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Siemens SIMOTION D4 5 Series Manual
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Siemens SIMOTION D4 5 Series Manual

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SIMOTION D4x5

SIMOTION
SIMOTION D4x5
Manual
Valid for SIMOTION D425, D435, D445 and D445-1
as well as CX32, CBE30 and TB30
02/2012

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Preface
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Description
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Operator control (hardware)
___________________
Interfaces
___________________
Technical data
___________________
Dimension drawings
Supplementary system
___________________
components
___________________
Available spare parts and
accessories
___________________
Standards and approvals
___________________
ESD guidelines
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2
3
4
5
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7
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B

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Summary of Contents for Siemens SIMOTION D4 5 Series

  • Page 1 ___________________ SIMOTION D4x5 Preface ___________________ Description ___________________ Operator control (hardware) SIMOTION ___________________ Interfaces ___________________ SIMOTION D4x5 Technical data ___________________ Dimension drawings Manual Supplementary system ___________________ components ___________________ Available spare parts and accessories ___________________ Standards and approvals ___________________ ESD guidelines Valid for SIMOTION D425, D435, D445 and D445-1 as well as CX32, CBE30 and TB30 02/2012...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Preface

    Preface Content of the Manual This document is part of the SIMOTION D documentation package. Scope The SIMOTION D4x5 Manual is applicable to the SIMOTION D425, SIMOTION D435 and SIMOTION D445/D445-1 devices as well as the CX32, CBE30 and TB30 supplementary system components.
  • Page 4 My Documentation Manager Click the following link for information on how to compile documentation individually on the basis of Siemens content and how to adapt this for the purpose of your own machine documentation: http://www.siemens.com/mdm SIMOTION D4x5...
  • Page 5 Preface Training Click the following link for information on SITRAIN - Siemens training courses for automation products, systems and solutions: http://www.siemens.com/sitrain FAQs Frequently Asked Questions can be found in SIMOTION Utilities & Applications, which are included in the scope of delivery of SIMOTION SCOUT, and in the Service&Support pages in Product Support: http://support.automation.siemens.com...
  • Page 6 Preface Further information / FAQs You can find further information on this manual under the following FAQ: http://support.automation.siemens.com/WW/view/de/27585482 The following information sources are also available: ● SIMOTION Utilities & Applications: SIMOTION Utilities & Applications will be included in the SIMOTION SCOUT scope of delivery and, along with FAQs, also contain free utilities (e.g.

  • Page 7: Table Of Contents

    Table of contents Preface ..............................3 Description............................... 11 System overview ..........................11 System components ........................15 I/O integration..........................20 Representation of SIMOTION D425 and SIMOTION D435 ............21 Representation of SIMOTION D445 ....................22 SIMOTION D445-1 image......................23 Nameplates ..........................25 Safety notes ..........................27 CompactFlash card........................28 1.9.1 Usage and function of the CompactFlash Card................28 1.9.2 CompactFlash card........................30...
  • Page 8 Table of contents Technical data ............................57 Technical data D4x5 ........................57 Clock ............................65 D4x5 power supply........................66 Specifications for Protection Class and Degree of Protection ............ 67 Input and output circuit........................ 68 Dimension drawings ..........................69 Dimension drawing of D425 and D435 ..................69 Dimension drawing of D445 ......................
  • Page 9 Table of contents 6.5.3 Safety Information........................104 6.5.4 Interface description........................105 6.5.4.1 Ethernet interfaces........................105 6.5.4.2 LED displays ..........................106 6.5.5 Dimension drawing ........................107 6.5.6 Commissioning...........................108 6.5.7 Technical data..........................108 Terminal module TM31 ......................109 Terminal module TM41 ......................110 Terminal Module TM54F......................111 Terminal modules TM15 and TM17 High Feature ..............112 6.10 CUA31/CUA32 control unit adapter...................113 6.11...
  • Page 10 Table of contents SIMOTION D4x5 Manual, 02/2012...

  • Page 11: Description

    Description System overview Overview SIMOTION D is a drive-based version of SIMOTION based on the SINAMICS S120 drive family. With SIMOTION D, the SIMOTION PLC and motion control functionalities as well as the SINAMICS S120 drive software run on shared control hardware. SIMOTION D is available in two versions: ●...
  • Page 12 ● Less mounting depth (mounting is possible even without spacers) ● Double-fan/battery module for higher availability ● Further information (http://support.automation.siemens.com/WW/view/en/31507782). The computing functions integrated into the drive allow the D4x5 Control Unit to operate up to six servo, four vector or eight axes.
  • Page 13 Description 1.1 System overview The drive control supports servo control (for a highly dynamic response), vector control (for maximum torque accuracy) and control. Note With the SIZER configuration tool, you can easily configure the SINAMICS S120 drive family including SIMOTION. It provides you with support for selecting and dimensioning the components required for a motion control task.
  • Page 14 Description 1.1 System overview A SIMOTION D axis grouping generally consists of the following elements: ● SIMOTION D (Control Unit) (1) This unit contains the programmable runtime system of SIMOTION and the drive software of SINAMICS S120. In principle, SIMOTION D is capable of controlling multiple axes/drives.

  • Page 15: System Components

    Description 1.2 System components System components Central components SIMOTION D4x5 communicates with automation components via the following interfaces: ● PROFIBUS DP ● Ethernet ● PROFINET IO (when using a CBE30) ● DRIVE-CLiQ (DRIVE Component Link with IQ). SIMOTION D features a SINAMICS Integrated drive element. Communication with the SINAMICS Integrated is via PROFIBUS mechanisms (DP Integrated).
  • Page 16 Description 1.2 System components PROFIBUS DP The control unit can communicate with the following components via the PROFIBUS DP interfaces: Table 1- 2 Components on PROFIBUS DP Component Function Programming device (PG/PC) ... configures, parameterizes, programs, and tests with the "SIMOTION SCOUT"...
  • Page 17 Description 1.2 System components Ethernet The control unit can communicate with the following components via the Ethernet interfaces or be embedded in an automation environment: Table 1- 3 Components on the Ethernet Component Function Programming device (PG/PC) ... configures, parameterizes, programs, and tests with the "SIMOTION SCOUT"...
  • Page 18 Description 1.2 System components Component Function Other PROFINET IO I/O devices Drive units with PROFINET IO ... convert speed setpoints into signals for controlling the motor interface and supply the power required to operate the motors. Gateways IE/AS-Interface link PN IO for the PROFINET IO gateway to •...
  • Page 19 Description 1.2 System components Component Function SMx sensor modules ... enable acquisition of encoder data from connected motors via DRIVE-CLiQ. Motors with DRIVE-CLiQ ...allow simplified commissioning and diagnostics, as the motor interface and encoder type are identified automatically. DMC20/DME20 DRIVE-CLiQ hub …enables the number of DRIVE-CLiQ interfaces to be increased and the creation of a star-shaped topology.

  • Page 20: I/O Integration

    A detailed, regularly updated list of the I/O modules approved for use with SIMOTION, as well as notes on their use, can be found on the Internet at (http://support.automation.siemens.com/WW/view/en/11886029): In addition to the I/O modules enabled for SIMOTION, in principle all certified standard PROFIBUS slaves (DP-V0/DP-V1/DP-V2) and PROFINET IO devices with RT and IRT real- time classes may be connected to SIMOTION D4x5.

  • Page 21: Representation Of Simotion D425 And Simotion D435

    Description 1.4 Representation of SIMOTION D425 and SIMOTION D435 Representation of SIMOTION D425 and SIMOTION D435 The following figure shows the SIMOTION D425 or SIMOTION D435 with its interfaces and front panel elements (fault and status displays). Figure 1-2 Location of interfaces and front panel elements of SIMOTION D425 and SIMOTION D435 Note SIMOTION D425 and D435 come with pre-assembled spacers.

  • Page 22: Representation Of Simotion D445

    Description 1.5 Representation of SIMOTION D445 Representation of SIMOTION D445 The following figure shows the SIMOTION D445 with its interfaces and front panel elements (fault and status displays). Figure 1-3 Location of interfaces and front panel elements of SIMOTION D445 CAUTION SIMOTION D445 must be operated with a fan / battery module for heat dissipation.

  • Page 23: Simotion D445-1 Image

    Description 1.6 SIMOTION D445-1 image SIMOTION D445-1 image The following figure shows the SIMOTION D445-1 with its interfaces and front panel elements (fault and status displays). Figure 1-4 Location of interfaces and front panel elements of SIMOTION D445-1 SIMOTION D4x5 Manual, 02/2012...
  • Page 24 Description 1.6 SIMOTION D445-1 image CAUTION SIMOTION D445-1 must be operated with a double fan/battery module for heat dissipation. Without this module, the control unit will not start up and cannot be commissioned. Information on how to install the double fan/battery module can be found in "Spare Parts/Accessories", Section Installing the fan/battery module (Page 77).

  • Page 25: Nameplates

    Description 1.7 Nameplates Nameplates Side-mounted type plate The following figure shows you all the information included in the type plate located on the side of the unit. Figure 1-5 D425 type plate Note You might need to access the information provided on the side-mounted type plate after the D4x5 has been mounted.
  • Page 26 Description 1.7 Nameplates MAC addresses A second type plate for the MAC addresses of the two Ethernet interfaces is attached to the front of the device. You see this type plate when you open the front cover of the Control Unit. Figure 1-6 D4x5 MAC addresses SIMOTION D4x5...

  • Page 27: Safety Notes

    Description 1.8 Safety notes Safety notes Note the following safety information when working with the Control Unit and its components. NOTICE The 80 mm clearances above and below the components must be observed. The unit protects itself from overheating by shutting down. CAUTION An option board may only be inserted and removed when the Control Unit and option board are disconnected from the power supply.

  • Page 28: Compactflash Card

    Description 1.9 CompactFlash card CompactFlash card 1.9.1 Usage and function of the CompactFlash Card The Compact Flash card (CF card) is inserted in the CF plug-in slot (X109 interface). Figure 1-7 Slot for Compact Flash card The CF card does not extent beyond the housing. An ergonomic recessed grip enables the CF card to be removed.
  • Page 29 Description 1.9 CompactFlash card Properties of the CF card The CF card is mandatory for operation of the SIMOTION D4x5. The CF card is not supplied with the SIMOTION D4x5 and must be ordered separately. The SIMOTION Kernel (SIMOTION D4x5 firmware) and the software used to control the drives (SINAMICS firmware) are contained on the CompactFlash Card.

  • Page 30: Compactflash Card

    Description 1.9 CompactFlash card 1.9.2 CompactFlash card Type plate information The following figure shows you all the information included on the type plate of the CompactFlash Card. Figure 1-8 Type plate of the CompactFlash Card Pre-installed runtime licenses From V4.1 SP1 HF6, pre-installed licenses are printed on the type plate of the CompactFlash Card as a Z option on the label underneath the order number.
  • Page 31 Description 1.9 CompactFlash card Available Z options / licenses for CompactFlash Cards ● Axis licenses – Pxx POS license and number (e.g. P02 = 2x POS license) – Gxx GEAR license and number (e.g. G03 = 3 x GEAR licenses) –...

  • Page 32: Data Matrix Code On Cf Card

    Description 1.9 CompactFlash card 1.9.3 Data matrix code on CF card SIMOTION D CompactFlash Cards have a machine-readable identification in the form of a data matrix code (2D code). Reader units that support the data matrix code in accordance with ECC 200 are suitable for reading the code used here.

  • Page 33: Operator Control (Hardware)

    Operator control (hardware) Overview of operator control and display elements The following figure shows the arrangement of the operator control and display elements of a SIMOTION D4x5. Figure 2-1 Position of operator control and display elements The operator control and display elements are described in detail below. The arrangement of the operator control and display elements will depend on the specific SIMOTION D4x5 device version.
  • Page 34 Operator control (hardware) 2.1 Overview of operator control and display elements Figure 2-2 Operator control and display elements on the D425/D435/D445 Figure 2-3 Operator control and display elements on the D445-1 SIMOTION D4x5 Manual, 02/2012...

  • Page 35: Operator Control Elements

    Operator control (hardware) 2.2 Operator control elements Operator control elements 2.2.1 Service and operating mode switch Properties of the service and operation mode switch SIMOTION D4x5 has a Service selector switch and an operating mode selector switch in the lower section of the front panel. The switch on the right labeled PLC is used for switching the operating mode of the SIMOTION D4x5.
  • Page 36 Operator control (hardware) 2.2 Operator control elements Mode selector switch The following table contains the possible mode selector positions and the associated LED displays. The mode selector positions are explained in the order in which they are arranged on the SIMOTION D4x5. Table 2- 1 Mode selector position Selector position...
  • Page 37 Operator control (hardware) 2.2 Operator control elements Meaning Explanations STOP SIMOTION D4x5 is not processing a user program. It is possible to load a complete user program. • All system services (communications, etc.) are active. • The I/O modules are in a secure state. (this means, for example, that digital outputs •...
  • Page 38 Operator control (hardware) 2.2 Operator control elements Service selector switch (V4.1 SP2 and higher) The following table shows the possible positions of the Service selector switch. The Service selector switch positions are explained in the order in which they are arranged on the SIMOTION D4x5.

  • Page 39: Reset Button

    Operator control (hardware) 2.3 7-segment display and LED display 2.2.2 RESET button Arrangement The RESET button is located behind the blanking plate on the SIMOTION D4x5. Performing a reset operation A reset causes the entire system to be reset and requires the system to be ramped-up again. It is similar to a "Power On Reset"...
  • Page 40 Operator control (hardware) 2.3 7-segment display and LED display Meaning of the LED displays This table describes the LEDs and their meaning. Table 2- 4 Error and status displays Meaning ... indicates the operating states of SIMOTION D incl. SINAMICS Integrated..

  • Page 41: Interfaces

    Interfaces Interface overview This section describes the interfaces of the SIMOTION D4x5. Available interfaces Table 3- 1 Overview of available interfaces Interface Name Connector type DRIVE-CLiQ interface X100 DRIVE-CLiQ socket DRIVE-CLiQ interface X101 DRIVE-CLiQ socket DRIVE-CLiQ interface X102 DRIVE-CLiQ socket DRIVE-CLiQ interface X103 DRIVE-CLiQ socket...

  • Page 42: Drive-Cliq Interfaces

    Interfaces 3.2 DRIVE-CLiQ interfaces DRIVE-CLiQ interfaces DRIVE-CLiQ interfaces All SINAMICS S120 drive system components, including the motors and encoders, are interconnected by a shared serial interface called DRIVE-CLiQ. The standardized cables and connectors reduce the variety of different parts and cut storage costs. DRIVE-CLiQ has the following properties: ●...
  • Page 43 Interfaces 3.2 DRIVE-CLiQ interfaces Characteristics Table 3- 3 X100 - X103 (SIMOTION D425, D435) or X100 – X105 (SIMOTION D445/D445-1) Characteristic Type Connector type DRIVE-CLiQ connector (RJ45 socket) Cable type DRIVE-CLiQ standard (inside the control cabinet) Cable type MOTION CONNECT (outside the control cabinet) Maximum cable length 100 m Dust protection blanking plugs for...

  • Page 44: Ethernet Interfaces

    Interfaces 3.3 Ethernet interfaces Ethernet interfaces Interfaces for connection to Industrial Ethernet. Industrial Ethernet is a communication network with a transmission rate of 10/100 Mbit/s. SIMOTION D4x5 offers the following functions via Ethernet interfaces: ● Communication with STEP 7 and SIMOTION SCOUT With STEP 7 V5.2 and lower, the "SIMATIC NET SOFTNET-PG (Protocol TPC/IP RFC 1006)"...
  • Page 45 Interfaces 3.3 Ethernet interfaces Interface features Table 3- 5 X120 and X130 Feature Type Connector type RJ45 socket connector Cable type Industrial Ethernet cable Maximum cable length 100 m Autocrossing Dust protection blanking plugs Five blanking plugs contained in the D4x5 scope of delivery for sealing unused Ethernet ports Blanking plugs (50 pcs) order number: 6SL3066-4CA00-0AA0 Other...

  • Page 46: Digital Inputs/Digital Outputs

    Interfaces 3.4 Digital inputs/digital outputs Digital inputs/digital outputs 3.4.1 Features Interface features The digital inputs and outputs on the X122 and X132 connectors are for the connection of sensors and actuators. Table 3- 7 X122 and X132 wiring Features Type Connector type Micro Combicon Connectable cable types and...
  • Page 47 Interfaces 3.4 Digital inputs/digital outputs Wiring and block diagram for SIMOTION D4x5 The following figure shows the connection and block diagram of the digital inputs and outputs. Figure 3-4 Wiring diagram and block diagram of the digital inputs/outputs SIMOTION D4x5 Manual, 02/2012...
  • Page 48 Interfaces 3.4 Digital inputs/digital outputs Interface assignment of X122 and X132 Table 3- 8 Digital inputs/outputs X122 Designation Signal type Notes DI 0 Digital input 0 DI 1 Digital input 1 DI 2 Digital input 2 DI 3 Digital input 3 Ground for DI 0 –...

  • Page 49: Using The Digital Inputs/Outputs

    Interfaces 3.4 Digital inputs/digital outputs Designation Signal type Notes DI/DO 15 Digital input/digital output 15 (can be used as a high- speed input of a measuring input or output of an output cam/DO) Ground DI: digital input; DI/DO: bidirectional digital input/output; G or GND: electronics ground; G2: Ground reference B = Bidirectional;...
  • Page 50 Interfaces 3.4 Digital inputs/digital outputs Bidirectional digital inputs/outputs The Control Unit has 8 digital inputs/outputs (DI/DO). When the DI/DO are assigned as digital inputs, they can be used as follows: ● DI/DO9 to 11 and DI/DO13 to 15 can be used as high-speed inputs of measuring inputs or for external zero marks.

  • Page 51: Power Supply

    Interfaces 3.5 Power supply Power supply This interface is provided exclusively for connection of the external power supply. Note When using external power supplies (e.g. SITOP), the ground potential must be connected with the protective ground terminal (PELV). Features of the interface Table 3- 10 Interface X124 Features...

  • Page 52: Profibus Dp Interfaces

    Interfaces 3.6 PROFIBUS DP interfaces PROFIBUS DP interfaces Features of the interface Table 3- 12 Interfaces X126 and X136 Features Type Connector type 9-pin SUB-D socket Cable type PROFIBUS cable Maximum cable length 100 m at 12 Mbps Interface assignment for X126 Table 3- 13 PROFIBUS DP interface X126 Signal name...
  • Page 53 Interfaces 3.6 PROFIBUS DP interfaces Interface assignment for X136 Table 3- 14 PROFIBUS DP interface X136 Signal name Signal type Meaning Reserved, do not use Ground to P24_SERV 2RS_DP RS-485 differential signal 2RTS_DP Request to send Ground to 1P5 5 V power supply for bus terminal, external, short-circuit proof P24_SERV 24 V for teleservice, short-circuit proof, 150 mA maximum...
  • Page 54 A detailed, regularly updated list of the modules approved for use with SIMOTION, as well as notes on their use, can be found on the Internet at (http://support.automation.siemens.com/WW/view/en/11886029): Take note of the documentation on the individual modules or devices! SIMOTION D4x5...

  • Page 55: Slot For Compactflash Card

    Interfaces 3.7 Slot for CompactFlash Card Slot for CompactFlash Card Features Type: 50-pin connector This interface should only be used to insert a special SIMOTION CompactFlash Card (CF card). Consult the relevant references for detailed information about the SIMOTION CF card. See also SIMOTION CompactFlash Card (Page 30) Measuring sockets...

  • Page 56: Usb Interfaces

    Interfaces 3.9 USB interfaces USB interfaces The USB interfaces are used for upgrading the SIMOTION D4x5 via a USB stick. Table 3- 15 Interfaces X125 and X135 Features Versions Connector type Double USB socket – type A Version USB 2.0 Current carrying capacity 0.5 A per channel Note...

  • Page 57: Technical Data

    Technical data Technical data D4x5 Memory for system data Table 4- 1 Memory for system data and its memory size Data SIMOTION D425 SIMOTION D435 SIMOTION memory size memory size D445/D445-1 memory size Diagnostics buffer 200 messages 200 messages 200 messages (protected against (SIMOTION) (SIMOTION)
  • Page 58 Technical data 4.1 Technical data D4x5 With CompactFlash cards, SIMOTION versions up to and including V4.1 SP1 incl. hotfixes support a memory address of max. 512 MB. The limitation applies whether the card is being used by SIMOTION runtime functions or for some other purpose such as storing documents. Once there is more than 512 MB of data on the CompactFlash card, then the card is full as far as SIMOTION runtime is concerned, i.e.: ●...
  • Page 59 Technical data 4.1 Technical data D4x5 Ambient conditions Table 4- 4 D4x5 environmental requirements Parameter Values Permissible ambient temperature Storage and transport -40° C ... +70° C • • Operation 0° C to +55° C up to 2000 m above sea level •...
  • Page 60 Technical data 4.1 Technical data D4x5 PLC and motion control performance Table 4- 5 Maximum number of axes and minimum cycle clocks for D4x5 Data SIMOTION D425 SIMOTION D435 SIMOTION D445/D445-1 Maximum number of axes Minimum 2 ms 1 ms 1 ms PROFIBUS cycle clock Minimum PROFINET...
  • Page 61 Technical data 4.1 Technical data D4x5 Communication Table 4- 7 Interface communication Data SIMOTION D425 SIMOTION D435 SIMOTION D445/D445-1 DRIVE-CLiQ interfaces Ethernet interfaces PROFIBUS interfaces PROFINET Optionally via CBE30: Optionally via CBE30: Optionally via CBE30: interfaces 1 interface with 4 1 interface with 4 1 interface with 4 ports •...
  • Page 62 Technical data 4.1 Technical data D4x5 General technical data Table 4- 9 Technical data (general) Data SIMOTION SIMOTION SIMOTION SIMOTION D425 D435 D445 D445-1 Optional Optional Fan/battery Double fan/battery fan/battery fan/battery module included module included module module in scope of in scope of delivery delivery...
  • Page 63 Technical data 4.1 Technical data D4x5 Digital I/Os (parameterizable) Table 4- 11 Digital I/Os of the SIMOTION D4x5 Data SIMOTION D425 SIMOTION D435 SIMOTION D445/D445-1 Digital inputs/outputs Max. 6 as high-speed inputs of measuring inputs, max. 8 as high-speed outputs of output cams/DO If used as an input: 24 VDC 24 VDC...
  • Page 64 Technical data 4.1 Technical data D4x5 Further technical data Table 4- 12 Non-volatile data backup Data SIMOTION D425 SIMOTION D435 SIMOTION D445/D445-1 5 days (real-time 5 days (real-time 5 days (real-time Backup time, min. • clock/SRAM backup) clock/SRAM backup) clock/SRAM backup) Just a few minutes Just a few minutes Just a few minutes...

  • Page 65: Clock

    Technical data 4.2 Clock Clock Features of real-time clock The following table lists the properties and functions of the SIMOTION D clock. Table 4- 13 Clock features Features Meaning Type Hardware clock (integrated "realtime clock") Default setting when delivered DT#1992-01-01-00:00:00 Accuracy Max.

  • Page 66: D4X5 Power Supply

    Technical data 4.3 D4x5 power supply D4x5 power supply External 24 V power supply Power is supplied to the Control Unit by an external 24 V power supply (e.g. SITOP). The tolerance range for the SIMOTION D4x5 is between 20.4 and 28.8 VDC. Table 4- 14 Input voltage specification Input voltage...

  • Page 67: Specifications For Protection Class And Degree Of Protection

    Technical data 4.4 Specifications for Protection Class and Degree of Protection Specifications for Protection Class and Degree of Protection Class of protection Safety class I in accordance with VDE 0106, Part 1 (IEC 536), i.e. a protective-conductor terminal is required on the mounting rail. Protection against ingress of solid foreign bodies and water IP20 degree of protection in accordance with IEC 529, i.e.

  • Page 68: Input And Output Circuit

    Technical data 4.5 Input and output circuit Input and output circuit Protective circuit Figure 4-1 SIMOTION D4x5/CX32 input and output circuits SIMOTION D4x5 Manual, 02/2012...

  • Page 69: Dimension Drawings

    Dimension drawings Dimension drawing of D425 and D435 Figure 5-1 Dimension drawing of SIMOTION D425 and SIMOTION D435 The SIMOTION D425/D435 can also be operated without a fan/battery module. NOTICE The 80 mm clearances above and below the components must be observed. The unit protects itself from overheating by shutting down.

  • Page 70: Dimension Drawing Of D445

    Dimension drawings 5.2 Dimension drawing of D445 Dimension drawing of D445 Figure 5-2 Dimension drawing of SIMOTION D445 The SIMOTION D445 must always be operated with a fan/battery module. NOTICE The 80 mm clearances above and below the components must be observed. The unit protects itself from overheating by shutting down.

  • Page 71: D445-1 Dimension Drawing

    Dimension drawings 5.3 D445-1 dimension drawing D445-1 dimension drawing Figure 5-3 SIMOTION D445-1 dimension drawing The SIMOTION D445-1 must always be operated with a double fan/battery module. NOTICE The 80 mm clearances above and below the components must be observed. The unit protects itself from overheating by shutting down.

  • Page 72: Cad Data, Dimension Drawings, And Circuit-Diagram Macros

    Dimension drawings, as well as 2D and 3D CAD data, can be generated in commonly used formats using CAD CREATOR. For further information, see the following Internet address (http://support.automation.siemens.com/WW/view/en/30559271). Circuit-diagram macros EPLAN circuit-diagram macros are available for SIMOTION D4x5. The macros are supported when you create circuit diagrams.

  • Page 73: Supplementary System Components

    Supplementary system components Supplemental system components Additional system components The following figure shows the connection of the supplementary system components. The connection is: ● Directly on the SIMOTION D module (fan/battery module) ● Via the option slot (TB30/CBE30) ● Via the DRIVE-CLiQ interfaces (Terminal Modules, Control Unit Adapter, etc.) Figure 6-1 Position of supplementary D4x5 system components SIMOTION D4x5...

  • Page 74: Fan/Battery Module

    Supplementary system components 6.2 Fan/battery module Fan/battery module 6.2.1 Cooling SIMOTION D4x5 and buffering data Functions of a fan/battery module The fan/battery module has the following tasks: ● CPU cooling ● Buffering of the SRAM and the real-time clock if the SuperCap is insufficient. The Control Unit monitors the temperature and the functioning of the fan.
  • Page 75 Supplementary system components 6.2 Fan/battery module Property SIMOTION SIMOTION D435 SIMOTION SIMOTION D445-1 D425 D445 Max. 55° C 55° C 55° C 55° C permissible supply air temperature Fan control Switches on at Switches on when Fan is always on Temperature- supply air supply air temperature controlled fan;...
  • Page 76 Supplementary system components 6.2 Fan/battery module Buffering data For the retentive storage of process variables, the SIMOTION D4x5 has SRAM memory that is backed up by SuperCap to protect against a power failure. This backup is stored for at least 5 days. There are two options for storing retentive data for a longer period: ●...

  • Page 77: Installing The Fan/Battery Module

    Supplementary system components 6.2 Fan/battery module 6.2.2 Installing the fan/battery module Overview The procedure for installing the fan/battery module is described below. Double fan/battery modules are installed in a similar way and so are not referred to explicitly. Procedure Two plastic rails for installing this module are located on the underside of the Control Unit. Proceed as follows to install the fan/battery module: 1.

  • Page 78: Replace Battery In The Fan/Battery Module

    Supplementary system components 6.2 Fan/battery module 6.2.3 Replace battery in the fan/battery module Overview The procedure for replacing the fan/battery module's battery is described below. Batteries for double fan/battery modules are replaced in a similar way and so are not referred to explicitly. Procedure Proceed as follows to replace the battery: 1.
  • Page 79 • Do not open a battery. Replace a faulty battery only with the same type. • Only use a replacement from Siemens (for order number, see Section Available spare parts and accessories (Page 115)).

  • Page 80: Tb30 Terminal Board

    Supplementary system components 6.3 TB30 terminal board TB30 terminal board 6.3.1 Description The TB30 Terminal Board is a terminal expansion module for SIMOTION D4x5. It is plugged into the option slot of the D4x5 Control Unit. Table 6- 2 Interface overview of the TB30 Type Quantity Digital inputs...

  • Page 81: Interfaces

    Supplementary system components 6.3 TB30 terminal board 6.3.3 Interfaces 6.3.3.1 Overview The following figure shows the arrangement of the interfaces on the front of the TB30. Figure 6-4 Interface arrangement on the TB30 SIMOTION D4x5 Manual, 02/2012...

  • Page 82: Connection Diagram

    Supplementary system components 6.3 TB30 terminal board 6.3.3.2 Connection diagram The following figure shows the schematic diagram of the TB30 as well as its connections for inputs (DI, AI), outputs (DO, AO) and power supply. Figure 6-5 TB30 connection diagram SIMOTION D4x5 Manual, 02/2012...

  • Page 83: Power Supply Of Digital Outputs

    Supplementary system components 6.3 TB30 terminal board 6.3.3.3 Power supply of digital outputs Table 6- 3 Terminal block X424 Terminal Function Technical specifications Power supply Voltage: DC 24 V (20.4 V–28.8 V) Max. power consumption: 4 A Power supply Max. power consumption per digital output: 0.5 A Ground Max.

  • Page 84: Digital Inputs/Outputs

    Supplementary system components 6.3 TB30 terminal board 6.3.3.4 Digital inputs/outputs Table 6- 5 Terminal block X481 Terminal Designation Technical specifications DI 0 Voltage: -3 V to 30 V Typical current consumption: 10 mA at 24 VDC DI 1 Ground reference: X424 (G terminal) DI 2 Input delay: DI 3...
  • Page 85 Supplementary system components 6.3 TB30 terminal board Table 6- 6 X481 wiring Characteristics Type Connectable cable types: Conductor cross-sections: Rigid 0.14 mm to 0.5 mm • • Flexible 0.14 mm to 0.5 mm • • Flexible, with wire-end ferrule without plastic 0.25 mm to 0.5 mm •...

  • Page 86: Analog Inputs And Outputs

    Supplementary system components 6.3 TB30 terminal board 6.3.3.5 Analog inputs and outputs Table 6- 7 Terminal block X482 Terminal Designation Technical specifications AI 0+ Analog inputs (AI): - Voltage: -10 V to +10 V AI 0- - Internal resistance: 65 kΩ AI 1+ - Resolution: 13 bits + sign AI 1-...

  • Page 87: Working With Analog Inputs

    Supplementary system components 6.3 TB30 terminal board 6.3.3.6 Working with analog inputs The following reference contains more information about analog inputs: SINAMICS S120 ● /IH1/ Commissioning Manual. SINAMICS S120 ● /GH1/ Control Units and Additional System Components Manual. 6.3.3.7 Commissioning Information about commissioning can be found in the SIMOTION D4x5 Commissioning and Hardware Installation Manual.

  • Page 88: Controller Extension Cx32

    Supplementary system components 6.4 Controller Extension CX32 Controller Extension CX32 6.4.1 Overview of CX32 Properties The CX32 is a module in SINAMICS S120 booksize format. The CX32 allows scaling for the drive-end computing performance of the SIMOTION D435, D445 and D445-1 Control Units. Each CX32 can control up to 6 additional servo axes, 4 vector axes or 8 axes.
  • Page 89 Supplementary system components 6.4 Controller Extension CX32 SIMOTION V4.0 HF2 (SINAMICS V2.4) Table 6- 11 SIMOTION V4.0 HF2 (SINAMICS V2.4) quantity structure SINAMICS 1. CX32 2. CX32 3. CX32 4. CX32 Integrated SERVO D435 5+1 (5 drives+ ----- ------ 1 ALM SERVO D445 ----- VEKTOR D435...

  • Page 90: Interfaces

    Supplementary system components 6.4 Controller Extension CX32 6.4.2 Interfaces Position of the interfaces Figure 6-6 CX32 (without cover) with interfaces and operator control CAUTION The cooling clearances of 80 mm above and below the components must be observed. SIMOTION D4x5 Manual, 02/2012...

  • Page 91: List Of Interfaces

    Supplementary system components 6.4 Controller Extension CX32 6.4.2.1 List of interfaces The CX32 has the following interfaces: ● 4 DRIVE-CLiQ interfaces ● 4 digital inputs/outputs ● 4 digital inputs ● Power supply connector Available interfaces Table 6- 12 Overview of available interfaces Interface Name Connector type...

  • Page 92: Drive-Cliq Interface

    Supplementary system components 6.4 Controller Extension CX32 6.4.2.2 DRIVE-CLiQ interface Table 6- 14 DRIVE-CLiQ interface X100 – X103 Signal name Technical specifications Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use + (24 V)
  • Page 93 Supplementary system components 6.4 Controller Extension CX32 Position of the connector The X122 connection is on the front side of the CX32 at the top, see appropriate figure in Chapter Overview of interfaces (Page 90). Connection and block diagram The following figure shows the schematic diagram and the connection of the digital inputs/outputs on the CX32 and the associated external power supply.
  • Page 94 Supplementary system components 6.4 Controller Extension CX32 Interface assignment of X122 Table 6- 16 Digital inputs/outputs X122 Designation Signal type Notes DI 0 Digital input 0 DI 1 Digital input 1 DI 2 Digital input 2 DI 3 Digital input 3 Ground for DI0 –...
  • Page 95 Supplementary system components 6.4 Controller Extension CX32 Assignment of the inputs/outputs to functions can be parameterized as required. Special functions (e.g. input of the measuring input) can be assigned to the inputs/outputs. The enables for the drive units and/or motors (Active Line Module, Motor Module) connected to the Control Unit can, for example, be switched using the digital inputs.

  • Page 96: Power Supply

    Supplementary system components 6.4 Controller Extension CX32 6.4.2.4 Power supply Application This interface is provided exclusively for connection of an external power supply. Note When using external power supplies (e.g. SITOP), the ground potential must be connected with the protective ground terminal (PELV). characteristics of the interface Table 6- 17 Interface X124...

  • Page 97: Measuring Sockets

    Supplementary system components 6.4 Controller Extension CX32 6.4.2.5 Measuring sockets Application The T0, T1 and T2 measuring sockets are used to output analog signals. Any interconnectable signal can be output on any measuring socket of the CX32. CAUTION The measuring sockets should be used exclusively for servicing purposes. The measurements may only be performed by appropriately trained specialists.

  • Page 98: Commissioning

    Supplementary system components 6.4 Controller Extension CX32 6.4.5 Commissioning Note SIMOTION D4x5 Information about commissioning can be found in the Commissioning and Hardware Installation Manual. 6.4.6 Technical data Memory for system data Table 6- 20 Diagnostics buffer Data SIMOTION CX32 Diagnostics buffer (protected against power 100 messages failure)
  • Page 99 Supplementary system components 6.4 Controller Extension CX32 Ambient conditions Table 6- 22 CX32 environmental requirements Parameter Values Permissible ambient temperature Storage and transport -40° C ... +70° C • • Operation 0° C to +55° C up to 2000 m above sea level •...
  • Page 100 Supplementary system components 6.4 Controller Extension CX32 General technical data Table 6- 25 Technical data (general) Data SIMOTION CX32 Power supply 24 VDC Rated value • (20.4 ... 28.8 V) Permissible range • Current consumption, typically 800 mA Starting current, typ. 1.6 A Power loss 20 W...
  • Page 101 Supplementary system components 6.4 Controller Extension CX32 Digital I/Os (parameterizable) Table 6- 27 Digital inputs/outputs on SIMOTION CX32 Data SIMOTION CX32 Number of digital inputs/outputs 4, max. 3 as high-speed measuring inputs If used as an input: 24 VDC Input voltage, rated value •...

  • Page 102: Cbe30 Communication Board Ethernet

    Supplementary system components 6.5 CBE30 communication board Ethernet CBE30 communication board Ethernet 6.5.1 CBE30 communication board Features of the CBE30 The CBE30 Ethernet communication board for SIMOTION D4x5 enables connection to a PROFINET IO network. The SIMOTION D4x5 then assumes the role of a PROFINET IO Controller and can offer the following functions: ●...

  • Page 103: Nameplates

    Supplementary system components 6.5 CBE30 communication board Ethernet View The connections and LED displays are provided on the front of the CBE30. Figure 6-8 Front view of the CBE30 6.5.2 Nameplates Type plate The following figure shows you all the information included on the type plate. Figure 6-9 CBE30 nameplate You might need to access the information provided on the type plate after the CBE30 has...

  • Page 104: Safety Information

    Supplementary system components 6.5 CBE30 communication board Ethernet MAC address A second plate for the MAC address of the Ethernet interfaces is attached to the top side of the board: Figure 6-10 CBE30 MAC address This plate is only visible when the CBE30 has been removed. You need the MAC address to assign an IP address.

  • Page 105: Interface Description

    Supplementary system components 6.5 CBE30 communication board Ethernet 6.5.4 Interface description 6.5.4.1 Ethernet interfaces Features The X1400 interface has full-duplex 10/100 Mbit Ethernet ports. The module has an integrated 4-port switch. Interface features Table 6- 28 X1400 features Feature Type Connector type RJ45 socket Cable type...

  • Page 106: Led Displays

    Supplementary system components 6.5 CBE30 communication board Ethernet Position of the ports The interfaces are located on the front side of the CBE30. Figure 6-11 CBE30 interface 6.5.4.2 LED displays Position of the LEDs The X1400 interface with the four ports has integrated LEDs for displaying the link and the activity for each port.

  • Page 107: Dimension Drawing

    Supplementary system components 6.5 CBE30 communication board Ethernet 6.5.5 Dimension drawing CBE30 description The following illustrations show the components in 4 views. 15.6 25.1 Figure 6-12 Dimensional drawing of the CBE30 SIMOTION D4x5 Manual, 02/2012...

  • Page 108: Commissioning

    Supplementary system components 6.5 CBE30 communication board Ethernet 6.5.6 Commissioning Additional references SIMOTION D4x5 ● Commissioning and Hardware Installation Manual SIMOTION Communication ● System Manual 6.5.7 Technical data CBE30 technical data Table 6- 31 Technical data Characteristic Value Current requirement at 24 V DC 0.25 A Approvals cULus (File No.

  • Page 109: Terminal Module Tm31

    Supplementary system components 6.6 Terminal module TM31 Terminal module TM31 Features of the TM31 With the TM31 terminal module, the number of available digital inputs/digital outputs and the number of analog input/analog outputs within a drive system can be expanded. The TM31 is connected via DRIVE-CLiQ.

  • Page 110: Terminal Module Tm41

    Supplementary system components 6.7 Terminal module TM41 Terminal module TM41 TM41 characteristics With the TM41 Terminal Module, the number of available digital inputs/digital outputs and the number of analog inputs within a drive system can be expanded. In addition, the TTL output can be used for encoder emulation.

  • Page 111: Terminal Module Tm54F

    Supplementary system components 6.8 Terminal Module TM54F Terminal Module TM54F Features of the TM54F The TM54F Terminal Module is a terminal expansion module for snapping on to a DIN EN 60715 mounting rail. The TM54F offers safe digital inputs and outputs for control of Safety Integrated functions of SINAMICS.

  • Page 112: Terminal Modules Tm15 And Tm17 High Feature

    Supplementary system components 6.9 Terminal modules TM15 and TM17 High Feature Terminal modules TM15 and TM17 High Feature Features of TM15 and TM17 High Feature The TM15 and TM17 High Feature Terminal Modules are used to implement inputs of measuring inputs and outputs of output cams for SIMOTION D. In addition, these terminal modules provide drive-related digital inputs and digital outputs with short signal delay times.

  • Page 113: Cua31/Cua32 Control Unit Adapter

    Supplementary system components 6.10 CUA31/CUA32 control unit adapter 6.10 CUA31/CUA32 control unit adapter Features of the CUA31/CUA32 You can connect power modules in blocksize format via DRIVE-CLiQ to the D4x5 Control Units using the CUA31/CUA32 adapter modules. The CUA32 adapter module also has an additional encoder interface for a HTL, TTL or SSI encoder.

  • Page 114: Dmc20 Drive-Cliq Hub

    Supplementary system components 6.11 DMC20 DRIVE-CLiQ hub 6.11 DMC20 DRIVE-CLiQ hub Features The DMC20 and DME20 DRIVE-CLiQ hub modules are used to implement point-to-point distribution of a DRIVE-CLiQ line. With the DMC20/DME20, an axis grouping can be expanded with four DRIVE-CLiQ sockets for additional subgroups. ●...

  • Page 115: Available Spare Parts And Accessories

    Available spare parts and accessories Table 7- 1 Spare parts and accessories Parts for SIMOTION D4x5 Order No. Accessories Spare parts CompactFlash card (CF card) 1 GB 6AU1400-2PA0*-0AA0 With drive software and SIMOTION Kernel PROFIBUS RS485 bus connector with angular cable outlet (35°) with screw-type terminals, max.
  • Page 116 Spares On Web is an information system that displays which spare parts are available for your device. Spares On Web (https://b2b-extern.automation.siemens.com/spares_on_web5446/134200) In order to view the spare parts, you require the order number and the serial number of the module. Both numbers can be found on the type plate on the module or the packaging label.

  • Page 117: Standards And Approvals

    Standards and approvals General rules CE marking Our products satisfy the requirements and protection objectives of the EC Directives and comply with the harmonized European standards (EN). Electromagnetic compatibility Standards for EMC are satisfied, if the EMC Installation Guideline is observed. SIMOTION products are designed for industrial use in accordance with product standard DIN EN 61800-3, Category C2.
  • Page 118 Configuration Manual "EMC Installation Guideline". Please note that ultimately it is always the label on the device that provides the decisive information on the compliance with standards. Declaration of conformity The current Declaration of conformity is available on the Internet at Declaration of conformity (http://support.automation.siemens.com/WW/view/en/10805446/134200). SIMOTION D4x5 Manual, 02/2012...

  • Page 119: Simotion D4X5 Device-Specific Notes

    Standards and approvals A.2 SIMOTION D4x5 device-specific notes General warning information CAUTION There is a risk of injury or of damage to assets. In hazardous areas, personal injury or damage to assets can occur if plug-in connections are disconnected during operation. Make sure that your system is always de-energized before disconnecting plug-in connections in hazardous areas.

  • Page 120: Safety Of Electronic Controllers

    Standards and approvals A.3 Safety of electronic controllers Safety of electronic controllers Introduction The following remarks relate to fundamental criteria and apply irrespective of the type of controller and the manufacturer. Risk A higher degree of safety standard applies to all applications and situations where there is a risk of material damage or injury to persons if there is a failure.
  • Page 121 Standards and approvals A.3 Safety of electronic controllers 3. Hazardous shock voltages caused by, for example: – Component malfunctions – Influence of electrostatic charging – Induction of voltages in moving motors – Operating and/or ambient conditions not within the scope of the specification –...
  • Page 122 Standards and approvals A.3 Safety of electronic controllers SIMOTION D4x5 Manual, 02/2012...

  • Page 123: Esd Guidelines

    ESD guidelines ESD definition What does ESD mean? All electronic modules are equipped with highly integrated modules or components. Because of the technology used, these electronic components are very sensitive to overvoltages and thus to discharge of static electricity. The acronym ESD has become the established designation for such Electrostatic Sensitive Devices.

  • Page 124: Electrostatic Charging Of Individuals

    ESD guidelines B.2 Electrostatic charging of individuals Electrostatic charging of individuals Any person who is not conductively connected to the electrical potential of the environment can accumulate an electrostatic charge. This figure indicates the maximum electrostatic charges that can accumulate on an operator when he comes into contact with the indicated materials.

  • Page 125: Basic Measures For Protection Against Discharge Of Static Electricity

    ESD guidelines B.3 Basic measures for protection against discharge of static electricity Basic measures for protection against discharge of static electricity Ensure sufficient grounding When working with electrostatic sensitive devices, make sure that the you, your workstation, and the packaging are properly grounded. This prevents the accumulation of static electricity.
  • Page 126 ESD guidelines B.3 Basic measures for protection against discharge of static electricity SIMOTION D4x5 Manual, 02/2012...

  • Page 127: Index

    Index Digital inputs electrically isolated, CX32, 94 Isolated, 49 Digital inputs/outputs bidirectional, 50 Accessories Bidirectional, 95 Additional parts, 115 Block diagram, 47, 93 CBE30, 102 Technical specifications for the TB30, 84 CUA31, 113 Use, 49, 94 CUA32, 113 Dimension drawing CX32, 88 D425 and D435, 69 DMC20/DME20 DRIVE-CLiQ hub, 114...
  • Page 128 Index PROFINET, 17 PROFINET via CBE30, 102 References, 4 Released, 19 Reliability Input of measuring input Risk, 120 Accuracy, 63 RESET button, 39 Accuracy for CX32, 101 Residual risk, 120 Interfaces CompactFlash Card slot, 55 D4x5 overview, 41 Digital inputs/outputs, 46, 84, 92 DRIVE-CLiQ, 42 Safety information, 27 Ethernet, 44, 105...
  • Page 129 Index UL certification, 117 SIMOTION D4x5 Manual, 02/2012...
  • Page 130 Index SIMOTION D4x5 Manual, 02/2012...

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