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Sony KV-XF25M50 Service Manual
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Sony KV-XF25M50 Service Manual

Sony KV-XF25M50 Service Manual

Trinitron color tv
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SERVICE MANUAL

MODEL
KV-XF25M50
KV-XF25M63
KV-XF25M67
KV-XF25M97
http://cxema.ru
COMMANDER DEST. CHASSIS NO.
RM-954 Thailand
RM-954 Thailand
RM-953 India
RM-953 India
1
2
3
1
2
3
4
5
6
4
5
6
7
8
9
7
8
9
-/--
0
0
(RM-954)
(RM-953)
MODEL
SCC-U18T-A
SCC-U18U-A
SCC-U22P-A
SCC-U22N-A
TRINITRON
Self Diagnosis
BG-3S
CHASSIS
COMMANDER DEST. CHASSIS NO.
COLOR TV
®
Supported model

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Summary of Contents for Sony KV-XF25M50

  • Page 1: Service Manual

    Self Diagnosis Supported model SERVICE MANUAL BG-3S CHASSIS MODEL COMMANDER DEST. CHASSIS NO. MODEL COMMANDER DEST. CHASSIS NO. KV-XF25M50 RM-954 Thailand SCC-U18T-A KV-XF25M63 RM-954 Thailand SCC-U18U-A KV-XF25M67 RM-953 India SCC-U22P-A KV-XF25M97 RM-953 India SCC-U22N-A -/-- (RM-954) (RM-953) TRINITRON COLOR TV ®...
  • Page 2 CARBON PAINTED ON THE CRT, AFTER REMOVING THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE ANODE. THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. – 2 –...

  • Page 3: Table Of Contents

    2-10. H3 Board Removal ..........45 6-3. Picture Tube ............110 2-11. PWB Holder Removal ..........45 6-4. 3D Speaker (Except KV-XF25M50) ...... 111 2-12. Picture Tube Removal ..........46 7. ELECTRICAL PARTS LIST ........112 3. SET-UP ADJUSTMENTS 3-1.

  • Page 4: Self Diagnosis Function

    KV-XF25M50/XF25M63/XF25M67/XF25M97 RM-954 RM-953 SELF DIAGNOSTIC FUNCTION The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER lamp will automatically begin to flash. The number of times the lamp flashes translates to a probable source of the problem. A definition of the STANDBY/TIMER lamp flash indicators is listed in the instruction manual for the user’s knowledge and reference.
  • Page 5 KV-XF25M50/XF25M63/XF25M67/XF25M97 RM-954 RM-953 DISPLAY OF STANDBY/TIMER LIGHT FLASH COUNT 2 times 5 times Lamp ON 0.3 sec. Lamp OFF 3 sec. Lamp OFF 0.3 sec. 2 times 5 times Lamp ON 0.3 sec. Lamp OFF 3 sec. Lamp OFF 0.3 sec.
  • Page 6 KV-XF25M50/XF25M63/XF25M67/XF25M97 RM-954 RM-953 SELF-DIAGNOSTIC SCREEN DISPLAY For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurances of failure for confirmation on the screen:...
  • Page 7 KV-XF25M50/XF25M63/XF25M67/XF25M97 RM-954 RM-953 SELF-DIAGNOSTIC CIRCUIT IC301 IC001 IC003 Y/CHROMA JUNGLE SYSTEM MEMORY FROM IK-IN IO-8DAT B-DAT FROM O-LED [+B] Q604 C PROTECT IO-SDAT [V] Q509/507 [+B overcurrent ªOCPº] Occurs when an overcurrent on the +B(135) line is detected by Q604. If Q604 go to ON and the voltage to pin 18 of IC301 should go down when V.SYNC is more than seven...

  • Page 8: General

    KV-XF25M50/XF25M63/XF25M67/XF25M97 RM-954 RM-953 – 8 – http://cxema.ru...
  • Page 9 KV-XF25M50/XF25M63/XF25M67/XF25M97 RM-954 RM-953 Using Your New TV – 9 – http://cxema.ru...
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  • Page 28 KV-XF25M50/XF25M63/XF25M67/XF25M97 RM-954 RM-953 Using Your New TV – 28 – http://cxema.ru...
  • Page 29 KV-XF25M50/XF25M63/XF25M67/XF25M97 RM-954 RM-953 Using Your New TV – 29 – http://cxema.ru...
  • Page 30 KV-XF25M50/XF25M63/XF25M67/XF25M97 RM-954 RM-953 Using Your New TV – 30 – http://cxema.ru...
  • Page 31 KV-XF25M50/XF25M63/XF25M67/XF25M97 RM-954 RM-953 Using Your New TV – 31 – http://cxema.ru...
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  • Page 43: Disassembly 2-1. 3D Speaker Box Removal

    KV-XF25M50/XF25M63/XF25M67/XF25M97 RM-954 RM-953 – 43 – http://cxema.ru...

  • Page 44: Service Position

    KV-XF25M50/XF25M63/XF25M67/XF25M97 RM-954 RM-953 – 44 – http://cxema.ru...

  • Page 45: V1 Board Removal

    KV-XF25M50/XF25M63/XF25M67/XF25M97 RM-954 RM-953 – 45 – http://cxema.ru...

  • Page 46: Picture Tube Removal

    KV-XF25M50/XF25M63/XF25M67/XF25M97 RM-954 RM-953 – 46 – http://cxema.ru...

  • Page 47: Set-Up Adjustments

    KV-XF25M50/XF25M63/XF25M67/XF25M97 SECTION 3 RM-954 RM-953 SET-UP ADJUSTMENTS • The following adjustments should be made when a complete Perform the adjustments in the following order : realignment is required or a new picture tube is installed. 1. Beam Landing • These adjustments should be performed with rated power 2.

  • Page 48: Convergence

    KV-XF25M50/XF25M63/XF25M67/XF25M97 RM-954 RM-953 3-2. CONVERGENCE Preparation : • Before starting this adjustment, adjust the focus, horizontal size and vertical size. • Minimize the brightness setting. Purity • Provide dot pattern. BMC (Hexapole) (1) Horizontal and Vertical Static Convergence Purity Center dot V.
  • Page 49 KV-XF25M50/XF25M63/XF25M67/XF25M97 RM-954 RM-953 BMC (Hexapole) Magnet. Blue Neck assy Neck assy If the red, green and blue dots are not balanced or aligned, then use the BMC magnet to adjust in the manner described below. Blue VM1 board VM1 board Note 1.

  • Page 50: Focus Adjustment

    KV-XF25M50/XF25M63/XF25M67/XF25M97 RM-954 RM-953 Rotate TLV-2 VOL (29”, 34”) on DY 3-3. FOCUS ADJUSTMENT Rotate TLV VOL (25”) on DY Adjust FOCUS control on the flyback transformer for the best XCV Rotate XCV Adj core on DY focus. YCH Rotate YCH VOL on DY...

  • Page 51: G2 (Screen) And White Balance Adjustments

    KV-XF25M50/XF25M63/XF25M67/XF25M97 RM-954 RM-953 2. WHITE BALANCE ADJUSTMENT 3-4. G2 (SCREEN) AND WHITE BALANCE 1) Set to Service Mode (Refer Section 4-1: ADJUSTMENTS ADJUSTMENTS WITH COMMANDER). 1. G2 (SCREEN) ADJUSTMENT 2) Input white raster signal. 1) Set the PICTURE to normal.

  • Page 52: Circuit Adjustment

    KV-XF25M50/XF25M63/XF25M67/XF25M97 SECTION 4 RM-954 RM-953 CIRCUIT ADJUSTMENTS 4-1. ADJUSTMENTS WITH COMMANDER Service adjustments are made with the RM-953 and RM-954 that 1, 4 comes with these units. Select the adjustment item. ↓ a. ENTERING SERVICE MODE 3, 6 Raise/lower the data value.

  • Page 53: Adjustment Method

    KV-XF25M50/XF25M63/XF25M67/XF25M97 RM-954 RM-953 4-2. ADJUSTMENT METHOD Item Number 00 of device GEO Use the same method for all Items. Use 1 and 4 to select the This explanation uses H-Position as an example. 1. Select “GEO 00 HPS” with the 1 and 4 buttons.
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  • Page 57 KV-XF25M50/XF25M63/XF25M67/XF25M97 RM-954 RM-953 ITEM INFORMATION. No. OPB0 OP1 XTAL 4.43 XTAL 3.58 SECAM 2nd. Lang Item KV-XF25M50 KV-XF25M63 KV-XF25M67 KV-XF25M97 No. OPB1 OP2 Item NICAM HDEV Thai Bil – DVD Input AV Input KV-XF25M50 KV-XF25M63 KV-XF25M67 KV-XF25M97 No. OPB2 OP3 –...

  • Page 58: Picture Quality Adjustments

    VB3 VB4 VB2 = VB3 = VB4 When replacing IC003 (MEMORY), be sure to change IC001 (µ- COM) to the following new IC at the same time. IC001(µ-CON): CXP86461-613S (KV-XF25M50/XF25M63) SUB HUE ADJUSTMENT : CXP86461-621S (KV-XF25M67/XF25M97) 1. Select Video 1.

  • Page 59: Picture Distortion Adjustment

    KV-XF25M50/XF25M63/XF25M67/XF25M97 RM-954 RM-953 4-5. PICTURE DISTORTION ADJUSTMENT (1) PICTURE DISTORTION ADJUSTMENT (2) Item Number 00 – 0B H-TRAPEZOID (Rotate RV1801) GEO 0 HSH (H POSITION) GEO 1 HSZ (H SIZE) GEO 2 PAP (PIN AMP) GEO 3 TILT (TRAPEZIUM) GEO 4...
  • Page 60 http://cxema.ru...

  • Page 61: Diagrams 5-1. Block Diagram

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  • Page 65: Frame Schematic Diagram

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  • Page 69: Circuit Boards Location

    ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○...

  • Page 70: Schematic Diagrams And Printed Wiring Boards

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  • Page 73: Schematic Diagram Of A (1/2) Board

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  • Page 76: Schematic Diagram Of A (2/2) Board

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  • Page 78: Speaker (Except Kv-Xf25M50)

    KV-XF25M50/XF25M63/XF25M67/XF25M97 RM-954 RM-953 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK 6-4. 3D SPEAKER (KV-XF25M63/XF25M67/XF25M97) 4: 7-685-661-71 SCREW BVTP 4 × 12 p: 7-685-663-71 SCREW BVTP 4 ×...

  • Page 79: Electrical Parts List

    REMARK REF.NO. PART NO. DESCRIPTION REMARK * A-1299-240-A A BOARD COMPLETE (KV-XF25M97/XF25M67) C116 1-164-004-51 CERAMIC CHIP 0.1UF 10.00%25V * A-1298-791-A A BOARD COMPLETE (KV-XF25M50) (KV-XF25M97/XF25M67) * A-1298-778-A A BOARD COMPLETE (KV-XF25M63) C117 1-164-004-51 CERAMIC CHIP 0.1UF 10.00%25V ******************** (KV-XF25M97/XF25M67) C300...
  • Page 80 KV-XF25M50/XF25M63/XF25M67/XF25M97 RM-954 RM-953 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK C517 1-164-182-11 CERAMIC CHIP 3300PF C610 1-125-797-91 ELECT 10UF 20.00%50V...
  • Page 81 KV-XF25M50/XF25M63/XF25M67/XF25M97 RM-954 RM-953 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK CN303 * 1-779-890-11 CONNECTOR, BOARD TO BOARD 10P D520...
  • Page 82 150UH <IC> L512 1-412-549-31 INDUCTOR L513 1-412-549-31 INDUCTOR IC001 8-752-905-64 IC CXP86461-621S (KV-XF25M97/XF25M67) L515 1-459-104-00 COIL, WITH CORE IC001 8-752-904-52 IC CXP86461-613S (KV-XF25M50/XF25M63) L518 1-414-187-11 INDUCTOR 47UH IC002 8-759-371-21 IC MM1319AFBE IC003 8-759-672-78 IC M24C08-BN6 L601 1-412-527-11 INDUCTOR 15UH IC100...

  • Page 83: Schematic Diagrams Of P1 And F Boards

    3.9K 1/10W R318 1-216-051-61 RES-CHIP 1.2K 1/10W R027 1-216-049-61 RES-CHIP 1/10W R028 1-216-073-61 RES-CHIP 1/10W R319 1-216-025-61 RES-CHIP 1/10W (EXCEPT KV-XF25M50) R320 1-216-065-61 RES-CHIP 4.7K 1/10W R029 1-216-049-61 RES-CHIP 1/10W R321 1-216-073-61 RES-CHIP 1/10W R031 1-216-049-61 RES-CHIP 1/10W R322 1-216-033-61...
  • Page 84 KV-XF25M50/XF25M63/XF25M67/XF25M97 RM-954 RM-953 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK R366 1-216-073-61 RES-CHIP 1/10W R570 1-216-069-61 RES-CHIP 6.8K 1/10W...
  • Page 85 DESCRIPTION REMARK R647 1-249-387-11 CARBON 1/4W * A-1131-417-A B2 BOARD MOUNTED (KV-XF25M97/XF25M67) R648 1-216-057-61 RES-CHIP 2.2K 1/10W * A-1131-382-A B2 BOARD MOUNTED (KV-XF25M50/M63) R649 1-220-958-91 RES, METAL FILM 1K ******************** R650 1-215-882-00 METAL OXIDE R652 1-215-900-11 METAL OXIDE <CONNECTOR> R653...
  • Page 86 0.033UF 10.00%25V C3208 1-164-489-51 CERAMIC CHIP 0.22UF 10.00%16V (KV-XF25M50) C3209 1-163-017-00 CERAMIC CHIP 0.0047UF 10.00%50V C3259 1-104-664-11 ELECT 47UF 20.00%16V (EXCEPT KV-XF25M50) C3210 1-125-797-91 ELECT 10UF 20.00%50V C3259 1-126-963-11 ELECT 4.7UF 20.00%50V C3211 1-125-797-91 ELECT 10UF 20.00%50V (KV-XF25M50) C3212 1-125-797-91...
  • Page 87 TAB (CONTACT) (KV-XF25M50/XF25M63) C6225 1-115-339-11 CERAMIC CHIP 0.1UF 10.00%50V (EXCEPT KV-XF25M50) CN6200* 1-564-507-11 PLUG, CONNECTOR 4P CN6202* 1-564-507-11 PLUG, CONNECTOR 4P (EXCEPT KV-XF25M50) C6226 1-115-339-11 CERAMIC CHIP 0.1UF 10.00%50V CN6204* 1-564-509-11 PLUG, CONNECTOR 6P (EXCEPT KV-XF25M50) (EXCEPT KV-XF25M50) CN6205* 1-564-507-11...
  • Page 88 IC1404 8-759-701-59 IC L7809CV IC3200 8-759-100-96 IC UPC4558G2-T2 <IC LINK> IC3201 8-759-553-44 IC NJM2187L PS6200 1-532-686-21 LINK, IC 2.7A/150V (EXCEPT KV-XF25M50) IC3202 8-759-100-96 IC UPC4558G2-T2 PS6201 1-532-686-21 LINK, IC 2.7A/150V (EXCEPT KV-XF25M50) IC3203 8-759-711-10 IC NJU4066BM-T2 IC3204 8-759-100-96 IC NJM4558M-TE2 (KV-XF25M50)
  • Page 89 R1472 1-216-033-61 RES-CHIP 1/10W (KV-XF25M50) R1473 1-216-033-61 RES-CHIP 1/10W R3224 1-216-101-61 RES-CHIP 150K 1/10W R1474 1-216-295-61 SHORT CHIP 0 (KV-XF25M97/XF25M67) (EXCEPT KV-XF25M50) R1477 1-216-047-00 METAL CHIP 1/10W R3224 1-216-115-00 RES-CHIP 560K 1/10W R1478 1-216-051-61 RES-CHIP 1.2K 1/10W (KV-XF25M50) R1479 1-216-105-61...
  • Page 90 1-216-057-61 RES-CHIP 2.2K 1/10W R3234 1-216-039-00 RES-CHIP 1/10W (KV-XF25M50) R3274 1-216-069-61 RES-CHIP 6.8K 1/10W R3275 1-216-295-61 SHORT CHIP 0 (EXCEPT KV-XF25M50) R3235 1-216-101-00 RES-CHIP 150K 1/10W R3276 1-216-295-61 SHORT CHIP 0 (EXCEPT KV-XF25M50) (KV-XF25M50) R3277 1-216-073-61 RES-CHIP 1/10W R3236 1-216-113-00...

  • Page 91: Schematic Diagrams Of B2, H3, J2 And Vm1 Boards

    TUNER, FSS BTF-LG436 (EXCEPT KV-XF25M50) D1804 8-719-911-19 DIODE 1SS119-25TD D1808 8-719-908-03 DIODE GP08DPKG23 **************************************************************** <IC> * A-1331-911-A C BOARD MOUNTED (KV-XF25M97/XF25M67) * A-1331-891-A C BOARD MOUNTED (KV-XF25M50/XF25M63) IC701 8-759-561-28 IC STV5112 ******************* IC1800 8-759-822-38 IC LA6510 4-382-854-11 SCREW (M3X10), P, SW (+) <JACK>...
  • Page 92 ! are critical for safety. Replace only with part number specified. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK <RESISTOR> * A-1241-361-A F BOARD MOUNTED (KV-XF25M97/XF25M67) * A-1241-352-A F BOARD MOUNTED (KV-XF25M50/XF25M63) R700 1-249-393-11 CARBON 1/4W ******************* R701 1-249-496-11 CARBON 100K...
  • Page 93 SWITCH, TACTILE S3908 1-692-431-21 SWITCH, TACTILE <IC> IC3901 8-742-014-21 HYB IC SBX1981-51(21) (KV-XF25M97/XF25M67) *************************************************************** IC3901 8-759-180-30 HYB IC SBX3081-51(30) (KV-XF25M50/XF25M63) * A-1388-243-A J2 BOARD MOUNTED (KV-XF25M97/XF25M67) * A-1388-232-A J2 BOARD MOUNTED (KV-XF25M63) <JACK> ******************** J3901 1-750-264-11 JACK J3902 1-784-646-11 TERMINAL, S <CONNECTOR>...
  • Page 94 KV-XF25M50/XF25M63/XF25M67/XF25M97 RM-954 RM-953 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. (KV-XF25M67/XF25M97) REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK C4305 1-163-038-00 CERAMIC CHIP 0.1UF <CONNECTOR> C4307 1-164-346-51...

  • Page 95: Schematic Diagram Of B3 Board

    KV-XF25M50/XF25M63/XF25M67/XF25M97 RM-954 RM-953 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. (KV-XF25M67/XF25M97) REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK Q4326 8-729-421-19 TRANSISTOR UN2213-TX R4345 1-216-041-61 RES-CHIP 1/10W...
  • Page 96 KV-XF25M50/XF25M63/XF25M67/XF25M97 RM-954 RM-953 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. (KV-XF25M67/XF25M97) REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK R4416 1-216-041-61 RES-CHIP 1/10W D5906 1-249-406-11 CARBON 1/4W...
  • Page 97 BATTERY COVER, REMOTE COMMANDER (RM-954) (KV-XF25M50/XF25M63) 3-701-910-00 SCREW, SPECIAL (DIA. 3.8X20) 4-076-400-11 MANUAL, INSTRUCTION (KV-XF25M97/XF25M67) Sony Corporation English 2000DM70046-1 SONY Technology Malaysia Sdn. Bhd. Printed in Malaysia  9-872-207-01 TV Business of General Area 2000. 4 – 130 – http://cxema.ru...

This manual is also suitable for:

Kv-xf25m63Kv-xf25m67Kv-xf25m97

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