base load with low requirements dynamic accelerating phases at a reduced placed on brief accelerating phases.

  • Page 80: General Data, 200 V Converters

    Short-circuit current Maximum permissible line short-circuit current ≤ 100 kA rms (SCCR) and branch pro- Branch protection and short-circuit strength according to UL and IEC tection (https://support.industry.siemens.com/cs/ww/en/view/109479152) Degree of protection ac- IP20 cording to EN 60529 IP55 PT devices outside the control cabinet...

  • Page 81: Specific Technical Data, 200 V Converters

    Technical data 6.4 200 V converters Dependency of input voltage and output power 6.4.2 Specific technical data, 200 V converters Table 6- 1 PM240-2, IP20, frame size A, 200 V … 240 V 1 AC / 3 AC Article No. without filter 6SL3210-1PB13-0UL0 6SL3210-1PB13-8UL0 Article No.
  • Page 82 Technical data 6.4 200 V converters Table 6- 2 PM240-2, PT, frame size A, 200 V … 240 V 1 AC / 3 AC Article No. without filter 6SL3211-1PB13-8UL0 Article No. with filter 6SL3211-1PB13-8AL0 LO base load power 0.75 kW 1 AC LO base load input current 9.6 A 3 AC LO base load input current...
  • Page 83 Technical data 6.4 200 V converters Table 6- 4 PM240-2, PT, frame size B, 200 V … 240 V 1 AC / 3 AC Article No. without filter 6SL3211-1PB21-0UL0 Article No. with filter 6SL3211-1PB21-0AL0 LO base load power 2.2 kW 1 AC LO base load input current 24.0 A 3 AC LO base load input current...
  • Page 84 Technical data 6.4 200 V converters Table 6- 6 PM240-2, PT, frame size C, 200 V … 240 V 1 AC / 3 AC Article No. without filter 6SL3211-1PB21-8UL0 Article No. with filter 6SL3211-1PB21-8AL0 LO base load power 4 kW 1 AC LO base load input current 43.0 A 3 AC LO base load input current...
  • Page 85 Technical data 6.4 200 V converters Table 6- 8 PM240-2, PT, frame size C, 200 V … 240 V 3 AC Article No. without filter 6SL3211-1PC22-2UL0 6SL3211-1PC22-8UL0 Article No. with filter 6SL3211-1PC22-2AL0 6SL3211-1PC22-8AL0 LO base load power 5.5 kW 7.5 kW LO base load input current 28.6 A 36.4 A...
  • Page 86 Technical data 6.4 200 V converters Table 6- 10 PM240-2, PT, frame size D, 200 V … 240 V 3 AC Article No. without filter 6SL3211-1PC26-8UL0 LO base load power 18.5 kW LO base load input current 64 A LO base load output current 68 A HO base load power 15 kW...
  • Page 87 Technical data 6.4 200 V converters Table 6- 12 PM240-2, PT, frame size E, 200 V to 240 V 3 AC Article No. without filter 6SL3211-1PC31-1UL0 LO base load power 30 kW LO base load input current 98 A LO base load output current 104 A HO base load power 22 kW...

  • Page 88: Current Derating Depending On The Pulse Frequency, 200 V Converters

    Technical data 6.4 200 V converters Table 6- 14 PM240-2, PT, frame size F, 200 V to 240 V 3 AC Article No. without filter 6SL3211-1PC31-8UL0 LO base load power 55 kW LO base load input current 172 A LO base load output current 178 A HO base load power 45 kW...

  • Page 89: Converters

    Technical data 6.5 400 V converters 400 V converters Motors for 400 V Power Modules For the 400 V Power Modules, induction motors are permissible in the range from 25 % … 150 % of the converter power without any restrictions. Permissible motors Note Motors for converter operation...

  • Page 90: General Data, 400 V Converters

    Maximum permissible line short-circuit current ≤ 100 kA rms (SCCR) and branch protec- Branch protection and short-circuit strength according to UL and IEC tion (https://support.industry.siemens.com/cs/ww/en/view/109479152) Braking methods DC braking, compound braking, dynamic braking with integrated braking chopper Degree of protection ac-...

  • Page 91: Specific Technical Data, 400 V Converters

    Technical data 6.5 400 V converters Dependency of input voltage and output power 6.5.2 Specific technical data, 400 V converters Table 6- 15 PM240-2, IP20, frame size A, 380 V … 480 V 3 AC Article No. without filter 6SL3210-1PE11-8UL1 6SL3210-1PE12-3UL1 6SL3210-1PE13-2UL1 Article No.
  • Page 92 Technical data 6.5 400 V converters Table 6- 16 PM240-2, IP20, frame size A, 380 V … 480 V 3 AC Article No. without filter 6SL3210-1PE14-3UL1 6SL3210-1PE16-1UL1 6SL3210-1PE18-0UL1 Article No. with filter 6SL3210-1PE14-3AL1 6SL3210-1PE16-1AL1 6SL3210-1PE18-0AL1 LO base load power 1.5 kW 2.2 kW 3.0 kW LO base load input current...
  • Page 93 Technical data 6.5 400 V converters Table 6- 18 PM240-2, IP20, frame size B, 380 V … 480 V 3 AC Article No. without filter 6SL3210-1PE21-1UL0 6SL3210-1PE21-4UL0 6SL3210-1PE21-8UL0 Article No. with filter 6SL3210-1PE21-1AL0 6SL3210-1PE21-4AL0 6SL3210-1PE21-8AL0 LO base load power 4.0 kW 5.5 kW 7.5 kW LO base load input current...
  • Page 94 Technical data 6.5 400 V converters Table 6- 20 PM240-2, IP20, frame size C, 380 V … 480 V 3 AC Article No. without filter 6SL3210-1PE22-7UL0 6SL3210-1PE23-3UL0 Article No. with filter 6SL3210-1PE22-7AL0 6SL3210-1PE23-3AL0 LO base load power 11.0 kW 15.0 kW LO base load input current 32.6 A 39.9 A...
  • Page 95 Technical data 6.5 400 V converters Table 6- 22 PM240-2, IP20, frame size D, 380 V … 480 V 3 AC Article No. without filter 6SL3210-1PE23-8UL0 6SL3210-1PE24-5UL0 6SL3210-1PE26-0UL0 Article No. with filter 6SL3210-1PE23-8AL0 6SL3210-1PE24-5AL0 6SL3210-1PE26-0AL0 LO base load power 18.5 kW 22 kW 30 kW LO base load input current...
  • Page 96 Technical data 6.5 400 V converters Table 6- 24 PM240-2, PT, frame size D, 380 V … 480 V 3 AC Article No. without filter 6SL3211-1PE27-5UL0 Article No. with filter 6SL3211-1PE27-5AL0 LO base load power 37 kW LO base load input current 70 A LO base load output current 75 A...
  • Page 97 Technical data 6.5 400 V converters Table 6- 26 PM240-2, PT, frame size E, 380 V … 480 V 3 AC Article No. without filter 6SL3211-1PE31-1UL0 Article No. with filter 6SL3211-1PE31-1AL0 LO base load power 55 kW LO base load input current 104 A LO base load output current 110 A...
  • Page 98 Technical data 6.5 400 V converters Table 6- 28 PM240-2, IP20, frame size F, 380 V … 480 V 3 AC Article No. without filter 6SL3210-1PE32-5UL0 Article No. with filter 6SL3210-1PE32-5AL0 LO base load power 132 kW LO base load input current 242 A LO base load output current 250 A...
  • Page 99 Technical data 6.5 400 V converters Table 6- 30 PM240-2, frame size G, 380 V … 480 V 3 AC Article No. with filter class C3 6SL3210-1PE33-0CL0 6SL3210-1PE33-7CL0 6SL3210-1PE34-8CL0 Article No. with filter class C2 6SL3210-1PE33-0AL0 6SL3210-1PE33-7AL0 6SL3210-1PE34-8AL0 LO base load power 160 kW 200 kW 250 kW...

  • Page 100: Current Derating Depending On The Pulse Frequency, 400 V Converters

    Technical data 6.5 400 V converters 6.5.3 Current derating depending on the pulse frequency, 400 V converters Article number Pulse frequency [kHz] power [kW] LO base load output current [A] 6SL3210-1PE11-8 . L1 0.55 6SL3210-1PE12-3 . L1 0.75 6SL3210-1PE13-2 . L1 6SL3210-1PE14-3 .

  • Page 101: Converters

    Technical data 6.6 690 V converters 690 V converters Motors for 690 V Power Modules For the 690 V Power Modules, induction motors are permissible in the range from 50 % … 150 % of the converter power without any restrictions. Note Motors for converter operation Only use motors that are suitable for operation with converters with a DC link.

  • Page 102: General Data, 690 V Converters

    Short-circuit current Maximum permissible line short-circuit current ≤ 100 kA rms (SCCR) and branch Branch protection and short-circuit strength according to UL and IEC protection (https://support.industry.siemens.com/cs/ww/en/view/109479152) Braking methods DC braking, compound braking, dynamic braking with integrated braking chopper Degree of protection IP20;...

  • Page 103: Specific Technical Data, 690 V Converters

    Technical data 6.6 690 V converters Dependency of input voltage and output power 6.6.2 Specific technical data, 690 V converters Table 6- 31 PM240-2, IP20, frame size D, 500 V … 690 V 3 AC Article No. - without filter 6SL3210-1PH21-4UL0 6SL3210-1PH22-0UL0 6SL3210-1PH22-3UL0...
  • Page 104 24 A 28 A 36 A HO base load output current 23 A 27 A 35 A Siemens fuse according to IEC 3NA3817-6KJ (40 A) 3NA3820-6KJ (50 A) 33NA3822-6 (63 A) Fuse according to UL, class J 35 A 45 A...
  • Page 105 66 A 85 A 106 A HO base load output current 62 A 80 A 100 A Siemens fuse according to IEC 3NA3830-6 (100 A) 3NA3132-6 (125 A) 3NA3136-6 (160 A) Fuse according to UL, class J 100 A 125 A...

  • Page 106: Current Derating Depending On The Pulse Frequency, 690 V Converters

    Technical data 6.6 690 V converters Table 6- 36 PM240-2, frame size G, 500 V … 690 V 3 AC Article No. with filter 6SL3210-1PH31-7CL0 6SL3210-1PH32-1CL0 6SL3210-1PH32-5CL0 LO base load power 160 kW 200 kW 250 kW LO base load input current 170 A 205 A 250 A...

  • Page 107: Restrictions For Special Ambient Conditions

    Technical data 6.7 Restrictions for special ambient conditions Restrictions for special ambient conditions Maximum current at low speeds NOTICE Overheating the converter due to unsuitable load Loading the converter with a high output current and at the same time with a low output frequency can cause the current-conducting components in the converter to overheat.
  • Page 108 Technical data 6.7 Restrictions for special ambient conditions Current reduction as a function of the installation altitude and ambient temperature At installation altitudes above 1000 m the permissible converter output current is reduced. Figure 6-3 Current reduction as a function of the installation altitude At installation altitudes above 1000 m, you can compensate the permissible converter output current to a certain extent using the ambient temperature.

  • Page 109: Electromagnetic Compatibility Of Variable-Speed Drives

    Technical data 6.8 Electromagnetic compatibility of variable-speed drives Permissible line supplies dependent on the installation altitude ● For installation altitudes ≤ 2000 m above sea level, it is permissible to connect the converter to any of the line supplies that are specified for it. ●...

  • Page 110: Converter Applications

    - and are not operated in the general public domain. For an EMC-compliant installation, observe the information provided in the Configuration manual:EMC installation guideline (http://support.automation.siemens.com/WW/view/en/60612658). The devices described there are intended for operation in the first and second environments. Conditions for operation in the respective environment are subsequently listed.

  • Page 111: Operation In The Second Environment

    You can use a dedicated radio interference suppression filter for each converter - or a common filter for several converters. Further information on unfiltered devices can be found on the Internet: Compliance with EMC limits with unfiltered devices (https://support.industry.siemens.com/cs/ww/en/view/109750634) Power Module PM240-2 Hardware Installation Manual, 01/2020, A5E33294624B AL...

  • Page 112: Operation In The First Environment

    When connected to IT line supplies, only filtered converters are permissible. Use external filters without capacitors with respect to ground to limit symmetrical interference emission. When necessary, contact one of our Solution Partners (https://www.automation.siemens.com/solutionpartner/partnerfinder/Home/Index?country=D E&program=1&technology=19&lang=en). 6.8.1.2 Operation in the First Environment Interference immunity You do not have to take any additional measures regarding interference immunity.

  • Page 113: Typical Harmonic Currents

    ● Power Module FSD, input voltage 380 … 480 V 3 AC: A line reactor is not required Note Line reactor Contact our Solution Partners (https://www.automation.siemens.com/solutionpartner/partnerfinder/Home/Index?country =DE&program=1&technology=19&lang=en) for a line reactor. ● Short-circuit power S at the connection point of the customer's system to the public grid, is greater than or equal to the value according to the following formula: ≥...

  • Page 114: Harmonics At The Power Supply Connection Point According To Iec 61000-2-2

    You can find additional information about EMC-compliant configuration of the plant or system on the Internet: EMC installation guideline (http://support.automation.siemens.com/WW/view/en/60612658) The final statement on compliance with the applicable standard is given by the respective label attached to the individual device.

  • Page 115: Service Life

    Technical data 6.9 Service life Service life The PM240-2 is designed to have a service life of 10 years under the following conditions: ● Nominal load at 40 °C: 4000 h/y ● Idle time or standby at 20 °C: 4000 h/y ●...
  • Page 116 Technical data 6.9 Service life Power Module PM240-2 Hardware Installation Manual, 01/2020, A5E33294624B AL...

  • Page 117: Spare Parts

    Spare parts Spare parts for frame sizes FSA … FSC Article number PM240-2 PT shield 6SL3266-1EA00-0DA0 6SL3266-1EB00-0DA0 6SL3266-1EC00-0DA0 connection kit Fan kit 6SL3200-0SF12-0AA0 6SL3200-0SF13-0AA0 6SL3200-0SF14-0AA0 Spare parts for frame sizes FSD … FSG Article number Set of small compo- 6SL3200-0SK08-0AA0 6SL3200-0SK08-0AA0 6SL3200-0SK08-0AA0 6SL3200-0SK08-...
  • Page 118 Spare parts Power Module PM240-2 Hardware Installation Manual, 01/2020, A5E33294624B AL...

  • Page 119: Accessories

    Accessories Available components ● Accessory kit / shield connection kit (includes the upper shield plate) ● Mounting frames for PT Power Modules ● Mounting grips for PT Power Modules - frame sizes FSD ... FSF ● Control Unit Adapter Kit CUA20, FSA ... FSG ●...

  • Page 120: Mounting Frames For Pt Power Modules

    Accessories 8.2 Mounting frames for PT power modules Mounting frames for PT power modules Article numbers for mounting frames ● FSA: 6SL3260-6AA00-0DA0 ● FSB: 6SL3260-6AB00-0DA0 ● FSC: 6SL3260-6AC00-0DA0 ● FSD: 6SL3200-0SM17-0AA0 ● FSE: 6SL3200-0SM18-0AA0 ● FSF: 6SL3200-0SM20-0AA0 All of the necessary nuts and seals are included in the scope of delivery. NOTICE Damage to devices due to defective mounting frame seals If seals are defective, liquid or dirt can enter the control cabinet.
  • Page 121 Accessories 8.2 Mounting frames for PT power modules Dimension drawings for mounting frames, FSA ... FSC Power Module PM240-2 Hardware Installation Manual, 01/2020, A5E33294624B AL...
  • Page 122 Accessories 8.2 Mounting frames for PT power modules Dimension drawings for mounting frames, FSD ... FSF Power Module PM240-2 Hardware Installation Manual, 01/2020, A5E33294624B AL...
  • Page 123 Accessories 8.2 Mounting frames for PT power modules Procedure Proceed as follows to correctly mount the Power Module with the mounting frame: 1. Prepare a cutout and holes in the control cabinet panel for the mounting frame corresponding to the dimension drawing. 2.

  • Page 124: Mounting Grips For Pt Power Modules

    Accessories 8.3 Mounting grips for PT Power Modules Mounting grips for PT Power Modules Mounting grips can be ordered for the PT Power Modules FSD ... FSF. The mounting grips enable the installation of the Power Module without hoisting gear. Install the four hoisting grips as shown in the following image.

  • Page 125: Control Unit Adapter Kit Cua20

    Dimensions and drill patterns (mm) FSA...FSC FSD...FSG CU230P-2 CU240E-2 CU250S-2 117.8 100.3 121.1 Additional depth after installation Additional depth: with blanking cover or Operator Panel (11 mm); with SINAMICS G120 Smart Access (9 mm). Power Module PM240-2 Hardware Installation Manual, 01/2020, A5E33294624B AL...
  • Page 126 Accessories 8.4 Control Unit Adapter Kit CUA20 Installing Note It is recommended to install the adapter for the Control Unit on the right or left of the Power Module. Note After you finish the installation, properly tie up the excessive part of the connecting cable. Note The shield of the STO/safety signal cables should still be connected to the shield plate of the Control Unit when using the Control Unit Adapter Kit CUA20.

  • Page 127: Line Filter

    Accessories 8.5 Line filter Line filter Dimensions for mounting the line filter Table 8- 1 Technical data of the line filter (Class B regarding conducted emissions) Article number Power loss Connection Weight [kg] Line supply and Power Module 6SL3203-0BE17-7BA0 2.5 mm / 0.8 Nm 2.5 mm / 2 Nm...

  • Page 128: Line Harmonics Filter

    Accessories 8.6 Line harmonics filter Table 8- 2 Assignment table Power Module, 400 V Line filter (Class B regarding conducted emissions) Frame size Article number Power Article number 6SL3210-1PE11-8UL1 0.55 6SL3203-0BE17-7BA0 6SL3210-1PE12-3UL1 0.75 6SL3210-1PE13-2UL1 6SL3210-1PE14-3UL1 6SL3210-1PE16-1UL1 6SL321 .-1PE18-0UL1 6SL3210-1PE21-1UL0 6SL3203-0BE21-8BA0 6SL3210-1PE21-4UL0 6SL321 .-1PE21-8UL0 6SL3210-1PE22-7UL0...
  • Page 129 Accessories 8.6 Line harmonics filter Assignment tables Power Module, 400 V Line harmonics filter Frame Article number Power [kW] Article number size 6SL3210-1PE21-4 . L0 UAC:FN34406112E2XXJRX 6SL321 . -1PE21-8 . L0 UAC:FN34408112E2XXJRX 6SL3210-1PE22-7 . L0 UAC:FN344011113E2FAJRX 6SL321 . -1PE23-3 . L0 UAC:FN344015113E2FAJRX 6SL3210-1PE23-8 .
  • Page 130 Accessories 8.6 Line harmonics filter Clearances to other devices Line harmonics filters are best installed as close as possible to the non-linear load. Ideally they are mounted next to the converter inside the electrical cabinet. In order to ensure sufficient air flow, keep a clearance of minimum 150 mm above and below the filter to walls or other components.
  • Page 131 Accessories 8.6 Line harmonics filter Dimensions, drilling patterns, and technical data Article number Weight Dimensions [mm] Drilling patterns Power connections [kg] [mm] ∅ [AWG / PE / lbf.in] torque [Nm] UAC:FN34406112E2XXJRX 0.4 ... 6 / 10 ... 22 / M6 / 8 UAC:FN34408112E2XXJRX 10.6 UAC:FN344011113E2FAJRX...

  • Page 132: Line Reactor

    Accessories 8.7 Line reactor Line reactor A line reactor protects the converter when connected to dirty line supplies (line supply environment). A line reactor supports the overvoltage protection, smooths the harmonics in the line supply and buffers commutation dips. Mounting position Clearances to other devices Keep shaded areas free of any devices and components.
  • Page 133 Accessories 8.7 Line reactor Dimensions [mm] and drilling patterns Article number 6SL3203-0CE13-2AA0 Article number 6SL3203-0CE21-0AA0 Article number 6SL3203-0CE21-8AA0 Article number 6SL3203-0CE23-8AA0 Mount the line reactor using M5 screws, nuts and washers. Tightening torque: 6 Nm Assignment of line reactor to converter: Table 8-4 Assignment table (Page 132) Power Module PM240-2 Hardware Installation Manual, 01/2020, A5E33294624B AL...
  • Page 134 Accessories 8.7 Line reactor Table 8- 3 Technical data of the line reactors Article number Inductance Line/load connection PE connection Weight [mH] [kg] / nM] [AWG / lbf in] / lbf in] 6SL3203-0CE13-2AA0 2.5 / 0.8 14 / 7 M4 [3 / 26.5] 6SL3203-0CE21-0AA0 6 / 1.8 10 / 15.9...

  • Page 135: Braking Resistor

    Accessories 8.8 Braking resistor Braking resistor The braking resistor enables loads with a large moment of inertia to be braked quickly. During braking of the motor and the load, excess energy is fed back to the converter. This causes the voltage to rise in the DC link. The converter transfers the excess energy to the externally mounted braking resistor.
  • Page 136 Accessories 8.8 Braking resistor Clearances to other devices The following data are applicable for devices, frame sizes FSA … FSC. The clearances for braking resistors for devices, frame sizes FSD … FSG are specified in the documentation, which is supplied with the braking resistor. Figure 8-3 Minimum clearances for the braking resistor when mounting on a flat surface and for wall/panel mounting...
  • Page 137 Accessories 8.8 Braking resistor Dimensions and drilling patterns Article number Overall dimensions [mm] Drilling dimensions [mm] Fixing/torque Converter frame size for 200 V converters JJY:023146720008 M4 / 3 Nm JJY:023151720007 M4 / 3 Nm JJY:023163720018 M4 / 3 Nm JJY:023433720001 M5 / 6 Nm JJY:023422620002 M5 / 6 Nm...

  • Page 138: Connecting A Braking Resistor

    Accessories 8.8 Braking resistor 8.8.1 Connecting a braking resistor Some braking resistors have an integrated connection cable for the power connections (R1/R2) on the converter. Thus, the length and cross-section of the connection cable are given. For braking resistors without integrated connection cable, the maximum cable length is 10 m. The required conductor cross-sections are contained in the following tables.
  • Page 139 Accessories 8.8 Braking resistor Monitoring the temperature of the braking resistor with line contactor control With respect to FSG converters, you not only have to monitor the temperature of the braking resistor but also have to ensure that the converter is disconnected from the line in the event of a braking resistor overload.

  • Page 140: Technical Data Of The Braking Resistor

    Accessories 8.8 Braking resistor 8.8.2 Technical data of the braking resistor For the converters, use the following or comparable braking resistors. The technical properties and statements made by the manufacturer apply. Note Braking resistors FSD … FSF Only use braking resistors that are UL approved, and have successfully passed the "Abnormal Operation Test"...
  • Page 141 Accessories 8.8 Braking resistor Braking resistors for PM240-2, 400 V Table 8- 6 Technical data Article number Maximum Connection Degree of Power Module sistance power, P R1 / R2 protection Rated power Weight Article numbers Frame size 6SL3201-0BE14-3AA0 370 Ω 1.5 kW 2.5 mm / 0.5 Nm...
  • Page 142 Accessories 8.8 Braking resistor Braking resistors for PM240-2, 690 V Table 8- 7 Technical data Article number Maximum Connection Degree of Power Module sistance power, P R1 / R2 protection Rated power Weight Article Nos. Frame size JJY:023424020002 31 Ω 37 kW 10 mm / 0.8 Nm...

  • Page 143: Braking Relay

    Accessories 8.9 Braking relay Braking relay The converter uses the Brake Relay to control the motor holding brake. Two types of Brake Relay exist: ● The Brake Relay controls the motor holding brake ● The Safe Brake Relay controls a 24 V motor holding brake and monitors the brake control for short-circuit or cable breakage.

  • Page 144: Connections And Circuit Diagrams

    Accessories 8.9 Braking relay 8.9.2 Connections and circuit diagrams Brake Relay Safe Brake Relay Power Module PM240-2 Hardware Installation Manual, 01/2020, A5E33294624B AL...

  • Page 145: Mounting And Connecting The Brake Relay

    Accessories 8.9 Braking relay 8.9.3 Mounting and connecting the brake relay Installing the Brake Relay ● FSA … FSC: Install the Brake Relay next to the Power Module. ● FSD … FSG: Install the Brake Relay at the rear of the lower shield plate. Attach the Brake Relay before you install the shield plate.

  • Page 146: Output Reactor

    Accessories 8.10 Output reactor 8.10 Output reactor Output reactors reduce the voltage stress on the motor windings and the load placed on the converter as a result of capacitive recharging currents in the cables. When using a output reactor, observe the following restrictions: ●...
  • Page 147 Accessories 8.10 Output reactor Clearances to other devices Keep shaded areas free of any devices and components. Minimum clearances of the output reactor to other devices, space-saving mounting examples Power Module PM240-2 Hardware Installation Manual, 01/2020, A5E33294624B AL...
  • Page 148 Accessories 8.10 Output reactor Dimensions, drilling patterns and weights for FSA … FSC converters Table 8- 8 Dimensions and weights Article number Induct- Overall dimensions Drilling di- Fixing/torque Weigh ance [mm] mensions [Nm] t [kg] [mm] [mH] 6SL3202-0AE16-1CA0 4 x M4 / 3 6SL3202-0AE18-8CA0 4 x M4 / 3 6SL3202-0AE21-8CA0...
  • Page 149 Accessories 8.10 Output reactor Assignment tables Table 8- 10 Assignment table for 200 V Power Modules Power Module Output reactor Frame size Article number Power [kW] Article number 6SL3210-1PB13-0 . L0 0.55 6SL3202-0AE16-1CA0 6SL321 . -1PB13-8 . L0 0.75 6SL3210-1PB15-5 . L0 6SL3210-1PB17-4 .
  • Page 150 Accessories 8.10 Output reactor Dimensions, drilling patterns and weights for FSD … FSG converters Figure 8-7 Dimensions and drilling patterns Table 8- 12 Dimensions and weights Article number Induct- Overall dimensions Drilling dimensions Fixing/torque Weight ance [mm] [mm] [Nm] [kg] [mH] 6SE6400-3TC07-5ED0 / 91.5...
  • Page 151 Accessories 8.10 Output reactor Table 8- 13 Connections to the Power Module and to the motor Article number Connection Motor Module and motor 6SE6400-3TC07-5ED0 Cable lug M6 / 6 Nm Screw M6 / 10 Nm 6SE6400-3TC14-5FD0 Cable lug M8 / 13 Nm Screw M8 / 25 Nm 6SL3000-2BE32-1AA0 Cable lug M10 / 25 Nm...

  • Page 152: Sine-Wave Filter

    Accessories 8.11 Sine-wave filter Table 8- 16 Assignment table for 690 V Power Modules Power Module Output reactor Frame size Article number Power [kW] Article number 6SL3210-1PH21-4 . L0 JTA:TEU 2532-0FP00-4EA0 6SL3210-1PH22-0 . L0 6SL3210-1PH22-3 . L0 18.5 6SL3210-1PH22-7 . L0 JTA:TEU 9932-0FP00-4EA0 6SL3210-1PH23-5 .
  • Page 153 Accessories 8.11 Sine-wave filter Assignment table Power Module Sine-wave filter Frame size Article number Power [kW] Article number Power Module, 200 V 6SL3210-1PC24-2UL0 6SL3202-0AE24-6SA0 6SL3210-1PC25-4UL0 6SL3202-0AE26-2SA0 6SL321 .-1PC26-8UL0 18.5 6SL3202-0AE28-8SA0 6SL3210-1PC28-0UL0 6SL3202-0AE28-8SA0 6SL321 .-1PC31-1UL0 6SL3202-0AE31-5SA0 6SL3210-1PC31-3UL0 6SL3202-0AE31-5SA0 6SL3210-1PC31-6UL0 6SL3202-0AE31-8SA0 6SL321 .-1PC31-8UL0 6SL3202-0AE31-8SA0 Power Module, 400 V 6SL3210-1PE23-8 .L0...
  • Page 154 Accessories 8.11 Sine-wave filter Dimensions [mm] and drilling patterns Sine-wave filter Overall dimensions (mm) Drilling dimensions (mm) Fixing/torque Weight (Nm) (kg) 6SL3202-0AE24-6SA0 90.5 4 x M6 / 7 6SL3202-0AE26-2SA0 90.5 4 x M6 / 7 6SL3202-0AE28-8SA0 100.5 4 x M8 / 13 6SL3202-0AE31-5SA0 156.5 4 x M8 / 13...
  • Page 155 Accessories 8.11 Sine-wave filter Sine-wave filter Overall dimensions (mm) Drilling dimensions (mm) Fixing/torque Weight (Nm) (kg) 6SL3000-2CE32-3AA0 6 x M10 / 20 6SL3000-2CE32-8AA0 6 x M10 / 20 6SL3000-2CE33-3AA0 6 x M10 / 20 6SL3000-2CE34-1AA0 6 x M10 / 20 Technical data Article number (W) Connection...

  • Page 156: Dv/Dt Filter Plus Vpl

    ● Voltage limiter and dv/dt filter (https://www.mdexx.com/wp- content/uploads/2019/11/BAF-18-001-76_Instruction_manual.pdf) ● FAQ of dv/dt filter plus VPL (https://support.industry.siemens.com/cs/ww/en/ps/13224/faq) dv/dt filters plus VPL for PM240-2 Power Modules, 380 V … 480 V Power Module Power dv/dt filter plus VPL 6SL3210-1PE23-8 .L0 18.5 kW JTA:TEF1203-0HB 6SL3210-1PE24-5 .L0...
  • Page 157 Accessories 8.12 dv/dt filter plus VPL Dimensions Figure 8-8 Dimensions for JTA:TEF1203-0GB Power Module PM240-2 Hardware Installation Manual, 01/2020, A5E33294624B AL...
  • Page 158 Accessories 8.12 dv/dt filter plus VPL Figure 8-9 Dimensions for JTA:TEF1203-0HB Power Module PM240-2 Hardware Installation Manual, 01/2020, A5E33294624B AL...
  • Page 159 Accessories 8.12 dv/dt filter plus VPL Figure 8-10 Dimensions for JTA:TEF1203-0JB Power Module PM240-2 Hardware Installation Manual, 01/2020, A5E33294624B AL...
  • Page 160 Accessories 8.12 dv/dt filter plus VPL Figure 8-11 Dimensions for JTA:TEF1203-0KB Power Module PM240-2 Hardware Installation Manual, 01/2020, A5E33294624B AL...
  • Page 161 Accessories 8.12 dv/dt filter plus VPL Figure 8-12 Dimensions for JTA:TEF1203-0LB Power Module PM240-2 Hardware Installation Manual, 01/2020, A5E33294624B AL...
  • Page 162 Accessories 8.12 dv/dt filter plus VPL Figure 8-13 Dimensions for JTA:TEF1203-0MB Technical data Article number JTA: TEF1203 -0GB -0HB -0JB Rated power 18.5 kW 37 kW 55 kW Rated voltage (phase to phase) 690 V (+10%) 690 V (+10%) 690 V (+10%) Rated output current (rms) 24 A 44 A...
  • Page 163 Accessories 8.12 dv/dt filter plus VPL Article number JTA: TEF1203 -0GB -0HB -0JB Voltage drop 17.15 V 17.13 V 17.97 V Rated DC link voltage 935 V 935 V 935 V Maximum voltage rise at motor ter- < 500 V/μs <...
  • Page 164 Accessories 8.12 dv/dt filter plus VPL Article number JTA: TEF1203 -0KB -0LB -0MB Rated power 90 kW 132 kW 250 kW Rated voltage (phase to phase) 690 V (+10%) 690 V (+10%) 690 V (+10%) Rated output current (rms) 103 A 230 A 416 A Maximum output current (rms)

  • Page 165: Appendix

    Manuals and technical support A.1.1 Manuals for your converter Manuals with additional information that can be downloaded: ● Power Module Installation Manual (https://support.industry.siemens.com/cs/ww/en/ps/13224/man) Installing Power Modules, reactors and filters. Technical specifications, maintenance (this manual) ● CU230P-2 Compact Operating Instructions (https://support.industry.siemens.com/cs/ww/en/view/109477360) Commissioning the converter ●...
  • Page 166 ● "Safety Integrated" function manual (https://support.industry.siemens.com/cs/ww/en/view/109751320) Configuring PROFIsafe. Installing, commissioning and operating fail-safe functions of the frequency converter. ● CU230P-2 List Manual (https://support.industry.siemens.com/cs/ww/en/view/109477248) Parameter list, alarms and faults. Graphic function diagrams ● CU240B/E-2 List Manual (https://support.industry.siemens.com/cs/ww/en/view/109477251) Parameter list, alarms and faults. Graphic function diagrams ●...

  • Page 167: Download A Manual

    The configured manual can be exported in RTF, PDF or XML format. A.1.3 Configuring support Catalog Ordering data and technical information for the converters SINAMICS G. Catalogs for download or online catalog (Industry Mall): All about SINAMICS G120 (www.siemens.com/sinamics-g120) Power Module PM240-2 Hardware Installation Manual, 01/2020, A5E33294624B AL...
  • Page 168 Article number: 6SL3070-0AA00-0AG0 Download SIZER (http://support.automation.siemens.com/WW/view/en/10804987/130000) EMC (electromagnetic compatibility) technical overview Standards and guidelines, EMC-compliant control cabinet design EMC overview (https://support.industry.siemens.com/cs/ww/en/view/103704610) EMC Guidelines configuration manual EMC-compliant control cabinet design, potential equalization and cable routing EMC installation guideline (http://support.automation.siemens.com/WW/view/en/60612658) Safety Integrated for novices technical overview...

  • Page 169: Product Support

    A.1 Manuals and technical support A.1.4 Product Support Overview You can find additional information about the product on the Internet: Product support (https://support.industry.siemens.com/cs/ww/en/) This URL provides the following: ● Up-to-date product information (product announcements) ● FAQs ● Downloads ● The Newsletter contains the latest information on the products you use.

  • Page 170: Directives And Standards

    Appendix A.2 Directives and standards Directives and standards Relevant directives and standards The following directives and standards are relevant for the converters: European Low Voltage Directive The converters fulfil the requirements stipulated in Low Voltage Directive 2014/35/EU insofar as they are covered by the scope of application of this Directive. European Machinery Directive The converters fulfil the requirements stipulated in Machinery Directive 2006/42//EU insofar as they are covered by the scope of application of this Directive.
  • Page 171 Specification for semiconductor process equipment voltage drop immunity The converters comply with the requirements of standard SEMI F47-0706. Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. DNV GL The converters comply with the requirements of DNV GL for classification – ships, offshore units, and high speed and light crafts.

  • Page 172: Abbreviations

    Appendix A.3 Abbreviations Abbreviations Abbreviation Explanation Alternating current Communauté Européenne Control Unit Direct current Digital input DIP switch DIP switches are small switches, found mostly on PBCs, for making basic device settings Digital output Equivalent circuit diagram European Economic Community ELCB Earth leakage circuit breaker Electromagnetic compatibility (EMC)

  • Page 173: Index

    Index 87 Hz characteristic, 65, 65 Field weakening, 64 Function Manual, 163 Air barrier, 28 Getting Started, 163 Base load, 76 Base load input current, 76 Hardware Installation Manual, 163 Base load output current, 76 Harmonic currents, 111 Base load power, 76 Harmonics, 111, 130 Brake Relay, 141 High Overload, 77...
  • Page 174 Index Neutral conductor, 46 Number of starting operations, 73 Operating instructions, 163 Output reactor Dimension drawings, 144, 146, 148 Overvoltage protection, 130 Power distribution systems, 46 Protective conductor, 46 Questions, 167 Safe Brake Relay, 141 Safety notes Electrical installation, 43 Service life of the fan, 70 SIZER, 166 Standards...

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