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Siemens SIMOTION D425 Manual
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Siemens SIMOTION D425 Manual

Siemens SIMOTION D425 Manual

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See also: Equipment Manual
SIMOTION SIMOTIONCOUT D4x5
SIMOTION
SIMOTION
D4x5
Manual
Valid for SIMOTION D425, D435, D445, and D445-1
05/2009
Preface
______________
Description
______________
Operator control (hardware)
______________
Interfaces
______________
Technical Data
______________
Dimension drawings
______________
Spare parts/accessories
______________
Standards and approvals
______________
ESD guidelines
1
2
3
4
5
6
A
B

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Summary of Contents for Siemens SIMOTION D425

  • Page 1 SIMOTION SIMOTIONCOUT D4x5 ______________ Description ______________ Operator control (hardware) SIMOTION ______________ Interfaces SIMOTION ______________ D4x5 Technical Data ______________ Dimension drawings Manual ______________ Spare parts/accessories ______________ Standards and approvals ______________ ESD guidelines Valid for SIMOTION D425, D435, D445, and D445-1 05/2009...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Preface

    Content of the Manual This document is part of the SIMOTION D4xx documentation package. Scope The SIMOTION D4x5 manual is applicable to the SIMOTION D425, SIMOTION D435, SIMOTION D445/D445-1, and SIMOTION CX32 devices. Standards The SIMOTION system was developed in accordance with ISO 9001 quality guidelines.
  • Page 4 Further links for downloading files from Service & Support. http://support.automation.siemens.com/WW/view/en/10805436 ● Individually compiling documentation on the basis of Siemens contents with the My Documentation Manager (MDM), refer to http://www.siemens.com/mdm My Documentation Manager provides you with a range of features for creating your own documentation.
  • Page 5 If you have any technical questions, please contact our hotline: Europe / Africa Phone +49 180 5050 222 (subject to charge) +49 180 5050 223 €0.14/min from German wire-line network, mobile phone prices may differ. Internet http://www.siemens.com/automation/support-request Americas Phone +1 423 262 2522 +1 423 262 2200 E-mail mailto:techsupport.sea@siemens.com...
  • Page 6 ● Less material used because the unit is smaller and with fewer components thanks to integration in ASICs. For state-of-the art environmentally friendly recycling and disposal of your old modules, contact your local Siemens representative. Contact details can be found in our contacts database on the Internet at: http://www.automation.siemens.com/partner/index.asp...

  • Page 7: Table Of Contents

    Table of contents Preface ..............................3 Description..............................9 System overview ..........................9 System components ........................13 I/O integration..........................17 Representation of SIMOTION D425 and SIMOTION D435 ............18 Representation of SIMOTION D445 ....................19 SIMOTION D445-1 image......................21 Nameplates ..........................22 Safety notes ..........................24 CompactFlash card........................25 1.9.1 Usage and function of the CompactFlash Card................25...
  • Page 8 Table of contents Clock ............................58 D4x5 power supply........................59 Information on insulation tests, safety class, and degree of protection ........60 Input and output circuit........................ 61 Dimension drawings ..........................63 Dimension drawing of D425 and D435 ..................63 Dimension drawing of D445 ......................64 D445-1 dimension drawing ......................

  • Page 9: Description

    ● SIMOTION D4x5 is a control unit for multi-axis applications in SINAMICS S120 booksize format and is offered in several performance variants: – SIMOTION D425 (BASIC performance) for up to 16 axes – SIMOTION D435 (STANDARD performance) for up to 32 axes –...
  • Page 10 – Synchronization of several SIMOTION D Control Units using distributed synchronous operation Versions The individual versions - SIMOTION D425 (BASIC Performance), SIMOTION D435 (STANDARD Performance), and SIMOTION D445/D445-1 (HIGH Performance) - differ in terms of their PLC performance and motion control performance. The main distinguishing...
  • Page 11 Description 1.1 System overview Hardware components: SIMOTION runtime system and SINAMICS drive control As the central hardware, SIMOTION D uses the SIMOTION D4x5 as a Control Unit consisting of the SIMOTION runtime system and the SINAMICS drive control. The Control Unit uses the SINAMICS Integrated drive with various SINAMICS S120 drive modules (Line and Motor Modules) to perform open-loop and closed-loop control of the axis grouping.
  • Page 12 Description 1.1 System overview ● SINAMICS power units (Motor Modules) (3) These modules are used to control motors. It is also possible to operate SINAMICS PM340 Power Modules with the SINAMICS Control Unit adapter (CUA). A separate infeed is then unnecessary. ●...

  • Page 13: System Components

    Description 1.2 System components System components Central components SIMOTION D4x5 communicates with automation components via the following interfaces: ● PROFIBUS DP ● Ethernet ● PROFINET (when using a CBE30) ● DRIVE-CLiQ (DRIVE Component Link with IQ) SIMOTION D features a SINAMICS Integrated drive element. Communication with the SINAMICS Integrated is via PROFIBUS mechanisms (DP Integrated).
  • Page 14 Description 1.2 System components Component Function Distributed I/O systems SIMATIC ET 200M Modular I/O system for control cabinet installation and high channel density SIMATIC ET 200S Finely scalable I/O system for control cabinet configuration and particularly time-critical applications; including motor starters, safety technology and individual grouping of load groups SIMATIC ET 200pro Modular I/O system with IP65/67 degree of protection for machine-...
  • Page 15 Description 1.2 System components PROFINET The use of a Communication Board Ethernet (CBE30) enables SIMOTION D4x5 to communicate with the following components via PROFINET: Table 1- 4 Components on the PROFINET Component Function Programming device (PG/PC) ... configures, sets parameters, programs, and tests using the "SIMOTION SCOUT"...
  • Page 16 Description 1.2 System components Table 1- 5 Components connected to DRIVE-CLiQ Component Function Control Unit (SINAMICS S120) Central control module in which the open- and closed-loop control functions for the drive are implemented. Line Module (SINAMICS S120) ... generates a DC link from the supply system. Motor Module (SINAMICS S120) ...

  • Page 17: I/O Integration

    A detailed, regularly updated list of the I/O modules approved for use with SIMOTION, as well as notes on their use, can be found on the Internet at (http://support.automation.siemens.com/WW/view/en/11886029): In addition to the I/O modules enabled for SIMOTION, in principle all certified standard PROFIBUS slaves (DP-V0/DP-V1/DP-V2) and PROFINET IO devices with RT and IRT real- time classes may be connected to SIMOTION D4x5.

  • Page 18: Representation Of Simotion D425 And Simotion D435

    Description 1.4 Representation of SIMOTION D425 and SIMOTION D435 Representation of SIMOTION D425 and SIMOTION D435 The following figure shows the SIMOTION D425 or SIMOTION D435 with its interfaces and front panel elements (fault and status displays). Figure 1-2 Location of interfaces and front panel elements of SIMOTION D425 and SIMOTION D435 Note SIMOTION D425 and D435 come with pre-assembled spacers.

  • Page 19: Representation Of Simotion D445

    Description 1.5 Representation of SIMOTION D445 Representation of SIMOTION D445 The following figure shows the SIMOTION D445 with its interfaces and front panel elements (fault and status displays). Figure 1-3 Location of interfaces and front panel elements of SIMOTION D445 D4x5 Manual, 05/2009...
  • Page 20 Description 1.5 Representation of SIMOTION D445 CAUTION SIMOTION D445 must be operated with a fan / battery module for heat dissipation. Without a fan/battery module, the control unit will not start up and cannot be commissioned. A description of how to install the fan/battery module can be found in "Spare Parts/Accessories"...

  • Page 21: Simotion D445-1 Image

    Description 1.6 SIMOTION D445-1 image SIMOTION D445-1 image The following figure shows the SIMOTION D445-1 with its interfaces and front panel elements (fault and status displays). Figure 1-4 Location of interfaces and front panel elements of SIMOTION D445-1 D4x5 Manual, 05/2009...

  • Page 22: Nameplates

    Description 1.7 Nameplates CAUTION SIMOTION D445-1 must be operated with a double fan/battery module for heat dissipation. Without this module, the Control Unit will not start up and cannot be commissioned. Information on how to install the double fan/battery module can be found in "Spare Parts/Accessories", Section Installing the fan/battery module (Page 70).
  • Page 23 Description 1.7 Nameplates Note You might need to access the information provided on the side-mounted type plate after the D4x5 has been mounted. The type plate is located on the right side of the module housing and is covered by the SINAMICS S120 module. For this reason, we recommend that you make a note of the serial number of the control unit prior to assembly.

  • Page 24: Safety Notes

    Description 1.8 Safety notes Safety notes Note the following safety information when working with the control unit and its components. NOTICE The 80 mm clearances above and below the components must be observed. The unit protects itself from overheating by shutting down. CAUTION An option board may only be inserted and removed when the control unit and option board are disconnected from the power supply.

  • Page 25: Compactflash Card

    Description 1.9 CompactFlash card CompactFlash card 1.9.1 Usage and function of the CompactFlash Card The Compact Flash card (CF card) is inserted in the CF plug-in slot (X109 interface). Figure 1-7 Slot for Compact Flash card The CF card does not extent beyond the housing. An ergonomic recessed grip enables the CF card to be removed.
  • Page 26 Description 1.9 CompactFlash card The SIMOTION Kernel (SIMOTION D4x5 firmware) and the software used to control the drives (SINAMICS firmware) are contained on the CompactFlash Card. The CF card is used for: ● Backing up the technology packages and user data (programs, configuration data, parameter assignments) ●...

  • Page 27: Compactflash Card

    Description 1.9 CompactFlash card 1.9.2 CompactFlash card Type plate information The following figure shows you all the information included on the type plate of the CF card. Figure 1-8 CompactFlash card Pre-installed runtime licenses From V4.1 SP1 HF6, pre-installed licenses are printed on the type plate of the CF card as a Z option on the label underneath the order number.
  • Page 28 Description 1.9 CompactFlash card Available Z options / licenses for CF cards ● Axis licenses – Pxx – POS license and number (e.g. P02 = 2x POS license) – Gxx-GEAR license and number (e.g. G03 = 3 x GEAR licenses) –...

  • Page 29: Operator Control (Hardware)

    Operator control (hardware) Overview of operator control and display elements The following figure shows the arrangement of the operator control and display elements of a SIMOTION D4x5. Figure 2-1 Position of operator control and display elements The operator control and display elements are described in detail below. The arrangement of the operator control and display elements will depend on the specific SIMOTION D4x5 device version.
  • Page 30 Operator control (hardware) 2.1 Overview of operator control and display elements Figure 2-2 Operator control and display elements on the D425/D435/D445 Figure 2-3 Operator control and display elements on the D445-1 D4x5 Manual, 05/2009...

  • Page 31: Operator Control Elements

    Operator control (hardware) 2.2 Operator control elements Operator control elements 2.2.1 Service and operating mode switch Properties of the service and operation mode switch SIMOTION D4x5 has a Service selector switch and an operating mode selector switch in the lower section of the front panel. The switch on the right labeled PLC is used for switching the operating mode of the SIMOTION D4x5.
  • Page 32 Operator control (hardware) 2.2 Operator control elements Selector position Meaning MRES The MRES operating modes are indicated via the STOP LED. SIMOTION D4x5 (ON/OFF/flashing, see Commissioning and Hardware Installation Manual) Other selector positions are not assigned The following table contains the states of the SIMOTION D4x5 that can be set via the mode selector.

  • Page 33: Reset Button

    Operator control (hardware) 2.2 Operator control elements Service selector switch (V4.1 SP2 and higher) The following table shows the possible positions of the Service selector switch. The Service selector switch positions are explained in the order in which they are arranged on the SIMOTION D4x5.

  • Page 34: Led Displays

    Operator control (hardware) 2.3 LED displays LED displays Arrangement of LED displays The front panel of the SIMOTION D4x5 has eight LED displays arranged in two rows of four. Figure 2-5 LED displays on the SIMOTION D4x5 Note The 7-segment display is for hotline service purposes, not for diagnostic activities by the user.
  • Page 35 Operator control (hardware) 2.3 LED displays Meaning ... indicates the state of the PROFIBUS DP2/MPI interface..indicates the state of the option module (if available). Note While the SIMOTION D4x5 is ramping up, all LEDs are briefly illuminated in yellow. Additional information You can carry out a detailed diagnosis using a PG/PC and the Engineering System.

  • Page 37: Interfaces

    Interfaces Interface overview This section describes the interfaces of the SIMOTION D4x5. Available interfaces Table 3- 1 Overview of available interfaces Interface Name Connector type DRIVE-CLiQ interface X100 DRIVE-CLiQ socket DRIVE-CLiQ interface X101 DRIVE-CLiQ socket DRIVE-CLiQ interface X102 DRIVE-CLiQ socket DRIVE-CLiQ interface X103 DRIVE-CLiQ socket...

  • Page 38: Drive-Cliq Interfaces

    Interfaces 3.2 DRIVE-CLiQ interfaces Non-usable interfaces Table 3- 2 Overview of interfaces that cannot be used for SIMOTION D Interface name Interface Connector type RS232 interface X140 9-pin SUB-D pins 3. Ethernet interface (if fitted) X127 RJ45 socket connector Interface for BOP 8-pin multipoint connector DRIVE-CLiQ interfaces DRIVE-CLiQ interfaces...

  • Page 39: Ethernet Interfaces

    Interfaces 3.3 Ethernet interfaces Features Table 3- 3 X100 - X103 (SIMOTION D425, D435) or X100 – X105 (SIMOTION D445/D445-1) Features Type Connector type DRIVE-CLiQ plug Cable type DRIVE-CLiQ standard (inside the control cabinet) Cable type MOTION CONNECT (outside the control cabinet)
  • Page 40 Interfaces 3.3 Ethernet interfaces SIMOTION D4x5 offers the following functions via Ethernet interfaces: ● Communication with STEP 7 and SIMOTION SCOUT With STEP 7 V5.2 and lower, the "SIMATIC NET SOFTNET-PG (Protocol TPC/IP RFC 1006)" software must be installed on the PG/PC. With STEP 7 V5.3 and higher, additional software is not needed.
  • Page 41 Interfaces 3.3 Ethernet interfaces Interface features Table 3- 5 X120 and X130 Features Type Connector type RJ45 socket connector Cable type Industrial Ethernet cable Maximum cable length 100 m Autocrossing Other The X120 and X130 interfaces are full-duplex 10/100-Mbit Ethernet ports.

  • Page 42: Digital Inputs/Digital Outputs

    Interfaces 3.4 Digital inputs/digital outputs Digital inputs/digital outputs 3.4.1 Features Interface features Sensors and actuators can be connected to the X122, X132 connector via digital inputs and outputs. Table 3- 7 Interfaces X122 and X132 Features Type Connector type Micro Combicon Connection possibility Up to 0.25 mm Max.
  • Page 43 Interfaces 3.4 Digital inputs/digital outputs Wiring and block diagram for SIMOTION D4x5 The following figure shows the wiring diagram and the block diagram of the digital inputs and digital inputs/outputs of the SIMOTION D4x5. Figure 3-4 Wiring diagram and block diagram of the digital inputs/outputs D4x5 Manual, 05/2009...
  • Page 44 Interfaces 3.4 Digital inputs/digital outputs Interface assignment of X122 and X132 Table 3- 8 Digital inputs/outputs X122 Designation Signal type Notes Digital input 0 Digital input 1 Digital input 2 Digital input 3 Ground for DI0 – DI3 (electrically isolated relative to M) Ground DI/DO8 Digital input/digital output 8 (can be used as a high-speed...

  • Page 45: Using The Digital Inputs/Outputs

    Interfaces 3.4 Digital inputs/digital outputs Designation Signal type Notes DI/DO15 Digital input/digital output 15 (can be used as a high- speed input of a measuring input or output of an output cam/DO) Ground DI: digital input; DI/DO: bidirectional digital input/output; M or GND: electronics ground; M2: Functional ground B = Bidirectional;...

  • Page 46: Power Supply

    Interfaces 3.5 Power supply ● DI/DO9 to 11 and DI/DO13 to 15 can be used as high-speed inputs of measuring inputs or for external zero marks. The assignment of the inputs is not fixed, and the special use is activated in the SIMOTION SCOUT engineering system.

  • Page 47: Profibus Dp Interfaces

    Interfaces 3.6 PROFIBUS DP interfaces Interface assignments Table 3- 11 Power supply X124 Signal name Signal type Meaning Power supply 24 V 24 V power supply Ground Ground Signal type: VI = Voltage input (power supply) VO = Voltage output (power supply) Note The 24 V is looped through via the 24 V connector.
  • Page 48 Interfaces 3.6 PROFIBUS DP interfaces Interface assignment for X126 Table 3- 13 PROFIBUS DP interface X126 Signal name Signal type Meaning Reserved, do not use Ground to P24_SERV 1RS_DP RS-485 differential signal 1RTS_DP Request to send Ground to 1P5 5 V power supply for bus terminal, external, short-circuit proof P24_SERV 24 V for teleservice, short-circuit proof, 150 mA maximum...
  • Page 49 A teleservice adapter can only be connected to one of the two interfaces. A detailed, regularly updated list of the modules approved for use with SIMOTION, as well as notes on their use, can be found on the Internetat (http://support.automation.siemens.com/WW/view/en/11886029): Take note of the documentation on the individual modules or devices! D4x5...

  • Page 50: Slot For Compactflash Card

    Interfaces 3.7 Slot for CompactFlash Card Slot for CompactFlash Card Features Type: 50-pin connector This interface should only be used to insert a special SIMOTION CompactFlash Card (CF card). Consult the relevant references for detailed information about the SIMOTION CF card. See also SIMOTION CompactFlash Card (Page 27) Measuring sockets...

  • Page 51: Usb Interfaces

    Interfaces 3.9 USB interfaces USB interfaces The USB interfaces are used for upgrading the SIMOTION D4x5 via a USB stick. Table 3- 15 Interfaces X125 and X135 Features Versions Connector type Double USB socket – type A Version USB 2.0 Current carrying capacity 0.5 A per channel Note...

  • Page 53: Technical Data

    Technical Data Technical data D4x5 Memory for system data Table 4- 1 Memory for system data and the memory size Data SIMOTION D425 SIMOTION D435 SIMOTION D445/D445-1 memory size memory size memory size Diagnostics buffer 200 messages 200 messages 200 messages...
  • Page 54 Technical Data 4.1 Technical data D4x5 Dimensions and weight Table 4- 3 Dimensions and weight of a SIMOTION D4x5 Parameter SIMOTION D425/D435 SIMOTION D445 SIMOTION D445-1 Dimensions W x H x D [mm] (max. expansion) excl. fastening using 50 x 380 x 230...
  • Page 55 Technical Data 4.1 Technical data D4x5 PLC and motion control performance Table 4- 5 Maximum number of axes and minimum cycles for D4x5 Data SIMOTION D425 SIMOTION D435 SIMOTION D445/D445-1 Maximum number of axes Minimum 2 ms 1 ms 1 ms...
  • Page 56 24 W With no load on inputs/outputs, no 24 V supply via DRIVE-CLiQ or PROFIBUS interface Digital Inputs Table 4- 9 Digital inputs on SIMOTION D4x5 Data SIMOTION D425 SIMOTION D435 SIMOTION D445/D445-1 Digital Inputs Input voltage Rated value •...
  • Page 57 Technical Data 4.1 Technical data D4x5 Digital inputs/outputs (parameterizable) Table 4- 10 Digital inputs/outputs on SIMOTION D4x5 Data SIMOTION D425 SIMOTION D435 SIMOTION D445/D445-1 Number Max. 6 as high-speed Max. 6 as high-speed Max. 6 as high-speed inputs of measuring...

  • Page 58: Clock

    Technical Data 4.2 Clock Other technical data Table 4- 11 Non-volatile data backup Data SIMOTION D425 SIMOTION D435 SIMOTION D445/D445-1 Backup time, min. • 5 days (real-time 5 days (real-time 5 days (real-time clock/SRAM backup) clock/SRAM backup) clock/SRAM backup) Just a few minutes...

  • Page 59: D4X5 Power Supply

    Technical Data 4.3 D4x5 power supply An error message is output if the backup function is defective. When the power is switched ON, the clock then resumes at the time set at the factory. If the SIMOTION D4x5 is reset to its factory setting, the clock is also reset to the "default setting when delivered".

  • Page 60: Information On Insulation Tests, Safety Class, And Degree Of Protection

    Technical Data 4.4 Information on insulation tests, safety class, and degree of protection Information on insulation tests, safety class, and degree of protection Test voltages During the routine test, the insulation resistance is tested at the following test voltage in accordance with IEC 1131 Part 2: Table 4- 14 Test voltages...

  • Page 61: Input And Output Circuit

    Technical Data 4.5 Input and output circuit Input and output circuit Protective circuit Figure 4-1 SIMOTION D4x5/CX32 input and output circuits D4x5 Manual, 05/2009...

  • Page 63: Dimension Drawings

    Dimension drawing of D425 and D435 Figure 5-1 Dimension drawing of SIMOTION D425 and SIMOTION D435 The SIMOTION D425/D435 can also be operated without a fan/battery module. NOTICE The 80 mm clearances above and below the components must be observed. The unit protects itself from overheating by shutting down.

  • Page 64: Dimension Drawing Of D445

    Dimension drawings 5.2 Dimension drawing of D445 Dimension drawing of D445 Figure 5-2 Dimension drawing of SIMOTION D445 The SIMOTION D445 must always be operated with a fan/battery module. NOTICE The 80 mm clearances above and below the components must be observed. The unit protects itself from overheating by shutting down.

  • Page 65: D445-1 Dimension Drawing

    Dimension drawings 5.3 D445-1 dimension drawing D445-1 dimension drawing Figure 5-3 SIMOTION D445-1 dimension drawing The SIMOTION D445-1 must always be operated with a double fan/battery module. NOTICE The 80 mm clearances above and below the components must be observed. The unit protects itself from overheating by shutting down.

  • Page 66: Cad Data, Dimension Drawings, And Circuit-Diagram Macros

    Dimension drawings, as well as 2D and 3D CAD data, can be generated in commonly used formats using CAD CREATOR. For information on how to do this, refer to: Internet address (http://support.automation.siemens.com/WW/view/en/30559271). Circuit-diagram macros EPLAN circuit-diagram macros are available for SIMOTION D4x5. The macros are supported when you create circuit diagrams.

  • Page 67: Spare Parts/Accessories

    Spare parts/accessories Supplemental system components Connection options for supplemental system components Figure 6-1 Position of supplemental system components D4x5 Manual, 05/2009...

  • Page 68: Fan/Battery Module

    Spare parts/accessories 6.2 Fan/battery module Fan/battery module 6.2.1 Cooling SIMOTION D4x5 and buffering data Cooling SIMOTION D4x5 and buffering data Functions of a fan/battery module The fan/battery module can perform the following tasks: ● CPU cooling ● Buffering of the SRAM and the real-time clock if the SuperCap is insufficient. The control unit monitors the temperature and the functioning of the fan.
  • Page 69 Spare parts/accessories 6.2 Fan/battery module Table 6- 1 Fan/battery module for SIMOTION D4x5 Properties SIMOTION D425 SIMOTION D435 SIMOTION D445 SIMOTION D445-1 Fan/ Optional D435 with order no. Always required Always required battery 6AU1 435-0AA00- (included in the (double fan/...

  • Page 70: Installing The Fan/Battery Module

    – Backing up data when a battery is not going to be used ● Use of the fan/battery module – Supplied with the SIMOTION D445/D445-1 – Optional in the case of SIMOTION D425/D435 Note The backup time when a battery is used is at least 3 years. In anticipation of replacement, you should also back up the SRAM data on the CompactFlash Card via the application ("_savePersistentMemoryData").

  • Page 71: Replace Battery In The Fan/Battery Module

    Spare parts/accessories 6.2 Fan/battery module 3. Push the plastic guide into the cutouts on the underside of the control unit. 4. Tilt the fan/battery module up until the front latching device snaps into place. The electrical connection between the fan/battery module and the control unit is made automatically.

  • Page 72: Terminal Board Tb30

    Spare parts/accessories 6.3 Terminal board TB30 4. Connect the cable plug connector of the new battery to the mating connector in the fan/battery module and push the battery in. Figure 6-3 Change the battery in the fan/battery module 5. Hold the fan/battery module at an angle to the front with the open side facing up (battery visible).

  • Page 73: Cbe30 Communication Board

    Spare parts/accessories 6.4 CBE30 communication board Table 6- 2 Overview of TB30 interface Interface Quantity Digital inputs Digital outputs Analog inputs Analog outputs CAUTION The Terminal Board may only be inserted and removed when the D4x5 Control Unit and the TB30 Terminal Board are de-energized. Additional references You will find detailed information about the TB30 Terminal Board in the Supplementary SINAMICS System Components for SIMOTION...

  • Page 74: Terminal Module Tm31

    Spare parts/accessories 6.5 Terminal module TM31 Additional references You will find detailed information about the CBE30 in the Supplementary SINAMICS System Components for SIMOTION ● Manual SIMOTION D4x5 ● Commissioning and Hardware Installation Manual SIMOTION Communication ● System Manual Terminal module TM31 Features of the TM31 With the TM31 Terminal Module, the number of available digital inputs/digital outputs and the number of analog input/analog outputs within a drive system can be expanded.

  • Page 75: Terminal Module Tm41

    Spare parts/accessories 6.6 Terminal module TM41 Terminal module TM41 Features of the TM41 With the TM41 Terminal Module, the number of available digital inputs/digital outputs and the number of analog inputs within a drive system can be expanded. In addition, the TTL output can be used for encoder simulation.

  • Page 76: Terminal Modules Tm15 And Tm17 High Feature

    Spare parts/accessories 6.8 Terminal modules TM15 and TM17 High Feature Table 6- 5 Overview of the TM54F interfaces Type Quantity Fail-safe digital outputs (F-DO) Fail-safe digital inputs (F-DI) Sensor power supplies, dynamic response supported Sensor power supplies, no dynamic response Digital inputs for testing the F-DO with test stop Sensors: Fail-safe devices for commanding and detecting, such as emergency stop pushbuttons and safety locks as well as position switches and light arrays / light curtains.

  • Page 77: Cua31/Cua32 Control Unit Adapter

    Spare parts/accessories 6.9 CUA31/CUA32 control unit adapter and thus used from the drive side as well. Unlike the TM15, measuring inputs and outputs of output cams are not available with the TM15 DI/DO. Note: The module hardware for the TM15 and TM15 DI/DO is identical. A distinction is only made by the addition of the component in the SIMOTION SCOUT project navigator using "Inserting input/output component".

  • Page 78: Dmc20 Drive-Cliq Hub

    Spare parts/accessories 6.10 DMC20 DRIVE-CLiQ hub Interface CUA31 CUA32 (V4.1 SP2 and higher) Power Module Interface (PM-IF) 24 V electronic power supply Encoder interface (HTL, TTL, SSI) Only SSI encoders without incremental tracks may be operated. Maximum DRIVE-CLiQ cable length 50 m 100 m CAUTION...

  • Page 79: Controller Extension Cx32

    Spare parts/accessories 6.11 Controller Extension CX32 6.11 Controller Extension CX32 Features of the CX32 (Controller Extension) The CX32 is a module in SINAMICS S120 booksize format and supports scaling of the drive- side computing performance of the SIMOTION D435, D445, and D445-1 Control Units. Each CX32 can control up to 6 additional servo, 4 vector or 8 V/ axes.
  • Page 80 Spare parts/accessories 6.11 Controller Extension CX32 1) ALM = Active Line Modules; Basic Line Modules (BLM), and Smart Line Modules (SLM) can also be used. Note Mixed operation of servo and vector-controlled drives Mixed operation of servo and vector-controlled drives is not possible on a CX32. Therefore, drives on a CX32 must be operated in servo or in vector mode only.

  • Page 81: Available Spare Parts And Accessories

    Modules, Motor Modules, DRIVE-CLiQ cables, etc., refer to the PM 21 Catalog. Spares On Web Spares On Web is an information system that enables you to find out which spare parts are available for your device. http://workplace.automation.siemens.de/sparesonweb D4x5 Manual, 05/2009...

  • Page 83: Standards And Approvals

    EN 61000-6-2 UL certification Recognized component mark for United States and the Canada Underwriters Laboratories (UL) according to Standard UL 508, File 16 4110. Declaration of conformity The current Declaration of Conformity is on the Internet at http://support.automation.siemens.com/WW/view/de/15257461 D4x5 Manual, 05/2009...

  • Page 84: Safety Of Electronic Controllers

    Standards and approvals A.2 Safety of electronic controllers Safety of electronic controllers Introduction The following remarks relate to fundamental criteria and apply irrespective of the type of controller and the manufacturer. Reliability Comprehensive and cost-effective measures have been taken during development and production to increase the reliability of the devices and components as far as possible.
  • Page 85 Standards and approvals A.2 Safety of electronic controllers any effect on the safety of the system. However, in the safety-critical area, only controllers and circuits that comply with the relevant regulations, may be used. Important note Even if an extremely high level of conceptual safety has been achieved in the design of an electronic controller - e.g.

  • Page 86: Electromagnetic Compatibility

    Standards and approvals A.3 Electromagnetic compatibility Electromagnetic compatibility Definition Electromagnetic compatibility is the capability of an electrical apparatus to function satisfactorily in its electromagnetic environment without affecting this environment. The control unit complies with the requirements of the EC directive on EMC and the EMC law 89/339/EEC.

  • Page 87: Esd Guidelines

    ESD guidelines ESD definition What does ESD mean? All electronic modules are equipped with highly integrated modules or components. Because of the technology used, these electronic components are very sensitive to overvoltages and thus to discharge of static electricity. The acronym ESD has become the established designation for such Electrostatic Sensitive Devices.

  • Page 88: Basic Measures For Protection Against Discharge Of Static Electricity

    ESD guidelines B.3 Basic measures for protection against discharge of static electricity Figure B-2 Electrostatic voltage that can accumulate on operating personnel Basic measures for protection against discharge of static electricity Ensure sufficient grounding When working with electrostatic sensitive devices, make sure that the you, your workstation, and the packaging are properly grounded.

  • Page 89: Index

    Index bidirectional, 45 Schematic representation, 43 Use, 45 Dimension drawing Accessories D425 and D435, 63 Additional parts, 81 D445, 64 CBE30, 73 D445-1, 65 CUA31, 77 From CAD data, 66 CUA32, 77 Distributed I/O systems, 14 CX32, 79 DMC20 DMC20 DRIVE-CLiQ Hub, 78 DRIVE-CLiQ Hub Module, 78 TB30, 72 DRIVE-CLiQ...
  • Page 90 Index Measuring sockets, 50 Overview, 37 Safety information, 24 Power supply, 46 Safety of electronic controllers, 84 PROFIBUS, 47 Service selector switch Positions, 33 SIMOTION D4x5 Hardware components, 11 LED display Possible applications, 9 D4x5, 34 Software components, 12 Licenses, 28 System overview, 9 Pre-installed, 27 Variants, 10...

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Simotion d4x5 seriesSimotion d435Simotion d445-1Simotion d445

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